A kind of end cap pyrocondensation molding machine
Technical field
The invention belongs to the equipment design and manufacture fields of end seal product in crosslinking with radiation material contracting with heat industry, and in particular to
A kind of end cap pyrocondensation molding machine.
Background technique
As shown in figure 32, in the end seal article manufacturing process of crosslinking with radiation material contracting with heat industry, current end cap product
Production technology is to make by hand entirely, it may be assumed that people first must fill in a heat in the heat-shrink tube one end for having cut designated length
Melten gel grain, and the micelle is by the prior " rice for cutting into 3mm~5mm or so again by squeezing out prefabricated profiled continuous strip
Grain ", then a hand holds the heat-shrink tube for having filled in micelle, and another hand holds heat gun to pyrocondensation tube end blowing hot-air, so that
The end is shunk, and the hot melt adhesive tablet being stuffed into fuses into one with pyrocondensation inside pipe wall (inner wall also carries one layer of hot melt adhesive sometimes), with
This technique realizes end seal structure.During heating, a hand for needing to hold heat-shrink tube, which does not stop rotation, can just make pipe end
Shrinking percentage circumferentially reaches unanimity.
The revolving speed of distance and hand-held heat-shrink tube due to hand-held air pressure gun all can not be constant, makes the shrinking percentage and contraction of heat-shrink tube
Length is also difficult to reach unanimity.
This manual production method obviously not yet enters the industrial volume production stage, is suitable only for making a small amount of concept sample
Product, but if " the tablet held before the breast by officials production " of conceptual phase in R&D process is promoted as the production technology in volume production stage,
Not only worker operation amount is big for this, but also averagely everyone is only capable of production 180 per hour, and efficiency is extremely low, cost of labor is high,
The contraction size that product is heated position is inconsistent, it is difficult to ensure that the reliability of cable end seals insulation.
Currently, there is not yet open report of the pyrocondensation molding machine of end cap in relation to technology.
Therefore, it is necessary to which inventing one kind can be applied to be somebody's turn to do with the end cap pyrocondensation molding machine of mass production, automation, and invention
A series of component devices or mechanism required for molding machine.
Summary of the invention
The purpose of the present invention is to provide a kind of pyrocondensation molding equipments of the end cap of mass production, automation, to improve pyrocondensation
The production efficiency of cap mitigates manual operation intensity, reduces cost of labor, establishes mould for standardization, full-automatic Design of Production Line
Block technological equipment and technology.
In order to achieve the above object, a kind of end cap pyrocondensation molding machine of the invention, comprising: rotating-table apparatus, device for discharging, feeding dress
It sets, preheating device, micelle fill in device, heating device, cooling device, die device, die-sinking device and control system;It is described to unload
Material device, drawing-in device, preheating device, micelle fill in device, heating device, cooling device and die-sinking device and are distributed in turntable dress
It sets on the circumference of mold turn-table;Upper tringle top of the pneumatic-finger of the device for discharging under cylinder drive with die device
Revolution orbit face cross;The heat-shrink tube compression bar of the drawing-in device and the upper mold rod axis revolution orbit face of die device are handed over
It converges;The tuyere of the preheating device against mold turn-table revolution axle center and elevation location against the upper tringle top of die device
Heat-shrinkable T bush;It hands in the revolution orbit face that the micelle fills in upper mold rod axis in the axis and die device of the red needle of device
It converges;The tuyere of the heating device against mold turn-table revolution axle center and elevation location against the upper tringle top of die device
Heat-shrinkable T bush;The revolution orbit on the upper tringle top of die device is covered six by arc " recessed " the ditch air duct of the cooling device
3/1 mono- to four;The die device is located in rotating-table apparatus in the jack of mold turn-table and tringle under die device
The revolution orbit face of bottom end can cross with the compression bar piece of die-sinking device;The control system is using MCU or PLC controller and pacifies
Inside or outside rotating-table apparatus.
Further, the rotating-table apparatus further includes revolution movement, free-wheeling system, supporting mechanism;The revolution movement, from
The integrated face or two sides for being fixed on supporting mechanism platen of rotation mechanism;The indexing separator driving of the revolution movement turns
Driven mold turntable revolves disk pivot flange again;The free-wheeling system is fixed on supporting mechanism platen, the speed regulation of free-wheeling system
The die device rotation on driven mold turntable or default speed regulating motor turn die device in mold to motor-driven belt again
Rotation under the collective effect of disk revolution driving and belt resistance;
Preferably, the revolution movement further includes mold turn-table, carousel supports flange and indexing separator;The mold turns
The structure of disk is a disk, is provided with two or more through-holes coupled with carousel supports flange in the center of disk, or
Person's disk is fixed with carousel supports flange welding, and more than two is provided on the inside of disk circumference suitable for die device and is inserted into dropping place
Jack and jack relative position it is circumferentially uniformly distributed;The structure of the carousel supports flange has a central axis, central axis
Both ends respectively couple a flange, one of flange couples with mold turn-table again, another flange again with indexing separator join
It connects;The mold turn-table and indexing separator are arranged in a face or two sides for supporting mechanism upper platen;
Preferably, the free-wheeling system further includes belt, tension pulley mechanism, belt wheel, belt wheel positioning mechanism, speed regulating motor;
The structure of the tension pulley mechanism has cylinder, coupling block, gusset piece, hole retaining ring, shaft end ring, bearing, tensioning pulley, opens
Mandrel, nut, sliding-rail sliding I and cylinder block;The shape of the cylinder block selects " L " bar blocks of two straight flange form right angles
Body;The structure of the belt wheel selects any one of " work " shape rotating pulley or synchromesh gear;The belt wheel positioning mechanism selection
One end of a central axis by bearing, shaft end ring and hole retaining ring belt wheel is coupled and rotate freely belt wheel,
The other end is coupled by flange with platen;The indexing separator, belt, belt wheel and speed regulating motor be all made of commercially available part and
Standard component;The belt winds the shaft of tension pulley mechanism, belt wheel, belt wheel positioning mechanism, speed regulating motor and die device
At one simultaneously active self-rotating mechanism or belt by the shaft of tension pulley mechanism, belt wheel, belt wheel positioning mechanism and die device
It is wound in a passive rotation mechanism simultaneously;One end of the cylinder is fixed on a straight flange of cylinder block and cylinder piston rod
Direction of extension it is parallel with another straight flange of cylinder block, cylinder piston rod is joined by the gusset piece of coupling block and sliding-rail sliding I
It connects, sliding-rail sliding I is connected on cylinder block and sliding position is synchronous with the telescopic location of cylinder piston rod, and one end of tensioning shaft is logical
It crosses nut to couple with the gusset piece on sliding-rail sliding I, the other end of tensioning shaft by bearing, hole retaining ring and shaft end ring and is opened
Pulley tightener couples and rotates freely tensioning pulley;
Preferably, the supporting mechanism further includes platen and rack;The structure of the platen is one piece of circle or polygon
Plate, be provided on plate for install fixed air duct support, indexing separator, speed regulating motor, belt wheel positioning mechanism, tensioning
Take turns the threaded hole or through-hole of mechanism, air hose and rack;The structure of the rack is the frame with one or more than a pillar.
Further, the device for discharging further includes material folding support frame, meter counter seat, proximity sensor, material folding cylinder connection
Fishplate bar, sliding-rail sliding II, take-up housing, material folding cylinder seat, round trip cylinder, finger cylinder, optical fiber fixed block, emission sensor, gas
Start refer to and receiving sensor;The meter counter seat, take-up housing and material folding cylinder seat are fixed on material folding support frame;The sliding rail
Sliding block II is mounted on take-up housing;The round trip cylinder is fixed on material folding cylinder seat;One end of the material folding cylinder gusset piece
Couple with sliding-rail sliding II, the other end couples with the piston rod end of round trip cylinder, the plate end of material folding cylinder gusset piece and hand
Refer to cylinder connection, finger cylinder couples with optical fiber fixed block again, and emission sensor is mounted on optical fiber fixed block, receiving sensor
It is mounted on meter counter seat;
Preferably, the structure choice of the material folding support frame has one or constitutes more than a root post, and column has one
The bifurcated stent of a or more than one L shape bent hooks item combination, column bracket one end and column waist section at least
It is provided with the threaded hole and/or through-hole of installation meter counter seat, take-up housing and material folding cylinder seat;
Preferably, the structure of the meter counter seat is the arc with bending finger or polygonal flat panel first and finger is curved
The plane that song is constituted is parallel with the plane of plate first, and installation material folding support is provided on the bending finger of meter counter seat and plate first
The threaded hole and/or through-hole of frame, proximity sensor and receiving sensor;
Preferably, the proximity sensor, sliding-rail sliding II, round trip cylinder, finger cylinder, emission sensor, pneumatic hand
Refer to and receiving sensor is all made of commercially available part and standard component;
Preferably, the structure of the material folding cylinder gusset piece be one with bending finger arc or polygonal flat panel second and
The plane that digital flexion is constituted is vertical with the plane of plate second, is provided on the bending finger of material folding cylinder gusset piece and plate second
The threaded hole and/or through-hole of sliding-rail sliding II, round trip cylinder piston rod and finger cylinder are installed;
Preferably, the structure of the take-up housing is a rectangle or polygon-prism body, and installation folder is provided on prism
The threaded hole and/or through-hole for expecting support frame are provided with the groove with the coupling sliding of sliding-rail sliding II;
Preferably, the structure of the material folding cylinder seat is a rectangle or polygon block fourth, and peace is provided in block fourth
The threaded hole and/or through-hole of clamping material support frame, round trip cylinder, be also provided with the closed for allowing the piston rod of round trip cylinder to walk or
Open through-holes;
Preferably, the structure of the optical fiber fixed block is the groove body that a cross section is in " recessed " shape, is provided on the groove body
The threaded hole and/or through-hole installing emission sensor, coupling with finger cylinder.
Further, the drawing-in device includes vibrating disk, cambered way, stamping die cylinder, stamping die cylinder block, push gas
Cylinder, heat-shrink tube compression bar, heat-shrink tube pushing block, guide groove, fixed plate, positioning slide opening plate, push cylinder seat and support column;The vibration
Disk, cambered way, stamping die cylinder, stamping die cylinder block, push cylinder and the preferably commercially available component of heat-shrink tube compression bar or standard component;Institute
State the outer diameter that heat-shrink tube pushing block is slightly larger than heat-shrink tube comprising the most small larynx diameter of a horn mouth through-hole and through-hole;The guide groove
Structure is one end channel steel or angle steel;The structure of the fixed plate has and guide groove, positioning slide opening plate, push cylinder seat and support
The through-hole or threaded hole that column is linked;The positioning slide opening plate is slightly larger than comprising the most small larynx diameter of a horn mouth through-hole and through-hole
The outer diameter of heat-shrink tube;The push cylinder is fixed on push cylinder seat, and push cylinder seat couples with fixed plate, push cylinder
Piston rod end couples with heat-shrink tube pushing block;The positioning slide opening plate and guide groove are connected in two sides of fixed plate respectively
On;The stamping die cylinder block is coupled by screw with fixed plate and stamping die cylinder is fixed on stamping die cylinder block;The heat-shrink tube
Compression bar couples with the piston rod end of stamping die cylinder;The support column is fixed on the platen of rotating-table apparatus;The vibrating disk is logical
Cross its own band cambered way and horn mouth in heat-shrink tube pushing block up and down dock and higher than heat-shrink tube pushing block upper surface 1mm with
On, while the upper level of heat-shrink tube pushing block is less than the length 1mm or more of heat-shrink tube.
Further, the preheating device includes air pressure gun fixed frame I, gas source interface I, intake-air throttle valve I, wind regime heating tube
I and flat one's intention as revealed in what one says mouth;The flat one's intention as revealed in what one says mouth docks with the outlet end of wind regime heating tube I, the input end of wind regime heating tube I and air inlet section
The docking of stream valve I, intake-air throttle valve I couple with gas source interface I;Or using commercially available preheating device standard component and by circular hole wind
Mouth is changed to flat hole tuyere;The wind regime heating tube I is fixed on air pressure gun fixed frame I, and air pressure gun fixed frame I is fixed on rotating-table apparatus again
Platen on.
Further, it further includes support frame, line feeding mechanism, at least one set of punching mechanism and at least that the micelle, which fills in device,
One Zu Qiansong mechanism;The piston driving red needle of cylinder back and forth movement in red needle covers constitutes punching tool in the punching mechanism;
The Qian Song mechanism leads hot melt adhesive pipeline one to one to be sent in the window that red needle in punching mechanism covers, by red needle cover in rush
Needle cuts into particle, cut-off particle moment voluntarily falls into-die device in heat-shrink tube;The punching mechanism and leading is sent
Mechanism is supported frame and is fixed as an integrating device, and support frame is fixed on again on the platen of rotating-table apparatus;
Preferably, support frame as described above has bottom plate, pillar, substrate, reel strut;The structure of the bottom plate is one piece rectangular
Shape plate is simultaneously provided with through-hole and/or threaded hole for installing fixed pillar;The structure of the pillar is TBE (threaded both ends) or with method
Blue hollow or solid cylinder or profile;The structure of the substrate is one piece of rectangular flat plate and is provided with for installing fixed branch
Column, reel strut, punching mechanism through-hole and/or threaded hole;The structure of the reel strut is that the splicing of " L or T " shape connects
Bar is simultaneously provided with through-hole in one end of strut and/or threaded hole, the other end are equipped with the bearing and shaft of bearing reel;Substrate and bottom
Plate is strutted and uses bolt A or be welded and fixed as floor frame structure in parallel by two to four pillars, and reel strut uses spiral shell
Bolt B or welding are fixed on substrate;
Preferably, the line feeding mechanism is made of hot melt tree lace and reel;
Preferably, the punching mechanism has cylinder, cylinder seat board, guide post, needle stand, red needle cover board, side plate, red needle, punching
Needle platen, red needle set, cylinder column;The preferably commercially available standard component of the cylinder;The structure of the cylinder seat board is one piece long
Square plate is simultaneously provided with through-hole and/or threaded hole for installing fixed cylinder, side plate;The structure of the guide post is one end band spiral shell
Line or flanged (FLGD) hollow or solid cylinder;The structure of the needle stand is one and is similar to the convex cube of podium and in boss
Two steps on be respectively provided with the through-hole for allowing guide post to slide, the lower plane in boss center and upper plane be respectively provided with respectively with
The through-hole and/or threaded hole that the piston of cylinder, red needle couple;The preferred commercially available standard component of the bolt I;The red needle cover board
Structure be ring flange that center is provided with that a through-hole and internal diameter are slightly larger than red needle diameter;The structure of the side plate is that both ends are provided with
The quantity of the threaded hole and side plate that couple with cylinder seat board, red needle platen is two pieces or three pieces;The structure of the red needle is axial
Section is in " T or+" rotary body of shape or one kind of prism;The structure of the red needle platen is one piece of rectangle or special-shaped plate
And it is provided with and allows red needle for fixing guide post, cylinder column, the through-hole of side plate and/or threaded hole and being provided in red needle platen center
The through-hole passed through;The structure of the red needle set is that one end threaded or flanged (FLGD) straight trip are managed and be at least provided in the waist of tube body
The internal diameter of one through-hole (window) being connected to the internal diameter of red needle set and red needle set is slightly less than heat-shrink tube on sealing cap shrinkage apparatus
Internal diameter;The structure of the cylinder column is TBE (threaded both ends) or flanged (FLGD) hollow or solid cylinder;Cylinder uses bolt C and gas
The connection of cylinder seat plate, cylinder seat board, side plate and red needle platen use bolt D and are connected into back-shaped four sides wall or cover structure, guide post
It uses bolt E to be connected and fixed with red needle platen, red needle platen by three or four cylinder upright supports on substrate, use by needle stand
Nut couple with the piston rod of cylinder and entangle guide post can be used with piston rod back and forth movement, one end of red needle red needle cover board and
Bolt I couples with needle stand, in other end insertion red needle set, and one end of red needle set is inserted into a hole of substrate, the other end is used
Bolt II is connected and fixed with red needle platen, and the heat-shrink tube and lower tringle in die device are located on the axes extending line of red needle set simultaneously
And it is coaxial;
Preferably, the Qian Song mechanism has transmission belt, motor, belt wheel I, passive rubber roller, guide groove, active rubber roll, axis
Hold II and bearing block and belt wheel II;The transmission belt uses commercially available synchronous sawtooth belt or chain standard component;The motor is adopted
With commercially available servo motor or stepper motor standard component;The belt wheel I and belt wheel II use commercially available synchromesh gear or sprocket wheel
Standard component;The passive rubber roller is using the structure of metallic roll appearance package rubber layer and using commercially available portal frame standard component tune
The distance between the fixed passive rubber roller of section and active rubber roll;The structure of the guide groove is on one piece of cuboid or semicylinder
It is provided with the tunnel with horn mouth or conical opening and passes through simultaneously correcting direction by hot melt adhesive pipeline;The active rubber roll is using outside metallic roll
Table is wrapped up the structure of rubber layer and is adjusted between fixed passive rubber roller and active rubber roll using commercially available portal frame standard component
Distance;The bearing II and bearing block select commercially available standard component;Use axis in shaft end of II set of the belt wheel in active rubber roll
End retaining ring A or pin key A is connected and fixed, and active rubber roll and passive rubber roller are entangled and use bolt F by two pairs of bearings II and bearing block
Be connected and fixed with portal frame allows active rubber roll parallel with passive rubber roller axis and the mutual clutch of glue surface on substrate, hot melt adhesive
Pipeline passes through the horn mouth of guide groove or conical opening tunnel is clamped by active rubber roll and passive rubber roller, hot melt adhesive pipeline, active glue
Roller and the axis of red needle three are orthogonal on three-dimensional coordinate, and guide groove uses that bolt G is coupled to be fixed on substrate, motor
Use that bolt H is coupled to be fixed on pillar, shaft end ring B is used in I set of the belt wheel shaft end in motor or pin key B is connected and fixed.
Further, the heating device includes that air pressure gun fixed frame II, gas source interface II, intake-air throttle valve II, wind regime add
Heat pipe II and round mouth tuyere;The round mouth tuyere docks with the outlet end of wind regime heating tube II, the input end of wind regime heating tube II
It is docked with intake-air throttle valve II, intake-air throttle valve II couples with gas source interface II;Or use commercially available heating device standard group
Part;The wind regime heating tube II is fixed on air pressure gun fixed frame II, and air pressure gun fixed frame II is fixed on again on the platen of rotating-table apparatus.
Further, the cooling device further includes wind regime, air hose, cooling air channel and air duct support;The wind regime is selected
Any one or selection of air blower or compressed air source are switched by both air blower, compressed air source to be supplied;The cooling
The structure in air duct has support ear-hang, air outlet and arc air duct;The arc air duct is the arc that a cross section is in " recessed "
Closing thin-walled pressure vessel is respectively provided at least one exhaust vent on two arc walls of container " recessed " ditch side;The two of the air hose
End is connected to cooling air channel and wind regime respectively, and cooling air channel is by support ear-hang or directly couples with air duct support and is fixed on branch
The same side of the platen of support mechanism.
Further, the die device includes lower tringle, socket cover, sleeve, spring pocket, bearing cap, die cover, upper mold
Bar, jackscrew, screw I, screw II, shaft end ring, bearing I, compressed spring and bearing III;The upper tringle is inserted into the axis of lower tringle
It is locked in hole and with jackscrew;The lower tringle is supported in sleeve by bearing I and bearing III;I inner ring of bearing and lower tringle
Using interference fit;I outer ring of bearing and sleeve lining use loose fit, and bearing I is limited by shaft end ring in lower die
On bar, bearing I is close to bearing cap under the active force of compressed spring;III inner ring of bearing and lower tringle use loose fit, axis
III one end is held by socket cover limit and its outer ring and sleeve lining using interference fit, the other end of bearing III and a spring pocket
Contact;The spring pocket is inserted into compressed spring and limits compressed spring and do not contact with sleeve lining, spring pocket outer diameter and sleeve
Inner wall is slidably reciprocated using loose fit and the axial direction in sleeve along lower tringle.
Preferably, it is provided with axis hole in one end of lower tringle to couple with upper tringle, the other end and v-shaped pulley or synchromesh gear
Connection;
Preferably, socket cover and bearing cap couple with sleeve screw II;
Preferably, die cover couples with sleeve screw I and the central openings internal diameter of die cover lid is greater than upper tringle
Outer diameter, less than the internal diameter of the heat-shrink tube product with hot melt adhesive, the outer diameter of upper tringle is less than the heat-shrink tube product internal diameter with hot melt adhesive
0.1mm~0.9mm;
Preferably, after the heat-shrink tube with hot melt adhesive is inserted in upper mold bar and is limited by die cover, the heat-shrink tube with hot melt adhesive
Length extends to except the end of tringle.
Further, the die-sinking device further includes compression bar piece, linear bearing, guide post, mounting base and cylinder;The compression bar
The tongue column of piece passes through the through-hole on one of two blocks of parallel-plates of mounting base, the through-hole on compression bar bar bottom covers on linear bearing,
The seat bottom of compression bar piece is connected as one by the piston rod of connection holes and cylinder;The linear axis bearing sleeve is on guide post and can come
Return sliding;The guide post is placed between two blocks of parallel-plates of mounting base and is connected and fixed;The piston rod of the cylinder passes through peace
The through-hole and one of cylinder and two blocks of parallel-plates of mounting base for filling one of two blocks of parallel-plates of seat are connected and fixed.
Preferably, the structure of the compression bar piece has tongue column and seat bottom;The shape of the tongue column is column sheet body or prism
Body, one end of tongue column with seat bottom is fixed as one, the other end of tongue column is provided with swallow-tail form or convex through slot;The shape at the seat bottom
For rectangular cubic or convex cube, the center at seat bottom is provided with a rectangular through-hole or blind hole and at least one circular through hole,
And the direction of rectangular through-hole or blind hole and circular through hole is orthogonal;Preferably, the preferably commercially available standard group of the linear bearing
Part;
Preferably, the structure of the guide post is cylindrical body or prism, is respectively provided with threaded post or spiral shell at the both ends of guide post
Pit is connected and fixed with mounting base, and the quantity of guide post is one or two;
Preferably, the structure of the mounting base has three pieces or four pieces of plates, is connected by bolt or welding manner head and the tail
" returning " shape or " recessed " shape frame are provided with the threaded hole or logical for installing guide post and cylinder on wherein two pieces of parallel plates
Hole is provided with the through-hole for allowing the tongue column of compression bar piece and the piston rod of cylinder to walk;
Preferably, the preferably commercially available single cylinder of the cylinder or twin-tub standard component.
Further, the control system using commercially available MCU or PLC controller standard component and is installed in end cap heat
Inside or outside contracting molding machine;Since MCU or PLC controller base on practicality known to the technical staff of field, therefore MCU need not be repeated
Or the connection type of PLC controller route.
Further, for the present invention in addition to using commercially available standard component and standard component, material therefor is stainless steel, carbon
Steel, copper alloy, aluminium alloy, glass fibre or the nylon of fibre reinforced, polyformaldehyde, polyimides, polyphenylene sulfide, thermosetting property tree
Rouge any one or it is more than one.
A kind of end cap pyrocondensation molding machine of the invention, advantageous effects are:
1. 1100/hour were promoted to by former single manually-operated 180/hour of yield, unit occupied area
Work efficiency promotes 6 times or more;
2. one can guard 5 with upper end cap pyrocondensation molding machine, cost of labor reduces by 80%;
3. standardization, full-automatic production, product size formed precision is high, and the reliability of products application significantly improves;
4. the technology modules of standardization, full-automatic Design of Production Line branch movement can be become.
Detailed description of the invention
Fig. 1 is a kind of one embodiment outside drawing of end cap pyrocondensation molding machine of the present invention.
Fig. 2 is the rotating-table apparatus of the embodiment of the present invention and the installation outside drawing of cooling device.
Fig. 3 is the tension pulley mechanism outside drawing in the rotating-table apparatus of the embodiment of the present invention.
Fig. 4 is the belt wheel positioning mechanism outside drawing in the rotating-table apparatus of the embodiment of the present invention.
Fig. 5 is the device for discharging outside drawing of the embodiment of the present invention.
Fig. 6 is the device for discharging explosive view of the embodiment of the present invention.
Fig. 7 is that the device for discharging of the embodiment of the present invention is located at initial station stroke schematic diagram.
Fig. 8 is that the device for discharging of the embodiment of the present invention is located at station one stroke schematic diagram.
Fig. 9 is that the device for discharging of the embodiment of the present invention is located at two stroke schematic diagram of station.
Figure 10 is the drawing-in device outside drawing of the embodiment of the present invention.
Figure 11 is the drawing-in device main view of the embodiment of the present invention.
Figure 12 is the amplification of the portion D and partial cutaway view in drawing-in device Figure 11 of the embodiment of the present invention.
Figure 13 is that the drawing-in device of the embodiment of the present invention is located at three kinds of station state schematic diagrames.
Figure 14 is the preheating device outside drawing of the embodiment of the present invention.
Figure 15 is the preheating device explosive view of the embodiment of the present invention.
Figure 16 is the preheating device working effect schematic diagram of the embodiment of the present invention.
Figure 17 is that the micelle of the embodiment of the present invention fills in device appearance figure.
Figure 18 is that the micelle of the embodiment of the present invention fills in the amplification of the portion A and partial cutaway view in Figure 17 of device.
Figure 19 is that the micelle of the embodiment of the present invention fills in device explosion figure.
Figure 20 is the heating device outside drawing of the embodiment of the present invention.
Figure 21 is the heating device explosive view of the embodiment of the present invention.
Figure 22 is the heating device working effect schematic diagram of the embodiment of the present invention.
Figure 23 is the cooling device outside drawing of the embodiment of the present invention.
Figure 24 is the outside drawing of cooling air channel in the cooling device of the embodiment of the present invention.
Figure 25 is the die device outside drawing of the embodiment of the present invention.
Figure 26 is the die device explosive view of the embodiment of the present invention.
Figure 27 is the die device vertical cross section of the embodiment of the present invention.
Figure 28 is the die-sinking device outside drawing of the embodiment of the present invention.
Figure 29 is the die-sinking device explosive view of the embodiment of the present invention.
Figure 30 is compression bar piece outside drawing in die-sinking device.
Figure 31 is mounting base outside drawing in die-sinking device.
Figure 32 is the pyrocondensation moulding process schematic diagram of end cap.
In Fig. 1 into Figure 32, identical function, mutually isostructural part use identical label, in order to which drawing is succinct
And omit the label of identical series parts in symmetric position:
100-rotating-table apparatus, 110-revolution movements, 111-jacks,
112-mold turn-tables, 113-carousel supports flanges, 114-flanges I,
115-indexing separators, 120-free-wheeling systems, 121-belts,
122-tension pulley mechanisms, 122.1-cylinders, 122.2-coupling blocks,
122.3-gusset pieces, 122.4-hole retaining rings, 122.5-shaft end rings,
122.6-bearings, 122.7-tensioning pulleys, 122.8-tensioning shafts,
122.9-nuts, 122.10-sliding-rail slidings I, 122.11-cylinder blocks,
123-belt wheels, 124-belt wheel positioning mechanisms, 124.1-central axises,
124.2-flanges II, 125-speed regulating motors;
130-supporting mechanisms, 131-platens, 132-racks;
200-devices for discharging, 201-material folding support frames, 202-meter counter seats,
203-proximity sensors, 204-material folding cylinder gusset pieces, 205-sliding-rail slidings II,
206-take-up housings, 207-material folding cylinder seats, 208-round trip cylinders,
209-finger cylinders, 210-optical fiber fixed blocks, 211-emission sensors,
212-pneumatic-fingers, 213-receiving sensors;
300-drawing-in devices, 301-vibrating disks, 302-cambered ways,
303-stamping die cylinders, 304-stamping die cylinder blocks, 305-push cylinders,
306-heat-shrink tube compression bars, 307-heat-shrink tube pushing blocks, 308-charging locating slots,
309-fixed plates, 310-positioning slide opening plates, 311-push cylinder seats,
312-support columns;
400-preheating devices, 401-air pressure gun fixed frames I, 402-gas source interfaces I,
403-intake-air throttle valves I, 404-wind regime heating tubes I, 405-flat one's intention as revealed in what one says mouths;
500-micelles fill in device, 510-support frames, 511-bottom plates,
512-pillars, 513-substrates, 514-reel struts,
520-line feeding mechanisms, 521-hot melt adhesive pipelines, 522-reels,
530-punching mechanisms, 530.0-red needle platens, 530.1-red needle sets,
530.2-cylinder columns, 531-cylinders, 532-cylinder seat boards,
533-guide posts, 534-needle stands, 535-bolts I,
536-red needle cover boards, 537-side plates, 538-red needles,
539-bolts II, 540-Qian Song mechanisms, 541-transmission belts,
542-motors, 543-belt wheels I, 544-passive rubber rollers,
545-guide grooves, 546-active rubber rolls, 547-bearings II and bearing block,
548-belt wheels II;
600-heating devices;601-air pressure gun fixed frames II, 602-gas source interfaces II,
603-intake-air throttle valves II, 604-wind regime heating tubes II, 605-round mouth tuyeres;
700-cooling devices, 701-wind regimes, 702-air hoses,
703-cooling air channels, 703.1-support ear-hangs, 703.2-air outlets,
703.3-arc-shape wind pipes, 704-air duct supports;
800-die devices, 801-lower tringles, 802-socket covers,
803-sleeves, 804-spring pockets, 805-bearing caps,
806-die covers, 807-upper tringles, 808-jackscrews,
809-screws I, 810-screws II, 811-shaft end rings,
812-bearings I, 813-compressed springs, 814-bearings III,
815-heat-shrink tubes, 815.1-Radiation Crosslinking Heats, 815.2-hot melt adhesive layers,
815.3-hot melt adhesive tablets;
900-die-sinking devices;901-compression bar pieces, 901.1-tongue columns,
901.2-seat bottoms, 901a-convex through slot, 901b-piston rod mounting hole,
901c-linear bearing connection holes, 901d-piston rod connection holes, 902-linear bearings,
903-guide posts, 904-mounting bases, 904.1-top plates,
904.2-side plates, 904.3-bottom plates, 904a-tongue column stroke hole,
904b-mounting base connection holes, 904c-guide post connection holes, 904d-die-sinking device connection holes,
904e-side plate connection holes, 904f-cylinder connection holes, 904g-piston rod stroke hole,
905-cylinders;
A0- heating after-contraction position, d0- pyrocondensation bore, D0- pyrocondensation pipe outside diameter,
L-end cap length, S-end cap pyrocondensation length.
Specific embodiment
By the present invention will be described in detail a kind of technology contents of end cap pyrocondensation molding machine, construction feature, realized purpose and effect
Fruit below in conjunction with example and cooperates attached drawing to further illustrate.
As shown in Fig. 1 Figure 29, a kind of one group of embodiment of end cap pyrocondensation molding machine of the present invention is disclosed in detail: such as Fig. 1 institute
Show, a kind of embodiment of end cap pyrocondensation molding machine of the present invention, including rotating-table apparatus 100, device for discharging 200, drawing-in device 300,
Preheating device 400, micelle fill in device 500, heating device 600, cooling device 700, die device 800,900 and of die-sinking device
Control system;Device for discharging 200, drawing-in device 300, preheating device 400, micelle fill in device 500, heating device 600, cooling
Device 700 and die-sinking device 900 are distributed in rotating-table apparatus 100 on the circumference of mold turn-table 112;Device for discharging 200 it is pneumatic
Finger 212 can move under the drive of cylinder 208 to cross with the revolution orbit face on 801 top of tringle lower in die device 800
Or tangent position;The revolution orbit of lower 801 axis of tringle in the heat-shrink tube compression bar 306 and die device 800 of drawing-in device 300
Face crosses or tangent;The tuyere of preheating device 400 is all against the revolution axle center of mold turn-table 112 and elevation location is filled against mold
Set the heat-shrinkable T bush 815 on lower 801 top of tringle in 800;Micelle fills in the axis and die device 800 of the red needle 538 of device 500
In the revolution orbit face of lower 801 axis of tringle cross or tangent;The tuyere of heating device 600 is all against the public affairs of mold turn-table 112
The heat-shrinkable T bush 815 of the shaft heart and elevation location against 801 top of tringle lower in die device 800;The arc of cooling device 700
The revolution orbit on 801 top of tringle lower in die device 800 is covered a quarter by " recessed " ditch air duct 703;Die device 800 is sat
It falls in the jack 111 of mold turn-table 112 in rotating-table apparatus 100 and die device 800 descends the revolution orbit face of 801 bottom end of tringle
It can cross with the compression bar piece 901 of die-sinking device 900 or tangent;Control system is using PLC controller and is mounted on turntable
Except device 100.
As shown in Figures 2 to 4, rotating-table apparatus 100 further includes revolution movement 110, free-wheeling system 120, supporting mechanism 130;
Integrated two sides for being fixed on supporting mechanism platen 130 of revolution movement 110, free-wheeling system 120;The interval of revolution movement 110
Divider 115 drives carousel supports flange 113, and driven mold turntable 112 revolves again;Free-wheeling system 120 is fixed on supporting mechanism
On 130 platens, 125 drive belt 121 of speed regulating motor of free-wheeling system 120 die device 800 on driven mold turntable 112 again
Rotation;
Wherein, revolution movement 110 further includes mold turn-table 112, carousel supports flange 113 and indexing separator 115;Mold
The structure of turntable 112 is a disk, opens that there are six the through-holes that couple with carousel supports flange 113 in the center of disk, in circle
It is in circle that the relative position that 12 are suitable for jack 111 and jack 111 that die device 800 is inserted into dropping place is provided on the inside of disk circumference
Zhou Junbu;The structure of carousel supports flange 113 has a central axis, and the both ends of central axis respectively couple a flange 114, wherein
One flange 114 couples with mold turn-table again, another flange 114 couples with indexing separator 115 again;112 He of mold turn-table
Indexing separator 115 is arranged in two sides of 130 upper platen 131 of supporting mechanism;
Wherein, free-wheeling system 120 further include belt 121, tension pulley mechanism 122, belt wheel 123, belt wheel positioning mechanism 124,
Speed regulating motor 125;As shown in figure 3, the structure of tension pulley mechanism 122 has cylinder 122.1, coupling block 122.2, gusset piece
122.3, hole retaining ring 122.4, shaft end ring 122.5, bearing 122.6, tensioning pulley 122.7, tensioning shaft 122.8, nut
122.9, sliding-rail sliding I 122.10 and cylinder block 122.11;The shape of cylinder block 122.11 selects two straight flange form right angles
" L " bar shaped block;The structure of belt wheel 123 selects " work " shape rotating pulley;The selection of belt wheel positioning mechanism 124 is in central axis
One end is by the way that belt wheel is coupled and rotates freely belt wheel by bearing, shaft end ring and hole retaining ring, the other end passes through flange
Couple with platen;Indexing separator 115, belt 121, belt wheel 123 and speed regulating motor 125 are all made of commercially available part and standard group
Part;With belt 121 by tension pulley mechanism 122, belt wheel 123, belt wheel positioning mechanism 124, speed regulating motor 125 and die device 800
Shaft be wound in one simultaneously active self-rotating mechanism;One end of cylinder 122.1 is fixed on a straight flange of cylinder block 122.11
Upper and the direction of extension of 122.1 piston rod of cylinder and another straight flange of cylinder block 122.11 are parallel, and 122.1 piston rod of cylinder is logical
It crosses coupling block 122.2 to couple with the gusset piece 122.3 on sliding-rail sliding I 122.10, sliding-rail sliding I 122.10 is connected in cylinder block
On 122.11 and sliding position is synchronous with the telescopic location of 122.1 piston rod of cylinder, and one end of tensioning shaft 122.8 passes through nut
122.9 couple with the gusset piece 122.3 on sliding-rail sliding I 122.10, and the other end of tensioning shaft 122.8 passes through bearing 122.6, hole
Coupled with retaining ring 122.4 and shaft end ring 122.5 with tensioning pulley 122.7 and rotates freely tensioning pulley 122.7;
Wherein, supporting mechanism 130 further includes platen 131 and rack 132;The structure of platen 131 is one piece of circle or polygon
The plate of shape is provided with for installing fixed air duct support, indexing separator 115, speed regulating motor 125, belt wheel positioning on plate
Mechanism 124, tension pulley mechanism 122, air hose 702 and rack 132 threaded hole;The structure of rack 132 is with four pillars
Frame.
As shown in Figures 5 to 9, device for discharging 200 further includes material folding support frame 201, meter counter seat 202, proximity sensor
203, material folding cylinder gusset piece 204, sliding-rail sliding II 205, take-up housing 206, material folding cylinder seat 207, round trip cylinder 208, finger
Cylinder 209, optical fiber fixed block 210, emission sensor 211, pneumatic-finger 212 and receiving sensor 213;Meter counter seat 202 is slided
Block 206 and material folding cylinder seat 207 are fixed on material folding support frame 201;Sliding-rail sliding II 205 is mounted on take-up housing 206;It is double
Stroke cylinder 208 is fixed on material folding cylinder seat 207;One end of material folding cylinder gusset piece 204 couples with sliding-rail sliding II 205, is another
One end couples with the piston rod end of round trip cylinder 208, and the plate end of material folding cylinder gusset piece 204 couples with finger cylinder 209;
Finger cylinder 209 couples with optical fiber fixed block 210 again;Emission sensor 211 is mounted on optical fiber fixed block 210;Receive sensing
Device 213 is mounted on meter counter seat 202;
Wherein, the structure choice of material folding support frame 201 has two root posts, and there is column a L shape to bend bracket,
Bracket one end of column and the waist section of column are provided with installation meter counter seat 202, take-up housing 206 and material folding cylinder seat 207
Threaded hole;
Wherein, the structure of meter counter seat 202 be the rectangular plate first with bending finger and digital flexion constitute it is flat
Face is parallel with the plane of plate first, be provided on the bending finger of meter counter seat 202 and plate first installation material folding support frame 201,
The threaded hole of proximity sensor 203 and receiving sensor 213;
Wherein, proximity sensor 203, sliding-rail sliding II 205, round trip cylinder 208, finger cylinder 209, emission sensor
211, pneumatic-finger 212 and receiving sensor 213 are all made of commercially available part and standard component;
Wherein, the structure of material folding cylinder gusset piece 204 is a rectangular plate second and digital flexion structure with bending finger
At plane it is vertical with the plane of plate second, be provided on the bending finger of material folding cylinder gusset piece 204 and plate second installation slide
The threaded hole of rail sliding block II 205, round trip cylinder 208 piston rod and finger cylinder 209;
Wherein, the structure of take-up housing 206 is the special-shaped prism being provided with the coupling sliding dovetail groove of sliding-rail sliding II 205
Body is provided with the threaded hole of installation material folding support frame 201 on prism;
Wherein, the structure of material folding cylinder seat 207 is a rectangle fork body, is provided with installation material folding support frame on rectangle fork body
201, the threaded hole of round trip cylinder 208 is also provided with the closed through-hole for allowing the piston rod of round trip cylinder 208 to walk;
Wherein, the structure of optical fiber fixed block 210 is the groove body that a cross section is in " recessed " shape, and installation is provided on the groove body
Emission sensor 211, the threaded hole coupled with finger cylinder 209.
As shown in Figure 10 to Figure 13, drawing-in device 300 includes vibrating disk 301, cambered way 302, stamping die cylinder 303, falls
Mould cylinder block 304, push cylinder 305, heat-shrink tube compression bar 306, heat-shrink tube pushing block 307, guide groove 308, fixed plate 309, positioning
Slide opening plate 310, push cylinder seat 311 and support column 312;Vibrating disk 301, cambered way 302, stamping die cylinder 303, stamping die cylinder
Seat 304, push cylinder 305 and heat-shrink tube compression bar 306 preferably commercially available standard component;Heat-shrink tube pushing block 307 includes a loudspeaker
The most small larynx diameter of mouth through-hole and through-hole is slightly larger than the outer diameter of heat-shrink tube 815;The structure of guide groove 308 is one end angle steel;Fixed plate
309 structure has the screw thread being linked with guide groove 308, positioning slide opening plate 310, push cylinder seat 311 and support column 312
Hole;Position the outer diameter that slide opening plate 310 is slightly larger than heat-shrink tube 815 comprising the most small larynx diameter of a horn mouth through-hole and through-hole;Push
Cylinder 305 is fixed on push cylinder seat 311, and push cylinder seat 311 couples with fixed plate 309, the piston rod of push cylinder 305
End couples with heat-shrink tube pushing block 307;Positioning slide opening plate 310 and guide groove 308 are connected in two sides of fixed plate 309 respectively
On;Stamping die cylinder block 304 is coupled by screw with fixed plate 309 and stamping die cylinder 303 is fixed on stamping die cylinder block 304;Heat
Draw compression bar 306 couples with the piston rod end of stamping die cylinder 303;Support column 312 is fixed on the platen 131 of rotating-table apparatus 100
On;Vibrating disk 301 is docked up and down with horn mouth in heat-shrink tube pushing block 307 by the cambered way 302 of its own band and is higher than heat
The upper surface 1mm or more of draw pushing block 307, while the upper level of heat-shrink tube pushing block 307 is less than the length of heat-shrink tube 815
1mm or more.
As shown in Figure 14 to Figure 16, preheating device 400 includes air pressure gun fixed frame I 401, gas source interface I 402, air inlet restriction
Valve I 403, wind regime heating tube I 404 and flat one's intention as revealed in what one says mouth 405;Flat one's intention as revealed in what one says mouth 405 docks with the outlet end of wind regime heating tube I 404, wind
The input end of source heating tube I 404 is docked with intake-air throttle valve I 403, intake-air throttle valve I 403 couples with gas source interface I 402;Wind
Source heating tube I 404 is fixed on air pressure gun fixed frame I 401, and air pressure gun fixed frame I 401 is fixed on the platen 131 of rotating-table apparatus 100 again
On.
As shown in Figures 17 to 19, it further includes support frame 510, line feeding mechanism 520, at least one set that micelle, which fills in device 500,
Punching mechanism 530 and at least one set Qian Song mechanism 540;The piston driving red needle 538 of cylinder 531 is in red needle in punching mechanism 530
Back and forth movement constitutes punching tool in set 530.1;Hot melt adhesive pipeline 521 is led one to one and is sent to bicker by Qian Song mechanism 540
In structure 530 in the window of red needle set 530.1, particle, cut-off particle wink are cut by the red needle 538 in red needle set 530.1
Between voluntarily fall into-die device 800 in heat-shrink tube 815;It is fixed that punching mechanism 530 and Qian Song mechanism 540 are supported frame 510
For an integrating device, support frame 510 is fixed on again on the platen 131 of rotating-table apparatus 100;
Wherein, support frame 510 has bottom plate 511, pillar 512, substrate 513, reel strut 514;The knot of the bottom plate 511
Structure is one piece of rectangular flat plate and is provided with threaded hole for installing fixed pillar 512;The structure of pillar 512 is TBE (threaded both ends)
Or flanged (FLGD) hollow or solid cylinder or profile;The structure of substrate 513 is one piece of rectangular flat plate and is provided with solid for installing
Determine the threaded hole of pillar 512, reel strut 514, punching mechanism 530;The structure of reel strut 514 is the spelling of " L or T " shape
Connective pole is simultaneously provided with through-hole in one end of strut 514 and/or threaded hole, the other end are equipped with the bearing of bearing reel 522 and turn
Axis;Substrate 513 and bottom plate 511 are strutted and use bolt A or be welded and fixed as floor frame knot in parallel by four pillars 512
Structure, reel strut 514 are used bolt B and are fixed on substrate 513;
Wherein, line feeding mechanism 520 is made of hot melt tree lace 521 and reel 522;
Wherein, punching mechanism 530 have cylinder 531, cylinder seat board 532, guide post 533, needle stand 534, red needle cover board 536,
Side plate 537, red needle 538, red needle platen 530.0, red needle cover 530.1, cylinder column 530.2;The preferably commercially available standard of cylinder 531
Component;The structure of cylinder seat board 532 is one piece of rectangular flat plate and is provided with screw thread for installing fixed cylinder 531, side plate 537
Hole;The structure of guide post 533 is the solid cylinder of one end threaded;The structure of needle stand 534 is that the convex of a likeness in form podium is vertical
Cube is simultaneously respectively provided with the through-hole for allowing guide post to slide, the lower plane in boss center and upper plane on two steps of boss
Respectively it is provided with the threaded hole coupled respectively with the piston of cylinder 531, red needle 538;The preferably commercially available standard component of bolt I 535;Red needle
The structure of cover board 536 is the ring flange that center is provided with a through-hole and internal diameter is slightly larger than red needle diameter;The structure of side plate 537 is two
It is two pieces that end, which is provided with the threaded hole coupled with cylinder seat board 532, red needle platen 530.0 and the quantity of side plate 537,;Red needle 538
Structure is the " T " shape rotary body of axial section;The structure of red needle platen 530.0 is one piece of rectangular flat plate and is provided with for solid
Determine guide post 533, cylinder column 530.2, side plate 537 through-hole and be provided in 530.0 center of red needle platen red needle 538 allowed to pass through
Through-hole;The structure of red needle set 530.1 is that the straight trip of one end threaded manages and is provided with one and red needle set in the waist of tube body
The through-hole (window) of 530.1 internal diameter connection and the internal diameter of red needle set 530.1 are slightly less than the internal diameter of heat-shrink tube 815;Cylinder column
530.2 structure is the solid cylinder of TBE (threaded both ends);Cylinder 531 is used bolt C and is coupled with cylinder seat board 532, cylinder block
Plate 532, side plate 537 and red needle platen 530.0 use bolt D and are connected into back-shaped four sides wall body structure, and guide post 533 uses bolt E
It is connected and fixed with red needle platen 530.0, red needle platen 530.0 is supported on substrate 513 by four cylinder columns 530.2, needle stand
534 use nut couple with the piston rod of cylinder 531 and entangle guide post 533 can with piston rod back and forth movement, the one of red needle 538
Red needle cover board 536 is used at end and bolt I 535 couples with needle stand 534, in other end insertion red needle set 530.1, red needle set 530.1
One end insertion substrate 513 a hole in, the other end use bolt II and be connected and fixed with red needle platen 530.0, die device
Heat-shrink tube 815 and lower tringle 801 in 800 are located on the axes extending line of red needle set 530.1 and coaxial;
Wherein, Qian Song mechanism 540 have transmission belt 541, motor 542, belt wheel I 543, passive rubber roller 544, guide groove 545,
Active rubber roll 546, bearing II and bearing block 547 and belt wheel II 548;Transmission belt 541 uses commercially available synchronous belt standard component;Motor
542 use commercially available stepper motor standard component;Belt wheel I 543 and belt wheel II 548 use commercially available synchronous belt standard component;Passively
Rubber roller 544 using the structure of metallic roll appearance package rubber layer and adjusts fixed passive glue using commercially available portal frame standard component
The distance between roller 544 and active rubber roll 546;The structure of guide groove 545 is to be provided on one piece of cuboid with bell-mouthed tunnel
Road passes through simultaneously correcting direction by hot melt adhesive pipeline 521;Active rubber roll 546 is wrapped up the structure of rubber layer using metallic roll appearance and is adopted
The distance between fixed passive rubber roller 544 and active rubber roll 546 are adjusted with commercially available portal frame standard component;Bearing II and bearing
Seat 547 selects commercially available standard component;II 548 sets of the belt wheel shaft ends in active rubber roll 546 use shaft end ring A and are connected and fixed,
Two pairs of bearings II and bearing block 547 by active rubber roll 546 and passive rubber roller 544 entangle and use bolt F and portal frame couple it is solid
It is scheduled on substrate 513, keeps active rubber roll 546 parallel with passive 544 axis of rubber roller and the mutual clutch of glue surface;Hot melt adhesive pipeline
521 trumpet-like tunnels for passing through guide groove 545 are clamped by active rubber roll 546 and passive rubber roller 544, hot melt adhesive pipeline 521, active
The axis of 538 three of rubber roller 546 and red needle is orthogonal on three-dimensional coordinate;Guide groove 545 uses that bolt G is coupled to be fixed on
On substrate 513;Motor 542 uses that bolt H is coupled to be fixed on pillar 512;I 543 sets of the belt wheel shaft ends in motor 542 are used
Shaft end ring B is connected and fixed.
As shown in Figure 20 to Figure 22, heating device 600 includes air pressure gun fixed frame II 601, gas source interface II 602, air inlet section
Flow valve II 603, wind regime heating tube II 604 and round mouth tuyere 505;The outlet end pair of round mouth tuyere 605 and wind regime heating tube II 604
It connects, the input end of wind regime heating tube II 604 is docked with intake-air throttle valve II 603, intake-air throttle valve II 603 and gas source interface II
602 connections;Wind regime heating tube II 604 is fixed on air pressure gun fixed frame II 601, and air pressure gun fixed frame II 601 is fixed on turntable dress again
It sets on 100 platen 131.
As shown in figure 23 and figure 24, cooling device 700 further includes wind regime 701, air hose 702, cooling air channel 703 and air duct branch
Seat 704;Wind regime 701 selects air blower gas supply;The structure of cooling air channel 703 has support ear-hang 703.1,703.2 and of air outlet
Arc air duct 703.3;Arc air duct 703.3 is that a cross section is in the arc closing thin-walled pressure vessel of " recessed ", in container " recessed " ditch
Several exhaust vents are respectively provided on two arc walls of side;The both ends of air hose 702 connect with cooling air channel 703 and wind regime 701 respectively
Logical, cooling air channel 703 is by supporting ear-hang 703.1 to couple with air duct support 704 and be fixed on the platen 131 of supporting mechanism 130
The same side.
As shown in Figure 25 to Figure 27, die device 800 includes lower tringle 801, socket cover 802, sleeve 803, spring pocket
804, bearing cap 805, die cover 806, upper tringle 807, jackscrew 808, screw I 809, screw II 810, shaft end ring 811, bearing
I 812, compressed spring 813 and bearing III 814;Upper tringle 807 is inserted into the axis hole of lower tringle 801 and is locked with jackscrew 808;Under
Tringle 801 is supported in sleeve 803 by bearing I 812 and bearing III 814;I 812 inner ring of bearing is matched with lower tringle 801 using interference
It closes;I 812 outer ring of bearing and 803 inner wall of sleeve use loose fit, and axle bearing I 812 is limited by shaft end ring 811 in lower die
On bar 801, bearing I is close to bearing cap 805 under the active force of compressed spring 813;III 814 inner ring of bearing is adopted with lower tringle 801
With loose fit, III 814 one end of bearing is limited by socket cover 802 and its outer ring and 803 inner wall of sleeve are using interference fit, bearing
III 814 other end is contacted with a spring pocket 804;Spring pocket 804 is inserted into compressed spring 813 and limits compressed spring 813 not
It is contacted with 803 inner wall of sleeve, 804 outer diameter of spring pocket and 803 inner wall of sleeve use loose fit and in sleeve 803 along lower tringle
801 axial direction slidably reciprocates.
Wherein, it is provided with axis hole in one end of lower tringle 801 to couple with upper tringle 807, the other end couples with v-shaped pulley;
Wherein, socket cover 802 and bearing cap 805 couple with the screw II 810 of sleeve 803;
Wherein, die cover 806 is coupled with sleeve 803 with screw I 809 and the central openings internal diameter of die cover 806 is greater than
The outer diameter of upper tringle 807, less than the internal diameter of 815 product of heat-shrink tube with hot melt adhesive, the outer diameter of upper tringle 807 is less than band hot melt adhesive
815 product internal diameter 0.1mm~0.9mm of heat-shrink tube;
Wherein, after the heat-shrink tube 815 with hot melt adhesive is inserted in upper tringle 807 and is limited by die cover 806, the heat with hot melt adhesive
The length of the draw 815 extends to except the end of tringle 807.
As shown in Figure 28 and Figure 31,900 die-sinking device of die-sinking device further includes compression bar piece 901, linear bearing 902, guide post
903, mounting base 904 and cylinder 905;The tongue column of compression bar piece 901 pass through through-hole on one of two blocks of parallel-plates of mounting base 904,
Through-hole on 901 bottoms of compression bar piece covers on linear bearing 902, the seat bottom of compression bar piece 901 passes through the work of connection holes and cylinder 905
Stopper rod is connected as one;902 sets of linear bearing on guide post 903 and can slidably reciprocate;Guide post 903 is placed in mounting base 904
Two blocks of parallel-plates between and be connected and fixed;The piston rod of cylinder 905 passes through the through-hole of one of two blocks of parallel-plates of mounting base 904
And one of cylinder 905 and two blocks of parallel-plates of mounting base 904 are connected and fixed.
Wherein, the structure of compression bar piece 901 has tongue column 901.1 and seat bottom 901.2;The shape of tongue column 901.1 is column piece
Body, one end of tongue column 901.1 with seat bottom 901.2 is fixed as one, the other end of tongue column 901.1 is provided with swallow-tail form through slot;Seat bottom
901.2 shape is convex cube, and the center at seat bottom 901.2 is provided with a rectangular through-hole 901b and circular through hole 901c and square
The direction of shape through-hole 901b and circular through hole 901c are orthogonal;
Wherein, the preferably commercially available standard component of linear bearing 902;
Wherein, the structure of guide post 903 is cylindrical body, is respectively provided with threaded post and mounting base 904 at the both ends of guide post 903
Fixation is connect, the quantity of guide post 903 is two;
Wherein, the structure of mounting base 904 has three pieces of plates, is connected into " recessed " shape frame by bolt head and the tail, and wherein two
It is provided with the threaded hole for installing guide post 903 and cylinder 905 on the parallel plate of block, is provided with and allows the tongue column 901.1 of compression bar piece 901
The through-hole walked with the piston rod of cylinder 905;
Wherein, the preferably commercially available single cylinder standard component of cylinder 905.
The control system is installed in one kind of the invention using commercially available PLC controller standard component and PLC controller
Except end cap pyrocondensation molding machine integrating device;Since PLC controller bases on practicality known to the technical staff of field, therefore need not repeat
The connection type of PLC controller route.
The present invention in addition to using commercially available standard component and standard component, material therefor be stainless steel, carbon steel, copper alloy,
Aluminium alloy, the nylon of glass fibre or fibre reinforced, polyformaldehyde, polyimides, polyphenylene sulfide, irradiated crosslinked polyalkene, heat
Thermosetting resin any one or it is more than one.
A kind of action process of end cap pyrocondensation molding machine embodiment of the present invention ---
12 stations are divided into, is realized and is accurately positioned by 115 driven mold turntable 112 of indexing separator, action process
It is as follows:
As shown in Figure 11 to Figure 13, in the first station, the work of vibrating disk 301 will store several double wall heat draws therein
815 are sent into heat-shrink tube pushing block 307, and the heat-shrink tube pushing block 307 coupled on its piston rod is advanced to charging by push cylinder 305 to be determined
Position slot 308 positions, and stamping die cylinder 303 drives 306 downward actuation of heat-shrink tube compression bar for coupling its piston rod, makes double wall heat draw
815 310 sets of slide opening plate of edge positioning are on upper tringle 807, after upper tringle 807 is resetted with stamping die cylinder 303 at this time, heat-shrink tube pushing block
307 with push cylinder 305 reset, due to feed locating slot 308 effect, lower tringle 801 will not downward actuation, at this time interval point
Cutter 115 rotates a station, and after double wall heat draw 815 enters second station, lower tringle 801 is under the drive of belt 801.1
Rotation makes to cover the double wall heat draw 815 on upper tringle 807 and rotates, and double wall heat draw 815 is blown in wind regime heating tube I 404 at this time
It is heated under hot wind (80 DEG C~600 DEG C of hot blast temperature) effect out, because of the shape effect of flat one's intention as revealed in what one says mouth 405, double wall heat draw
815 end heats generate the trunnion shape of hourglass slightly after a certain period of time, and divider 115 of having a rest after a certain period of time movement drives double
Wall heat-shrink tube 815 enters 3rd station, and lower tringle 801 drives double wall heat draw 815 to continue to revolve under the action of belt 801.1
Turn, continues to heat certain time (80 DEG C~600 DEG C of hot blast temperature) under the effect of wind regime heating tube I 404, pass through flat one's intention as revealed in what one says mouth
405 hot wind makes 815 end of double wall heat draw form the trunnion shape of hourglass completely, and indexing separator 115 is dynamic after a certain period of time
Make, double wall heat draw 815 enters the 4th station, and lower tringle 801 drives tringle 807 to rotate under the action of belt 801.1, makes
Double wall heat draw 815 continues to rotate, micelle fill in the motor 542 of device 500 by belt 541 drive active rubber roll 546 and by
Dynamic rubber roller 544 rotates, and hot melt adhesive pipeline 521 is sent into the window of red needle set 530.1, at this time cylinder 531 drive red needle 538 to
Lower movement, the hot melt adhesive pipeline 521 that will be fed into red needle set 530.1 cut off and fall to the hourglass trunnion of double wall heat draw 815
Interior, then cylinder 531 drives red needle 538 to reset, and indexing separator 115 acts after a certain period of time, and double wall heat draw 815 enters the
Five stations, lower tringle 801 drive tringle 807 to rotate under the action of belt 801.1, double wall heat draw 815 are made to continue to rotate,
Hot wind (the hot blast temperature 80 DEG C~600 that double wall heat draw 815 is blown out by the wind regime heating tube II 604 with round mouth tuyere 605
DEG C) continue to shrink molding, indexing separator 115 acts after a certain period of time, and double wall heat draw 815 enters the 6th station, lower tringle
801 drive upper tringle 807 to rotate under the action of belt 801.1, make double wall heat draw 815 continue to rotate, double wall heat draw 815
It is completely fixed to be shunk by the hot wind (80 DEG C~600 DEG C of hot blast temperature) that the wind regime heating tube II 604 with round mouth tuyere 605 is blown out
Type, indexing separator 115 acts after a certain period of time, and double wall heat draw 815 sequentially enters the seven, the eight, nine, ten stations, at this 4
In station;As shown in Figure 1, Figure 2, shown in Figure 23 and Figure 24, cold wind is sent into cooling air channel 703 by air hose 702 by cold wind source 701,
Cold wind is blown into the heating end of double wall heat draw 815 by several aperture air outlets 703.2 in cooling air channel 703, is made double
815 end cooling and shaping of wall heat-shrink tube becomes the thermal shrinkage terminal cap pipe finished product to be made;
As shown in Figure 7 to 9, indexing separator 115 acts after a certain period of time, and thermal shrinkage terminal cap pipe finished product enters the 11st work
The piston rod of position, round trip cylinder 208 drives finger cylinder 209 to two position of stroke of round trip cylinder 208, finger gas in initial bit
The movement of cylinder 209 drives pneumatic-finger 212 to clamp thermal shrinkage terminal cap pipe finished product, at this time the die sinking cylinder of die-sinking device 900 shown in Fig. 9
905 movements, drive compression bar piece 901 to move downward, and thermal shrinkage terminal cap pipe finished product and lower tringle 801 are simultaneously by compression bar piece 901 with trend
Lower movement, thermal shrinkage terminal cap pipe finished product realize demoulding from upper tringle 807;After demoulding, the round trip cylinder 208 of device for discharging 200 is dynamic
Make to drive thermal shrinkage terminal cap pipe product dwell to one position of stroke, drive 901 He of compression bar piece of die sinking cylinder 905 of die-sinking device 900
Tringle 801 resets under thermal shrinkage terminal cap pipe finished product, and emission sensor 211 sends infrared signal at this time, detects thermal shrinkage terminal cap pipe finished product
Constricted end portion whether be fully sealed, if receiving sensor 213 receives infrared signal, illustrate poorly sealed, finger gas at this time
Cylinder 209 and pneumatic-finger 212 open, and then 208 piston rod of round trip cylinder of device for discharging 200 returns to initial position;If connect
It receives sensor 213 and does not receive infrared signal, illustrate that sealing is tight, finger cylinder 209 and pneumatic-finger 212 continue to clamp heat at this time
Contracting end cap pipe finished product, and initial position is returned to by the drive of round trip cylinder 208, finger cylinder 209 and pneumatic-finger 212 open at this time
Realize blanking, in this trip, proximity sensor 203 detects thermal shrinkage terminal cap pipe finished product and realizes tally function;
So far entire movement is completed, and continues next circulation.
A kind of embodiment of end cap pyrocondensation molding machine of the present invention, advantageous effects are:
1. 1100/hour were promoted to by former single manually-operated 180/hour of yield, unit occupied area
Work efficiency promotes 6 times or more;
2. one can guard 5 with upper end cap pyrocondensation molding machine, cost of labor reduces by 80%;
3. standardization, full-automatic production, product size formed precision is high, and the reliability of products application significantly improves;
4. the technology modules of standardization, full-automatic Design of Production Line branch movement can be become.