CN105758748A - Titanium alloy glass detecting system with gears, turnplate, screw camera and bearing corner presser plates - Google Patents

Titanium alloy glass detecting system with gears, turnplate, screw camera and bearing corner presser plates Download PDF

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Publication number
CN105758748A
CN105758748A CN201610132445.4A CN201610132445A CN105758748A CN 105758748 A CN105758748 A CN 105758748A CN 201610132445 A CN201610132445 A CN 201610132445A CN 105758748 A CN105758748 A CN 105758748A
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bearing
plate
fixed
plane
platen
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陈丹青
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Wenzhou Economic And Technological Development Zone Binhai Xiongjie Electromechanical Development Studio
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Wenzhou Economic And Technological Development Zone Binhai Xiongjie Electromechanical Development Studio
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Priority to CN201610132445.4A priority Critical patent/CN105758748A/en
Publication of CN105758748A publication Critical patent/CN105758748A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/317Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by electromagnetic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • G01N3/068Special adaptations of indicating or recording means with optical indicating or recording means

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Electromagnetism (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention relates to a tempered glass testing and detecting system, in particular to a titanium alloy glass detecting system with gears, a turnplate, a screw camera and bearing corner presser plates, characterized in that a transmission gear is also fixed to one platen spindle on one side, a manual gear is rotatably fitted to the transmission gear, a wheel shaft flange is arranged at the inner end of a manual wheel shaft, a wheel shaft circlip is arranged at the outer side of manual wheel shaft, a manual wheel step ring is arranged on the outer side of the manual gear, a manual wheel cross rod is fixedly connected to the manual wheel step ring, and the outer end of the manual wheel cross rod is also provided with a manual wheel crank; the outer end of one platen spindle on one side is provided with a spindle gear segment and a spindle thread, the spindle gear segment is provided with a spindle key groove, a wheel flat key is fitted in the spindle key groove, the transmission gear is fixed to the spindle gear segment, and a transmission gear nut is arranged on the outer side of the transmission gear; a screw lift camera unit is arranged on a shooting square rod, a rotary impact device is slidably fixed to an impact cross rod,, and a bearing corner presser plate assembly is fixed to the upper plane of a test platen; debris images are taken and transmitted to a computer processing center.

Description

Gear turntable screw rod shooting bearing corner pressing plate titanium alloy glass inspection systems
Technical field
The present invention relates to a kind of safety glass test verification system, particularly relate to the test verification system wearing industrial camera and substitute manually-operated gear turntable screw rod shooting bearing corner pressing plate titanium alloy glass inspection systems.
Background technology
G0rd0nGaileG once published an article " Aut0matedGlassFragmentati0nAnalysis " in 1996, and the detection algorithm of glass fragment has been inquired into, and the document relates to two key technologies: (1) image capture technology.Below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images affirmative differences to some extent collected.Wherein owing to illumination reason produces the position of inconspicuous slot line in piece image, likely obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can improve.(2) image segmentation algorithm.Cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective bright especially or dark especially noise caused of the dust in glass or slot line edge;Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.J.Hayw00d, J.W.V.Miller et al. develop a glass fragment automatic recognition system, publish an article in 1998 " Aut0matedC0untingSystemF0rtheECEFragmagmentati0nTest ".Its recognition methods can be described as: the debris field of to be counted piece of number is marked artificially on sensitive paper, and scanner scanning obtains digital picture.Subsequent treatment is based on scanogram and carries out, and image processing step includes: compensate uneven illumination, reduces noise, it is determined that slot line.Before statistics block number, employ a kind of special recovery algorithms and fill the slot line of " loss ".This system can recognise that and count the quantity of the fragment in tab area.
From 1 day May in 2003, automobile, train, architectural safety glass used are implemented mandatory inspection system by China, do not obtain Compulsory Certification of Products certificate and do not apply the safety glass product of China Compulsory Product Certification mark must not dispatch from the factory, import and sale.Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving safety glass when testing, glass fragment can be caused to splash everywhere, adopt the way of carriage case, although glass fragment can effectively be collected, but the reading of inconvenient glass fragment, and the installation effectiveness doing multi-disc safety glass continuously is relatively low.
Particularly in the glass applications of the special dimensions such as automobile, one is designed perfect cubing is the critically important factor determining a glass product quality stability.Multiformity due to present Automobile Design, glass on corresponding car is also increasingly sophisticated, glass profile is frequently not square or rectangle, present parallelogram or trapezoidal glass can be found everywhere, in the past for the detection of this kind of irregular quadrilateral glass, it does not have unified fixed clamp, glass periphery can only be retrained by adhesive tape or other modes, or at safety glass overlying lid layer thin film, to prevent glass fragment from splashing.Simultaneously adhesive tape also has and is burst, by safety glass, the probability that strength collapses out, and causes that operator are injured, and therefore, the improvement to safety glass fragmentation test device is very necessary.
Summary of the invention
For above prior art Problems existing, the present invention installs screw rod lifting industrial camera on integral-rack, combination gear mechanism Turnover testing platen, it is equipped with the fastening of plug lock pin, particularly be provided with bearing corner Anchor plate kit and revolution impacter, clamp portion is carried out isoplanar can corner regulate design, it is achieved that the safety glass to difformity size tetragon, a kind of verification test device can be shared to do safety glass fragmentation test, specific as follows:
Gear turntable screw rod shooting bearing corner pressing plate titanium alloy glass inspection systems, integral-rack includes support side plate, rear shear plate, end shear plate and four upper circular abutments, the support side plate of both sides is fixed described two upper circular abutment respectively, four upper circular abutment upper ends are all fixed with column termination, and four column terminations are respectively fixed with two transverse horizontal bars and two vertical equity bars;
In support side plate described in both sides, plane is all fixed with platen support and lock pin bearing respectively;There is platen rotating shaft test platen both sides, and the platen rotating shaft of both sides is rotatable respectively to be fixed in platen support, and described rear shear plate upper bit has plane in back plate, and in back plate, plane holds lower plane after testboard plate;
Described test platen both sides vertical has plug lockhole, for being slidably matched between described lock pin bearing endoporus and light beam lock pin cylindrical;Described light beam lock pin outer end has outside lock pin, has lock pin elongated hole groove on outside lock pin, and operation stock passes through described lock pin elongated hole groove;There is operation lever operation stock upper end, operation pivot pin is had between operation stock lower end and operation bearing, operation pivot pin two ends are fixed on operation bearing, coordinating for rotatable between the endoporus of operation stock lower end with operation pivot pin cylindrical, the operation rest base of both sides is fixed on described operation seat screw;As improvement:
The platen rotating shaft of side is further fixed on travelling gear, travelling gear is combined with manual gear, manual gear is rotatable to be fixed on manual wheel shaft, manual wheel shaft the inner has axle flange, axle flange to be fixed on corresponding support side plate lateral surface, and manual axle outer end has plate wheel axle jump ring, plate wheel axle jump ring keeps off at described manual wheel shaft lateral surface, having handwheel step circle on manual gear lateral surface, handwheel step circle is fixedly connected with handwheel cross bar, handwheel cross bar outer end also has handwheel crank handle;
Platen rotating shaft outer end described in side there are shaft gear section and shaft thread, shaft gear section has rotating shaft keyway, in rotating shaft keyway, be furnished with runner flat key, shaft gear section is fixed with travelling gear, travelling gear lateral surface has drive nut;
Two described transverse horizontal bars are all sliding combined with shooting cross slider, shooting square bar is fixed between two shooting cross sliders, having screw rod lifting shooting unit on shooting square bar, screw rod lifting shooting unit includes slide block guide rail plate, shooting motor, motor screw, lifting nut, industrial camera;Slide block guide rail plate has slide block square hole, there is threading circle slide block guide rail plate side, slide block guide rail plate opposite side has motor seat board, motor seat board has four motor screws and screw rod perforation, described motor seat board lower plane there is lifting saddle, lifting saddle medial surface has lifting guide groove, has hole, screw rod location bottom lifting saddle;
Described lifting nut gabarit is step slide block, four motor screws of described motor seat board are fixed with shooting motor, being motor screw on shooting motor output end axle, have four through hole flanges between shooting motor and motor screw, motor screw end is location light beam;
There is horizontally disposed camera pedestal described lifting nut side, has video camera termination below camera pedestal termination, and under video camera termination, front is industrial camera, and video camera termination is backed with power supply signal combination cable;
Impacting cross bar one end and have cross bar becket, impacting the cross bar other end has impact slide block, and the circular abutment cylindrical rotary sliding impacting slide block circular hole described with wherein coordinates;On circular abutment, liftable fixes altitude location circle, and altitude location circle has holding screw;
On described impact cross bar, slip fixes revolution impacter, and revolution impacter includes impacter frame, impacts motor and quadrangular guide rail;
Having the impact vertical square hole of frame in described impacter frame and impact the horizontal square hole of frame, described motor bottom bore of impacting is fixed in the upper plane of impacter frame, impacts and is fixed with rotating disk on motor output end mouth;Rotating disk has revolution pivot pin;Described quadrangular guide rail lower end is jump bit cone point, and quadrangular guide rail upper end is horizontal concrete chute;
Described test platen is fixed in plane bearing corner Anchor plate kit, described platen support and described lock pin bearing and together and support side plate is fixed between plane cullet returnable;The pointed cone angle of described jump bit cone point is 47 49 degree, the material of jump bit cone point is titanium-base alloy, described titanium-base alloy is elementary composition by following percentage by weight: Ti:21 23%, W:4.1 4.3%, Cr:2.1 2.3%, Cu:2.1 2.3%, Mo:1.1 1.3%, C:1.0 1.2%, Sn:1.4 1.6%, and surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.21%, S less than 0.012%, P less than 0.016%, the rockwell superficial hardness number of this titanium-base alloy is HRC67 69.
As further improvement: described bearing corner Anchor plate kit includes four the first identical pressing plates of physical dimension, the second pressing plate, the 3rd pressing plate and the 4th pressing plate, every pressing plate is made up of retained part and sliding corner, is rotatably connected by pivot pin rivet between retained part and the sliding corner of every pressing plate;
The lower surface of described sliding corner is slide plate lower plane, slide plate lower plane has rotation through hole, rotate through hole side and have corner window, rotate through hole opposite side and have bearing bearing pin, bearing bearing pin is positioned on slide plate lower plane, and bearing bearing pin has pivot pin bearing section, is pivot pin step between pivot pin bearing section and described bearing bearing pin, described pivot pin bearing section outer end is bearing section outer end, and described pivot pin bearing section has snap ring groove;Being fixed with rolling bearing inner ring on described pivot pin bearing section, rolling bearing inner ring inboard againsts pivot pin step, and snap ring groove has bearing snap spring, and bearing snap spring keeps off outside rolling bearing inner ring;
The upper surface of described retained part is the upper plane of clamping, and in clamping, one end of plane has between the upper plane of bearing runner, bearing runner and clamping has transition to slot, and has blind slot space and the described single-ended opening of bearing runner bottom bearing runner;The other end of the upper plane of described clamping has step through-hole, step through-hole both sides to have through hole angle face, and the clamping between two side through hole angle faces has corner scale in plane;
Described pivot pin rivet passes through rotation through hole and step through-hole successively, and rotatable for slide plate lower plane overlap joint is fixed in the upper plane of clamping by pivot pin rivet;In described clamping, planar inner has clamping slope, and clamping has slip-off preventing groove on slope;Rubber tabletting has slip-off preventing raised line, is embedded interference fit between slip-off preventing raised line and described slip-off preventing groove.
As further improvement: described rubber tabletting adopts synthesis butadiene rubber, its material composition is: butadiene rubber 36 38%, acrylate rubber 11 13%, silicone rubber 11 13%, white carbon 14 16%, sulfur 2.4 2.6%, zinc oxide 0.7 0.9%, tricresyl phosphate 1.2 1.4%, oxidic polyethylene 0.7 0.9%, accelerator 3.7 3.9%, age resistor 2.4 2.6%, epoxy Semen Lini oil 0.6 0.8%, acetyl triethyl citrate 0.27 0.29%, microwax 1.2 1.4%, all the other are modified Nano Pulvis Talci, described modified Nano talcum particles degree is more than 1520 orders.
As further improvement: the rigid titanium alloy layer having a layer thickness to be 0.34 0.36 millimeters on described bearing runner surface, elementary composition by following percentage by weight of this rigid titanium alloy layer material: Ti:26 28%, Ni:3.2 3.4%, Cu:2.6 2.8%, M0:2.2 2.4%, W:1.2 1.4%, Cr:1.1 1.3%, C:1.0 1.2%, surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.20%, Mn less than 0.25%, S less than 0.012%, P less than 0.015%, the rockwell superficial hardness number of this rigid titanium alloy layer is HRC53 55.
Beneficial effects of the present invention:
(1), current glass fragment detect all by being accomplished manually, not only elapsed time is many, be also easy to generation mistake, affect the present situation of the accuracy of assay;The present invention changes the labor intensity of fragment detection, and shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for high-volume glass detection and processes, can be applicable in associated production enterprise and detection technique mechanism;
Integral-rack adopts overall construction intensity high, and the gear drive on integral-rack drives the test turning structure of platen to arrange, it is simple to removes chunk glass, is equipped with cullet returnable, it is ensured that chunk glass does not scatter;The mobile return pulley of configuration under support side plate on integral-rack, it is simple to the overall little scope of the present invention moves;In gear drive combination back plate, plane holds lower plane after testboard plate, in conjunction with light beam lock pin by locking positioning in the plug lockhole of test platen both sides, overcome travelling gear and coordinate the defect not having self-locking with manual gear so that trapezoidal glass plate keeps firm in the process of whole test.Particularly in the support side plate of side, plane has circular abutment, and on circular abutment, liftable fixes impact cross bar, impacts slip on cross bar and fixes revolution impacter;Impacting motor and can realize remotely controlling to smash the dangerous step of trapezoidal glass plate on revolution impacter, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury.It is consistent that application revolution impacter realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), platen support together with described lock pin bearing, be fixed in support side plate by cullet returnable plane, safety glass fragment can be disposed easily and fall among cullet returnable;Container discharge door is provided with container bin gate spring, it is ensured that container discharge door can touch container discharge mouth tightly, does not allow chunk glass scatter.
(3), bearing corner Anchor plate kit is adopted, every pressing plate is made up of retained part and sliding corner, and described sliding corner is positioned at described retained part one end and is overlapped on retained part plane;Guarantee that described slide plate lower plane is in sustained height with plane in described clamping, sliding corner is relative to the rotatable design of retained part, for being slidably matched between rolling bearing and adjacent bearing runner on the pressing plate of every limit, it is achieved that the tetragon glass of different specification size and different angle can be continuously adjusted and fix.
(4) angle between, described clamping slope and the upper plane of clamping is 54 56 degree, and described clamping slope is bonded with one layer of rubber tabletting, adjustment width trapezoidal glass plate carried out plane spacing while, a downward component can be produced, make to be test for trapezoidal glass plate and touch test platen, it is to avoid trapezoidal glass plate local pressure is uneven produces explosion;Particularly: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line both sides and inclined-plane, slip-off preventing groove both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue;Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line height and slip-off preventing depth of groove.
(5), achieve detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid contaminated environment;Also shorten the activity duration, need not the tape residue on test platen be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time.Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure.
(6), by comparing with the use test data done of disposable product adhesive tape conventionally test present invention employs bearing corner Anchor plate kit.It is appreciated that: adopt the rubber tabletting of synthesis butadiene rubber, its specific had physical characteristic of material composition formula, guarantee to go through hundred experiment test operations without breakage, and the rigid titanium alloy layer of the upper plane of clamping is intact, conclusion is to have employed bearing corner Anchor plate kit to be better than using disposable product adhesive tape conventionally test.
Accompanying drawing explanation
Fig. 1 unloads in stereoscopic appearance figure, figure of the present invention except bearing corner Anchor plate kit 500.
Fig. 2 is the screw rod lifting shooting independent enlarged drawing of unit 900 in Fig. 1.
Fig. 3 is the independent enlarged drawing of slide block guide rail plate 609 in Fig. 2.
Fig. 4 is the independent enlarged drawing of shooting motor 910 in Fig. 2.
Fig. 5 is the vertical cross section of the manual gear 151 in Fig. 1 and support side plate 200 connecting portion.
Fig. 6 is the stereoscopic appearance figure of the cullet returnable 140 in Fig. 1 and container discharge door 146 assembly.
Fig. 7 is that the cullet returnable 140 in Fig. 6 unloads the independent stereoscopic appearance figure after except container discharge door 146.
Fig. 8 be light beam lock pin in Fig. 1 189 with plug lockhole 198 binding site along light beam lock pin 189 axial line vertical cross section.
Fig. 9 is the light beam lock pin 189 in Fig. 8 and plug lockhole 198 disengaged condition.
Figure 10 is the independent stereoscopic appearance figure of integral-rack being made up of the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 in Fig. 1.
Figure 11 is the independent stereoscopic appearance figure of test platen 190 in Fig. 1.
Figure 12 is placement bearing corner Anchor plate kit 500 on the test platen 190 in Fig. 1, and fixes trapezoidal glass plate 600, also unloads except drive nut 188, and screw rod lifting shooting unit 900 declines in running order stereoscopic appearance figure.
Figure 13 is that the bearing corner Anchor plate kit 500 in Figure 12 unloads except two sides therein, and test platen 190 is in rotation heeling condition, and above revolution impacter 590 removal test platen 190, screw rod lifting shooting unit 900 promotes and is in off working state.
Figure 14 is the enlarged drawing of the manual gear 151 in Figure 13 and travelling gear 161 binding site and operation stock 133 position.
Figure 15 is the postrotational enlarged drawing of revolution impacter 590 in Figure 13.
Figure 16 is the independent axonometric chart of impacter frame 567 in Figure 15.
Figure 17 is the top view that the bearing corner Anchor plate kit 500 in Figure 13 uses in combination.
The bearing corner Anchor plate kit 500 that Figure 18 is in Figure 13 does not use, and presents parallelogram state figure.
Figure 19 is the E E sectional view in Figure 17, is test for trapezoidal glass plate 600 and is fixed on test platen 190.
Figure 20 is the partial enlarged drawing of the tested trapezoidal glass plate 600 in Figure 19 and rubber tabletting 551 contact site.
Figure 21 is the D D sectional view in Figure 18.
Figure 22 is the first sliding corner 518 profile in Figure 21.
Figure 23 unloads except rolling bearing 541 in Figure 22.
Figure 24 is the isometric front view of the first sliding corner 518 in Figure 21.
Figure 25 is the rear isometric view of the first sliding corner 518 in Figure 21.
Figure 26 is the outline drawing of the first retained part 519 in Figure 18.
Figure 27 is the C C profile in Figure 26.
Figure 28 is slip-off preventing groove 585 part in Figure 27.
Figure 29 is slip-off preventing raised line 558 part in Figure 27.
Detailed description of the invention
The present invention is described in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 5, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15 and Figure 17, gear turntable screw rod shooting bearing corner pressing plate titanium alloy glass inspection systems, integral-rack includes support side plate 200, rear shear plate 176, end shear plate 175 and four upper circular abutments 566, the support side plate 200 of both sides is fixed described two upper circular abutment 566 respectively, four upper circular abutment 566 upper ends are all fixed with column termination 604, and four column terminations 604 are respectively fixed with two transverse horizontal bars 602 and two vertical equity bars 603;
In support side plate 200 described in both sides, plane is all fixed with platen support 163 and lock pin bearing 180 respectively;There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable respectively to be fixed in platen support 163, described rear shear plate 176 upper bit has plane 717 in back plate, in back plate, plane 717 exceeds 7 to 9 millimeters of plane in described support side plate 200, in back plate plane 717 hold test platen 190 after lower plane;
In Fig. 1, Fig. 8, Fig. 9, Figure 10, Figure 12, Figure 13 and Figure 14, described test platen 190 both sides vertical there is plug lockhole 198, for being slidably matched between described lock pin bearing 180 endoporus and light beam lock pin 189 cylindrical;The light beam lock pin 189 of both sides can enter in described plug lockhole 198, by fixing with the support side plate 200 described in both sides for described test platen 190 restriction rotation;Described light beam lock pin 189 outer end has outside lock pin 135, has lock pin elongated hole groove 134 on 135 outside lock pin, and operation stock 133 passes through described lock pin elongated hole groove 134;There is operation lever 136 operation stock 133 upper end, operation pivot pin 132 is had between operation stock 133 lower end and operation bearing 131, operation pivot pin 132 two ends are fixed on operation bearing 131, coordinate for rotatable between the endoporus of operation stock 133 lower end with operation pivot pin 132 cylindrical, be fixed on described operation seat screw 232 bottom the operation bearing 131 of both sides;As improvement:
Fig. 1, Fig. 5, Figure 10, Figure 11, Figure 12, in Figure 13 and Figure 15, the platen rotating shaft 196 of side is further fixed on travelling gear 161, travelling gear 161 is combined with manual gear 151, manual gear 151 is rotatable to be fixed on manual wheel shaft 152, there is axle flange 154 manual wheel shaft 152 the inner, axle flange 154 is fixed on corresponding support side plate 200 lateral surface, there is plate wheel axle jump ring 165 manual wheel shaft 152 outer end, plate wheel axle jump ring 165 keeps off at described manual wheel shaft 152 lateral surface, manual gear 151 lateral surface has handwheel step circle 159, handwheel step circle 159 is fixedly connected with handwheel cross bar 185, handwheel cross bar 185 outer end also has handwheel crank handle 155;
Platen rotating shaft 196 outer end described in side there are shaft gear section 192 and shaft thread 193, shaft gear section 192 has rotating shaft keyway 194, runner flat key 168 it is furnished with in rotating shaft keyway 194, shaft gear section 192 is fixed with travelling gear 161, having drive nut 188 on travelling gear 161 lateral surface, drive nut 188 matches with described shaft thread 193;
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 12 and Figure 13, two described transverse horizontal bars 602 are all sliding combined with shooting cross slider 608, shooting square bar 601 is fixed between two shooting cross sliders 608, having screw rod lifting shooting unit 900 on shooting square bar 601, screw rod lifting shooting unit 900 includes slide block guide rail plate 609, shooting motor 910, motor screw 912, lifting nut 921, industrial camera 950;Slide block guide rail plate 609 has slide block square hole 906, for being slidably matched between slide block square hole 906 and described shooting square bar 601 gabarit, there is threading circle 934 slide block guide rail plate 609 side, slide block guide rail plate 609 opposite side has motor seat board 961, motor seat board 961 has four motor screws 941 and screw rod perforation 949, described motor seat board 961 lower plane there are lifting saddle 930, lifting saddle 930 medial surface have lifting guide groove 932, bottom lifting saddle 930, have hole 948, screw rod location;
Described lifting nut 921 gabarit is step slide block 923, slidably coordinates for vertical between step slide block 923 and described lifting guide groove 932;
Four motor screws 941 of described motor seat board 961 are fixed with shooting motor 910, shooting motor 910 outfan axle is motor screw 912, motor screw 912 and described lifting nut 921 threaded engagement, four through hole flanges 914 are had between shooting motor 910 and motor screw 912, motor screw 912 end is location light beam 918, and location light beam 918 positions with described screw rod and coordinates for rotary sliding between hole 948;
There is horizontally disposed camera pedestal 925 described lifting nut 921 side, camera pedestal 925 has video camera termination 945 below termination, front, 945 times, video camera termination is industrial camera 950, being backed with power supply signal combination cable 940 on video camera termination 945, power supply signal combination cable 940 is external to distribution box and computer disposal center after passing through described threading circle 934 respectively;
In Fig. 1, Figure 12, Figure 13, Figure 15 and Figure 16, impacting cross bar 562 one end has cross bar becket 599, and impacting cross bar 562 other end has impact slide block 666, impacts slide block 666 circular hole and coordinates with wherein described circular abutment 566 cylindrical rotary sliding;On circular abutment 566, liftable fixes altitude location circle 565, altitude location circle 565 has holding screw 594, altitude location circle 565 hold in the palm described impact slide block 666, and altitude location circle 565 impacts the height of cross bar 562 for regulating;
On described impact cross bar 562, slip fixes revolution impacter 590, and revolution impacter 590 includes impacter frame 567, impacts motor 521 and quadrangular guide rail 595;
Described impacter frame 567 have the impact vertical square hole of frame 535 and impacts the horizontal square hole 564 of frame, impacting between the horizontal square hole of frame 564 and described four faceted pebbles impacted on cross bar 562 for being slidably matched;
Described motor 521 base holes of impacting is fixed in the upper plane of impacter frame 567, impacts and is fixed with rotating disk 572 on motor 521 output port;Rotating disk 572 has revolution pivot pin 573;
It is slidably matched for liftable between described quadrangular guide rail 595 square hole 535 vertical with described impact frame, described quadrangular guide rail 595 lower end is jump bit cone point 596, quadrangular guide rail 595 upper end is horizontal concrete chute 524, for being slidably matched between horizontal concrete chute 524 inwall and described revolution pivot pin 573;
Described test platen 190 is fixed in plane bearing corner Anchor plate kit 500, described platen support 163 and described lock pin bearing 180 and together and support side plate 200 is fixed between plane cullet returnable 140;The pointed cone angle of described jump bit cone point 596 is 48 degree, the material of jump bit cone point 596 is titanium-base alloy, described titanium-base alloy is elementary composition by following percentage by weight: Ti:22%, W:4.2%, Cr:2.2%, Cu:2.2%, M0:1.2%, C:1.1%, Sn:1.5%, and surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si in 0.18%, S be 0.008%, P be 0.013%, the rockwell superficial hardness number of this titanium-base alloy is HRC68.
As further improvement: described test platen 190 grips screw 197, in every described support side plate 200, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186, at least also has four horizontally disposed handwheel seat screws 157 in the support side plate 200 of side;Return pulley forked standard 124 is had respectively before and after bottom described support side plate 200, mobile return pulley 400 is had in the middle of return pulley forked standard 124, it is rotatable matched in clearance between mobile return pulley 400 centre bore and return pulley pivot pin 122 cylindrical, is interference fit between return pulley pivot pin 122 two ends and the through hole on return pulley forked standard 124.
As further improvement: in Fig. 1, Fig. 6 and Fig. 7, described cullet returnable 140 includes end swash plate 141, container header board 143, container biside plate 142 after container, and after container, end swash plate 141 has container discharge mouth 147 between being connected with container header board 143;Described container biside plate 142 upper end has the container flange 184 turned up respectively, and container flange 184 has fixed via 148;Container header board 143 is lower draw-bar 149 before there is container the both sides being positioned at container discharge mouth 147 top edge position, container discharge door 146 is had between lower draw-bar 149 before the container of both sides, container discharge door 146 has bin gate hook 245, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial line, having container bin gate spring 145 respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, bin gate pivot pin 177 runs through lower draw-bar 149 and container bin gate spring 145 and bin gate hook 245 before described container.
As further improvement: in Figure 12, Figure 16, Figure 17, Figure 18, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29, described bearing corner Anchor plate kit 500 includes four the first identical pressing plate the 510, second pressing plate the 520, the 3rd pressing plate 530 and the 4th pressing plates 540 of physical dimension, every pressing plate is made up of retained part and sliding corner, is rotatably connected by pivot pin rivet 100 between retained part and the sliding corner of every pressing plate;
The lower surface of described sliding corner is slide plate lower plane 561, slide plate lower plane 561 has rotation through hole 108, rotate through hole 108 side and have corner window 531, rotate through hole 108 opposite side and have bearing bearing pin 574, bearing bearing pin 574 is positioned on slide plate lower plane 561, bearing bearing pin 574 has pivot pin bearing section 578, it it is pivot pin step 576 between pivot pin bearing section 578 and described bearing bearing pin 574, described pivot pin bearing section 578 outer end is bearing section outer end 575, and described pivot pin bearing section 578 has snap ring groove 579;Being fixed with rolling bearing 541 inner ring on described pivot pin bearing section 578, rolling bearing 541 inner ring inboard againsts pivot pin step 576, snap ring groove 579 has bearing snap spring 511, bearing snap spring 511 keep off outside rolling bearing 541 inner ring;
The upper surface of described retained part is the upper plane 516 of clamping, in clamping, there is bearing runner 514 one end of plane 516, there is transition fluting 571 between bearing runner 514 and the upper plane 516 of clamping, bottom bearing runner 514, have blind slot space 517 and the described single-ended opening of bearing runner 514;The other end of the upper plane 516 of described clamping has step through-hole 109, and there is through hole angle face 102 step through-hole 109 both sides, and the clamping between two side through hole angle faces 102 has corner scale 513 in plane 516;
Described pivot pin rivet 100 passes through rotation through hole 108 and step through-hole 109 successively, and rotatable for slide plate lower plane 561 overlap joint is fixed in the upper plane 516 of clamping by pivot pin rivet 100, it is ensured that slide plate lower plane 561 is in sustained height with plane 516 in described clamping;
Having clamping slope 515 in described clamping inside plane 516, clamping has slip-off preventing groove 585 on slope 515;Rubber tabletting 551 has slip-off preventing raised line 558, is embedded interference fit between slip-off preventing raised line 558 and described slip-off preventing groove 585.
As further improvement: the angle between described clamping slope 515 and the upper plane 516 of described clamping is 55 degree;Described slip-off preventing groove 585, slip-off preventing groove 585 degree of depth is 2.4 millimeters, and slip-off preventing groove 585 bottom width is 4.7 millimeters, and slip-off preventing groove 585 A/F is 4.4 millimeters;Having slip-off preventing raised line 558 on rubber tabletting 551, slip-off preventing raised line 558 is highly 2.2 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.8 millimeters, and slip-off preventing raised line 558 root width is 4.4 millimeters;Slip-off preventing raised line 558 is squeezed among described slip-off preventing groove 585, and rubber tabletting 551 is close on described clamping slope 515;Described rubber tabletting 551 adopts synthesis butadiene rubber, its material composition is: butadiene rubber 37%, acrylate rubber 12%, silicone rubber 12%, white carbon 15%, sulfur 2.5%, zinc oxide 0.8%, tricresyl phosphate 1.3%, oxidic polyethylene 0.8%, accelerator 3.8%, age resistor 2.5%, epoxy Semen Lini oil 0.7%, acetyl triethyl citrate 0.28%, microwax 1.3%, all the other be modified Nano Pulvis Talci, described modified Nano talcum particles degree is 1570 orders.
The benefit of above-mentioned design is: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue;Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.
As further improvement: the described bearing runner 514 on the first retained part 519 and between the rolling bearing 541 on the 4th sliding corner 548 for being slidably matched, have 1.2 to 1.4 millimeters of gaps between the bearing bearing pin 574 on transition on the first described retained part 519 fluting 571 and the 4th sliding corner 548;
The described bearing runner 514 on the 4th retained part 549 and between the rolling bearing 541 on the 3rd sliding corner 538 for being slidably matched, have 1.2 to 1.4 millimeters of gaps between the bearing bearing pin 574 on transition on the 4th described retained part 549 fluting 571 and the 3rd sliding corner 538;
For being slidably matched between bearing runner 514 on the second described retained part 529 and the rolling bearing 541 on the first sliding corner 518, between the transition fluting 571 on the second described retained part 529 and the bearing bearing pin 574 on the first sliding corner 518, there are 1.2 to 1.4 millimeters of gaps;
For being slidably matched between bearing runner 514 on the 3rd described retained part 539 and the rolling bearing 541 on the second sliding corner 528, between the transition fluting 571 on the 3rd described retained part 539 and the bearing bearing pin 574 on the second sliding corner 528, there are 1.2 to 1.4 millimeters of gaps.
As further improvement: the rigid titanium alloy layer having a layer thickness to be 0.34 0.36 millimeters on described bearing runner 514 surface, elementary composition by following percentage by weight of this rigid titanium alloy layer material: Ti:29 31%, Ni:3.2 3.4%, Cu:2.6 2.8%, M0:1.2 1.4%, W:2.2 2.4%, Cr:1.1 1.3%, C:1.0 1.2%, surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.20%, Mn less than 0.25%, S less than 0.012%, P less than 0.015%, the rockwell superficial hardness number of this rigid titanium alloy layer is HRC53 55.
In embodiment,
In described back plate, plane 717 exceeds 8 millimeters of plane in described support side plate 200, and described support side plate 200 thickness is 42 millimeters, and described rear shear plate 176 thickness is 33 millimeters, and described end shear plate 175 thickness is 33 millimeters.Adopting the disposable integral casting forming of grey cast-iron between described support side plate 200 and rear shear plate 176 and end shear plate 175 is integral-rack, and bulk strength is high, and shock-absorbing effect is good.
Described test platen 190 has the pressing plate fixing threaded hole 197 of more than five, described bearing corner Anchor plate kit 500 there are five pressing plate step through-holes 501 in plane 516 on the pressing plate of at least the first retained part 519, five sunk screws 195 pass through described pressing plate step through-hole 501 successively and match with described pressing plate fixing threaded hole 197, the first described retained part 519 is fixed on described test platen 190, using the immobilizing foundation of the first retained part 519, bearing corner Anchor plate kit 500 entirety is all fixed on described test platen 190.
Angle between clamping slope 515 and the upper plane 516 of clamping is 55 degree, and on clamping slope 515, extruding is fixed with the rubber tabletting 551 of one layer of 2.8 millimeters thick.
Described silicone rubber is one or more the compositions in methyl vinyl silicone rubber, methyl phenyl vinyl silicone rubber, methyl trifluoro propyl silicone rubber.
The modifying agent that described modified Nano Pulvis Talci adopts is silane coupler, and method of modifying is wet-process modified.
Described silane coupler is the one in methoxy silane, Ethoxysilane.
Complete machine assembling process:
Cullet returnable 140 entirety is placed down from above so that described container flange 184 is taken and is placed on plane in described support side plate 200, and four fixed vias 148 of every side are directed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously;
The platen rotating shaft 196 of described test platen 190 both sides is rotatable with platen support 163 endoporus to be coordinated, and four platen seat screws pass through the installing hole on platen support 163 and fixed via 148 respectively, are fixed on platen seat screw 160 by the platen support 163 of both sides;
Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, and cullet returnable 140 is generally in both sides bilinear and fixes, particularly stable firmly.
The light beam lock pin 189 of both sides can enter in the plug lockhole 198 of test platen 190 both sides, will test platen 190 locking positioning.
Described test platen 190 there are four to grip screw 197, described bearing corner Anchor plate kit 500 has in plane 516 in the clamping of at least the first retained part 519 four clamping step through-holes 501, four sunk screws 195 pass through described clamping step through-hole 501 successively and match with the described screw 197 that grips, the first described retained part 519 is fixed on described test platen 190, using the immobilizing foundation of the first retained part 519, bearing corner Anchor plate kit 500 entirety is all fixed on described test platen 190.
Travelling gear 161 endoporus also has keyway, travelling gear 161 endoporus is placed in shaft gear section 192, being placed in the rotating shaft keyway 194 in shaft gear section 192 by runner flat key 168, the position of the prominent rotating shaft keyway 194 on runner flat key 168 is accommodated among the keyway on travelling gear 161 endoporus;On the shaft thread 193 of shaft gear section 192 outer end, threaded engagement screws on drive nut 188, and travelling gear 161 is fastened in the shaft gear section 192 in platen rotating shaft 196 by drive nut 188.
Axle flange 154 has four flange stepped holes 156 waiting radius uniform, four flange screws pass through flange stepped hole 156 successively and match with described handwheel seat screw 157, manual wheel shaft 152 is fixed on corresponding support side plate 200 lateral surface, there is plate wheel axle jump ring 165 at axle outer end 153 place on manual wheel shaft 152, and plate wheel axle jump ring 165 is used for the axial displacement of limit manual wheel shaft 152.
Being inserted on circular abutment 566 external cylindrical surface by impact slide block 666 through hole impacting cross bar 562 one end, altitude location circle 565 has holding screw 594 be fixed on circular abutment 566, altitude location circle 565 holds in the palm described impact slide block 666;The horizontal square hole of frame 564 that impacts in impacter frame 567 is inserted on the described rectangle straight-bar impacted on cross bar 562, and fixes;Being placed and secured at described by the impact motor installed surface 544 of impacter frame 567 by impacting motor 521, rotating disk 572 is fixed on the output shaft end impacted on motor 521;Quadrangular guide rail 595 is inserted among the vertical square hole 535 of the impact frame in impacter frame 567, allow the revolution pivot pin 573 on described rotating disk 572 insert among the horizontal concrete chute 524 of described quadrangular guide rail 595 upper end simultaneously.
It is slidably installed between through hole and two described transverse horizontal bar 602 cylindricals on two shooting cross sliders 608 at shooting square bar 601 two ends, slide block guide rail plate 609 has between slide block square hole 906 and the described square gabarit of shooting square bar 601 for being slidably matched;Motor screw 912 on shooting motor 910 pass through after described screw rod perforation 949 with lifting nut 921 threaded engagement, the location light beam 918 making motor screw 912 end positions hole 948 with described screw rod and matches, and the step slide block 923 of lifting nut 921 gabarit slidably coordinates for vertical with the lifting guide groove 932 of lifting saddle 930 medial surface;Four shooting screws 944 pass through four through hole flanges 914 and motor screw 941 screw threads for fastening, are fixed on motor seat board 961 by shooting motor 910;
Described lifting nut 921 side has camera pedestal 925, camera pedestal 925 to fix video camera termination 945, and on video camera termination 945, the power supply signal combination cable 940 at the back side is external to distribution box and computer disposal center after passing through described threading circle 934 respectively.
When one, safety glass being done fragmentation test, step is as follows:
(1), rotating handwheel crank handle 155 by hand so that manual gear 151 band nutating gear 161 rotates, then drive test platen 190 rear end lower plane to push down plane 717 in back plate, test platen 190 presents level;The operation lever 136 with the hands holding both sides respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 testing platen 190 both sides, and test platen 190 is fixed by horizontal level;
null(2)、By the first identical for four physical dimensions pressing plate 510、Second pressing plate 520、3rd pressing plate 530 and the 4th pressing plate 540 are placed on above test platen 190,For being slidably matched between bearing runner 514 on first retained part 519 and the rolling bearing 541 on the 4th sliding corner 548,For being slidably matched between bearing runner 514 on 4th retained part 549 and the rolling bearing 541 on the 3rd sliding corner 538,For being slidably matched between bearing runner 514 on second retained part 529 and the rolling bearing 541 on the first sliding corner 518,For being slidably matched between bearing runner 514 on 3rd retained part 539 and the rolling bearing 541 on the second sliding corner 528,Make the first pressing plate 510 that four physical dimensions are identical、Second pressing plate 520、One the surrounding ambient in besieged city between 3rd pressing plate 530 and the 4th pressing plate 540;Space is had between bearing snap spring 511 on 4th pressing plate 540 and the blind slot space 517 on the first pressing plate 510; space is had between bearing snap spring 511 on 3rd pressing plate 530 and the blind slot space 517 on the 4th pressing plate 540; space is had between bearing snap spring 511 on second pressing plate 520 and the blind slot space 517 on the 3rd pressing plate 530; space is had, it is ensured that smooth slippage is without hindrance between bearing snap spring 511 on first pressing plate 510 and the blind slot space 517 on the second pressing plate 520;
(3), above-mentioned surrounding ambient is sized larger than being test for the physical dimension of trapezoidal glass plate 600, will be test for above the test platen 190 that trapezoidal glass plate 600 is placed in above-mentioned surrounding ambient, move four the first identical pressing plates 510 of physical dimension successively, second pressing plate 520, 3rd pressing plate 530 and the 4th pressing plate 540, the rubber tabletting 551 on every pressing plate is made tightly to touch the four limit outer rims being test for trapezoidal glass plate 600, again with extenal fixation part successively by the first identical for four physical dimensions pressing plate 510, second pressing plate 520, 3rd pressing plate 530 and the 4th pressing plate 540 are all fixed on test platen 190;The produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives trapezoidal glass plate 600 4 limit outer rim flexibility and fixes, it is to avoid Rigid Plates Under Compression is by unexpected for trapezoidal glass plate 600 broken, referring to Figure 20;
(4), to be test for after trapezoidal glass plate 600 is fixed, regulate impact cross bar 562 height on circular abutment 566, hold cross bar becket 599, impacter 590 will be turned round along with impacting cross bar 562 together, and rotate above trapezoidal glass plate 600 around circular abutment 566 cylindrical;
Start and impact motor 521, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while making to rotate, revolution pivot pin 573 sliding in the horizontal concrete chute 524 of quadrangular guide rail 595 upper end again, quadrangular guide rail 595 is driven to move up and down so that the jump bit cone point 596 of quadrangular guide rail 595 lower end also moves up and down;When jump bit cone point 596 is displaced downwardly to extreme lower position, trapezoidal glass plate 600 can just be touched, and trapezoidal glass plate 600 is smashed;Can realize remotely controlling to smash the dangerous step of trapezoidal glass plate 600, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel;
(5), again hold cross bar becket 599, impacter 590 will be turned round along with impacting cross bar 562 together, and be rotated away from above trapezoidal glass plate 600 around circular abutment 566 cylindrical;Transverse shifting images square bar 601 and vertically moves slide block guide rail plate 609 respectively, industrial camera 950 alignment is made to image the position taken pictures, start shooting motor 910, moved up and down by motor screw 912 regulable control lifting nut 921, industrial camera 950 is adjusted proper height, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, require to judge according to national standard, whether the trapezoidal glass plate 600 crushed is qualified, completes the fragmentation status test of safety glass;
(6), removing the second pressing plate 520 and the 3rd pressing plate 530, the operation lever 136 again with the hands holding both sides respectively is broken into two with one's hands to both sides so that light beam lock pin 189 exits locking positioning in the plug lockhole 198 testing platen 190 both sides, releases locking positioning;Opposite direction rotation hand wheel crank handle 155 so that manual gear 151 band nutating gear 161 opposite direction rotates, drives test platen 190 rear end lower plane to depart from plane 717 in back plate then;When after test platen 190 run-off the straight 10 to 20 degree, safety glass fragment can be disposed easily and fall among cullet returnable 140;
(7), again rotating handwheel crank handle 155 by hand so that manual gear 151 band nutating gear 161 rotates, then drive test platen 190 rear end lower plane to push down plane 717 in back plate, test platen 190 presents level again.The operation lever 136 again with the hands holding both sides respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 testing platen 190 both sides, prepares as long as being test for trapezoidal glass plate 600 for next;
(8), when the chunk glass in cullet returnable 140 is many to, when raftinging, raftinging car and be placed on below container discharge mouth 147, with the bin gate handle 246 pulled out on container discharge door 146, the chunk glass in cullet returnable 140 is raftinged.Unclamping bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
Two, the above-mentioned prominent substantive distinguishing features of the present invention, it is ensured that following significant progressive effect can be brought:
(1), current glass fragment detect all by being accomplished manually, not only elapsed time is many, be also easy to generation mistake, affect the present situation of the accuracy of assay;The present invention changes the labor intensity of fragment detection, and shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for high-volume glass detection and processes, can be applicable in associated production enterprise and detection technique mechanism;
Integral-rack adopts overall construction intensity high, and the gear drive on integral-rack drives the test turning structure of platen 190 to arrange, it is simple to removes chunk glass, is equipped with cullet returnable 140, it is ensured that chunk glass does not scatter;The mobile return pulley 400 of configuration under support side plate 200 on integral-rack, it is simple to the overall little scope of the present invention moves;Gear drive combination back plate on plane 717 hold test platen 190 after lower plane, in conjunction with light beam lock pin 189 by locking positioning in the plug lockhole 198 of test platen 190 both sides, overcome travelling gear 161 and coordinate, with manual gear 151, the defect not having self-locking so that trapezoidal glass plate 600 keeps firm in the process of whole test.Particularly in the support side plate 200 of side, plane has circular abutment 566, and on circular abutment 566, liftable fixes impact cross bar 562, impacts slip on cross bar 562 and fixes revolution impacter 590;Impacting motor 521 and can realize remotely controlling to smash the dangerous step of trapezoidal glass plate 600 on revolution impacter 590, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury.It is consistent that application revolution impacter 590 realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), platen support 163 together with described lock pin bearing 180, cullet returnable 140 is fixed on plane in support side plate 200, safety glass fragment can be disposed easily and fall among cullet returnable 140;Container discharge door 146 is provided with container bin gate spring 145, it is ensured that container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
(3), bearing corner Anchor plate kit 500 is adopted, every pressing plate is made up of retained part and sliding corner, and described sliding corner is positioned at described retained part one end and is overlapped on retained part plane;Guarantee that described slide plate lower plane 561 is in sustained height with plane 516 in described clamping, sliding corner is relative to the rotatable design of retained part, for being slidably matched between rolling bearing 541 and adjacent bearing runner 514 on the pressing plate of every limit, it is achieved that the tetragon glass of different specification size and different angle can be continuously adjusted and fix.
(4) angle between, described clamping slope 515 and the upper plane 516 of clamping is 54 56 degree, and described clamping slope 515 is bonded with one layer of rubber tabletting 551, adjustment width trapezoidal glass plate 600 carried out plane spacing while, a downward component can be produced, make to be test for trapezoidal glass plate 600 and touch test platen 190, it is to avoid trapezoidal glass plate 600 local pressure is uneven produces explosion;Particularly: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue;Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.
(5), achieve detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid contaminated environment;Also shorten the activity duration, need not the tape residue on test platen 190 be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time.Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure.
(6), by comparing with the use test data done of disposable product adhesive tape conventionally test present invention employs bearing corner Anchor plate kit 500.It is appreciated that: adopt the rubber tabletting 551 of synthesis butadiene rubber, its specific had physical characteristic of material composition formula, guarantee to go through hundred experiment test operations without breakage, and the rigid titanium alloy layer of the upper plane 516 of clamping is intact, conclusion is to have employed bearing corner Anchor plate kit 500 to be better than using disposable product adhesive tape conventionally test.

Claims (4)

1. gear turntable screw rod shooting bearing corner pressing plate titanium alloy glass inspection systems, integral-rack includes support side plate (200), rear shear plate (176), end shear plate (175) and four upper circular abutments (566), the support side plate (200) of both sides is fixed described two upper circular abutment (566) respectively, four upper circular abutment (566) upper ends are all fixed with column termination (604), and four column terminations (604) are respectively fixed with two transverse horizontal bars (602) and two vertical equity bars (603);
The upper plane of support side plate (200) described in both sides is all fixed with platen support (163) and lock pin bearing (180) respectively;There is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable respectively to be fixed in platen support (163), described rear shear plate (176) upper bit has plane in back plate (717), and in back plate, plane (717) holds test platen (190) lower plane afterwards;
Described test platen (190) both sides vertical has plug lockhole (198), for being slidably matched between described lock pin bearing (180) endoporus and light beam lock pin (189) cylindrical;Described light beam lock pin (189) outer end has (135) outside lock pin, having lock pin elongated hole groove (134) outside lock pin on (135), described lock pin elongated hole groove (134) is passed through in operation stock (133);There is operation lever (136) operation stock (133) upper end, operation pivot pin (132) is had between operation stock (133) lower end and operation bearing (131), operation pivot pin (132) two ends are fixed in operation bearing (131), coordinating for rotatable between the endoporus of operation stock (133) lower end with operation pivot pin (132) cylindrical, operation bearing (131) bottom of both sides is fixed in described operation seat screw (232);It is characterized in that:
The platen rotating shaft (196) of side is further fixed on travelling gear (161), travelling gear (161) is combined with manual gear (151), manual gear (151) is rotatable to be fixed on manual wheel shaft (152), there is axle flange (154) manual wheel shaft (152) the inner, axle flange (154) is fixed on corresponding support side plate (200) lateral surface, there is plate wheel axle jump ring (165) manual wheel shaft (152) outer end, plate wheel axle jump ring (165) keeps off at described manual wheel shaft (152) lateral surface, manual gear (151) lateral surface has handwheel step circle (159), handwheel step circle (159) is fixedly connected with handwheel cross bar (185), handwheel cross bar (185) outer end also has handwheel crank handle (155);
Platen rotating shaft (196) outer end described in side has shaft gear section (192) and shaft thread (193), shaft gear section (192) has rotating shaft keyway (194), runner flat key (168) it is furnished with in rotating shaft keyway (194), shaft gear section (192) is fixed with travelling gear (161), travelling gear (161) lateral surface has drive nut (188);
Two described transverse horizontal bars (602) are all sliding combined with shooting cross slider (608), shooting square bar (601) is fixed between two shootings cross slider (608), having screw rod lifting shooting unit (900) in shooting square bar (601), screw rod lifting shooting unit (900) includes slide block guide rail plate (609), shooting motor (910), motor screw (912), lifting nut (921), industrial camera (950);Slide block guide rail plate (609) has slide block square hole (906), there is threading circle (934) slide block guide rail plate (609) side, slide block guide rail plate (609) opposite side has motor seat board (961), motor seat board (961) has four motor screws (941) and screw rod perforation (949), described motor seat board (961) lower plane there is lifting saddle (930), lifting saddle (930) medial surface has lifting guide groove (932), and screw rod hole, location (948) is arranged at lifting saddle (930) bottom;
Described lifting nut (921) gabarit is step slide block (923), four motor screws (941) of described motor seat board (961) are fixed with shooting motor (910), shooting motor (910) outfan axle is motor screw (912), having four through hole flanges (914) between shooting motor (910) and motor screw (912), motor screw (912) end is location light beam (918);
There is horizontally disposed camera pedestal (925) described lifting nut (921) side, video camera termination (945) is had below camera pedestal (925) termination, under video camera termination (945), front is industrial camera (950), and video camera termination (945) are backed with power supply signal combination cable (940);
Impact cross bar (562) one end and have cross bar becket (599), impact cross bar (562) other end and have impact slide block (666), impact slide block (666) circular hole and coordinate with wherein described circular abutment (566) cylindrical rotary sliding;The upper liftable of circular abutment (566) fixes altitude location circle (565), and altitude location circle (565) has holding screw (594);
The upper slip of described impact cross bar (562) fixes revolution impacter (590), and revolution impacter (590) includes impacter frame (567), impacts motor (521) and quadrangular guide rail (595);
Described impacter frame (567) has the impact vertical square hole of frame (535) and impacts the horizontal square hole of frame (564), described impact motor (521) base holes is fixed in the upper plane of impacter frame (567), impacts and is fixed with rotating disk (572) on motor (521) output port;Rotating disk (572) has revolution pivot pin (573);Described quadrangular guide rail (595) lower end is jump bit cone point (596), and quadrangular guide rail (595) upper end is horizontal concrete chute (524);
The upper plane of described test platen (190) is fixed bearing corner Anchor plate kit (500), described platen support (163) and described lock pin bearing (180) and together and fixes cullet returnable (140) between the upper plane of support side plate (200);The pointed cone angle of described jump bit cone point (596) is 47 ~ 49 degree, the material of jump bit cone point (596) is titanium-base alloy, described titanium-base alloy is elementary composition by following percentage by weight: Ti:21 ~ 23%, W:4.1 ~ 4.3%, Cr:2.1 ~ 2.3%, Cu:2.1 ~ 2.3%, Mo:1.1 ~ 1.3%, C:1.0 ~ 1.2%, Sn:1.4 ~ 1.6%, and surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.21%, S less than 0.012%, P less than 0.016%, the rockwell superficial hardness number of this titanium-base alloy is HRC67 ~ 69.
2. gear turntable screw rod according to claim 1 shooting bearing corner pressing plate titanium alloy glass inspection systems, it is characterized in that: described bearing corner Anchor plate kit (500) includes four identical the first pressing plates (510) of physical dimension, the second pressing plate (520), the 3rd pressing plate (530) and the 4th pressing plate (540), every pressing plate is made up of retained part and sliding corner, is rotatably connected by pivot pin rivet (100) between retained part and the sliding corner of every pressing plate;
The lower surface of described sliding corner is slide plate lower plane (561), slide plate lower plane (561) has rotation through hole (108), rotate through hole (108) side and have corner window (531), rotate through hole (108) opposite side and have bearing bearing pin (574), bearing bearing pin (574) is positioned on slide plate lower plane (561), bearing bearing pin (574) has pivot pin bearing section (578), it is pivot pin step (576) between pivot pin bearing section (578) and described bearing bearing pin (574), described pivot pin bearing section (578) outer end is bearing section outer end (575), described pivot pin bearing section (578) there is snap ring groove (579);Described pivot pin bearing section (578) is fixed with rolling bearing (541) inner ring, rolling bearing (541) inner ring inboard againsts pivot pin step (576), having bearing snap spring (511) on snap ring groove (579), bearing snap spring (511) keeps off outside rolling bearing (541) inner ring;
The upper surface of described retained part is the upper plane (516) of clamping, in clamping, there is bearing runner (514) one end of plane (516), transition fluting (571) is had between bearing runner (514) and the upper plane (516) of clamping, blind slot space (517) and described bearing runner (514) single-ended opening are arranged at bearing runner (514) bottom;In described clamping, the other end of plane (516) has step through-hole (109), there is through hole angle face (102) step through-hole (109) both sides, and the clamping between two side through hole angle faces (102) has corner scale (513) in plane (516);
Described pivot pin rivet (100) passes through rotation through hole (108) and step through-hole (109) successively, and slide plate lower plane (561) rotatable overlap joint is fixed in the upper plane (516) of clamping by pivot pin rivet (100);
In described clamping, there is clamping slope (515) plane (516) inner side, and clamping slope (515) has slip-off preventing groove (585);Rubber tabletting (551) has slip-off preventing raised line (558), is embedded interference fit between slip-off preventing raised line (558) and described slip-off preventing groove (585).
null3. gear turntable screw rod according to claim 2 shooting bearing corner pressing plate titanium alloy glass inspection systems,It is characterized in that: described clamping slope (515) is also attached with rubber tabletting (551),Described rubber tabletting (551) adopts synthesis butadiene rubber,Its material composition is: butadiene rubber 36 ~ 38%、Acrylate rubber 11 ~ 13%、Silicone rubber 11 ~ 13%、White carbon 14 ~ 16%、Sulfur 2.4 ~ 2.6%、Zinc oxide 0.7 ~ 0.9%、Tricresyl phosphate 1.2 ~ 1.4%、Oxidic polyethylene 0.7 ~ 0.9%、Accelerator 3.7 ~ 3.9%、Age resistor 2.4 ~ 2.6%、Epoxy Semen Lini oil 0.6 ~ 0.8%、Acetyl triethyl citrate 0.27 ~ 0.29%、Microwax 1.2 ~ 1.4%、All the other are modified Nano Pulvis Talci,Described modified Nano talcum particles degree is more than 1520 orders.
4. gear turntable screw rod according to claim 2 shooting bearing corner pressing plate titanium alloy glass inspection systems, it is characterized in that: the rigid titanium alloy layer having a layer thickness to be 0.34 ~ 0.36 millimeter on described bearing runner (514) surface, elementary composition by following percentage by weight of this rigid titanium alloy layer material: Ti:26 ~ 28%, Ni:3.2 ~ 3.4%, Cu:2.6 ~ 2.8%, M0:2.2 ~ 2.4%, W:1.2 ~ 1.4%, Cr:1.1 ~ 1.3%, C:1.0 ~ 1.2%, surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.20%, Mn less than 0.25%, S less than 0.012%, P less than 0.015%, the rockwell superficial hardness number of this rigid titanium alloy layer is HRC53 ~ 55.
CN201610132445.4A 2016-03-09 2016-03-09 Titanium alloy glass detecting system with gears, turnplate, screw camera and bearing corner presser plates Withdrawn CN105758748A (en)

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CN110346219A (en) * 2019-08-29 2019-10-18 骆雅雅 It disposes the vehicle glass of anti-unusual fluctuation mechanism to resist equipped with workpiece and wears detection device
CN114088362A (en) * 2021-06-08 2022-02-25 荣耀终端有限公司 Click testing device
CN117929157A (en) * 2024-03-21 2024-04-26 山东省地质矿产勘查开发局第二水文地质工程地质大队(山东省鲁北地质工程勘察院) Rock core high-temperature melting performance hot melting experimental device

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CN105352824A (en) * 2015-12-04 2016-02-24 温州经济技术开发区滨海志杰机电产品设计工作室 Chromium alloy glass inspection machine with pull-out and plug-in lockpins, handle capable of turning over test bedplate and circular track pressing plates

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CN101622521A (en) * 2007-02-15 2010-01-06 皮尔金顿集团有限公司 Glazing inspection
CN105241762A (en) * 2015-11-09 2016-01-13 温州经济技术开发区滨海志杰机电产品设计工作室 Gear rotary table titanium alloy impact hammer circular rail clamping plate glass detecting device
CN105352824A (en) * 2015-12-04 2016-02-24 温州经济技术开发区滨海志杰机电产品设计工作室 Chromium alloy glass inspection machine with pull-out and plug-in lockpins, handle capable of turning over test bedplate and circular track pressing plates

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110346219A (en) * 2019-08-29 2019-10-18 骆雅雅 It disposes the vehicle glass of anti-unusual fluctuation mechanism to resist equipped with workpiece and wears detection device
CN114088362A (en) * 2021-06-08 2022-02-25 荣耀终端有限公司 Click testing device
CN117929157A (en) * 2024-03-21 2024-04-26 山东省地质矿产勘查开发局第二水文地质工程地质大队(山东省鲁北地质工程勘察院) Rock core high-temperature melting performance hot melting experimental device
CN117929157B (en) * 2024-03-21 2024-05-24 山东省地质矿产勘查开发局第二水文地质工程地质大队(山东省鲁北地质工程勘察院) Rock core high-temperature melting performance hot melting experimental device

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