CN112466640A - Magnetic floater production equipment and production method thereof - Google Patents
Magnetic floater production equipment and production method thereof Download PDFInfo
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- CN112466640A CN112466640A CN202010895808.6A CN202010895808A CN112466640A CN 112466640 A CN112466640 A CN 112466640A CN 202010895808 A CN202010895808 A CN 202010895808A CN 112466640 A CN112466640 A CN 112466640A
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- bottom cover
- driving cylinder
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
- B05C5/0216—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
Abstract
The invention discloses a magnetic floater production device and a production method thereof, wherein the device comprises a turntable, wherein a plurality of manufacturing stations are distributed at intervals along the circumferential direction of the turntable; a bottom cover incoming material vibrating disk; the bottom cover grabbing mechanism can grab and place the bottom cover on the first station; the glue dispensing mechanism can glue the bottom cover; the magnet placing mechanism can place the magnet into the bottom cover; a middle cover incoming material vibrating disk; the middle cover grabbing mechanism can grab and place the middle cover above the magnet and enables the middle cover and the bottom cover to be matched and combined; a top cover incoming material vibrating disk; the top cover grabbing mechanism can grab and place the top cover above the middle cover and enables the top cover and the bottom cover to be matched and combined; the gland mechanism can tightly press the top cover and the bottom cover; the finished product grabbing mechanism can grab and place the finished product on the discharging channel; and a discharge passage. It has the following advantages: the automatic production of the floater is realized, the production efficiency of the floater is greatly improved, and the yield is high.
Description
Technical Field
The invention relates to production equipment, in particular to magnetic floater production equipment and a production method thereof.
Background
The magnetic floater can float in liquid and is provided with the magnet, the magnetic floater is matched with the magnetic sensor to be widely used for liquid level detection in various fields, the production of the magnetic floater comprises a plurality of processes of dispensing, placing the magnet, pressing and sealing a cover, the efficiency of manually manufacturing the floater is not high, the floater and other defective products which leak water easily occur, and the consistency of products is not high.
Disclosure of Invention
The present invention provides a magnetic float production apparatus and a production method thereof, which overcomes the disadvantages of the prior art described in the background.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a magnetic floater production device comprises a rotary table, a bottom cover incoming material vibrating disc, a bottom cover grabbing mechanism, a glue dispensing mechanism, a magnet placing mechanism, a middle cover incoming material vibrating disc, a middle cover grabbing mechanism, a top cover incoming material vibrating disc, a top cover grabbing mechanism, a gland mechanism, a finished product grabbing mechanism and a discharging channel; a plurality of manufacturing stations are arranged along the circumferential direction of the rotating disc at intervals, the bottom cover grabbing mechanism is arranged corresponding to the first station and can grab and place the bottom cover on the bottom cover feeding vibration disc on the first station, the glue dispensing mechanism is arranged corresponding to the second station and can glue the bottom cover for gluing and fixing the bottom cover and the top cover, the magnet placing mechanism is arranged corresponding to the third station and can place the magnet into the bottom cover, the middle cover grabbing mechanism is arranged corresponding to the fourth station and can grab and place the middle cover on the middle cover feeding vibration disc above the magnet and enable the middle cover to be matched and combined with the bottom cover, the top cover grabbing mechanism is arranged corresponding to the fifth station and can grab and place the top cover on the top cover incoming material vibrating disk above the middle cover and enable the top cover and the bottom cover to be combined in a matching way, the cover pressing mechanism is arranged corresponding to the sixth station and can tightly press the top cover and the bottom cover, and the finished product grabbing mechanism is arranged corresponding to the seventh station and can grab and place a finished product on the discharging channel from the seventh station.
In one embodiment: the bottom cover grabbing mechanism comprises a first transverse driving cylinder, a first longitudinal driving cylinder and a first pneumatic clamping jaw, a piston rod of the first transverse driving cylinder is connected with the first longitudinal driving cylinder and can drive the first longitudinal driving cylinder to transversely move, and a piston rod of the first longitudinal driving cylinder is connected with the first pneumatic clamping jaw and can drive the first pneumatic clamping jaw to longitudinally move.
In one embodiment: the middle cover grabbing mechanism comprises a second transverse driving cylinder, a second longitudinal driving cylinder and a second pneumatic clamping jaw, a piston rod of the second transverse driving cylinder is connected with the second longitudinal driving cylinder and can drive the second longitudinal driving cylinder to transversely move, and a piston rod of the second longitudinal driving cylinder is connected with the second pneumatic clamping jaw and can drive the second pneumatic clamping jaw to longitudinally move.
In one embodiment: the top cover grabbing mechanism comprises a third transverse driving cylinder, a third longitudinal driving cylinder and a third pneumatic clamping jaw, a piston rod of the third transverse driving cylinder is connected with the third longitudinal driving cylinder and can drive the third longitudinal driving cylinder to transversely move, and a piston rod of the third longitudinal driving cylinder is connected with the third pneumatic clamping jaw and can drive the third pneumatic clamping jaw to longitudinally move.
In one embodiment: the finished product grabbing mechanism comprises a fourth transverse driving cylinder, a fourth longitudinal driving cylinder and a fourth pneumatic clamping jaw, a piston rod of the fourth transverse driving cylinder is connected with the fourth longitudinal driving cylinder and can drive the fourth longitudinal driving cylinder to transversely move, and a piston rod of the fourth longitudinal driving cylinder is connected with the fourth pneumatic clamping jaw and can drive the fourth pneumatic clamping jaw to longitudinally move.
In one embodiment: the glue dispensing mechanism comprises a gas supply source, a glue dispensing assembly and a vertical cylinder, wherein the vertical cylinder is fixedly connected with the glue dispensing assembly and can drive the glue dispensing assembly to vertically move up and down; the glue dispensing assembly comprises a hollow shaft motor, a glue filling needle cylinder and a glue dispensing needle head, wherein the glue filling needle cylinder is connected to the upper end of a rotating shaft of the hollow shaft motor, the glue dispensing needle head is connected to the lower end of the rotating shaft of the hollow shaft motor and is eccentrically arranged with the rotating shaft, the glue filling needle cylinder and the glue dispensing needle head are communicated through a pipeline to convey glue in the glue filling needle cylinder to the glue dispensing needle head, an air supply pipeline of an air supply source is connected with the glue filling needle cylinder through a rotary joint and conveys pressure air to the needle cylinder, and the glue filling needle cylinder and the glue dispensing needle head are driven to rotate through rotation of the rotating shaft of the hollow shaft motor so that the glue dispensing needle head dispenses a.
In one embodiment: the magnet placing mechanism comprises a driving unit, a transmission unit, a material pipe unit and a magnet separation unit; the driving unit is in transmission connection with the transmission unit, the transmission unit is connected with the material pipe unit, the material pipe unit comprises a material pipe seat and a plurality of material pipes which are embedded on the material pipe seat and used for bearing magnet raw materials, the magnet separation unit comprises a driving module, a push rod and a guide groove, the driving module is connected with the push rod, the guide groove is arranged at the free tail end side of the push rod, the push rod can be in sliding connection with the guide groove in the guide groove, the driving unit drives the material pipe unit to move through the transmission unit so that discharge ports of the plurality of material pipes are switched and communicated with the guide groove to enable magnets in the material pipes to fall on the guide groove, the push rod is driven by the driving module to push the magnets falling on the guide groove from one end of the guide groove to the other end of the guide groove, separation of the magnets falling on the guide groove and the magnets in the material pipes is realized, a magnet outlet, the magnet outlet is arranged corresponding to the third station.
In one embodiment: the material pipes are arranged along the gravity direction, the moving direction of the push rod, the moving direction of the material pipe units and the guide of the guide groove are horizontal directions, are parallel to each other and are vertical to the material pipes, the material pipes are arranged at intervals along the moving direction of the material pipe units, and the magnet separation units are arranged below the supporting plate.
In one embodiment: the gland mechanism comprises a down-pressing cylinder and a pressing block connected to a piston rod of the down-pressing cylinder.
A production method of a magnetic floater is based on the production equipment of the magnetic floater; the method comprises the following manufacturing steps:
step 1, grabbing a bottom cover in a bottom cover incoming material vibration disc through a bottom cover grabbing mechanism and placing the bottom cover on a first station;
step 2, rotating the turntable to a second station, and gluing the bottom cover through a glue dispensing mechanism;
step 3, rotating the turntable to a third station, and placing a magnet into the bottom cover through the magnet placing mechanism;
step 4, the turntable rotates to a fourth station, the middle cover in the middle cover incoming material vibration disc is grabbed and placed above the magnet through the middle cover grabbing mechanism, and the middle cover and the bottom cover are combined in a matched mode;
step 5, the turntable rotates to a fifth station, the top cover in the top cover incoming material vibration disc is grabbed and placed above the bottom cover through the top cover grabbing mechanism, and the top cover and the bottom cover are combined in a matched mode;
step 6, the turntable rotates to a sixth station, the top cover and the bottom cover are tightly pressed by pressing the cover pressing mechanism downwards towards the top cover, and the top cover and the bottom cover are glued and sealed to form a finished floater product;
and 7, rotating the turntable to a seventh station, grabbing the float finished product out of the seventh station through a finished product grabbing mechanism, and placing the float finished product on a discharge channel to slide out of the equipment.
Compared with the background technology, the technical scheme has the following advantages:
the full-automatic production of the floater is realized through the magnetic floater production equipment, the production efficiency of the floater is improved, and the production yield and the consistency of finished products of the floater are improved.
Each mechanism part of the magnetic floater production equipment has simple structure and ingenious design, and can accurately and efficiently complete each manufacturing step of the floater.
The production method of the magnetic floater is reasonable in steps, and ensures that the produced floater is high in quality, consistency and yield.
Drawings
The invention is further illustrated by the following figures and examples.
Fig. 1 is a schematic perspective view showing a magnetic float production apparatus.
Fig. 2 shows a top view of the magnetic float production apparatus.
Fig. 3 shows a schematic view of the structure of the float.
Fig. 4 is a schematic structural diagram of the bottom cover gripping mechanism, the middle cover gripping mechanism, the top cover gripping mechanism and the finished product gripping mechanism.
Fig. 5 is a schematic structural diagram of the dispensing mechanism.
Fig. 6 is a schematic structural view of the magnet placement mechanism.
Detailed Description
Referring to fig. 3, the float includes a bottom cover, a top cover, a magnet and a middle cover, the top cover is connected with the bottom cover to form a containing space, the magnet and the middle cover are placed in the containing space, the magnet is placed in the bottom cover, the middle cover is placed between the magnet and the top cover, two ends of the middle cover abut against the top cover and the magnet, and the middle cover tightly fixes the magnet in the bottom cover and cannot move under the fixed covering pressure of the top cover and the bottom cover.
Referring to fig. 1 and 2, a magnetic float production apparatus includes a turntable 100, a bottom cover incoming material vibrating tray 101, a bottom cover grabbing mechanism 10, a glue dispensing mechanism 20, a magnet placing mechanism 30, a middle cover incoming material vibrating tray 102, a middle cover grabbing mechanism 40, a top cover incoming material vibrating tray 103, a top cover grabbing mechanism 50, a capping mechanism 60, a finished product grabbing mechanism 70 and a discharge channel 104; a plurality of manufacturing stations are arranged along the circumferential direction of the turntable 100 at intervals, the bottom cover grabbing mechanism 10 is arranged corresponding to the first station and can grab and place the bottom cover 201 on the bottom cover incoming material vibration disc 101 on the first station, the glue dispensing mechanism 20 is arranged corresponding to the second station and can glue the bottom cover 201 for gluing and fixing the bottom cover 201 and the top cover 202, the magnet placing mechanism 30 is arranged corresponding to the third station and can place the magnet 203 into the bottom cover 201, the middle cover grabbing mechanism 40 is arranged corresponding to the fourth station and can grab and place the middle cover 204 on the middle cover incoming material vibration disc 102 above the magnet 203 and make the middle cover 204 and the bottom cover 201 fit and combine, the top cover grabbing mechanism 50 is arranged corresponding to the fifth station and can grab and place the top cover 202 on the top cover incoming material vibration disc 103 above the middle cover 204 and make the top cover 202 and the bottom cover 201 fit and combine, the capping mechanism 60 is arranged corresponding to the sixth station and can tightly press and combine the top cover 202 and the bottom cover 201, the product gripping mechanism 70 is disposed corresponding to the seventh station and can grip and place the product on the discharging channel 104 from the seventh station.
Referring to fig. 4, the bottom cover gripping mechanism 10 includes a first transverse driving cylinder 11, a first longitudinal driving cylinder 12, and a first pneumatic clamping jaw 13, a piston rod of the first transverse driving cylinder 11 is connected to the first longitudinal driving cylinder 12 and can drive the first longitudinal driving cylinder 12 to move transversely, and a piston rod of the first longitudinal driving cylinder 12 is connected to the first pneumatic clamping jaw 13 and can drive the first pneumatic clamping jaw 13 to move longitudinally.
The middle cap grabbing mechanism 40 comprises a second transverse driving cylinder 41, a second longitudinal driving cylinder 42 and a second pneumatic clamping jaw 43, a piston rod of the second transverse driving cylinder 41 is connected with the second longitudinal driving cylinder 42 and can drive the second longitudinal driving cylinder 42 to transversely move, and a piston rod of the second longitudinal driving cylinder 42 is connected with the second pneumatic clamping jaw 43 and can drive the second pneumatic clamping jaw 43 to longitudinally move.
The top cover grabbing mechanism 50 comprises a third transverse driving cylinder 51, a third longitudinal driving cylinder 52 and a third pneumatic clamping jaw 53, a piston rod of the third transverse driving cylinder 51 is connected with the third longitudinal driving cylinder 52 and can drive the third longitudinal driving cylinder 52 to move transversely, and a piston rod of the third longitudinal driving cylinder 52 is connected with the third pneumatic clamping jaw 53 and can drive the third pneumatic clamping jaw 53 to move longitudinally.
The finished product grabbing mechanism 70 comprises a fourth transverse driving cylinder 71, a fourth longitudinal driving cylinder 72 and a fourth pneumatic clamping jaw 73, a piston rod of the fourth transverse driving cylinder 71 is connected with the fourth longitudinal driving cylinder 72 and can drive the fourth longitudinal driving cylinder 72 to move transversely, and a piston rod of the fourth longitudinal driving cylinder 72 is connected with the fourth pneumatic clamping jaw 73 and can drive the fourth pneumatic clamping jaw 73 to move longitudinally.
In this embodiment, the bottom cover gripping mechanism 10, the middle cover gripping mechanism 40, the top cover gripping mechanism 50, and the finished product gripping mechanism 70 have the same structure.
Referring to fig. 5, the dispensing mechanism 20 includes an air supply source (not shown), a dispensing assembly 22 and a vertical cylinder 23, wherein the vertical cylinder 23 is fixedly connected to the dispensing assembly 22 and can drive the dispensing assembly 22 to move vertically; the dispensing assembly 22 includes a hollow shaft motor 221, a glue syringe 222 and a dispensing needle 223, the glue-loading syringe 222 is connected to the upper end of the rotating shaft of the hollow shaft motor 221, the glue-dispensing needle 223 is connected to the lower end of the rotating shaft of the hollow shaft motor 221 and is eccentrically arranged with the rotating shaft, the glue cylinder 222 communicates with the dispensing needle 223 through a pipe 224 to convey the glue in the glue cylinder 222 to the dispensing needle 223, the air supply pipeline of the air supply source is connected with the glue filling needle cylinder 222 through the rotary joint 21 and supplies pressure air to the glue filling needle cylinder 222, the connection of the air supply duct to the glue cylinder 222 via the swivel joint 21 ensures that the rotation of the glue cylinder 222 does not drive the air supply duct to rotate so as to twist the air supply duct, the rotation of the shaft of the hollow shaft motor 221 drives the glue filling syringe 222 and the dispensing needle 223 to rotate so that the dispensing needle 223 dispenses the bottom cover 201 therebelow around the circular track.
In this embodiment, the glue syringe 222 and the hollow shaft motor 221 are fixedly connected by the syringe frame 24. The dispensing needle 223 is fixedly connected with the rotating shaft of the hollow shaft motor 221 through a needle seat 25. The end of the glue filling syringe 222 connected with the air source is covered with a sealing cover 26, and the rotary joint 21 is connected with the sealing cover 26.
Referring to fig. 6, the magnet placing mechanism 30 includes a driving unit 31, a transmission unit 32, a material pipe unit 33, and a magnet separating unit 34; the driving unit 31 is in transmission connection with the transmission unit 32, the transmission unit 32 is connected with the material pipe unit 33, the material pipe unit 33 comprises a material pipe base 331 and a plurality of material pipes 332 embedded on the material pipe base 331 and used for containing raw materials of magnets, the magnet separation unit 34 comprises a driving module 341, a push rod 342 and a guide groove 343, the driving module 341 is connected with the push rod 342, the guide groove 343 is arranged at the free end side of the push rod 342, the push rod 342 can be in sliding connection with the guide groove 343 in the guide groove 343, the driving unit 31 drives the material pipe unit 33 to move through the transmission unit 32 to make the discharge ports of the plurality of material pipes 332 switch and communicate with the guide groove 343 so as to make the magnets in the material pipes 332 fall on the guide groove 343, the driving module 341 drives the push rod 342 to drive the magnets falling on the guide groove 343 from one end of the guide groove 343 to the other end of the magnets falling on the guide groove 343, and, the other end of the guide groove 343 is provided with a magnet outlet 3431, and a blowing unit 344 for blowing the magnet out of the guide groove 343 is provided at the magnet outlet 3431, the magnet outlet 3431 being provided corresponding to the third station.
In this embodiment, the material pipe 332 is disposed along the gravity direction, the moving direction of the push rod 342, the moving direction of the material pipe unit 33, and the guiding direction of the guide groove 343 are horizontal and parallel to each other and perpendicular to the length direction of the material pipe 332, the plurality of material pipes 332 are arranged at intervals along the moving direction of the material pipe unit 33, and the magnet separation unit 34 is disposed below the material pipe unit 33.
In this embodiment, the magnet placing mechanism 30 further includes a supporting plate 35, the supporting plate 35 is fixedly disposed, the material pipe unit 33 is disposed above the supporting plate 35 and slidably connected to the supporting plate 35, and the supporting plate 35 is provided with a discharging hole 351 communicating the discharging ports of the guide groove 343 and the material pipe 332. Specifically, the driving unit 31 drives the material pipe unit 33 to move through the transmission unit 32 to make the discharge ports of the plurality of material pipes 332 switch and communicate with the discharge holes 351 so that the magnets in the material pipes 332 fall on the guide groove 343 through the discharge holes 351, and two ends of the discharge holes 351 during communication are respectively aligned and connected with the guide groove 343 and the discharge ports of the material pipes 332 to form a discharge channel from the discharge ports to the guide groove 343; the discharge holes of other material pipes which are not communicated with the discharge hole 351 on the material pipe base 331 are blocked by the supporting plate 35, and the magnet in the material pipe 332 is supported by the supporting plate 35, so that the magnet in the material pipe 332 does not fall down temporarily.
In this embodiment, the transmission unit 32 is a screw nut transmission mechanism, and a nut of the screw nut transmission mechanism is fixedly connected to the material pipe seat 331 of the material pipe unit 33. The transmission unit 32 may also be a mechanism with other transmission forms, such as a synchronous belt transmission mechanism, as long as the transmission mechanism can be driven by the driving unit 31 and forms a linear motion. The driving unit 31 is a power mechanism, such as a motor. The driving module 341 of the magnet separation unit 34 may be a pneumatic cylinder, a hydraulic cylinder, or other power mechanism.
The capping mechanism 60 includes a hold-down cylinder and a press block connected to a piston rod of the hold-down cylinder. The pressing block is driven by the pressing cylinder to press towards the top cover 202, so that the top cover 202 is tightly combined with the bottom cover 201, and the middle cover 204 is tightly fixed between the top cover 202 and the magnet 203, so that the magnet 203 cannot move in the floater.
Referring to fig. 1, fig. 2 and fig. 3, a method for producing a magnetic floater is based on the above-mentioned magnetic floater producing apparatus; the method comprises the following manufacturing steps:
step 1, grabbing and placing a bottom cover 201 in a bottom cover incoming material vibration disc 101 at a first station through a bottom cover grabbing mechanism 10;
step 2, the turntable 100 rotates to a second station, the bottom cover 201 is brought to the second station at the moment, the bottom cover 201 is glued through the glue dispensing mechanism 20, and the glued position is the joint of the bottom cover 201 and the top cover 202;
step 3, the turntable 100 rotates to a third station, the glued bottom cover 201 is brought to the third station at the moment, and the magnet 203 is placed in the bottom cover 201 through the magnet placing mechanism 30;
step 4, the turntable 100 rotates to a fourth station, the floater semi-finished product after the step 3 is carried to the fourth station, the middle cover 204 in the middle cover incoming material vibration disc 102 is grabbed and placed above the magnet 203 through the middle cover grabbing mechanism 40, and the middle cover 204 and the bottom cover 201 are matched and combined;
step 5, the turntable 100 rotates to a fifth station, at this time, the floater semi-finished product completing the step 4 is brought to the fifth station, the top cover 202 in the top cover feeding vibration disc 103 is grabbed and placed above the bottom cover 201 through the top cover grabbing mechanism 50, and the top cover 202 and the bottom cover 201 are matched and combined, namely the top cover 202 and the bottom cover 201 are covered and connected;
and 6, rotating the turntable to a sixth station, bringing the semi-finished floater product after the step 5 to the sixth station, pressing the top cover 202 and the bottom cover 201 tightly by the pressing mechanism 60 towards the top cover 202, and sealing and fixing the top cover 202 and the bottom cover 201 at the joint of the top cover 202 and the bottom cover 201 by glue to obtain the finished floater product.
And 7, rotating the turntable 100 to a seventh station, taking the finished product manufactured in the step 6 to the seventh station, grabbing the float finished product out of the seventh station through the finished product grabbing mechanism 70, and placing the float finished product on the discharging channel 104 to slide out of the equipment.
According to the requirement, an eighth station can be arranged on the circumference of the turntable 100 for detecting various performances of the finished product.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents.
Claims (10)
1. A magnetic floater production facility which characterized in that: the automatic gluing device comprises a rotary table, a bottom cover feeding vibration disc, a bottom cover grabbing mechanism, a gluing mechanism, a magnet placing mechanism, a middle cover feeding vibration disc, a middle cover grabbing mechanism, a top cover feeding vibration disc, a top cover grabbing mechanism, a gland mechanism, a finished product grabbing mechanism and a discharging channel; a plurality of manufacturing stations are arranged along the circumferential direction of the rotating disc at intervals, the bottom cover grabbing mechanism is arranged corresponding to the first station and can grab and place the bottom cover on the bottom cover feeding vibration disc on the first station, the glue dispensing mechanism is arranged corresponding to the second station and can glue the bottom cover for gluing and fixing the bottom cover and the top cover, the magnet placing mechanism is arranged corresponding to the third station and can place the magnet into the bottom cover, the middle cover grabbing mechanism is arranged corresponding to the fourth station and can grab and place the middle cover on the middle cover feeding vibration disc above the magnet and enable the middle cover to be matched and combined with the bottom cover, the top cover grabbing mechanism is arranged corresponding to the fifth station and can grab and place the top cover on the top cover incoming material vibrating disk above the middle cover and enable the top cover and the bottom cover to be combined in a matching way, the cover pressing mechanism is arranged corresponding to the sixth station and can tightly press the top cover and the bottom cover, and the finished product grabbing mechanism is arranged corresponding to the seventh station and can grab and place a finished product on the discharging channel from the seventh station.
2. The magnetic float production apparatus according to claim 1, wherein: the bottom cover grabbing mechanism comprises a first transverse driving cylinder, a first longitudinal driving cylinder and a first pneumatic clamping jaw, a piston rod of the first transverse driving cylinder is connected with the first longitudinal driving cylinder and can drive the first longitudinal driving cylinder to transversely move, and a piston rod of the first longitudinal driving cylinder is connected with the first pneumatic clamping jaw and can drive the first pneumatic clamping jaw to longitudinally move.
3. The magnetic float production apparatus according to claim 1, wherein: the middle cover grabbing mechanism comprises a second transverse driving cylinder, a second longitudinal driving cylinder and a second pneumatic clamping jaw, a piston rod of the second transverse driving cylinder is connected with the second longitudinal driving cylinder and can drive the second longitudinal driving cylinder to transversely move, and a piston rod of the second longitudinal driving cylinder is connected with the second pneumatic clamping jaw and can drive the second pneumatic clamping jaw to longitudinally move.
4. The magnetic float production apparatus according to claim 1, wherein: the top cover grabbing mechanism comprises a third transverse driving cylinder, a third longitudinal driving cylinder and a third pneumatic clamping jaw, a piston rod of the third transverse driving cylinder is connected with the third longitudinal driving cylinder and can drive the third longitudinal driving cylinder to transversely move, and a piston rod of the third longitudinal driving cylinder is connected with the third pneumatic clamping jaw and can drive the third pneumatic clamping jaw to longitudinally move.
5. The magnetic float production apparatus according to claim 1, wherein: the finished product grabbing mechanism comprises a fourth transverse driving cylinder, a fourth longitudinal driving cylinder and a fourth pneumatic clamping jaw, a piston rod of the fourth transverse driving cylinder is connected with the fourth longitudinal driving cylinder and can drive the fourth longitudinal driving cylinder to transversely move, and a piston rod of the fourth longitudinal driving cylinder is connected with the fourth pneumatic clamping jaw and can drive the fourth pneumatic clamping jaw to longitudinally move.
6. The magnetic float production apparatus according to claim 1, wherein: the glue dispensing mechanism comprises a gas supply source, a glue dispensing assembly and a vertical cylinder, wherein the vertical cylinder is fixedly connected with the glue dispensing assembly and can drive the glue dispensing assembly to vertically move up and down; the glue dispensing assembly comprises a hollow shaft motor, a glue filling needle cylinder and a glue dispensing needle head, wherein the glue filling needle cylinder is connected to the upper end of a rotating shaft of the hollow shaft motor, the glue dispensing needle head is connected to the lower end of the rotating shaft of the hollow shaft motor and is eccentrically arranged with the rotating shaft, the glue filling needle cylinder and the glue dispensing needle head are communicated through a pipeline to convey glue in the glue filling needle cylinder to the glue dispensing needle head, an air supply pipeline of an air supply source is connected with the glue filling needle cylinder through a rotary joint and conveys pressure air to the needle cylinder, and the glue filling needle cylinder and the glue dispensing needle head are driven to rotate through rotation of the rotating shaft of the hollow shaft motor so that the glue dispensing needle head dispenses a.
7. The magnetic float production apparatus according to claim 1, wherein: the magnet placing mechanism comprises a driving unit, a transmission unit, a material pipe unit and a magnet separation unit; the driving unit is in transmission connection with the transmission unit, the transmission unit is connected with the material pipe unit, the material pipe unit comprises a material pipe seat and a plurality of material pipes which are embedded on the material pipe seat and used for bearing magnet raw materials, the magnet separation unit comprises a driving module, a push rod and a guide groove, the driving module is connected with the push rod, the guide groove is arranged at the free tail end side of the push rod, the push rod can be in sliding connection with the guide groove in the guide groove, the driving unit drives the material pipe unit to move through the transmission unit so that discharge ports of the plurality of material pipes are switched and communicated with the guide groove to enable magnets in the material pipes to fall on the guide groove, the push rod is driven by the driving module to push the magnets falling on the guide groove from one end of the guide groove to the other end of the guide groove, separation of the magnets falling on the guide groove and the magnets in the material pipes is realized, a magnet outlet, the magnet outlet is arranged corresponding to the third station.
8. The magnetic float production apparatus according to claim 7, wherein: the material pipes are arranged along the gravity direction, the moving direction of the push rod, the moving direction of the material pipe units and the guide of the guide groove are horizontal directions, are parallel to each other and are vertical to the material pipes, the material pipes are arranged at intervals along the moving direction of the material pipe units, and the magnet separation units are arranged below the supporting plate.
9. The magnetic float production apparatus according to claim 1, wherein: the gland mechanism comprises a down-pressing cylinder and a pressing block connected to a piston rod of the down-pressing cylinder.
10. A production method of a magnetic floater is characterized by comprising the following steps: the magnetic float production apparatus according to any one of claims 1 to 9; the method comprises the following manufacturing steps:
step 1, grabbing a bottom cover in a bottom cover incoming material vibration disc through a bottom cover grabbing mechanism and placing the bottom cover on a first station;
step 2, rotating the turntable to a second station, and gluing the bottom cover through a glue dispensing mechanism;
step 3, rotating the turntable to a third station, and placing a magnet into the bottom cover through the magnet placing mechanism;
step 4, the turntable rotates to a fourth station, the middle cover in the middle cover incoming material vibration disc is grabbed and placed above the magnet through the middle cover grabbing mechanism, and the middle cover and the bottom cover are combined in a matched mode;
step 5, the turntable rotates to a fifth station, the top cover in the top cover incoming material vibration disc is grabbed and placed above the bottom cover through the top cover grabbing mechanism, and the top cover and the bottom cover are combined in a matched mode;
step 6, the turntable rotates to a sixth station, the top cover and the bottom cover are tightly pressed by pressing the cover pressing mechanism downwards towards the top cover, and the top cover and the bottom cover are glued and sealed to form a finished floater product;
and 7, rotating the turntable to a seventh station, grabbing the float finished product out of the seventh station through a finished product grabbing mechanism, and placing the float finished product on a discharge channel to slide out of the equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010895808.6A CN112466640A (en) | 2020-08-31 | 2020-08-31 | Magnetic floater production equipment and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010895808.6A CN112466640A (en) | 2020-08-31 | 2020-08-31 | Magnetic floater production equipment and production method thereof |
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| CN112466640A true CN112466640A (en) | 2021-03-09 |
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| CN202010895808.6A Pending CN112466640A (en) | 2020-08-31 | 2020-08-31 | Magnetic floater production equipment and production method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113077982A (en) * | 2021-03-31 | 2021-07-06 | 成都金之川电子有限公司 | Automatic assembly system and method for superposed transformer |
| CN116118102A (en) * | 2023-01-10 | 2023-05-16 | 浙江乔士智能工业股份有限公司 | Brake fluid pot float production facility and brake fluid pot float |
-
2020
- 2020-08-31 CN CN202010895808.6A patent/CN112466640A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113077982A (en) * | 2021-03-31 | 2021-07-06 | 成都金之川电子有限公司 | Automatic assembly system and method for superposed transformer |
| CN116118102A (en) * | 2023-01-10 | 2023-05-16 | 浙江乔士智能工业股份有限公司 | Brake fluid pot float production facility and brake fluid pot float |
| CN116118102B (en) * | 2023-01-10 | 2023-09-12 | 浙江乔士智能工业股份有限公司 | Brake fluid pot float production facility and brake fluid pot float |
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Inventor after: Zhao Chaoqiang Inventor after: Lin Zeyong Inventor after: Wang Yilong Inventor after: Chen Jianghui Inventor after: Zheng Yongjun Inventor after: Chen Yizhou Inventor before: Lin Zeyong Inventor before: Wang Yilong Inventor before: Chen Jianghui Inventor before: Zheng Yongjun Inventor before: Chen Yizhou |