CN105887249A - 利用废旧纺织品生产毛巾的方法 - Google Patents
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Abstract
本发明公开了一种利用废旧纺织品生产毛巾的方法，包括原料为各种废旧纺织品，加工包括以下步骤：A、杀菌；B、降解蛋白；C、再生加工；D、清棉；E、成步加工：合并，再拉长抽细，使棉条的纤维进一步混合，再进行捻回形成纱条，再依次进行络筒、捻线、整经、浆纱、穿经、织造形成纺织物；F、染色及整理：在纺织物上利用活性色素进行喷色，晾干24小时，之后进行煮炼0.5小时，在所述发酵液中浸泡24小时，过清水，再进行冲裁成毛巾料，对毛巾料进行缝制形成毛巾。本发明与现有技术相比，可以解决现有废旧纺织品对自然危害大的问题。
Description
技术领域
本发明涉及纺织工艺技术领域，尤其是一种利用废旧的纺织品生产毛巾的方法。
背景技术
现有的回收利用废旧纺织品的方法主要是焚烧和掩埋，但以涤纶、晴纶和丙纶为代表的合成纤维的分解非常缓慢，掩埋在土壤中会危害植物的生长，如果进行焚烧，其可能释放出有毒物质，因而需要设计一种废旧纺织品循环利用的方法，以解决废旧纺织品给自然产生的危害。
发明内容
本发明所要解决的问题是提供一种利用废旧纺织品生产毛巾的方法，以解决现有废旧纺织品对自然危害大的问题。
为了解决上述问题，本发明的技术方案是：本利用废旧纺织品生产毛巾的方法包括原料为各种废旧纺织品，加工包括以下步骤：A、杀菌：将原料先进行碱洗0.5小时～0.6小时，过清水，再用氯化物浸泡0.5小时～0.6小时，过清水，再进行发酵液浸泡24小时，滤出后过清水；B、降解蛋白：加入蛋白酶进行蛋白质纤维的选择性降解，之后进行固液分离，液体中的蛋白酶进行重复利用，废液加入废液总重量10%的发酵液后排放，固体纺织品再经双氧水漂白形成白色纺织品；C、再生加工：将步骤B获得的白色纺织品进行切割，再进行还原，再进行松解、开松形成絮状蓬松的再生棉，抽成纤维束；D、清棉：将步骤C获得的纤维束中的杂质、疵点、短纤维清除，将不同批次的纤维束进行充分而均匀地混合形成棉纤维卷，再进行梳棉形成棉条；E、成步加工：将步骤D获得的棉条6根～8根进行合并，再拉长抽细，使棉条的纤维进一步混合，再进行捻回形成纱条，再依次进行络筒、捻线、整经、浆纱、穿经、织造形成纺织物；F、染色及整理：在纺织物上利用活性色素进行喷色，晾干24小时，之后进行煮炼0.5小时～0.6小时，在所述发酵液中浸泡24小时，过清水，再进行冲裁成毛巾料，对毛巾料进行缝制形成毛巾；所述发酵液为清水、植物纤维素和黑糖按10：3：1混合密封发酵6～9个月后获得的液体。
由于采用了上述技术方案，本发明与现有技术相比具有如下有益效果：
本利用废旧纺织品生产毛巾的方法采用废旧纺织品作为原料，对废旧纺织品进行再利用，既节省了资源，又减少了废旧纺织品对自然的破坏；对废旧纺织品进行的杀菌，应用了特殊发酵的发酵液对含毒素的废旧纺织品进行浸泡24小时，可以分解掉有毒物质形成无毒害的小分子结构，并有效阻碍细菌的生长，破坏细菌的生长环境，起到了很好的杀菌效果，同时排放出去的发酵酸废液对土壤有肥沃土地的作用；采用蛋白酶有效降解蛋白性纤维，并且反复利用，废液加十分之一的发酵液，使废液中的大分子有毒物被分解后再排放，杜绝了污染的排放；在毛巾上色煮炼完之后再用特殊发酵的发酵液浸泡24小时，可以分解掉染色剂内的有害物质，使用本方法制造出来的毛巾，完全不含有毒物质，环保，而且生产过程中的排放物也被发酵液分解掉有毒物质，实现零污染的排放。
具体实施方式
下面对本发明实施例作进一步详述：
实施例一：
本利用废旧纺织品生产毛巾的方法，包括原料为各种废旧纺织品，加工包括以下步骤：A、杀菌：将原料先进行碱洗0.5小时，过清水，再用氯化物浸泡0.5小时，过清水，再进行发酵液浸泡24小时，滤出后过清水；B、降解蛋白：加入蛋白酶进行蛋白质纤维的选择性降解，之后进行固液分离，液体中的蛋白酶进行重复利用，废液加入废液总重量10%的发酵液后排放，固体纺织品再经双氧水漂白形成白色纺织品；C、再生加工：将步骤B获得的白色纺织品进行切割，再进行还原，再进行松解、开松形成絮状蓬松的再生棉，抽成纤维束；D、清棉：将步骤C获得的纤维束中的杂质、疵点、短纤维清除，将不同批次的纤维束进行充分而均匀地混合形成棉纤维卷，再进行梳棉形成棉条；E、成步加工：将步骤D获得的棉条6根进行合并，再拉长抽细，使棉条的纤维进一步混合，再进行捻回形成纱条，再依次进行络筒、捻线、整经、浆纱、穿经、织造形成纺织物；F、染色及整理：在纺织物上利用活性色素进行喷色，晾干24小时，之后进行煮炼0.5小时，在所述发酵液中浸泡24小时，过清水，再进行冲裁成毛巾料，对毛巾料进行缝制形成毛巾；所述发酵液为清水、植物纤维素和黑糖按10：3：1混合密封发酵6个月后获得的液体。
实施例二：
本利用废旧纺织品生产毛巾的方法，包括原料为各种废旧纺织品，加工包括以下步骤：A、杀菌：将原料先进行碱洗0.6小时，过清水，再用氯化物浸泡0.6小时，过清水，再进行发酵液浸泡24小时，滤出后过清水；B、加入蛋白酶进行蛋白质纤维的选择性降解，之后进行固液分离，液体中的蛋白酶进行重复利用，废液加入废液总重量10%的发酵液后排放，固体纺织品再经双氧水漂白形成白色纺织品；C、再生加工：将步骤B获得的白色纺织品进行切割，再进行还原，再进行松解、开松形成絮状蓬松的再生棉，抽成纤维束；D、清棉：将步骤C获得的纤维束中的杂质、疵点、短纤维清除，将不同批次的纤维束进行充分而均匀地混合形成棉纤维卷，再进行梳棉形成棉条；E、成步加工：将步骤D获得的棉条8根进行合并，再拉长抽细，使棉条的纤维进一步混合，再进行捻回形成纱条，再依次进行络筒、捻线、整经、浆纱、穿经、织造形成纺织物；F、染色及整理：在纺织物上利用活性色素进行喷色，晾干24小时，之后进行煮炼0.6小时，在所述发酵液中浸泡24小时，过清水，再进行冲裁成毛巾料，对毛巾料进行缝制形成毛巾；所述发酵液为清水、植物纤维素和黑糖按10：3：1混合密封发酵9个月后获得的液体。
Claims (1)
1.一种利用废旧纺织品生产毛巾的方法，其特征在于：包括原料为各种废旧纺织品，加工包括以下步骤：
A、杀菌：将原料先进行碱洗0.5小时～0.6小时，过清水，再用氯化物浸泡0.5小时～0.6小时，过清水，再进行发酵液浸泡24小时，滤出后过清水；
B、降解蛋白：加入蛋白酶进行蛋白质纤维的选择性降解，之后进行固液分离，液体中的蛋白酶进行重复利用，废液加入废液总重量10%的发酵液后排放，固体纺织品再经双氧水漂白形成白色纺织品；
C、再生加工：将步骤B获得的白色纺织品进行切割，再进行还原，再进行松解、开松形成絮状蓬松的再生棉，抽成纤维束；
D、清棉：将步骤C获得的纤维束中的杂质、疵点、短纤维清除，将不同批次的纤维束进行充分而均匀地混合形成棉纤维卷，再进行梳棉形成棉条；
E、成步加工：将步骤D获得的棉条6根～8根进行合并，再拉长抽细，使棉条的纤维进一步混合，再进行捻回形成纱条，再依次进行络筒、捻线、整经、浆纱、穿经、织造形成纺织物；
F、染色及整理：在纺织物上利用活性色素进行喷色，晾干24小时，之后进行煮炼0.5小时～0.6小时，在所述发酵液中浸泡24小时，过清水，再进行冲裁成毛巾料，对毛巾料进行缝制形成毛巾；
所述发酵液为清水、植物纤维素和黑糖按10：3：1混合密封发酵6～9个月后获得的液体。
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107974742A (zh) * | 2017-12-25 | 2018-05-01 | 安徽荣业纺织有限公司 | 一种混色纺纱线的生产工艺 |
| CN110520559A (zh) * | 2018-02-01 | 2019-11-29 | 香港纺织及成衣研发中心有限公司 | 改善的纺织品废料加工 |
| CN110592732A (zh) * | 2019-09-12 | 2019-12-20 | 愉悦家纺有限公司 | 一种再生棉纤维及其纱线纺制方法、纺织品织造方法 |
| CN111101375A (zh) * | 2020-01-03 | 2020-05-05 | 上海韶涵旅游用品制造有限公司 | 一种利用废旧纺织品生产阻燃包袋的方法 |
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| US6378179B1 (en) * | 2001-01-05 | 2002-04-30 | Gary F. Hirsch | System and method for reconstituting fibers from recyclable waste material |
| US20050112972A1 (en) * | 2002-04-02 | 2005-05-26 | Koichi Tsukamoto | Method for regenerating used heat-resistant high-performance textile yarn products |
| CN101906691A (zh) * | 2009-06-03 | 2010-12-08 | 开平富琳纺织制衣有限公司 | 一种布料的下脚碎料纤维化再生处理回用技术 |
| CN102071509A (zh) * | 2010-12-21 | 2011-05-25 | 中山益达服装有限公司 | 牛仔棉布再生工艺 |
| CN102677230A (zh) * | 2011-03-12 | 2012-09-19 | 咸立强 | 一种环境无害化生产再生棉的方法 |
| KR20130078159A (ko) * | 2011-12-30 | 2013-07-10 | 다이텍연구원 | 폐아라미드 섬유제품을 이용한 재생 아라미드 방적사의 제조방법 |
| CN103388204A (zh) * | 2012-05-10 | 2013-11-13 | 太仓市明顺和纺织有限公司 | 一种环保纱线的加工工艺 |
| CN103924325A (zh) * | 2014-03-17 | 2014-07-16 | 北京中民慈善项目发展中心 | 混合材质废旧衣物再生可纺纤维生产工艺技术及设备 |
| CN104060473A (zh) * | 2014-07-04 | 2014-09-24 | 临沂市清宇环境资源综合利用研究院 | 一种处理废旧涤棉织物的酶溶液及工艺 |
| CN104593910A (zh) * | 2015-02-05 | 2015-05-06 | 宜宾纬络纺织有限公司 | 一种再生棉的制备方法 |
| CN105088424A (zh) * | 2015-07-08 | 2015-11-25 | 立天集团有限公司 | 一种废布角中提取再生棉的方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107974742A (zh) * | 2017-12-25 | 2018-05-01 | 安徽荣业纺织有限公司 | 一种混色纺纱线的生产工艺 |
| CN110520559A (zh) * | 2018-02-01 | 2019-11-29 | 香港纺织及成衣研发中心有限公司 | 改善的纺织品废料加工 |
| CN110592732A (zh) * | 2019-09-12 | 2019-12-20 | 愉悦家纺有限公司 | 一种再生棉纤维及其纱线纺制方法、纺织品织造方法 |
| CN111101375A (zh) * | 2020-01-03 | 2020-05-05 | 上海韶涵旅游用品制造有限公司 | 一种利用废旧纺织品生产阻燃包袋的方法 |
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