CN107627102B - A kind of motorcycle one-way device automatic assembling machine - Google Patents
A kind of motorcycle one-way device automatic assembling machine Download PDFInfo
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- CN107627102B CN107627102B CN201710884050.4A CN201710884050A CN107627102B CN 107627102 B CN107627102 B CN 107627102B CN 201710884050 A CN201710884050 A CN 201710884050A CN 107627102 B CN107627102 B CN 107627102B
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- 229910000831 Steel Inorganic materials 0.000 claims description 20
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Abstract
A kind of motorcycle one-way device automatic assembling machine, belongs to motorcycle production equipment technology, for carrying out automatic assembling to motorcycle one-way device assembly.Its technical solution is: cam separator is mounted on workbench, turntable is mounted on above cam separator, motor and speed reducer is connected with cam separator, star-wheel feeding station, spring and roller feeding station, gasket and plastic sheath feeding station, isolator assembling assembly discharge station are looped around the circumference of workbench, disk peripheral marginal surface is evenly equipped with multiple clamping fixture seats, interval between clamping fixture seat is corresponding with the rotation interval of cam separator, and clamping fixture seat is opposite with around the Working mechanism of each station of disk peripheral respectively.The present invention is the pioneering of isolator assembly equipment, can substitute manual assembly operation, so that isolator production is realized automation, assembly work efficiency has been significantly increased, has reduced cost of labor, ensure that the quality of product, has increased the economic benefit of enterprise.
Description
Technical field
The present invention relates to the equipment that a kind of pair of motorcycle one-way device assembly carries out automatic assembling, belong to motorcycle production equipment
Technical field.
Background technique
Motorcycle is important the vehicles and sports apparatus, there is vast consumption market in the whole world.Currently, motorcycle
Production have begun the mode for getting rid of the production of numerous middle and small scale cartels, gradually march toward the scale, automatic of large enterprises
Change the production phase.In numerous components of motorcycle, isolator is the important component of motorcycle starting motor, effect be
Protection starter safe operation when high engine speeds rotate.With motorcycle production the degree of automation raising, isolator
Production should also realize automation, but there is presently no motorcycle one-way device automatic assembly production lines, in other words unidirectionally
The degree of automation of device production is lower.
There are three the star-wheel of eccentric arc slot, three rollers and Rectangular Spring, gasket and plastics by band for the isolator of motor
9 parts composition is covered, current isolator assembling process uses full manual work, and assemble sequence is first by three groups of springs and roller point
It is not mounted on there are three in the star-wheel of eccentric arc slot, then gasket and plastic sheath is assembled together pressing in star-wheel.Face
To large batch of production requirement, the efficiency of this manual assembly isolator is extremely low and big to labour demand.With labour
The rising of cost, enterprise are engaged in the development that simple repetitive operation is increasingly not suitable with enterprise, while artificial dress using large quantities of workers
It will cause personnel's fatigue with work, make worker can not long time continuous working, it is difficult to guarantee the qualification rate of product.Therefore using existing
The automation equipment in generation makes isolator production realize that automation is Motorcycle Manufacturers urgent problem to be solved.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of motorcycle one-way device automatic assembling machines, and this isolator is certainly
Dynamic assembly machine can satisfy the matching requirements and assemble sequence of isolator, be automatically performed the assembling work of unidirectional device assembly, by work
People conforms to the principle of simplicity to free in single duplicate labour, and the benefit of assembly work efficiency and enterprise is significantly increased.
The technical solution for solving above-mentioned technical problem is:
A kind of motorcycle one-way device automatic assembling machine, it includes workbench, turntable, cam separator, motor and deceleration
Machine, star-wheel feeding station, spring and roller feeding station, gasket and plastic sheath feeding station, isolator assembling assembly blankers
Position, workbench are located at the upper end of base support, and cam separator is mounted on workbench, and turntable is mounted on cam separator
Top, motor and speed reducer are connected with cam separator, star-wheel feeding station, spring and roller feeding station, gasket and modeling
Material set feeding station, isolator assembling assembly discharge station are looped around the circumference of workbench, the edge of workbench respectively with
Star-wheel feeding station, spring and roller feeding station, gasket and plastic sheath feeding station and isolator assembling assembly discharge station
It is bolted, disk peripheral marginal surface is evenly equipped with multiple clamping fixture seats, the interval between clamping fixture seat and cam separator
Rotation interval is corresponding, and clamping fixture seat is opposite with around the Working mechanism of each station of disk peripheral respectively.
Above-mentioned motorcycle one-way device automatic assembling machine, the workbench is by round turntable, 8 clamping fixture seats, 8 slide cores
Axis, 8 liftout seats, 8 liftout springs, 8 feather keys, cam separator, motor and speed reducer form, and have axis hole point on turntable
Do not cooperate with movable mandrel, clamping fixture seat, movable mandrel, liftout spring and liftout seat are mounted on turntable shaft hole location and are connected by bolt
It connects, the outer end fluting of circular clamp seat, is positioned clamping fixture seat on turntable by opening rectangular channel connection feather key on turntable, turntable
It is positioned and is bolted at the top of cam separator, motor and speed reducer is connected with cam separator by shaft end, is placed
It is bolted at workbench locating rectangle slot, the rectangular plate of workbench, stretches out rectangular slab on three sides of rectangle
It is carried out respectively with star-wheel material receiving bracket, spring assembly bracket, gasket plastic sheathed with bracket and discharge station blanking bracket
It is bolted.
Above-mentioned motorcycle one-way device automatic assembling machine, the clamping fixture seat are annular, and clamping fixture seat circumference has bolt and turntable phase
Connection, there is that axis hole is opposite with clamping fixture seat inner hole on turntable, and the upper end of movable mandrel is positioned at the axis hole in clamping fixture seat inner hole and turntable
In, disk lower surface is fixed with liftout seat, and liftout seat center is opposite with the axis hole of turntable, and movable mandrel lower portion is in liftout seat
It is interior, there is liftout spring pocket to be mounted on movable mandrel in liftout seat.
Above-mentioned motorcycle one-way device automatic assembling machine, the star-wheel feeding station include star-wheel vibrating disk, star-wheel vibrating disk
Desk, star-wheel straight-line oscillation disk, star-wheel feeding device, star-wheel vibrating disk desk are upright rectangle steel frame structure, star-wheel
Vibrating disk is vibration tube structure, and the lower end of star-wheel vibrating disk is fixedly connected on the desktop of star-wheel vibrating disk desk, star-wheel vibration
The top of Moving plate is connected with one end of star-wheel straight-line oscillation disk, the other end and the star-wheel feeding device phase of star-wheel straight-line oscillation disk
Connection, the discharging end of star-wheel feeding device are opposite with the clamping fixture seat on turntable.
Above-mentioned motorcycle one-way device automatic assembling machine, the star-wheel feeding device include star-wheel material receiving bracket, star-wheel
Slider cylinder, vertical cylinder fixed plate disclose material twin shaft cylinder, star-wheel twin shaft cylinder, paw cylinder fixed plate, star-wheel gripper gas
Cylinder, cylinder pawl disclose material axis, feed tube, and star-wheel material receiving frame upper is connected with the edge of workbench, and vertical cylinder is solid
Fixed board is located at the top of star-wheel stock shelf, and star-wheel slider cylinder is connected with one end of vertical cylinder fixed plate, discloses material twin shaft gas
Cylinder, star-wheel twin shaft cylinder are installed in parallel in the both ends of vertical cylinder fixed plate respectively, disclose material twin shaft cylinder, star-wheel twin shaft cylinder with
Vertical cylinder fixed plate is to be fixedly connected, and the lower end of star-wheel twin shaft cylinder connects paw cylinder fixed plate, and star-wheel paw cylinder is solid
It is scheduled in paw cylinder fixed plate, the lower end two sides that star-wheel hand grabs cylinder are separately connected two pieces of cylinder pawls, and two pieces of cylinder pawls are parallel
Relatively, material axis is disclosed in the lower end connection for disclosing material twin shaft cylinder, and feed tube is located at the lower section for disclosing material axis, and feed tube is fixed on star-wheel splicing
On platform support.
Above-mentioned motorcycle one-way device automatic assembling machine, the spring and roller feeding station include roller vibrating disk, roller
Vibrating disk desk, spring vibration tray-top table, spring vibration Moving plate, spring and roller feeding device, roller vibrating disk desk and spring
Vibrating disk desk is respectively upright rectangle steel frame structure, and roller vibrating disk and spring vibration Moving plate are respectively to vibrate cylinder knot
The lower end of structure, roller vibrating disk and spring vibration Moving plate is separately fixed at the desktop of roller vibrating disk desk and spring vibration tray-top table
On, spring and roller feeding device include roller feed device, spring feed device and indexable feed device, roller feed device
It is connected to the front end of roller vibrating disk, spring feed device is connected to the front end of spring vibration Moving plate, the front end of spring feed device
Positioned at the side of indexable feed device, roller feed device is located at the top of indexable feed device, the front end of indexable feed device
It is opposite with the clamping fixture seat on turntable.
Above-mentioned motorcycle one-way device automatic assembling machine, the roller feed device include guide steel pipe, straight tube seat, guide steel
The rear end of pipe is connected with the discharging of the roller of roller vibrating disk, and guide steel pipe carries out jackscrew with straight tube seat and fixes, guide steel pipe
Front end is connected with indexable feed device.
Above-mentioned motorcycle one-way device automatic assembling machine, the spring feed device include that cylinder head connecting plate, spring are sent
Expect turntable, spring feeding motor, spring feeding cylinder, spring charging ram, the discharge port and spring feed rotary table of spring vibration Moving plate
Open rectangular channel is connected, and spring charging ram and spring feed rotary table are vertically opposite, there is rectangular aperture, bullet in spring feed rotary table
Spring feed rotary table central axis is connected with the motor shaft of spring feeding motor, and spring feeding motor is mounted on motor fixing plate,
Spring feeding cylinder is bolted on feeding bottom plate, cylinder head connecting plate respectively with the cylinder front end of spring feeding cylinder
It is connected with the body of rod rear end of spring charging ram, the initial position of spring charging ram front end is outside spring feed rotary table rectangular channel
In fixed slot, spring charging ram front end final position reaches the feed inlet of indexable feed device.
Above-mentioned motorcycle one-way device automatic assembling machine, it is described indexing feed device include fixation hollow sleeve, revolution mandrel,
Ejector beam, material ejection cylinder, frid, pressing plate, feeding cylinder, spring assemble bracket, position rotaring motor, feeding cylinder lower part connection pressure
Plate, core wheel disclose material position in the lower section of pressing plate, and synchronous pulley discloses material lower part with core wheel and is connected, the motor shaft of position rotaring motor with it is synchronous
Belt wheel is connected, and revolution mandrel is equipped with below synchronous pulley, and fixation hollow sleeve is sleeved on revolution mandrel, material ejection cylinder
It is fixed on spring assembly bracket, the front end of material ejection cylinder connects ejector beam, and the spring and roller slot of ejector beam and frid are horizontal
Relatively.
Above-mentioned motorcycle one-way device automatic assembling machine, the gasket and plastic sheath feeding station by gasket slider cylinder, hang down
Straight-cylinder fixed plate, gasket twin shaft cylinder, plastic sheath slider cylinder, plastic sheath fixed plate, plastic sheath twin shaft cylinder, stomata flange,
Shifting block circular shaft, gasket plastic sheathed are with bracket, liftout axis, electromagnet composition, and gasket slider cylinder and gasket plastic sheathed are with branch
Frame is bolted, and gasket twin shaft cylinder is fixed by vertical cylinder fixed plate and gasket slider cylinder bolt, liftout axis and electricity
Magnet is bolted on gasket twin shaft cylinder head, plastic sheath slider cylinder and gasket plastic sheathed and passes through bolt with bracket
Fixed, plastic sheath twin shaft cylinder is fixed by plastic sheath fixed plate and plastic sheath slider cylinder bolt, stomata flange and shifting block circle
Axis is fixed by bolt and plastic sheath twin shaft cylinder head.
Above-mentioned motorcycle one-way device automatic assembling machine, the isolator assembling assembly discharge station by blanking slider cylinder,
Blanking groove, slide unit connecting plate, blanking bracket composition, blanking slider cylinder are fixed with blanking support bracket bolt, and blanking groove passes through slide unit
Connecting plate is fixed with blanking slider cylinder bolt.
The beneficial effects of the present invention are:
Matching requirements and sequential process of the present invention according to isolator are laid out using the automatic assembly line of annular.
Annular automatic assembly line of the invention includes 8 stations in total, and the station for carrying out feeding assembly is 3, and each station is equal
Including automatic detection device.Each station of the invention is unified to drive index dial divider by PLC control system, carries out station and turns
It changes, is respectively completed the positioning and assembly of part, isolator group by cylinder actuating mechanism or Pneumatic manipulator on corresponding station
Various parts in part are all made of vibrating disk and complete automatic charging, and 10 can be completed in one minute according to isolator assemble sequence
The assembly and detection of unidirectional device assembly, efficiency improve nearly 5 times than manual assembly, realize the automation of isolator assembly work.
The present invention is the pioneering of isolator assembly equipment, can substitute manual assembly operation, worker is conformed to the principle of simplicity single duplicate
It is freed in labour, so that isolator production is realized automation, assembly work efficiency has been significantly increased, reduced artificial
Cost ensure that the quality of product, increase the economic benefit of enterprise, in industry there is admirably popularizing value.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the front view of Fig. 1；
Fig. 4 is the side view of Fig. 1；
Fig. 5 is the structural schematic diagram of star-wheel feeding station；
Fig. 6 is the front view of Fig. 5；
Fig. 7 is the side view of Fig. 5；
Fig. 8 is the rearview of Fig. 5；
Fig. 9 is the top view of Fig. 5；
Figure 10 is the front view of spring Yu roller feeding station；
Figure 11 is the side view of Figure 10；
Figure 12 is the rearview of Figure 10；
Figure 13 is the top view of Figure 10；
Figure 14 is the structural schematic diagram of gasket Yu plastic sheath feeding station；
Figure 15 is the front view of Figure 14；
Figure 16 is the side view of Figure 14；
Figure 17 is the rearview of Figure 14；
Figure 18 is the top view of Figure 14；
Figure 19 is the structural schematic diagram of isolator assembling assembly discharge station；
Figure 20 is the front view of Figure 19；
Figure 21 is the side view of Figure 19；
Figure 22 is the top view of Figure 19.
It is marked in figure as follows: star-wheel vibrating disk 1, star-wheel vibrating disk desk 2, adjustment parallels 3, star-wheel straight-line oscillation disk 4, star
Wheel feeding station 5, turntable 6, workbench 7, feather key 8, movable mandrel 9, clamping fixture seat 10, spring and roller feeding station 11,
Roller vibrating disk 12, roller vibrating disk desk 13, spring vibration tray-top table 14, spring vibration Moving plate 15, cam separator 16, motor
With speed reducer 17, isolator assembling assembly discharge station 18, plastic sheath straight-line oscillation disk 19, plastic sheath vibrating disk desk 20, modeling
Material set vibrating disk 21, gasket and plastic sheath feeding station 22, gasket straight-line oscillation disk 23, gasket vibrating disk 24, gasket vibrating disk
Desk 25, liftout spring 27, star-wheel slider cylinder 28, vertical cylinder fixed plate 29, discloses material twin shaft cylinder 30, star at liftout seat 26
Wheel twin shaft cylinder 31, star-wheel paw cylinder 33, cylinder pawl 34, discloses material axis 35, feed tube 36, star-wheel at paw cylinder fixed plate 32
Material receiving bracket 37, guide steel pipe 38, feeding cylinder 39, pressing plate 40, core wheel disclose material 41, synchronous pulley 42, revolution mandrel 43,
Fixation hollow sleeve 44, straight tube seat 45, cylinder head connecting plate 46, motor fixing plate 47, spring feeding cylinder 48, spring assembly
Bracket 49, spring charging ram 50, spring feed rotary table 51, position rotaring motor 52, spring feeding motor 53, ejector beam 54, liftout gas
Cylinder 55, frid 56, gasket slider cylinder 57, vertical cylinder fixed plate 58, gasket twin shaft cylinder 59, plastic sheath slider cylinder 60, modeling
Material set fixed plate 61, plastic sheath twin shaft cylinder 62, stomata flange 63, shifting block circular shaft 64, gasket plastic sheathed match bracket 65, liftout
Axis 66, electromagnet 67, blanking slider cylinder 68, blanking groove 69, slide unit connecting plate 70, blanking bracket 71.
Specific embodiment
The station that the present invention carries out feeding assembly is respectively star-wheel feeding station 5, spring and roller feeding station 11, gasket
With plastic sheath feeding station 22, isolator assembling assembly discharge station 18, each station includes automatic detection device.The present invention
Index dial divider is driven by PLC control system, station conversion is carried out, by cylinder actuating mechanism or pneumatic motor on corresponding station
Tool gripper is respectively completed the positioning and assembly of part, and the part in unidirectional device assembly is different, is all made of vibrating disk and completes on automatic
Material.
Fig. 1,2,3,4 show that overall structure of the invention includes base support, workbench 7, turntable 6, cam separator
16, motor and speed reducer 17, star-wheel feeding station 5, spring and roller feeding station 11, gasket and plastic sheath feeding station 22,
Isolator assembling assembly discharge station 18.
Fig. 1,2,3,4 show that workbench 7 is located at the upper end of base support, and cam separator 16 is mounted on workbench 7
On, turntable 6 is mounted on 16 top of cam separator, and motor and speed reducer 17 is connected with cam separator 16, star-wheel feeding work
Position 5, spring and roller feeding station 11, gasket and plastic sheath feeding station 22, isolator assembling assembly discharge station 18 are surround
In the circumference of workbench 7, the edge of workbench 7 respectively with star-wheel feeding station 5, spring and roller feeding station 11, pad
Piece and plastic sheath feeding station 22 and isolator assembling assembly discharge station 18 are bolted, 6 circumferential surface edge of turntable
Multiple clamping fixture seats 10 are evenly equipped with, the interval between clamping fixture seat 10 is corresponding with the rotation interval of cam separator 16, clamping fixture seat 10
It is opposite with around the Working mechanism of each station of 6 circumference of turntable respectively.
Fig. 1,2,3,4 show that workbench is by the clamping fixture seat 10,8 of round turntable 6,89,8 liftout seats of movable mandrel
26,8 liftout springs, 27,8 feather keys 8, cam separator 16, motor and speed reducer 17 form.There is axis hole difference on turntable 6
Cooperate with movable mandrel 9, clamping fixture seat 10, movable mandrel 9, liftout spring 27 and liftout seat 26 are mounted on 6 axis hole position of turntable and pass through
It is bolted, the outer end fluting of circular clamp seat 10 is being turned clamping fixture seat 10 by opening rectangular channel connection feather key 8 on turntable 6
It is positioned on disk 6, is positioned and be bolted at the top of turntable 6 and cam separator 16, motor and speed reducer 17 and cam separate
Device 16 is connected by shaft end, is placed at 7 locating rectangle slot of workbench and is bolted, the rectangular plate of workbench 7,
Rectangular slab is stretched out on three sides of rectangle to match with star-wheel material receiving bracket 37, spring assembly bracket 49, gasket plastic sheathed respectively
Bracket 65 and discharge station blanking bracket 71 are bolted.
Fig. 1,2,3,4 show that clamping fixture seat 10 is annular, and 10 circumference of clamping fixture seat has bolt to be connected with turntable 6, on turntable 6
Have that axis hole is opposite with 10 inner hole of clamping fixture seat, the upper end of movable mandrel 9 is located at the turntable 6 in the axis hole of clamping fixture seat inner hole and turntable 6
Lower surface is fixed with liftout seat 26, and 26 center of liftout seat is opposite with the axis hole of turntable 6, and movable 9 lower part of mandrel is located at liftout seat 26
It is interior, there is liftout spring 27 to be sleeved on movable mandrel 9 in liftout seat 26.
Fig. 5,6,7,8,9 show that star-wheel feeding station 5 includes star-wheel vibrating disk 1, star-wheel vibrating disk desk 2, star-wheel straight line
Vibrating disk 4, star-wheel feeding device.Star-wheel vibrating disk desk 2 is upright rectangle steel frame structure, and star-wheel vibrating disk 1 is vibration
Dynamic tube structure, the lower end of star-wheel vibrating disk 1 are fixedly connected on the desktop of star-wheel vibrating disk desk 2, star-wheel vibrating disk 1 it is upper
Portion is connected with one end of star-wheel straight-line oscillation disk 4, and the other end of star-wheel straight-line oscillation disk 4 is connected with star-wheel feeding device,
The discharging end of star-wheel feeding device is opposite with the clamping fixture seat 10 on turntable 6.
Fig. 5,6,7,8,9 show that star-wheel feeding device includes star-wheel material receiving bracket 37, star-wheel slider cylinder 28, hangs down
Straight air cylinder fixed plate 29, disclose material twin shaft cylinder 30, star-wheel twin shaft cylinder 31, paw cylinder fixed plate 32, star-wheel paw cylinder 33,
Cylinder pawl 34, disclose material axis 35, feed tube 36.37 top of star-wheel material receiving bracket is connected with the edge of workbench 7, hangs down
Straight air cylinder fixed plate 29 is located at the top of star-wheel stock shelf, and star-wheel slider cylinder 28 is connected with one end of vertical cylinder fixed plate 29
It connects, discloses the both ends for expecting that twin shaft cylinder 30, star-wheel twin shaft cylinder 31 are installed in parallel in vertical cylinder fixed plate 29 respectively, disclose material twin shaft
Cylinder 30, star-wheel twin shaft cylinder 31 and vertical cylinder fixed plate 29 are to be fixedly connected, and the lower end of star-wheel twin shaft cylinder 31 connects
Paw cylinder fixed plate 32, star-wheel paw cylinder 33 are fixed in paw cylinder fixed plate 32, the lower end of star-wheel paw cylinder 33
Two sides are separately connected two pieces of cylinder pawls 34, and two pieces of cylinder pawls 34 are parallel opposite, and material axis is disclosed in the lower end connection for disclosing material twin shaft cylinder 30
35, feed tube 36 is located at the lower section for disclosing material axis 35, and feed tube 36 is fixed on star-wheel material receiving bracket 37.
Star-wheel is transported to star-wheel by the guide rail of star-wheel vibrating disk 1 and star-wheel straight-line oscillation disk 4 and connect by star-wheel feeding station 5
Expect at 37 straight of platform support, star-wheel paw cylinder 33 is driven by star-wheel twin shaft cylinder 31 and carries out vertical downward movement, arrives
The cylinder pawl 34 connecting behind position with the gripper of star-wheel paw cylinder 33 carries out the positioning and crawl of star-wheel, 28 band of star-wheel slider cylinder
It is dynamic to disclose material twin shaft cylinder 30 and star-wheel twin shaft cylinder 31, workpiece level is transported to the left at feed tube 36, star-wheel paw cylinder
33 pneumatic clampers open star-wheel through the effect blanking of the guide openings of feed tube 36 into clamping fixture seat 10, in place rear star-wheel slider cylinder
28 retract, to ensure that star-wheel blanking accurately in place, discloses material 35 vertical downward movement of axis pushing using the material drive of twin shaft cylinder 30 is disclosed
Guarantee that star-wheel enters in clamping fixture seat 10, so that star-wheel feeding station completes feeding, discloses material twin shaft cylinder 30 and retract.
After star-wheel feeding, workbench 7 is indexed on spring and roller counterclockwise by cam separator 16
Expect station 11.
Figure 10,11,12,13 show that spring and roller feeding station include roller vibrating disk 12, roller vibrating disk desk
13, spring vibration tray-top table 14, spring vibration Moving plate 15, spring and roller feeding device.Roller vibrating disk desk 13 and spring vibration
Moving plate desk 14 is respectively upright rectangle steel frame structure, and roller vibrating disk 12 and spring vibration Moving plate 15 are respectively vibrating barrel
The lower end of body structure, roller vibrating disk 12 and spring vibration Moving plate 15 is separately fixed at roller vibrating disk desk 13 and spring vibration Moving plate
On the desktop of desk 14.
Figure 10,11,12,13 show that spring and roller feeding device include roller feed device, spring feed device and turn
Position feed device.Roller feed device is connected to the front end of roller vibrating disk 12, and spring feed device is connected to spring vibration Moving plate
15 front end, the front end of spring feed device are located at the side of indexable feed device, and roller feed device is located at indexable feeding dress
The top set, the front end of indexable feed device are opposite with the clamping fixture seat 10 on turntable 6.
Figure 10,11,12,13 show that roller feed device includes guide steel pipe 38, straight tube seat 45, after guide steel pipe 38
It holds and is connected with the discharging of the roller of roller vibrating disk 12, guide steel pipe 38 carries out jackscrew with straight tube seat 45 and fixes, guide steel pipe 38
Front end be connected with indexable feed device.
Figure 10,11,12,13 show that spring feed device includes cylinder head connecting plate 46, spring feed rotary table 51, bullet
Spring feeding motor 53, spring feeding cylinder 48, spring charging ram 50, the discharge port and spring feed rotary table 51 of spring vibration Moving plate 15
Open rectangular channel is connected, and spring charging ram 50 and spring feed rotary table 51 are vertically opposite, has rectangle in spring feed rotary table 51
Opening, spring feed rotary table central axis are connected with the motor shaft of spring feeding motor 53, and spring feeding motor 53 is mounted on electricity
In machine fixed plate 47, spring feeding cylinder 48 is bolted on feeding bottom plate, cylinder head connecting plate 46 respectively with spring
The cylinder front end of feeding cylinder 48 and it is connected with the body of rod rear end of spring charging ram 50, the initial bit of 50 front end of spring charging ram
It sets and is fixed in slot outside 51 rectangular channel of spring feed rotary table, 50 front end final position of spring charging ram reaches indexable feeding dress
The feed inlet set.
Figure 10,11,12,13 show, indexable feed device include fixation hollow sleeve 44, revolution mandrel 43, ejector beam 54,
Material ejection cylinder 55, frid 56, pressing plate 40, feeding cylinder 39, spring assemble bracket 49, position rotaring motor 52,39 lower part of feeding cylinder
Pressing plate 40 is connected, core wheel discloses the lower section that material 41 is located at pressing plate, and synchronous pulley 42 discloses 41 lower parts of material with core wheel and is connected, position rotaring motor
52 motor shaft is connected with synchronous pulley 42, and the lower section of synchronous pulley 42 is equipped with revolution mandrel 43, fixation hollow sleeve 44
It is sleeved on revolution mandrel 43, material ejection cylinder 55 is fixed on spring assembly bracket 49, and the front end of material ejection cylinder 55 connects liftout
Bar 54, ejector beam 54 are opposite with roller slot level with the spring of frid 56.
Figure 10,11,12,13 show that the course of work of spring and roller feeding station is as follows.
Roller carries out feeding by roller vibrating disk 12 and guide steel pipe 38, and roller enters on the spring and roller of frid 56
In hopper.Spring carries out feeding by spring vibration Moving plate 15, and by spring vibration Moving plate 15, laterally discharging enters spring feeding to spring
In 51 open rectangular channel of turntable.Spring feeding motor 53 drive 90 degree adjustment springs placement forms of the indexing of spring feed rotary table 51 and
The spring sliding slot being aligned in frid 56, the drive of spring feeding cylinder 48 50 push the spring of spring charging ram enter the spring of frid 56
In sliding slot, roller and the equal feeding of spring complete the one group of spring carried out in the spring and roller slot of frid 56 and roller at this time
Feeding.The spring of frid 56 is cooperatively connected with roller slot exit and fixation hollow sleeve 44, spring and roller feeding quilt
55 pusher of material ejection cylinder is to revolution 43 groove portion of mandrel, to complete to need to carry out at spring and the eccentric arc of roller feeding to star-wheel
Rotational positioning, position rotaring motor 52 drive synchronous pulley 42 to rotate, and synchronous pulley 42 drives revolution mandrel 43, and revolution mandrel 43 drives
Spring is rotated in place with roller, and spring feeding cylinder 48 is retracted, and material ejection cylinder 55 is retracted, and pressing plate 40 is carried out by feeding cylinder 39
Vertical downward movement, by core wheel disclose material 41 with spring downwards and compression, by spring and roller indentation star-wheel eccentric arc in, feeding
Cylinder 39 is retracted, and spring affranchises state, and position rotaring motor 52 rotates return, completes the feeding of one group of spring and roller, other
Two groups of same type of sports.Complete the feeding of three groups of springs and roller.
Workbench 7 is indexed into counterclockwise by cam separator 16 after three groups of springs and roller feeding station
Gasket and plastic sheath feeding station 22.
Figure 14,15,16,17,18 show that gasket is solid by gasket slider cylinder 57, vertical cylinder with plastic sheath feeding station 22
Fixed board 58, gasket twin shaft cylinder 59, plastic sheath slider cylinder 60, plastic sheath fixed plate 61, plastic sheath twin shaft cylinder 62, stomata method
Orchid 63, shifting block circular shaft 64, gasket plastic sheathed are formed with bracket 65, liftout axis 66, electromagnet 67.Gasket slider cylinder 57 and pad
Piece plastic sheathed is bolted with bracket 65, and gasket twin shaft cylinder 59 passes through vertical cylinder fixed plate 58 and gasket slider cylinder
57 bolts are fixed, and liftout axis 66 and electromagnet 67 are bolted on 59 head of gasket twin shaft cylinder, plastic sheath slider cylinder
60 are bolted with gasket plastic sheathed with bracket 65, and plastic sheath twin shaft cylinder 62 passes through plastic sheath fixed plate 61 and plastics
Set 60 bolt of slider cylinder is fixed, and stomata flange 63 and shifting block circular shaft 64 are solid by bolt and 62 head of plastic sheath twin shaft cylinder
It is fixed.
Figure 14,15,16,17,18 show that gasket feeding is carried out by gasket vibrating disk 24 and gasket straight-line oscillation disk 23
Material.The groove of rectangular aperture and placement gasket of the gasket straight-line oscillation disk 23 by gasket plastic sheathed with bracket 65, which is aligned, to carry out
Gasket feeding.Plastic sheath feeding carries out feeding by plastic sheath vibrating disk 21 and plastic sheath straight-line oscillation disk 19.Plastic sheath straight line
Vibrating disk 19 is aligned with gasket plastic sheathed with the L-type rectangular channel on bracket 65, carries out the feeding of plastic sheath.Plastic sheath feeding is complete
Cheng Hou, plastic sheath twin shaft cylinder 62 drive shifting block circular shaft 64 by being positioned with plastic sheath downwards, plastic sheath slider cylinder 60
Plastic sheath twin shaft cylinder 62 and the plastic sheath having good positioning is driven to slide into the right in L-type slot of the gasket plastic sheathed with bracket 65
At gasket slot.To prevent plastic sheath from failing at complete blanking to pad hole, in scraping wings upper end, installation stomata flange 63 is carried out
Ventilation, which is blown afloat, guarantees blanking success.60 return of plastic sheath twin shaft cylinder 62 and plastic sheath slider cylinder.57 band of gasket slider cylinder
After mobile gasket twin shaft cylinder 59 slides in place to the right, electromagnet 67 is powered, and gasket twin shaft cylinder 59 moves downwardly to gasket and modeling
It is positioned at material set by liftout axis 66, electromagnet 67 adsorbs gasket and plastic sheath, gasket twin shaft cylinder 59 and gasket
Slider cylinder 57 is retracted, and rear gasket twin shaft cylinder 59, which is moved downward, in place is placed on the installation of star-wheel hole location for gasket and plastic sheath
Place, gasket twin shaft cylinder 59 are retracted.
Figure 19,20,21,22 show, isolator assembling assembly discharge station 18 by blanking slider cylinder 68, blanking groove 69,
Slide unit connecting plate 70, blanking bracket 71 form.Blanking slider cylinder 68 is fixed with 71 bolt of blanking bracket, and blanking groove 69 passes through cunning
Platform connecting plate 70 is fixed with 68 bolt of blanking slider cylinder.Electromagnet 67 is powered the unidirectional device assembly that will be assembled together in fixture
Absorption is got up in seat 10.Blanking slider cylinder 68 drives blanking groove 69 to move to the isolator group that absorption is got up in blanking device
At part, electromagnet 67 is powered off on unidirectional device assembly blanking to blanking groove 69 at this time, into blanking box.All cylinders are retracted, pad
Piece and plastic sheathed are matched and the assembly of unidirectional device assembly is completed.
After unidirectional device assembly assembly, workbench 7 is indexed on star-wheel counterclockwise by cam separator 16
Expect station 5, then carries out next group of assembly.
Claims (9)
1. a kind of motorcycle one-way device automatic assembling machine, it is characterised in that: it includes workbench (7), star-wheel feeding station
(5), spring and roller feeding station (11), gasket and plastic sheath feeding station (22), isolator assembling assembly discharge station
(18), workbench (7) is located at the upper end of base support, and cam separator (16) is mounted on workbench (7), turntable (6)
It is mounted on above cam separator (16), motor and speed reducer (17) is connected with cam separator (16), star-wheel feeding station
(5), spring and roller feeding station (11), gasket and plastic sheath feeding station (22), isolator assembling assembly discharge station
(18) be looped around the circumference of workbench (7), the edge of workbench (7) respectively with star-wheel feeding station (5), spring and roller
Feeding station (11), gasket and plastic sheath feeding station (22) and isolator assembling assembly discharge station (18) are connected by bolt
It connects, turntable (6) circumferential surface edge is evenly equipped with multiple clamping fixture seats (10), the interval between clamping fixture seat (10) and cam separator
(16) rotation interval is corresponding, and clamping fixture seat (10) is opposite with around the Working mechanism of each station of turntable (6) circumference respectively；
The workbench (7) is by round turntable (6), 8 clamping fixture seats (10), 8 movable mandrels (9), 8 liftout seats (26), 8 tops
Expect spring (27), 8 feather keys (8), cam separator (16), motor and speed reducer (17) composition, has axis hole point on turntable (6)
Do not cooperate with movable mandrel (9), clamping fixture seat (10), movable mandrel (9), liftout spring (27) and liftout seat (26) are mounted on turntable
(6) axis hole position is bolted, the outer end fluting of circular clamp seat (10), by opening rectangular channel connection guiding on turntable (6)
Key (8) positions clamping fixture seat (10) on turntable (6), and positioning is carried out at the top of turntable (6) and cam separator (16) and bolt connects
It connects, motor and speed reducer (17) is connected with cam separator (16) by shaft end, is placed at workbench (7) locating rectangle slot
Be bolted, workbench (7) is rectangular plate, three sides of rectangle stretch out rectangular slabs respectively with star-wheel material receiving branch
Frame (37), spring assembly bracket (49), gasket plastic sheathed carry out bolt with bracket (65) and discharge station blanking bracket (71)
Connection.
2. motorcycle one-way device automatic assembling machine according to claim 1, it is characterised in that: the star-wheel feeding station
It (5) include star-wheel vibrating disk (1), star-wheel vibrating disk desk (2), star-wheel straight-line oscillation disk (4), star-wheel feeding device, star-wheel vibration
Moving plate desk (2) is upright rectangle steel frame structure, and star-wheel vibrating disk (1) is vibration tube structure, star-wheel vibrating disk (1)
Lower end be fixedly connected on the desktop of star-wheel vibrating disk desk (2), the top of star-wheel vibrating disk (1) and star-wheel straight-line oscillation disk
(4) one end is connected, and the other end of star-wheel straight-line oscillation disk (4) is connected with star-wheel feeding device, star-wheel feeding device
Clamping fixture seat (10) on discharging end and turntable (6) is opposite.
3. motorcycle one-way device automatic assembling machine according to claim 2, it is characterised in that: the star-wheel feeding device packet
Include star-wheel material receiving bracket (37), star-wheel slider cylinder (28), vertical cylinder fixed plate (29), disclose material twin shaft cylinder (30),
Star-wheel twin shaft cylinder (31), star-wheel paw cylinder (33), cylinder pawl (34), discloses material axis (35), leads at paw cylinder fixed plate (32)
Barrel (36), star-wheel material receiving bracket (37) top are connected with the edge of workbench (7), vertical cylinder fixed plate (29)
Positioned at the top of star-wheel stock shelf, star-wheel slider cylinder (28) is connected with one end of vertical cylinder fixed plate (29), and it is double to disclose material
Axis cylinder (30), star-wheel twin shaft cylinder (31) are installed in parallel in the both ends of vertical cylinder fixed plate (29) respectively, disclose material twin shaft gas
Cylinder (30), star-wheel twin shaft cylinder (31) are to be fixedly connected with vertical cylinder fixed plate (29), the lower end of star-wheel twin shaft cylinder (31)
It connects paw cylinder fixed plate (32), star-wheel paw cylinder (33) is fixed on paw cylinder fixed plate (32), star-wheel gripper gas
The lower end two sides of cylinder (33) are separately connected two pieces of cylinder pawls (34), and two pieces of cylinder pawls (34) are parallel opposite, disclose material twin shaft cylinder
(30) material axis (35) is disclosed in lower end connection, and feed tube (36) is located at the lower section for disclosing material axis (35), and feed tube (36) is fixed on star-wheel
On material receiving bracket (37).
4. motorcycle one-way device automatic assembling machine according to claim 3, it is characterised in that: the spring and roller feeding
Station (11) includes roller vibrating disk (12), roller vibrating disk desk (13), spring vibration tray-top table (14), spring vibration Moving plate
(15), spring and roller feeding device, roller vibrating disk desk (13) and spring vibration tray-top table (14) are respectively upright rectangular
Shape steel framework structure, roller vibrating disk (12) and spring vibration Moving plate (15) are respectively to vibrate tube structure, roller vibrating disk
(12) and the lower end of spring vibration Moving plate (15) is separately fixed at roller vibrating disk desk (13) and spring vibration tray-top table (14)
On desktop, spring and roller feeding device include roller feed device, spring feed device and indexable feed device, roller feeding
Device is connected to the front end of roller vibrating disk (12), and spring feed device is connected to the front end of spring vibration Moving plate (15), and spring is sent
Expect that the front end of device is located at the side of indexable feed device, roller feed device is located at the top of indexable feed device, and indexing is sent
Expect that the front end of device is opposite with the clamping fixture seat (10) on turntable (6).
5. motorcycle one-way device automatic assembling machine according to claim 4, it is characterised in that: the roller feed device packet
Guide steel pipe (38), straight tube seat (45) are included, the rear end of guide steel pipe (38) is connected with the discharging of the roller of roller vibrating disk (12),
Guide steel pipe (38) is fixed with straight tube seat (45) by jackscrew, and the front end of guide steel pipe (38) is connected with indexable feed device.
6. motorcycle one-way device automatic assembling machine according to claim 5, it is characterised in that: the spring feed device packet
Include cylinder head connecting plate (46), spring feed rotary table (51), spring feeding motor (53), spring feeding cylinder (48), spring
The discharge port of charging ram (50), spring vibration Moving plate (15) is connected with spring feed rotary table (51) open rectangular channel, spring pusher
Bar (50) and spring feed rotary table (51) are vertically opposite, there is rectangular aperture in spring feed rotary table (51), and spring feeding spring is sent
Material disk middle spindle is connected with the motor shaft of spring feeding motor (53), and spring feeding motor (53) is mounted on motor fixing plate
(47) on, spring feeding cylinder (48) is bolted on feeding bottom plate, and cylinder head connecting plate (46) is sent with spring respectively
Expect the cylinder front end of cylinder (48) with and the body of rod rear end of spring charging ram (50) be connected, at the beginning of spring charging ram (50) front end
Beginning position is fixed in slot outside spring feed rotary table (51) rectangular channel, and spring charging ram (50) front end final position, which reaches, to be turned
The feed inlet of position feed device.
7. motorcycle one-way device automatic assembling machine according to claim 6, it is characterised in that: the indexing feed device packet
Include fixation hollow sleeve (44), revolution mandrel (43), ejector beam (54), material ejection cylinder (55), frid (56), pressing plate (40), on
Expect that bracket (49), position rotaring motor (52) are assembled in cylinder (39), spring, feeding cylinder (39) lower part connects pressing plate (40), and core wheel is disclosed
Material (41) is located at the lower section of pressing plate (40), and synchronous pulley (42) discloses material (41) lower part with core wheel and is connected, position rotaring motor (52)
Motor shaft is connected with synchronous pulley (42), and revolution mandrel (43), fixation hollow sleeve are equipped with below synchronous pulley (42)
(44) it is sleeved in revolution mandrel (43), material ejection cylinder (55) is fixed in spring assembly bracket (49), material ejection cylinder (55)
Front end connects ejector beam (54), and ejector beam (54) and the spring of frid (56) are opposite with roller slot level.
8. motorcycle one-way device automatic assembling machine according to claim 1, it is characterised in that: on the gasket and plastic sheath
Expect station (22) by gasket slider cylinder (57), vertical cylinder fixed plate (58), gasket twin shaft cylinder (59), plastic sheath slider cylinder
(60), plastic sheath fixed plate (61), plastic sheath twin shaft cylinder (62), stomata flange (63), shifting block circular shaft (64), gasket plastic sheath
Bracket (65), liftout axis (66), electromagnet (67) composition are assembled, gasket slider cylinder (57) and gasket plastic sheathed match bracket
(65) it is bolted, gasket twin shaft cylinder (59) is solid by vertical cylinder fixed plate (58) and gasket slider cylinder (57) bolt
Fixed, liftout axis (66) and electromagnet (67) are bolted on gasket twin shaft cylinder (59) head, plastic sheath slider cylinder
(60) it is bolted with gasket plastic sheathed with bracket (65), plastic sheath twin shaft cylinder (62) passes through plastic sheath fixed plate
(61) it is fixed with plastic sheath slider cylinder (60) bolt, stomata flange (63) and shifting block circular shaft (64) are double by bolt and plastic sheath
Axis cylinder (62) head is fixed；
The isolator assembling assembly discharge station (18) is by blanking slider cylinder (68), blanking groove (69), slide unit connecting plate
(70), blanking bracket (71) forms, and blanking slider cylinder (68) is fixed with blanking bracket (71) bolt, and blanking groove (69) passes through cunning
Platform connecting plate (70) is fixed with blanking slider cylinder (68) bolt.
9. a kind of motorcycle one-way device automatic assembling machine, it is characterised in that: it includes workbench (7), star-wheel feeding station
(5), spring and roller feeding station (11), gasket and plastic sheath feeding station (22), isolator assembling assembly discharge station
(18), workbench (7) is located at the upper end of base support, and cam separator (16) is mounted on workbench (7), turntable (6)
It is mounted on above cam separator (16), motor and speed reducer (17) is connected with cam separator (16), star-wheel feeding station
(5), spring and roller feeding station (11), gasket and plastic sheath feeding station (22), isolator assembling assembly discharge station
(18) be looped around the circumference of workbench (7), the edge of workbench (7) respectively with star-wheel feeding station (5), spring and roller
Feeding station (11), gasket and plastic sheath feeding station (22) and isolator assembling assembly discharge station (18) are connected by bolt
It connects, turntable (6) circumferential surface edge is evenly equipped with multiple clamping fixture seats (10), the interval between clamping fixture seat (10) and cam separator
(16) rotation interval is corresponding, and clamping fixture seat (10) is opposite with around the Working mechanism of each station of turntable (6) circumference respectively；
The clamping fixture seat (10) is annular, and clamping fixture seat (10) circumference has bolt to be connected with turntable (6), there is axis hole and folder on turntable (6)
Tool seat (10) inner hole is opposite, and the upper end of movable mandrel (9) is located at the turntable in the axis hole of clamping fixture seat (10) inner hole and turntable (6)
(6) lower surface is fixed with liftout seat (26), and liftout seat (26) center is opposite with the axis hole of turntable (6), movable mandrel (9) lower portion
In liftout seat (26), there is liftout spring (27) to be sleeved on movable mandrel (9) in liftout seat (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710884050.4A CN107627102B (en) | 2017-09-26 | 2017-09-26 | A kind of motorcycle one-way device automatic assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710884050.4A CN107627102B (en) | 2017-09-26 | 2017-09-26 | A kind of motorcycle one-way device automatic assembling machine |
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| Publication Number | Publication Date |
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| CN107627102A CN107627102A (en) | 2018-01-26 |
| CN107627102B true CN107627102B (en) | 2019-03-01 |
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|---|---|---|---|
| CN201710884050.4A Expired - Fee Related CN107627102B (en) | 2017-09-26 | 2017-09-26 | A kind of motorcycle one-way device automatic assembling machine |
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| US5036569A (en) * | 1990-02-02 | 1991-08-06 | V-Tech, Inc. | Filter/funnel assembly machine |
| CN204160167U (en) * | 2014-09-26 | 2015-02-18 | 温岭市装配设备成套有限公司 | Automobile isolator assembly equipment |
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| CN205869955U (en) * | 2016-08-22 | 2017-01-11 | 湖北精川智能装备股份有限公司 | Automobile starter isolator automatic assembly lathe |
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