CN105823695A - Method for detecting glass by applying optical ring camera zinc alloy stepped track corner clamping plate - Google Patents

Abstract

The invention relates to a tempered glass detection method, in particular to a method for detecting glass by applying an optical ring camera zinc alloy stepped track corner clamping plate. A manual plate wheel is fixed on a turntable rotation shaft on one side of a whole rack; a plate wheel flat key is arranged between the turntable rotation shaft and the manual plate wheel; a plate wheel crank handle is arranged on the outside surface of the manual plate wheel; a screw lifting camera set is arranged on a camera square rod; a foursquare fluorescent tube is arranged on a movable optical ring; a rotatory impactor is fixed on an impaction cross rod in a sliding manner. As improvements, the method comprises the following steps: 1, a whole machine assembling process step; 2, a fragmentation test step: (1) testing a turntable adjusting level, (2) fixing a trapezoidal glass plate, (3) impact crushing the trapezoidal glass plate, (4) carrying out camera shooting on the glass fragments, (5) clearing away the glass fragments, (6) resetting the turntable, and (7) transporting the glass fragments by rafting. By utilizing the foursquare fluorescent tube to carry out annular optical assistant camera shooting, the accuracy for distinguishing the boundaries of the glass fragments is improved by 30%.

Description

Application ring of light shooting kirsite ladder track corner clamping plate detection glass process

Technical field

The present invention relates to a kind of safety glass detection method, particularly relate to utilize ring of light auxiliary camera to substitute manually-operated application ring of light shooting kirsite ladder track corner clamping plate detection glass process.

Background technology

From 1 day May in 2003, automobile, train, architectural safety glass used are implemented mandatory inspection system by China, do not obtain Compulsory Certification of Products certificate and do not apply the safety glass product of China Compulsory Product Certification mark must not dispatch from the factory, import and sale.

Particularly in the glass applications of the special dimensions such as automobile, one is designed perfect cubing is the critically important factor determining a glass product quality stability.Multiformity due to present Automobile Design, glass on corresponding car is the most increasingly sophisticated, square or rectangle it is frequently not in glass profile, present parallelogram or trapezoidal glass can be found everywhere, in the past for the detection of this kind of irregular quadrilateral glass, there is no unified fixing device, glass periphery can only be retrained by adhesive tape or other modes, or on safety glass, cover thin film, to prevent glass fragment from splashing.Adhesive tape also has and is burst, by safety glass, the probability that strength collapses out simultaneously, causes operator injured, and therefore, the improvement to safety glass fragmentation test device is the most necessary.

Since GordonGaileG once published an article " AutomatedGlassFragmentationAnalysis " in 1996, the detection algorithm of glass fragment is inquired into, the document relates to two key technologies: (1) image capture technology: below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images the most difference collected.Wherein piece image produces the position of inconspicuous slot line due to illumination reason, the most obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can be improved.(2) image segmentation algorithm: cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective the brightest or the darkest noise caused of the dust in glass or slot line edge；Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.J.Haywood, J.W.V.Miller et al. develop a glass fragment automatic recognition system, publish an article in 1998 " AutomatedCountingSystemFortheECEFragmagmentationTest ".Its recognition methods can be described as: the debris field of to be counted piece of number is marked on sensitive paper artificially, and scanner scanning obtains digital picture.Subsequent treatment is carried out based on scanogram, and image processing step includes: compensate uneven illumination, reduces noise, determines slot line.Before statistics block number, employ a kind of special recovery algorithms and fill the slot line of " loss ".

This system can identify and count the quantity of the fragment in tab area in theory, due to the transparency of glass, up to the present, directly unsatisfactory by image digitization precision obtained by shooting, often must rely on artificial counting as supplementing.

Summary of the invention

The problem existed for above prior art, the present invention is additionally arranged mobile ring of light combined threaded rod lifting shooting unit on integral-rack, in conjunction with plate wheel Turnover testing turntable, it is equipped with the fastening of plug lock pin, particularly it is provided with ladder rail clamp assembly and the revolution impacter of the work of surrounding isoplanar, achieve the safety glass to difformity dimensions, a kind of verifying attachment can be shared to do fragmentation test, specific as follows:

Application ring of light shooting kirsite ladder track corner clamping plate detection glass process, the most fixed two described circular abutments in the support side plate of integral-rack both sides, four circular abutment upper ends are all fixed with column termination, and four column terminations are respectively fixed with two transverse horizontal bars and two vertical equity bars；

In support side plate described in both sides, plane is the most all fixed with turntable bearing and lock pin bearing；There is turntable rotating shaft test table both sides, and the turntable rotating shaft of both sides is the most rotatable to be fixed in turntable bearing, and described rear shear plate upper bit has plane in back plate, lower plane after plane holds test table in back plate；

Plug lockhole is had, for being slidably matched between described lock pin bearing endoporus and light beam lock pin cylindrical on described test table both sides vertical；The light beam lock pin of both sides can enter in described plug lockhole, limits rotation by fixing to described test table and the support side plate described in both sides；Described light beam lock pin outer end has outside lock pin, outside lock pin on have a long hole slot of lock pin, operation stock passes through the long hole slot of described lock pin；There is operation lever operation stock upper end, operation pivot pin is had between operation stock lower end and operation bearing, operation pivot pin two ends are fixed on operation bearing, coordinate for rotatable between the endoporus of operation stock lower end with operation pivot pin cylindrical, and the operation rest base of both sides is fixed on operation seat screw；

It is further fixed on manual plate wheel in the turntable rotating shaft of side, between turntable rotating shaft and manual plate wheel, has plate wheel flat key, manual plate wheel lateral surface also has plate wheel crank handle；

Two described transverse horizontal bars are all sliding combined with shooting cross slider, fixed shooting square bar between two shooting cross sliders, and shooting square bar has screw rod lifting shooting unit；

Having a square fluorescent tube, square fluorescent tube shelf side to have ring of light plagioclase handle on the mobile ring of light, ring of light plagioclase handle end is rotating disk, and rotating disk has rotating disk endoporus and rotating disk lower surface；Bracing ring endoporus and bracing ring upper surface and bracing ring trip bolt is had on ring of light bracing ring, one described circular abutment of described bracing ring endoporus and heel row is slidably matched, and ring of light bracing ring is fixed on a circular abutment of heel row by described bracing ring trip bolt；Described rotating disk lower surface is held in the palm in described bracing ring upper surface, and described rotating disk endoporus also coordinates for rotary sliding with between this described circular abutment of heel row so that the described mobile ring of light rotates in set height position；

Fixed ladder rail clamp assembly in plane on described test table, described turntable bearing fixed cullet guider between plane together with described lock pin bearing and in support side plate, cullet guider lower port falls within cullet collecting cart upper port；

Impact cross bar one end has cross bar becket, the impact cross bar other end to have impact slide block, impact slide block circular hole to coordinate with the circular abutment cylindrical rotary sliding described in front-seat another, slip fixed revolution impacter on described impact cross bar；As improvement: include complete machine assembling process step and fragmentation test step；

One, complete machine assembling process step is as follows:

(1), cullet guider entirety is placed down from above so that described guider flange is taken and is placed on plane in described support side plate, and four fixed vias of every side are directed at two turntable seat screws and two locking pin seat screws simultaneously；

The turntable rotating shaft of described test table both sides is rotatable with turntable bearing endoporus to be coordinated, and four platen seat screws pass through the installing hole on turntable bearing and fixed via respectively, are fixed on turntable seat screw by the turntable bearing of both sides；Four locking pin seat screws pass through the installing hole on lock pin bearing and fixed via respectively, are fixed on locking pin seat screw by the lock pin bearing of both sides, and cullet guider is fixed generally in both sides bilinear；

The light beam lock pin of both sides can enter in the plug lockhole of test table both sides, by test table locking positioning；

Also having keyway on manual plate wheel endoporus, manual plate wheel endoporus is placed in rotating shaft plate wheel section, is placed on by plate wheel flat key in the rotating shaft keyway in rotating shaft plate wheel section, and the position of the prominent rotating shaft keyway on plate wheel flat key is accommodated among the keyway on manual plate wheel endoporus；On the shaft thread of rotating shaft plate wheel section outer end, threaded engagement screws on plate wheel nut, in the rotating shaft plate wheel section that manual plate wheel is fastened in turntable rotating shaft by plate wheel nut；

Adjusting ring of light bracing ring height so that during work, square fluorescent tube is 3 to 5 millimeters apart from the height gap of trapezoidal glass plate, tightens bracing ring trip bolt and is fixed on a circular abutment of heel row by ring of light bracing ring；

(2), by the first identical for four physical dimensions clamping plate, second clamping plate, three-ply board and the 4th clamping plate are placed on above test table, ladder protruding rail and the 4th on first retained part trackslips between the step groove in part as being slidably matched, ladder protruding rail and the 3rd on 4th retained part trackslips between the step groove in part as being slidably matched, ladder protruding rail and first on second retained part trackslips between the step groove in part as being slidably matched, ladder protruding rail and second on 3rd retained part trackslips between the step groove in part as being slidably matched, make the first clamping plate that four physical dimensions are identical, second clamping plate, a surrounding ambient is surrounded between three-ply board and the 4th clamping plate；

Described ladder rail clamp assembly there is clamping plate step through-hole in plane in the clamping of at least one retained part, sunk screw passes through described clamping plate step through-hole and matches with described Boards wall screw, and ladder rail clamp assembly is fixed on plane on described test table；

(3), move ring of light mounting and adjusting to fix: be inserted in by the bracing ring endoporus on ring of light bracing ring wherein on a circular abutment, rotating disk endoporus in rotating disk is also inserted on this circular abutment so that the rotating disk lower surface in rotating disk is placed on bracing ring upper surface；Adjust ring of light bracing ring height；

(4), revolution impacter is installed fixing: being inserted on circular abutment external cylindrical surface by the impact slider throughbores of impact cross bar one end, altitude location circle has holding screw be fixed on the another kind of circular abutment at front row, altitude location circle torr described impact slide block；The impact horizontal square hole of frame in impacter frame is inserted on the rectangle straight-bar on described impact cross bar, and fixes；Described will have impact motor installed surface in impacter frame, be placed and secured on described impact motor installed surface by impact motor, rotating disk is fixed on the output shaft end on impact motor；Quadrangular guide rail is inserted among the vertical square hole of impact frame in impacter frame, allow simultaneously the revolution pivot pin on described rotating disk insert described in quadrangular guide rail upper end horizontal concrete chute among；

(5), screw rod lifting shooting units' installation is fixed: is slidably installed between through hole and the two described transverse horizontal bar cylindricals on two shooting cross sliders at shooting square bar two ends, slide block guide rail plate has between slide block square hole and the described square gabarit of shooting square bar for being slidably matched；

Motor screw on shooting motor pass through after the perforation of described screw rod with lifting nut threaded engagement, the location light beam making motor screw end positions the rotatable location that coordinates, hole with described screw rod, and the step slide block of lifting nut gabarit slidably coordinates for vertical with the lifting guide groove of lifting saddle medial surface；Four shooting screws pass through four through hole flanges and motor screw screw threads for fastening, are fixed on motor seat board by shooting motor；

The camera pedestal of described lifting nut side is fixed video camera termination, and on video camera termination, the shooting power supply signal combination cable at the back side is external to distribution box and computer disposal center after passing through described threading circle respectively.

As improving further, two, fragmentation test step as follows:

(1), test table adjusts level: rocking-turn plate wheel crank handle counterclockwise so that manual plate wheel rotates the most counterclockwise, then through the drive test table rotation of plate wheel flat key, test table rear end lower plane pushes down plane in back plate, and test table presents level；The operation lever holding both sides the most respectively is drawn close to intermediate pressure so that locking positioning in the plug lockhole of light beam lock pin entrance test table both sides, test table is fixed by horizontal level；

(2), fixing trapezoidal glass plate: above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate to be detected, the trapezoidal glass plate that will be detected is placed on above the test table in above-mentioned surrounding ambient, use the immobilizing foundation of the first retained part, when after wherein a side clings to the first retained part of trapezoidal glass plate, second retained part and the 3rd retained part and the 4th retained part are clinged to trapezoidal glass plate one by one so that the rubber tabletting on every clamping plate tightly touch four limit outer rims of trapezoidal glass plate to be detected；The produced elastic indenture of rubber tabletting natural resiliency deformation gives trapezoidal glass plate four limit outer rim flexibility and fixes, it is to avoid trapezoidal glass plate is surprisingly crushed by rigidity clamping plate；

(3), the trapezoidal glass plate of impact grinding: be test for after trapezoidal glass plate is fixed, regulate the impact cross bar height on circular abutment, hold cross bar becket, impacter will be turned round along with impact cross bar together, and rotate to trapezoidal glass plate around circular abutment cylindrical；

Start impact motor, drive revolution disc rotary, when the revolution pivot pin on rotating disk is while rotating, turn round pivot pin sliding in the horizontal concrete chute of quadrangular guide rail upper end again, quadrangular guide rail is driven to move up and down so that the jump bit cone of quadrangular guide rail lower end also moves up and down；When jump bit cone is displaced downwardly to extreme lower position, trapezoidal glass plate can just be touched, and trapezoidal glass plate is smashed；Can realize remotely controlling to smash the dangerous step of trapezoidal glass plate, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；

(4), glass fragment shooting is taken pictures: again holds cross bar becket, will turn round impacter along with impact cross bar together, and be rotated away from trapezoidal glass plate around circular abutment cylindrical；By square fluorescent tube along with ring of light plagioclase handle, centered by rotating disk endoporus, rotation moves to trapezoidal glass plate and to image the position taken pictures；

Transverse shifting images square bar and vertically moves slide block guide rail plate respectively, make the square fluorescent tube center described in industrial camera alignment, square fluorescent tube energising produces the surrounding ring of light, start shooting motor, by shooting motor being adjusted to proper height in controlling, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, requires that the trapezoidal glass plate carrying out judging to destroy is the most qualified according to national standard, completes the fragmentation status test of safety glass；

(5), remove glass fragment work: closed by square fluorescent tube, and along with ring of light plagioclase handle is centered by rotating disk endoporus, reversely rotate removal test table；Unclamping extenal fixation part, remove the clamping plate on adjacent both sides simultaneously, the operation lever holding both sides the most respectively is broken into two with one's hands to both sides so that light beam lock pin exits locking positioning in the plug lockhole of test table both sides, releases locking positioning；

Rocking-turn plate wheel crank handle clockwise so that manual plate wheel also turns clockwise, drives turntable rotating shaft to rotate through plate wheel flat key, then drives test table rear end lower plane to depart from plane in back plate；After test table run-off the straight 10 to 20 is spent, safety glass fragment can be disposed easily through cullet guider, fall among cullet collecting cart；

(6), turntable reset work: rocking-turn plate wheel crank handle counterclockwise again so that test table rear end lower plane pushes down plane in back plate, and test table presents level again；The operation lever holding both sides the most respectively is drawn close to intermediate pressure so that locking positioning in the plug lockhole of light beam lock pin entrance test table both sides, test table is again at level, prepares as long as being test for trapezoidal glass plate for next；

(7), glass fragment raftings work: when the chunk glass in cullet collecting cart is to be raftinged, moved away by cullet collecting cart.

Two, beneficial effects of the present invention:

(1), the present invention is additionally arranged mobile ring of light combined threaded rod lifting shooting unit on integral-rack, the second camera utilizing square fluorescent tube to produce ring light is taken pictures, imaging, with not having square fluorescent tube to produce the independent of four chow ring light, comparison of taking pictures, the boundary discrimination degree of accuracy of glass fragment improves 30%；Operating procedure is simple and convenient.

(2), the present invention change fragment detection present situation the most manually, integral-rack is installed screw rod lifting shooting unit, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, alleviates labor intensity；To realize each hammer weight consistent for application revolution impacter, it is ensured that crushing test is unified and standard, also can realize remotely controlling to smash the dangerous step of trapezoidal glass plate, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury；It is consistent that revolution impacter realizes each hammer weight, it is ensured that crushing test is unified and standard, installs order without any confusion.

Accompanying drawing explanation

Fig. 1 is the present invention stereoscopic appearance figure generally in off working state.

Fig. 2 is the mobile ring of light 800 enlarged drawing in Fig. 1.

Fig. 3 is ring of light plagioclase handle 810 enlarged drawing in Fig. 2.

Fig. 4 is ring of light bracing ring 820 enlarged drawing in Fig. 2.

Fig. 5 be manual plate wheel 161 position in Fig. 1 along manual plate wheel 161 axial line vertical cross section.

Fig. 6 is the screw rod lifting shooting independent enlarged drawing of unit 900 in Fig. 1.

Fig. 7 is the independent enlarged drawing of slide block guide rail plate 609 in Fig. 6.

Fig. 8 is the top view of Fig. 7.

Fig. 9 be light beam lock pin in Fig. 1 189 with plug lockhole 198 binding site along light beam lock pin 189 axial line vertical cross section.

Figure 10 is the light beam lock pin 189 in Fig. 9 and plug lockhole 198 disengaged condition.

Figure 11 is the integral-rack independent stereoscopic appearance figure being made up of the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 in Fig. 1.

Figure 12 is the independent stereoscopic appearance figure of test table 190 in Fig. 1.

Figure 13 is the stereoscopic appearance figure that the revolution impacter 590 in Fig. 1 is in running order.

Figure 14 is the stereoscopic appearance figure that the screw rod lifting shooting unit 900 in Fig. 1 and the mobile ring of light 800 are simultaneously in duty.

Figure 15 is that the present invention is in the stereoscopic appearance figure removing glass fragment duty.

Figure 16 is manual plate wheel 161 position in Figure 15 and the enlarged drawing at operation stock 133 position.

Figure 17 is the postrotational enlarged drawing of revolution impacter 590 in Figure 15.

Figure 18 is the independent axonometric chart of impacter frame 567 in Figure 17.

Figure 19 is the stereoscopic appearance figure of the cullet guider 140 in Fig. 1 and cullet collecting cart 300 bonding state.

Figure 20 is the profile along the axis of symmetry in Figure 19.

Figure 21 is the independent stereoscopic appearance figure of cullet guider 140 part in Figure 19.

Figure 22 is the profile along the axis of symmetry in Figure 21.

Figure 23 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Figure 19.

Figure 24 is the profile along the axis of symmetry in Figure 23.

Figure 25 is that the ladder rail clamp assembly 500 in Figure 13 is at the top view being applied in combination.

Figure 26 is that the ladder rail clamp assembly 500 in Figure 25 presents parallelogram state figure.

Figure 27 is the A A profile in Figure 25.

Figure 28 is the partial enlarged drawing in Figure 27.

Figure 29 is the B B profile in Figure 26.

Figure 30 is that first in Figure 29 is trackslipped part 518 profile.

Figure 31 is the isometric front view of Figure 30.

Figure 32 is the rear isometric view of Figure 30.

Figure 33 is the outline drawing of the first retained part 519 in Figure 26.

Figure 34 is the C C profile in Figure 33.

Figure 35 is slip-off preventing raised line 558 part in Figure 34.

Figure 36 is slip-off preventing groove 585 part in Figure 34.

Figure 37 is ladder protruding rail 514 enlarged drawing unloaded in Figure 34.

Figure 38 is that sampling standard is taken pictures shooting figure.

Figure 39 is for setting up design sketch after the mobile ring of light 800.

Detailed description of the invention

The present invention is described below in conjunction with the accompanying drawings in detail with detailed description of the invention:

In Fig. 1, test table 190 unloads except ladder rail clamp assembly 500.

In Figure 13, placing ladder rail clamp assembly 500, and fixed trapezoidal glass plate 600 on test table 190, screw rod lifting shooting unit 900 promotes and does not work, the mobile outer shifting of the ring of light 800 does not works, and revolution impacter 590 is positioned at directly over trapezoidal glass plate 600 in running order.

In Figure 14, ladder rail clamp assembly 500 is placed on test table 190, and fixed trapezoidal glass plate 600, revolution impacter 590 is transferred out test table 190 and is in off working state, screw rod lifting shooting unit 900 declines in running order, and the mobile ring of light 800 is positioned at directly over trapezoidal glass plate 600 in running order.

In Figure 15, ladder rail clamp assembly 500 unloads except two sides therein, and test table 190 is in rotation heeling condition, and revolution impacter 590 removes and do not works above test table 190, the mobile outer shifting of the ring of light 800 does not works, and screw rod lifting shooting unit 900 promotes and is in off working state.

In Figure 38, the sampling standard of shooting figure of taking pictures a size of: the length of side be number of tiles in the square-shaped frame of 50 millimeters more than 40 for qualified.

In Figure 39, after setting up the mobile ring of light 800, after trapezoidal glass plate 600 is crashed to pieces, demarcation line between fragment becomes apparent from distinguishing.

In Fig. 1, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15, Figure 16 and Figure 25, application ring of light shooting kirsite ladder track corner clamping plate detection glass process, integral-rack includes support side plate 200, rear shear plate 176, end shear plate 175 and four circular abutments 566, the most fixed two described circular abutments 566 in the support side plate 200 of both sides, four circular abutment 566 upper ends are all fixed with column termination 604, and four column terminations 604 are respectively fixed with two transverse horizontal bars 602 and two vertical equity bars 603；

In support side plate 200 described in both sides, plane is the most all fixed with turntable bearing 163 and lock pin bearing 180；There is turntable rotating shaft 196 test table 190 both sides, the turntable rotating shaft 196 of both sides is the most rotatable to be fixed in turntable bearing 163, described rear shear plate 176 upper bit has plane 717 in back plate, in back plate, plane 717 exceeds 5 to 7 millimeters of plane in described support side plate 200, lower plane after plane 717 holds test table 190 in back plate；

In Fig. 1, Fig. 9, Figure 10, Figure 13, Figure 16, Figure 17 and Figure 16, described test table 190 both sides vertical there is plug lockhole 198, for being slidably matched between described lock pin bearing 180 endoporus and light beam lock pin 189 cylindrical；The light beam lock pin 189 of both sides can enter in described plug lockhole 198, limits rotation by fixing with the support side plate 200 described in both sides for described test table 190；Described light beam lock pin 189 outer end has outside lock pin 135, has the long hole slot of lock pin 134, operation stock 133 to pass through the long hole slot of described lock pin 134 on 135 outside lock pin；There is operation lever 136 operation stock 133 upper end, operation pivot pin 132 is had between operation stock 133 lower end and operation bearing 131, operation pivot pin 132 two ends are fixed on operation bearing 131, coordinate for rotatable between the endoporus of operation stock 133 lower end with operation pivot pin 132 cylindrical, be fixed on bottom the operation bearing 131 of both sides on operation seat screw 232；

In Fig. 1, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Figure 12, Figure 13, Figure 14, Figure 15 and Figure 16, manual plate wheel 161 it is further fixed in the turntable rotating shaft 196 of side, there is plate wheel flat key 168 between turntable rotating shaft 196 and manual plate wheel 161, manual plate wheel 161 lateral surface also has plate wheel crank handle 155；

Two described transverse horizontal bars 602 are all sliding combined with shooting cross slider 608, fixed shooting square bar 601 between two shooting cross sliders 608, and shooting square bar 601 has screw rod lifting shooting unit 900；

In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 12, Figure 13, Figure 14 and Figure 15, a square fluorescent tube 888 is had on the mobile ring of light 800, there is ring of light plagioclase handle 810 square fluorescent tube 888 shelf side, ring of light plagioclase handle 810 end is rotating disk 830, and rotating disk 830 has rotating disk endoporus 836 and rotating disk lower surface 832；Bracing ring endoporus 826 and bracing ring upper surface 823 and bracing ring trip bolt 894 is had on ring of light bracing ring 820, described bracing ring endoporus 826 circular abutment 566 described with heel row one is slidably matched, and ring of light bracing ring 820 is fixed on a circular abutment 566 of heel row by described bracing ring trip bolt 894；Described bracing ring upper surface 823 torr described rotating disk lower surface 832, and described rotating disk endoporus 836 also coordinates for rotary sliding with between this described circular abutment 566 of heel row so that the described mobile ring of light 800 rotates in set height position；

Fixed ladder rail clamp assembly 500 in plane on described test table 190, described turntable bearing 163 fixed cullet guider 140 between plane together with described lock pin bearing 180 and in support side plate 200, cullet guider 140 lower port falls within cullet collecting cart 300 upper port；

There is cross bar becket 599 impact cross bar 562 one end, impact cross bar 562 other end has impact slide block 666, impact slide block 666 circular hole coordinates with the circular abutment 566 cylindrical rotary sliding described in front-seat another, slip fixed revolution impacter 590 on described impact cross bar 562；

As improvement: complete machine assembling process step is as follows:

(1), cullet guider 140 entirety is placed down from above, described guider flange 184 being taken and is placed on plane in described support side plate 200, four fixed vias 148 of every side are directed at two turntable seat screws 160 and two locking pin seat screws 186 simultaneously；

The turntable rotating shaft 196 of described test table 190 both sides is rotatable with turntable bearing 163 endoporus to be coordinated, and four platen seat screws pass through the installing hole on turntable bearing 163 and fixed via 148 respectively, are fixed on turntable seat screw 160 by the turntable bearing 163 of both sides；Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, and cullet guider 140 is fixed generally in both sides bilinear, particularly stable firmly.

The light beam lock pin 189 of both sides can enter in the plug lockhole 198 of test table 190 both sides, by test table 190 locking positioning.

Keyway is also had on manual plate wheel 161 endoporus, manual plate wheel 161 endoporus is placed in rotating shaft plate wheel section 192, being placed on by plate wheel flat key 168 in the rotating shaft keyway 194 in rotating shaft plate wheel section 192, the position of the prominent rotating shaft keyway 194 on plate wheel flat key 168 is accommodated among the keyway on manual plate wheel 161 endoporus；On the shaft thread 193 of rotating shaft plate wheel section 192 outer end, threaded engagement screws on plate wheel nut 188, in the rotating shaft plate wheel section 192 that manual plate wheel 161 is fastened in turntable rotating shaft 196 by plate wheel nut 188.

Adjusting ring of light bracing ring 820 height so that during work, square fluorescent tube 888 is 3 to 5 millimeters apart from the height gap of trapezoidal glass plate 600, tightens bracing ring trip bolt 894 and is fixed on a circular abutment 566 of heel row by ring of light bracing ring 820；

null(2)、By the first identical for four physical dimensions clamping plate 510、Second clamping plate 520、Three-ply board 530 and the 4th clamping plate 540 are placed on above test table 190，Ladder protruding rail 514 and the 4th on first retained part 519 trackslips between the step groove 541 in part 548 as being slidably matched，Ladder protruding rail 514 and the 3rd on 4th retained part 549 trackslips between the step groove 541 in part 538 as being slidably matched，Ladder protruding rail 514 and first on second retained part 529 trackslips between the step groove 541 in part 518 as being slidably matched，Ladder protruding rail 514 and second on 3rd retained part 539 trackslips between the step groove 541 in part 528 as being slidably matched，Make the first clamping plate 510 that four physical dimensions are identical、Second clamping plate 520、A surrounding ambient is surrounded between three-ply board 530 and the 4th clamping plate 540；

Described ladder rail clamp assembly 500 there is clamping plate step through-hole 501 in plane 516 in the clamping of at least one retained part, sunk screw 195 passes through described clamping plate step through-hole 501 and matches with described Boards wall screw 197, and ladder rail clamp assembly 500 is fixed on plane on described test table 190.

(3), move the ring of light 800 mounting and adjusting to fix: be inserted in by the bracing ring endoporus 826 on ring of light bracing ring 820 wherein on a circular abutment 566, rotating disk endoporus 836 in rotating disk 830 is also inserted on this circular abutment 566 so that the rotating disk lower surface 832 in rotating disk 830 is placed on bracing ring upper surface 823.Adjusting ring of light bracing ring 820 height so that during work, square fluorescent tube 888 is 3 to 5 millimeters apart from the height gap of trapezoidal glass plate 600, tightens bracing ring trip bolt 894 and is fixed on described circular abutment 566 by ring of light bracing ring 820.

(4), revolution impacter 590 is installed fixing: be inserted on circular abutment 566 external cylindrical surface by impact slide block 666 through hole of impact cross bar 562 one end, having holding screw 594 to be fixed on the another kind of circular abutment 566 at front row on altitude location circle 565, altitude location circle 565 torr described impact slide block 666；The impact horizontal square hole of frame 564 in impacter frame 567 is inserted on the rectangle straight-bar on described impact cross bar 562, and fixes；Described will have impact motor installed surface 544 in impacter frame 567, be placed and secured on described impact motor installed surface 544 by impact motor 521, rotating disk 572 is fixed on the output shaft end on impact motor 521；Quadrangular guide rail 595 is inserted among the vertical square hole of impact frame 535 in impacter frame 567, allow the revolution pivot pin 573 on described rotating disk 572 insert among the horizontal concrete chute 524 of described quadrangular guide rail 595 upper end simultaneously.

(5), screw rod lifting shooting unit 900 is installed fixing: is slidably installed between through hole and two described transverse horizontal bar 602 cylindricals on two shooting cross sliders 608 at shooting square bar 601 two ends, slide block guide rail plate 609 has between slide block square hole 906 and the described square gabarit of shooting square bar 601 for being slidably matched；

Motor screw 912 on shooting motor 910 pass through after described screw rod perforation 949 with lifting nut 921 threaded engagement, the location light beam 918 making motor screw 912 end positions the rotatable location that coordinates, hole 948 with described screw rod, and the step slide block 923 of lifting nut 921 gabarit slidably coordinates for vertical with the lifting guide groove 932 of lifting saddle 930 medial surface；Four shooting screws 944 pass through four through hole flanges 914 and motor screw 941 screw threads for fastening, are fixed on motor seat board 961 by shooting motor 910；

The camera pedestal 925 of described lifting nut 921 side is fixed video camera termination 945, and on video camera termination 945, the shooting power supply signal combination cable 940 at the back side is external to distribution box and computer disposal center after passing through described threading circle 934 respectively.

As improving further, fragmentation test step is as follows:

(1), rocking-turn plate wheel crank handle 155 counterclockwise so that manual plate wheel 161 rotates the most counterclockwise, then drives test table 190 to rotate through plate wheel flat key 168, test table 190 rear end lower plane pushes down plane 717 in back plate, and test table 190 presents level；The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 of test table 190 both sides, and test table 190 is fixed by horizontal level；

(2), fixing trapezoidal glass plate 600: above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate 600 to be detected, the trapezoidal glass plate 600 that will be detected is placed on above the test table 190 in above-mentioned surrounding ambient, use the immobilizing foundation of the first retained part 519, after a wherein side of trapezoidal glass plate 600 clings to the first retained part 519, second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are clinged to trapezoidal glass plate 600 one by one, the rubber tabletting 551 on every clamping plate is made tightly to touch four limit outer rims of trapezoidal glass plate 600 to be detected；The produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives trapezoidal glass plate 600 4 limit outer rim flexibility and fixes, it is to avoid rigidity clamping plate are by unexpected for trapezoidal glass plate 600 broken；

Additionally, ladder rail clamp assembly 500 own wt both can have been utilized, trapezoidal glass plate 600 is fixed on described test table 190；Extenal fixation part can also be used remaining second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are fixed on test table 190 successively；

(3), the trapezoidal glass plate of impact grinding 600: be test for after trapezoidal glass plate 600 is fixed, regulate impact cross bar 562 height on circular abutment 566, hold cross bar becket 599, impacter 590 will be turned round along with impact cross bar 562 together, rotate above trapezoidal glass plate 600 around circular abutment 566 cylindrical；

Start impact motor 521, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while rotating, revolution pivot pin 573 sliding in the horizontal concrete chute 524 of quadrangular guide rail 595 upper end again, quadrangular guide rail 595 is driven to move up and down so that the jump bit cone 596 of quadrangular guide rail 595 lower end also moves up and down；When jump bit cone 596 is displaced downwardly to extreme lower position, trapezoidal glass plate 600 can just be touched, and trapezoidal glass plate 600 is smashed；The dangerous step remotely controlling to smash trapezoidal glass plate 600 can be realized, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；

(4), again hold cross bar becket 599, impacter 590 will be turned round along with impact cross bar 562 together, and be rotated away from above trapezoidal glass plate 600 around circular abutment 566 cylindrical；By square fluorescent tube 888 along with ring of light plagioclase handle 810, centered by rotating disk endoporus 836, rotate and move to image, above trapezoidal glass plate 600, the position taken pictures；

Transverse shifting images square bar 601 and vertically moves slide block guide rail plate 609 respectively, industrial camera 950 is made to be directed at described square fluorescent tube 888 center, square fluorescent tube 888 energising produces the surrounding ring of light, start shooting motor 910, by shooting motor 910 being adjusted to proper height in controlling, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, Figure 38 and Figure 39, require that the trapezoidal glass plate 600 carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass；

(5), remove glass fragment work: closed by square fluorescent tube 888, and along with ring of light plagioclase handle 810 is centered by rotating disk endoporus 836, reversely rotate removal test table 190；Unclamping extenal fixation part, remove the clamping plate on adjacent both sides simultaneously, the operation lever 136 holding both sides the most respectively is broken into two with one's hands to both sides so that light beam lock pin 189 exits locking positioning in the plug lockhole 198 of test table 190 both sides, releases locking positioning；

Rocking-turn plate wheel crank handle 155 clockwise so that manual plate wheel 161 also turns clockwise, and drives turntable rotating shaft 196 to rotate through plate wheel flat key 168, drives test table 190 rear end lower plane to depart from plane 717 in back plate then；After test table 190 run-off the straight 10 to 20 is spent, safety glass fragment can be disposed easily through cullet guider 140, fall among cullet collecting cart 300；

(6), turntable reset work: rocking-turn plate wheel crank handle 155 counterclockwise again so that test table 190 rear end lower plane pushes down plane 717 in back plate, and test table 190 presents level again；The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure, light beam lock pin 189 is made to enter locking positioning in the plug lockhole 198 of test table 190 both sides, test table 190 is again at level, prepares as long as being test for trapezoidal glass plate 600 for next；

(7), glass fragment raftings work: when the chunk glass in cullet collecting cart 300 is to be raftinged, moved away by cullet collecting cart 300.Specific cullet guider 140 lower port falls within described cullet collecting cart 300 upper port, its effect is: can be more than described guider lower ending opening 166 floor projection size by means of the floor projection size that the contour end face 616 in back incline upper surface 661 and three is surrounded, it is 27 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, it is ensured that sheet glass can be all in cullet guider 140 falls into cullet collecting cart 300；Can be 28 millimeters less than the distance of described three contour end faces 616 by means of guider lower ending opening 166 position again, easily cullet collecting cart 300 be separated with cullet guider 140.

In embodiment, the length of side of described square fluorescent tube 888 is 167 to 169 millimeters.Described support side plate 200 thickness is 25 millimeters, and described rear shear plate 176 thickness is 25 millimeters, and described end shear plate 175 thickness is 15 millimeters.Using the disposable integral casting forming of grey cast-iron between described support side plate 200 and rear shear plate 176 and end shear plate 175 is integral-rack, and bulk strength is high, and shock-absorbing effect is good.

In Fig. 1, Figure 13, Figure 14, Figure 15 and Figure 17, liftable fixed altitude location circle 565 on described circular abutment 566, having holding screw 594, altitude location circle 565 torr described impact slide block 666 on altitude location circle 565, altitude location circle 565 is for regulating the height of impact cross bar 562；Described revolution impacter 590 includes impacter frame 567, impact motor 521 and quadrangular guide rail 595；

Have in described impacter frame 567 between four faceted pebbles on the impact vertical square hole of frame 535 and the impact horizontal square hole of frame 564, the impact horizontal square hole of frame 564 and described impact cross bar 562 for being slidably matched；

Described impact motor 521 base holes is fixed in the upper plane of impacter frame 567, and impact motor 521 output port is fixed with rotating disk 572；Revolution pivot pin 573 is had on rotating disk 572；

It is slidably matched for liftable between described quadrangular guide rail 595 and the described vertical square hole of impact frame 535, described quadrangular guide rail 595 lower end is described jump bit cone 596, the pointed cone angle of jump bit cone 596 is 45 degree, quadrangular guide rail 595 upper end is horizontal concrete chute 524, for being slidably matched between horizontal concrete chute 524 inwall and described revolution pivot pin 573.

In Fig. 1, Fig. 6, Fig. 7, Fig. 8, Figure 13, Figure 14 and Figure 15, described screw rod lifting shooting unit 900 includes slide block guide rail plate 609, shooting motor 910, motor screw 912, lifting nut 921, industrial camera 950；Slide block square hole 906 is had on slide block guide rail plate 609, for being slidably matched between slide block square hole 906 and described shooting square bar 601 gabarit, there is threading circle 934 slide block guide rail plate 609 side, slide block guide rail plate 609 opposite side has motor seat board 961, four motor screws 941 and a screw rod perforation 949 is had on motor seat board 961, there are lifting saddle 930, lifting saddle 930 medial surface to have lifting guide groove 932 on described motor seat board 961 lower plane, bottom lifting saddle 930, have screw rod to position hole 948；

Described lifting nut 921 gabarit is step slide block 923, slidably coordinates for vertical between step slide block 923 and described lifting guide groove 932；Shooting motor 910 it is fixed with on four motor screws 941 of described motor seat board 961, it is motor screw 912 on shooting motor 910 outfan axle, motor screw 912 and described lifting nut 921 threaded engagement, four through hole flanges 914 are had between shooting motor 910 and motor screw 912, motor screw 912 end is location light beam 918, coordinates for rotary sliding between location light beam 918 with hole 948, described screw rod location；

There is horizontally disposed camera pedestal 925 described lifting nut 921 side, camera pedestal 925 has video camera termination 945 below termination, front, 945 times, video camera termination is industrial camera 950, being backed with shooting power supply signal combination cable 940 on video camera termination 945, shooting power supply signal combination cable 940 is external to distribution box and computer disposal center after passing through described threading circle 934 respectively.

Having Boards wall screw 197 on described test table 190, in every described support side plate 200, plane is respectively arranged with two turntable seat screws 160 and two locking pin seat screws 186, and support side plate 200 lateral surface of both sides has described operation seat screw 232.

In Fig. 1, Figure 13, Figure 14, Figure 15, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23 and Figure 24, described cullet guider 140 is surrounded together with end swash plate 141 after guider and guider front vertical plate 143 by guider biside plate 142, described guider biside plate 142 upper end has the guider flange 184 turned up respectively, and guider flange 184 has fixed via 148；Cullet guider 140 lower ending opening four limit constitutes a guider lower ending opening 166；

Collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610, collecting cart vertical plates on both sides 612 front end is had to also have collecting cart handle 622 on described cullet collecting cart 300 flat board respectively；Described collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 surround three contour end faces 616, and the back incline upper surface 661 on described collecting cart back incline 619 is 48 millimeters less than the distance of three described contour end faces 616；The floor projection size that back incline upper surface 661 and three contour end faces 616 are surrounded is more than described guider lower ending opening 166 floor projection size, it is 23 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, and guider lower ending opening 166 position is 25 millimeters less than the distance of three described contour end faces 616；Around bottom described cullet collecting cart 300, one has four go-cart forked standards 641, go-cart return pulley 640 is had in the middle of go-cart forked standard 641, it is rotatable matched in clearance between go-cart return pulley 640 centre bore and go-cart pivot pin 642 cylindrical, is interference fit between the through hole on go-cart pivot pin 642 two ends and go-cart forked standard 641.

In Figure 13, Figure 14, Figure 15, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28, Figure 29, Figure 30, Figure 31, Figure 32, Figure 33, Figure 34, Figure 35 and Figure 36, described ladder rail clamp assembly 500 includes first clamping plate the 510, second clamping plate 520, three-ply board 530 and the 4th clamping plate 540 that four physical dimensions are identical, every clamping plate are made up of retained part and part of trackslipping, the retained part of every clamping plate and trackslip and be rotatably connected fixing by pivot pin rivet 100 between part；

The lower surface of described part of trackslipping is the lower plane 561 that trackslips, trackslip and have rotation through hole 108 on lower plane 561, rotate through hole 108 opposite side and have rotating disk chamfering cambered surface 103, rotating disk chamfering cambered surface 103 is positioned on the back flat of the lower plane 561 that trackslips, and rotating disk chamfering cambered surface 103 has corner cambered surface protrude pointer 531；

Rotate through hole 108 opposite side and have step groove 541, step groove 541 is positioned at trackslips on lower plane 561, transition groove 574, and described step groove 541 two ends end opening is had between having on the back side, step groove 541 position on arch cambered surface 694, step groove 541 and the lower plane 561 that trackslips；

The upper surface of described retained part is the upper plane 516 of clamping, and in clamping, one end of plane 516 has between the upper plane 516 of ladder protruding rail 514, ladder protruding rail 514 and clamping and has transition protruding rail 571；The other end of the upper plane 516 of described clamping has step through-hole 109, step through-hole 109 both sides to have through hole angle face 102, and the clamping between two side through hole angle faces 102 has corner scale 513 in plane 516；

Described ladder protruding rail 514 and described transition protruding rail 571 are an entirety, and there is protruding rail contact surface 697 transition protruding rail 571 side；In clamping separable between plane 516 and transition protruding rail 571；There are 6 plane screws 691 in clamping in plane 516, ladder protruding rail 514 also has 6 protruding rail stepped holes 692；Protruding rail screw 693 passes through described protruding rail stepped hole 692, and protruding rail screw 693 coordinates with described plane screw 691 screw-tightened, is fixed on by described protruding rail contact surface 697 in described clamping in plane 516；

Described ladder protruding rail 514 uses self-lubricating material, and this self-lubricating material is ptfe composite, and the weight percentages of components of ptfe composite is: politef 77%, graphite powder 18%, polybenzoate 5%；Above-mentioned self-lubricating material achieves oil-free lubrication, reduces frictional resistance, thoroughly avoids glass fragment by lubricating oil viscosity on test table 190, convenient removing glass fragment.

The hard zn alloy coating having a layer thickness to be 0.22 millimeter on described step groove 541 surface, elementary composition by following percentage by weight of this hard zn alloy coating material: Zn:34%, Mn:3.3%, Cr:2.7%, Mo:1.3%, W:2.3%, Nb:1.2%, C:1.1%, surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Si in 0.18%, S be 0.008%, P be 0.013%, the rockwell superficial hardness number of this hard zn alloy coating is HRC56.

In Figure 29; described pivot pin rivet 100 passes through rotation through hole 108 and step through-hole 109 successively; the pivot pin rivet 100 rotatable overlap joint of lower plane 561 that will trackslip is fixed in the upper plane 516 of clamping, it is ensured that the lower plane 561 that trackslips is in sustained height with plane 516 in described clamping.

Having clamping slope 515 in described clamping inside plane 516, the angle between clamping slope 515 and the upper plane 516 of described clamping is 51 53 degree；Having slip-off preventing groove 585, slip-off preventing groove 585 degree of depth on clamping slope 515 is 2.4 millimeters, and slip-off preventing groove 585 bottom width is 4.7 millimeters, and slip-off preventing groove 585 A/F is 4.4 millimeters；On clamping slope 515, extruding is fixed with rubber tabletting 551, and rubber tabletting 551 has slip-off preventing raised line 558, and slip-off preventing raised line 558 height is 2.2 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.8 millimeters, and slip-off preventing raised line 558 root width is 4.4 millimeters；The benefit of above-mentioned design is: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue；Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.

Two, the above-mentioned prominent substantive distinguishing features of the present invention, it is ensured that can bring the most progressive following effect:

(1), the present invention is additionally arranged the mobile ring of light 800 combined threaded rod lifting shooting unit 900 on integral-rack, the second camera utilizing square fluorescent tube 888 to produce ring light is taken pictures, imaging, with not having square fluorescent tube to produce the independent of four chow ring light, comparison of taking pictures, the boundary discrimination degree of accuracy of glass fragment improves 30%；Operating procedure is simple and convenient.

(2), the present invention change fragment detection present situation the most manually, integral-rack is installed screw rod lifting shooting unit 900, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, alleviates labor intensity；To realize each hammer weight consistent for application revolution impacter 590, it is ensured that crushing test is unified and standard, also can realize the dangerous step remotely controlling to smash trapezoidal glass plate 600, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury；It is consistent that revolution impacter 590 realizes each hammer weight, it is ensured that crushing test is unified and standard, installs order without any confusion.

Claims (1)

1. application ring of light shooting kirsite ladder track corner clamping plate detection glass process, the support side plate (200) of integral-rack both sides the most fixed upper two described circular abutments (566), four circular abutment (566) upper ends are all fixed with column termination (604), and four column terminations (604) are respectively fixed with two transverse horizontal bars (602) and two vertical equity bars (603)；The upper plane of support side plate (200) described in both sides is the most all fixed with turntable bearing (163) and lock pin bearing (180)；There is turntable rotating shaft (196) test table (190) both sides, the turntable rotating shaft (196) of both sides is the most rotatable to be fixed in turntable bearing (163), described rear shear plate (176) upper bit has plane in back plate (717), and in back plate, plane (717) holds test table (190) lower plane afterwards；Plug lockhole (198) is had, for being slidably matched between described lock pin bearing (180) endoporus and light beam lock pin (189) cylindrical on described test table (190) both sides vertical；The light beam lock pin (189) of both sides can enter in described plug lockhole (198), limits rotation by fixing to described test table (190) and the support side plate (200) described in both sides；Described light beam lock pin (189) outer end has (135) outside lock pin, the long hole slot of lock pin (134), operation stock (133) is had to pass through the long hole slot of described lock pin (134) outside lock pin on (135)；There is operation lever (136) operation stock (133) upper end, operation pivot pin (132) is had between operation stock (133) lower end and operation bearing (131), operation pivot pin (132) two ends are fixed in operation bearing (131), coordinating for rotatable between the endoporus of operation stock (133) lower end with operation pivot pin (132) cylindrical, operation bearing (131) bottom of both sides is fixed in operation seat screw (232)；It is further fixed on manual plate wheel (161) in the turntable rotating shaft (196) of side, there is plate wheel flat key (168) between turntable rotating shaft (196) and manual plate wheel (161), manual plate wheel (161) lateral surface also has plate wheel crank handle (155)；

Two described transverse horizontal bars (602) are all sliding combined with shooting cross slider (608), fixed shooting square bar (601) between two shootings cross slider (608), shooting square bar (601) has screw rod lifting shooting unit (900)；

A square fluorescent tube (888) is had on the mobile ring of light (800), there is ring of light plagioclase handle (810) square fluorescent tube (888) shelf side, ring of light plagioclase handle (810) end is rotating disk (830), and rotating disk (830) has rotating disk endoporus (836) and rotating disk lower surface (832)；Bracing ring endoporus (826) and bracing ring upper surface (823) and bracing ring trip bolt (894) is had on ring of light bracing ring (820), one described circular abutment (566) of described bracing ring endoporus (826) and heel row is slidably matched, and ring of light bracing ring (820) is fixed on a circular abutment (566) of heel row by described bracing ring trip bolt (894)；Described rotating disk lower surface (832) is held in the palm in described bracing ring upper surface (823), described rotating disk endoporus (836) also coordinates for rotary sliding with between this described circular abutment (566) of heel row so that the described mobile ring of light (800) rotates in set height position；

Fixed ladder rail clamp assembly (500) in the upper plane of described test table (190), described turntable bearing (163) is fixed cullet guider (140) together with described lock pin bearing (180) and between the upper plane of support side plate (200), and cullet guider (140) lower port falls within cullet collecting cart (300) upper port；

There is cross bar becket (599) impact cross bar (562) one end, impact cross bar (562) other end has impact slide block (666), impact slide block (666) circular hole coordinates with circular abutment (566) the cylindrical rotary sliding described in front-seat another, the upper slip fixed revolution impacter (590) of described impact cross bar (562)；It is characterized in that: include complete machine assembling process step and fragmentation test step；

One, complete machine assembling process step is as follows:

(1), cullet guider (140) entirety is placed down from above, described guider flange (184) being taken and is placed on the upper plane of described support side plate (200), four fixed vias (148) of every side are directed at two turntables seat screw (160) and two locking pin seat screws (186) simultaneously；

The turntable rotating shaft (196) of described test table (190) both sides is rotatable with turntable bearing (163) endoporus to be coordinated, four platen seat screws pass through the installing hole on turntable bearing (163) and fixed via (148) respectively, are fixed on turntable seat screw (160) by the turntable bearing (163) of both sides；Four locking pin seat screws pass through the installing hole on lock pin bearing (180) and fixed via (148) respectively, being fixed on locking pin seat screw (186) by the lock pin bearing (180) of both sides, cullet guider (140) is fixed generally in both sides bilinear；

The light beam lock pin (189) of both sides can enter in the plug lockhole (198) of test table (190) both sides, by test table (190) locking positioning；

Keyway is also had on manual plate wheel (161) endoporus, manual plate wheel (161) endoporus is placed in rotating shaft plate wheel section (192), being placed on the rotating shaft keyway (194) in rotating shaft plate wheel section (192) Nei by plate wheel flat key (168), the position of the prominent rotating shaft keyway (194) on plate wheel flat key (168) is accommodated among the keyway on manual plate wheel (161) endoporus；The upper threaded engagement of the shaft thread (193) of rotating shaft plate wheel section (192) outer end screws on plate wheel nut (188), and manual plate wheel (161) is fastened in rotating shaft plate wheel section (192) in turntable rotating shaft (196) by plate wheel nut (188)；

Adjust ring of light bracing ring (820) highly, when making work, square fluorescent tube (888) is 3 to 5 millimeters apart from the height gap of trapezoidal glass plate (600), tightens bracing ring trip bolt (894) and is fixed on a circular abutment (566) of heel row by ring of light bracing ring (820)；

null(2)、By the first clamping plate (510) identical for four physical dimensions、Second clamping plate (520)、Three-ply board (530) and the 4th clamping plate (540) are placed on test table (190) above，Ladder protruding rail (514) and the 4th on first retained part (519) trackslips between the step groove (541) in part (548) as being slidably matched，Ladder protruding rail (514) and the 3rd on 4th retained part (549) trackslips between the step groove (541) in part (538) as being slidably matched，Ladder protruding rail (514) and first on second retained part (529) trackslips between the step groove (541) in part (518) as being slidably matched，Ladder protruding rail (514) and second on 3rd retained part (539) trackslips between the step groove (541) in part (528) as being slidably matched，Make the first clamping plate (510) that four physical dimensions are identical、Second clamping plate (520)、A surrounding ambient is surrounded between three-ply board (530) and the 4th clamping plate (540)；

Described ladder rail clamp assembly (500) there is clamping plate step through-hole (501) in plane (516) in the clamping of at least one retained part, sunk screw (195) passes through described clamping plate step through-hole (501) and matches with described Boards wall screw (197), and ladder rail clamp assembly (500) is fixed on the upper plane of described test table (190)；

(3), move the ring of light (800) mounting and adjusting to fix: be inserted in by the bracing ring endoporus (826) on ring of light bracing ring (820) wherein on a circular abutment (566), rotating disk endoporus (836) in rotating disk (830) is also inserted on this circular abutment (566) so that the rotating disk lower surface (832) in rotating disk (830) is placed on bracing ring upper surface (823)；Adjust ring of light bracing ring (820) highly；

(4), revolution impacter (590) is installed fixing: be inserted on circular abutment (566) external cylindrical surface by impact slide block (666) through hole of impact cross bar (562) one end, having holding screw (594) to be fixed on the another kind of circular abutment (566) at front row on altitude location circle (565), altitude location circle (565) holds in the palm described impact slide block (666)；The horizontal square hole of impact frame (564) in impacter frame (567) is inserted on the rectangle straight-bar on described impact cross bar (562), and fixes；Described will have impact motor installed surface (544) in impacter frame (567), impact motor (521) is placed and secured in described impact motor installed surface (544),, rotating disk (572) is fixed on the output shaft end in impact motor (521)；Quadrangular guide rail (595) is inserted among the vertical square hole of the impact frame (535) on impacter frame (567), allow simultaneously the revolution pivot pin (573) on described rotating disk (572) insert described in quadrangular guide rail (595) upper end horizontal concrete chute (524) among；

(5), screw rod lifting shooting unit (900) is installed fixing: is slidably installed between through hole and two described transverse horizontal bar (602) cylindricals on two shootings cross slider (608) at shooting square bar (601) two ends, slide block guide rail plate (609) has between slide block square hole (906) and described shooting square bar (601) square gabarit for being slidably matched；

Motor screw (912) in shooting motor (910) pass through described screw rod perforation (949) afterwards with lifting nut (921) threaded engagement, the location light beam (918) making motor screw (912) end positions hole (948) the rotatable location that coordinates with described screw rod, and the step slide block (923) of lifting nut (921) gabarit slidably coordinates for vertical with the lifting guide groove (932) of lifting saddle (930) medial surface；Four shootings screw (944) pass through four through hole flanges (914) and motor screw (941) screw threads for fastening, shooting motor (910) are fixed on motor seat board (961)；

The camera pedestal (925) of described lifting nut (921) side is fixed video camera termination (945), and shooting power supply signal combination cable (940) at video camera termination (945) upper back side is external to distribution box and computer disposal center after passing through described threading circle (934) respectively；

Two, fragmentation test step is as follows:

(1), test table adjustment level: rocking-turn plate wheel crank handle (155) counterclockwise, manual plate wheel (161) is rotated the most counterclockwise, then test table (190) is driven to rotate through plate wheel flat key (168), test table (190) rear end lower plane pushes down plane in back plate (717), and test table (190) presents level；The operation lever (136) holding both sides the most respectively is drawn close to intermediate pressure, making light beam lock pin (189) enter locking positioning in the plug lockhole (198) of test table (190) both sides, test table (190) is fixed by horizontal level；

(2), fixing trapezoidal glass plate (600): above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate (600) to be detected, the test table (190) that the trapezoidal glass plate (600) that will be detected is placed in above-mentioned surrounding ambient is above, use the immobilizing foundation of the first retained part (519), after a wherein side of trapezoidal glass plate (600) clings to the first retained part (519), second retained part (529) and the 3rd retained part (539) and the 4th retained part (549) are clinged to trapezoidal glass plate (600) one by one, the rubber tabletting (551) on every clamping plate is made tightly to touch four limit outer rims of trapezoidal glass plate (600) to be detected；The produced elastic indenture of rubber tabletting (551) natural resiliency deformation (105) gives trapezoidal glass plate (600) four limit outer rim flexibility and fixes, it is to avoid rigidity clamping plate are by unexpected for trapezoidal glass plate (600) broken；

(3), the trapezoidal glass plate of impact grinding (600): be test for after trapezoidal glass plate (600) is fixed, regulate the impact cross bar (562) on circular abutment (566) highly, hold cross bar becket (599), impacter (590) will be turned round along with impact cross bar (562) together, rotate to trapezoidal glass plate (600) top around circular abutment (566) cylindrical；

Start impact motor (521), rotating disk (572) is driven to rotate, when the revolution pivot pin (573) on rotating disk (572) is while rotating, revolution pivot pin (573) sliding in the horizontal concrete chute (524) of quadrangular guide rail (595) upper end again, quadrangular guide rail (595) is driven to move up and down so that the jump bit cone (596) of quadrangular guide rail (595) lower end also moves up and down；When jump bit cone (596) is displaced downwardly to extreme lower position, trapezoidal glass plate (600) can just be touched, and trapezoidal glass plate (600) is smashed；The dangerous step remotely controlling to smash trapezoidal glass plate (600) can be realized, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；

(4), glass fragment shooting is taken pictures: again hold cross bar becket (599), impacter (590) will be turned round along with impact cross bar (562) together, be rotated away from trapezoidal glass plate (600) top around circular abutment (566) cylindrical；By square fluorescent tube (888) along with ring of light plagioclase handle (810), centered by rotating disk endoporus (836), rotate and move to image, above trapezoidal glass plate (600), the position taken pictures；Transverse shifting images square bar (601) and vertically moves slide block guide rail plate (609) respectively, make square fluorescent tube (888) center described in industrial camera (950) alignment, square fluorescent tube (888) energising produces the surrounding ring of light, start shooting motor (910), by shooting motor (910) being adjusted to proper height in controlling, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, require that the trapezoidal glass plate (600) carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass；

(5), remove glass fragment work: closed by square fluorescent tube (888), and along with ring of light plagioclase handle (810) is centered by rotating disk endoporus (836), reversely rotate removal test table (190)；Unclamp extenal fixation part, remove the clamping plate on adjacent both sides simultaneously, the operation lever (136) holding both sides the most respectively is broken into two with one's hands to both sides, make light beam lock pin (189) exit locking positioning in the plug lockhole (198) of test table (190) both sides, release locking positioning；

Rocking-turn plate wheel crank handle (155) clockwise, manual plate wheel (161) is also turned clockwise, drive turntable rotating shaft (196) to rotate through plate wheel flat key (168), then drive test table (190) rear end lower plane to depart from plane (717) in back plate；After test table (190) run-off the straight 10 to 20 is spent, safety glass fragment can be disposed easily through cullet guider (140), fall among cullet collecting cart (300)；

(6), turntable reset work: rocking-turn plate wheel crank handle (155) counterclockwise again, making test table (190) rear end lower plane push down plane in back plate (717), test table (190) presents level again；The operation lever (136) holding both sides the most respectively is drawn close to intermediate pressure, light beam lock pin (189) is made to enter locking positioning in the plug lockhole (198) of test table (190) both sides, test table (190) is again at level, prepares as long as being test for trapezoidal glass plate (600) for next；

(7), glass fragment raftings work: when the chunk glass in cullet collecting cart (300) is to be raftinged, moved away by cullet collecting cart (300).