CN108188736B - Automatic assembling machine for reverser - Google Patents
Automatic assembling machine for reverser Download PDFInfo
- Publication number
- CN108188736B CN108188736B CN201810245045.3A CN201810245045A CN108188736B CN 108188736 B CN108188736 B CN 108188736B CN 201810245045 A CN201810245045 A CN 201810245045A CN 108188736 B CN108188736 B CN 108188736B
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- China
- Prior art keywords
- sliding block
- air cylinder
- support
- assembly platform
- vibration disc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Manipulator (AREA)
Abstract
The invention discloses an automatic assembling machine for a commutator. The device comprises an assembly platform, wherein the assembly platform is provided with a large turntable structure, and comprises a large turntable and a first motor; the fixture structure comprises a cylinder, a push rod, a fixed block, a sleeve, an assembly part, a spring and a thread block; the pressing ring feeding structure comprises a first vibration disc, a first feeding channel, a first bracket, a first cylinder and a first manipulator; the pole piece feeding structure comprises a second vibration disc, a second feeding channel, a second bracket, a third cylinder and a stop lever; the framework feeding structure comprises a third vibration disc, a third feeding channel, a small rotary disc, a second motor, a third bracket, a fourth air cylinder, a second manipulator and a third manipulator; the blanking structure comprises a fourth bracket, a sixth cylinder, a fifth sliding block, a fourth manipulator and a blanking chute. According to the invention, a set of equipment for automatically assembling the commutator is designed to replace a manual mode, so that the working efficiency is improved, the assembly compactness is ensured, and the product quality is improved.
Description
Technical Field
The invention relates to the technical field of assembly machines, in particular to an automatic assembly machine for a commutator.
Background
A commutator, commonly known as a commutator, is a component of a motor that is intended to allow the motor to continue to rotate.
The existing commutator comprises a pressing ring, a pole piece and a framework, at present, the above parts are assembled together in a manual mode, so that the assembly efficiency is low, the problem of insufficient assembly compactness is easy to generate, and the product quality is influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic commutator assembly machine which replaces a manual mode by designing a set of equipment for automatically assembling the commutator, improves the working efficiency, ensures the assembly compactness and improves the product quality.
In order to solve the technical problems, the invention is solved by the following technical scheme: the automatic commutator assembly machine comprises an assembly platform, wherein the assembly platform is provided with a large turntable structure, a plurality of groups of clamp structures, a pressing ring feeding structure, three groups of pole piece feeding structures, a framework feeding structure and a blanking structure;
the large turntable structure comprises a large turntable and a first motor, wherein the large turntable is rotatably arranged on the assembly platform, and the first motor is arranged on the assembly platform and is connected with the large turntable in a matched manner;
the fixture structure comprises a cylinder, a push rod, a fixed block, a sleeve, a fitting part, a spring and a thread block, wherein the cylinder is arranged on the assembly platform, the push rod is connected with the cylinder in a matched manner, the fixed block is arranged on the large turntable, the sleeve is arranged on the bottom surface of the fixed block, the fitting part sequentially penetrates through the sleeve and the fixed block from bottom to top and extends to the position above the fixed block, the spring is sleeved at the position of the fitting part below the sleeve, the thread block is in threaded connection with the lower end of the fitting part, one end of the spring abuts against the sleeve, one end of the spring abuts against the thread block, a groove body matched with a part is formed in the upper end of the fitting part, and meanwhile, the fitting part is positioned on a moving path of the push rod in the vertical direction;
the pressing ring feeding structure comprises a first vibration disc, a first feeding channel, a first support, a first air cylinder, a first sliding block, a second air cylinder, a second sliding block and a first manipulator, wherein the first vibration disc is arranged on the assembly platform, the first feeding channel is connected with the vibration disc in a matched mode, meanwhile, a blocking piece with a positioning function is arranged on the feeding channel, the first support is arranged on the assembly platform, the first air cylinder is arranged on the first support, the first sliding block is connected on the first support in a sliding mode and is connected with the first air cylinder in a matched mode, the second air cylinder is arranged on the first sliding block, the second sliding block is connected on the first sliding block in a matched mode and is connected with the second air cylinder in a matched mode, and the first manipulator is arranged on the second sliding block;
the pole piece feeding structure comprises a second vibration disc, a second feeding channel, a second support, a third air cylinder and a baffle rod, wherein the second vibration disc is arranged on the assembly platform, the second feeding channel is connected with the second vibration disc in a matched mode, meanwhile, a baffle piece with a positioning function is arranged on the second feeding channel, the second support is arranged on the assembly platform, the third air cylinder is arranged on the second support, and the baffle rod is connected on the second support in a matched mode and is connected with the third air cylinder in a matched mode;
the framework feeding structure comprises a third vibration disc, a third feeding channel, a small rotary disc, a second motor, a third support, a fourth air cylinder, a third sliding block, a fifth air cylinder, a fourth sliding block, a second mechanical arm and a third mechanical arm, wherein the third vibration disc is arranged on the assembly platform, the third feeding channel is connected with the third vibration disc in a matched mode, a blocking piece with a positioning function is arranged on the third feeding channel, the second motor is arranged on the assembly platform, the small rotary disc is connected with the second motor in a matched mode and is controlled by the second motor to perform rotary motion, meanwhile, a plurality of assembly grooves matched with the framework are uniformly formed in the small rotary disc in the circumferential direction, the third support is arranged on the assembly platform, the fourth air cylinder is arranged on the third support, the third sliding block is connected with the third support in a sliding mode, the fourth air cylinder is arranged on the third sliding block, the fourth sliding block is connected with the third sliding block in a sliding mode, and the second mechanical arm and the third mechanical arm are arranged on the third sliding block;
the blanking structure comprises a fourth support, a sixth air cylinder, a fifth sliding block, a seventh air cylinder, a sixth sliding block, a fourth mechanical arm and a blanking sliding groove, wherein the fourth support is arranged on the assembly platform, the sixth air cylinder is arranged on the fourth support, the fifth sliding block is slidably connected to the fourth support, the seventh air cylinder is arranged on the fifth sliding block, the sixth sliding block is slidably connected to the fifth sliding block, the fourth mechanical arm is arranged on the sixth sliding block, and the blanking sliding groove is arranged on the assembly platform.
In the above scheme, preferably, the assembly platform is provided with a support plate, and all the second vibration plates are arranged on the support plate.
In the above scheme, preferably, the clamp structure is uniformly circumferentially arranged on the large turntable.
The beneficial effects of the invention are as follows: according to the invention, a set of equipment for automatically assembling the commutator is designed to replace a manual mode, so that the working efficiency is improved, the assembly compactness is ensured, and the product quality is improved.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic structural view of the clamp of the present invention.
FIG. 3 is a schematic diagram of the cooperation of the second bracket, the third cylinder and the gear lever.
FIG. 4 is a schematic view of a small turntable according to the present invention.
Fig. 5 is a schematic side view of the present invention.
Detailed Description
The invention is described in further detail below with reference to the attached drawings and detailed description: referring to fig. 1-5, an automatic commutator assembling machine comprises an assembling platform 1, wherein a large turntable structure, a plurality of groups of clamp structures 3, a pressing ring feeding structure, three groups of pole piece feeding structures, a framework feeding structure and a blanking structure are arranged on the assembling platform 1;
the large turntable structure comprises a large turntable 21 and a motor, the large turntable 21 is rotatably arranged on the assembly platform 1, and the motor is arranged on the assembly platform 1 and is matched and connected with the large turntable 21.
The fixture structure 3 comprises an air cylinder 31, a push rod 32, a fixed block 33, a sleeve 34, an assembly part 35, a spring 36 and a threaded block 37, wherein the air cylinder is arranged on the assembly platform, the push rod is connected with the air cylinder in a matched mode, the fixed block is arranged on the large turntable, the sleeve is arranged on the bottom surface of the fixed block, the assembly part sequentially penetrates through the sleeve and the fixed block from bottom to top and extends to the upper portion of the fixed block, the spring is sleeved at the position, below the sleeve, of the assembly part, the threaded block is in threaded connection with the lower end of the assembly part, one end of the spring abuts against the sleeve, the other end of the spring abuts against the threaded block, a groove body matched with a part is formed in the upper end of the assembly part, and meanwhile, the assembly part is located on a moving path of the push rod in the vertical direction.
The clamping ring feeding structure is characterized in that the clamping ring feeding structure comprises a first vibration disc 41, a first feeding channel 42, a first support 43, a first air cylinder 44, a first sliding block 45, a second air cylinder 46, a second sliding block 47 and a first manipulator 48, the first vibration disc is arranged on the assembly platform, the first feeding channel is connected with the vibration disc in a matched mode, meanwhile, a blocking piece with a positioning function is arranged on the feeding channel, the first support is arranged on the assembly platform, the first air cylinder is arranged on the first support, the first sliding block is slidably connected on the first support and is connected with the first air cylinder in a matched mode, the second air cylinder is arranged on the first sliding block, the second sliding block is slidably connected on the first sliding block and is connected with the second air cylinder in a matched mode, and the first manipulator is arranged on the second sliding block.
The pole piece feeding structure comprises a second vibration disc 51, a second feeding channel 52, a second support 53, a third air cylinder 54 and a baffle rod 55, wherein the second vibration disc is arranged on the assembly platform, the second feeding channel is connected with the second vibration disc in a matched mode, meanwhile, a baffle piece with a positioning function is arranged on the second feeding channel, the second support is arranged on the assembly platform, the third air cylinder is arranged on the second support, and the baffle rod is slidably connected on the second support and is connected with the third air cylinder in a matched mode.
The framework feeding structure comprises a third vibration disc 61, a third feeding channel 62, a small rotary disc 63, a second motor 64, a third support 65, a fourth air cylinder 66, a third sliding block 67, a fifth air cylinder 68, a fourth sliding block 69, a second manipulator 610 and a third manipulator 611, wherein the third vibration disc is arranged on the assembly platform, the third feeding channel is connected with the third vibration disc in a matched mode, a blocking piece with a positioning function is arranged on the third feeding channel, the second motor is arranged on the assembly platform, the small rotary disc is connected with the second motor in a matched mode and is controlled by the second motor to perform rotary motion, meanwhile, a plurality of assembly grooves matched with the framework are uniformly formed in the small rotary disc in a circumferential mode, the third support is arranged on the assembly platform, the fourth air cylinder is arranged on the third support, the third sliding block is connected with the third support in a sliding mode, the fifth air cylinder is arranged on the third sliding block, the fourth sliding block is connected with the third sliding block in a sliding mode, and the third manipulator is arranged on the third manipulator.
The blanking structure comprises a fourth bracket 71, a sixth air cylinder 72, a fifth air cylinder 73, a seventh air cylinder 74, a sixth air cylinder 75, a fourth mechanical arm 76 and a blanking chute 77, wherein the fourth bracket is arranged on the assembly platform, the sixth air cylinder is arranged on the fourth bracket, the fifth air cylinder is slidably connected on the fourth bracket, the seventh air cylinder is arranged on the fifth air cylinder, the sixth air cylinder is slidably connected on the fifth air cylinder, the fourth mechanical arm is arranged on the sixth air cylinder, and the blanking chute is arranged on the assembly platform.
The assembly platform 1 is provided with a supporting plate 8, and all the second vibration disks are arranged on the supporting plate.
The clamp structure is uniformly circumferentially arranged on the large turntable.
When the jig is used, firstly, the pressing ring is sent into the groove body of the jig structure through the pressing ring feeding structure, then three pole pieces are sequentially sent into the groove body of the jig structure through the three-group pole piece feeding structure, then the framework is sent into the groove body of the jig structure through the framework feeding structure, assembly is completed, and finally, the assembled finished product is collected through the blanking structure.
During each step, the assembly part in the clamp structure is jacked up under the action of the air cylinder; the pressing ring feeding structure is realized by a first manipulator; the pole piece feeding structure is used for feeding pole pieces through the matching of the third air cylinder and the baffle rod, and the pole pieces are provided with a bending part, so that only one pole piece can fall down each time through the matching of the bending part of the baffle rod; in the framework feeding structure, firstly, a framework sent out by a vibration disc is placed into an assembly groove in a small rotary disc, the framework which is grabbed subsequently is guaranteed to be in a vertical non-offset state, the assembly success rate is improved, and meanwhile, a second manipulator and a third manipulator in the structure are synchronously carried out; and the blanking structure grabs a finished product through a fourth manipulator, and the fourth manipulator is controlled to move up and down through a sixth cylinder to be released into the blanking chute.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (3)
1. The utility model provides a commutator automatic assembly machine, includes assembly platform, its characterized in that: the assembly platform is provided with a large turntable structure, a plurality of groups of clamp structures, a pressing ring feeding structure, three groups of pole piece feeding structures, a framework feeding structure and a blanking structure;
the large turntable structure comprises a large turntable and a first motor, wherein the large turntable is rotatably arranged on the assembly platform, and the first motor is arranged on the assembly platform and is connected with the large turntable in a matched manner;
the fixture structure comprises a cylinder, a push rod, a fixed block, a sleeve, a fitting part, a spring and a thread block, wherein the cylinder is arranged on the assembly platform, the push rod is connected with the cylinder in a matched manner, the fixed block is arranged on the large turntable, the sleeve is arranged on the bottom surface of the fixed block, the fitting part sequentially penetrates through the sleeve and the fixed block from bottom to top and extends to the position above the fixed block, the spring is sleeved at the position of the fitting part below the sleeve, the thread block is in threaded connection with the lower end of the fitting part, one end of the spring abuts against the sleeve, one end of the spring abuts against the thread block, a groove body matched with a part is formed in the upper end of the fitting part, and meanwhile, the fitting part is positioned on a moving path of the push rod in the vertical direction;
the pressing ring feeding structure comprises a first vibration disc, a first feeding channel, a first support, a first air cylinder, a first sliding block, a second air cylinder, a second sliding block and a first manipulator, wherein the first vibration disc is arranged on the assembly platform, the first feeding channel is connected with the vibration disc in a matched mode, meanwhile, a blocking piece with a positioning function is arranged on the feeding channel, the first support is arranged on the assembly platform, the first air cylinder is arranged on the first support, the first sliding block is connected on the first support in a sliding mode and is connected with the first air cylinder in a matched mode, the second sliding block is arranged on the first sliding block in a sliding mode and is connected with the second air cylinder in a matched mode, and the first manipulator is arranged on the second sliding block;
the pole piece feeding structure comprises a second vibration disc, a second feeding channel, a second support, a third air cylinder and a baffle rod, wherein the second vibration disc is arranged on the assembly platform, the second feeding channel is connected with the second vibration disc in a matched mode, meanwhile, a baffle piece with a positioning function is arranged on the second feeding channel, the second support is arranged on the assembly platform, the third air cylinder is arranged on the second support, and the baffle rod is connected on the second support in a matched mode and is connected with the third air cylinder in a matched mode;
the framework feeding structure comprises a third vibration disc, a third feeding channel, a small rotary disc, a second motor, a third support, a fourth air cylinder, a third sliding block, a fifth air cylinder, a fourth sliding block, a second mechanical arm and a third mechanical arm, wherein the third vibration disc is arranged on the assembly platform, the third feeding channel is connected with the third vibration disc in a matched mode, a blocking piece with a positioning function is arranged on the third feeding channel, the second motor is arranged on the assembly platform, the small rotary disc is connected with the second motor in a matched mode and is controlled by the second motor to perform rotary motion, meanwhile, a plurality of assembly grooves matched with the framework are uniformly formed in the small rotary disc in the circumferential direction, the third support is arranged on the assembly platform, the fourth air cylinder is arranged on the third support, the third sliding block is connected with the third support in a sliding mode, the fourth air cylinder is arranged on the third sliding block, the fourth sliding block is connected with the third sliding block in a sliding mode, and the second mechanical arm and the third mechanical arm are arranged on the third sliding block;
the blanking structure comprises a fourth support, a sixth air cylinder, a fifth sliding block, a seventh air cylinder, a sixth sliding block, a fourth mechanical arm and a blanking sliding groove, wherein the fourth support is arranged on the assembly platform, the sixth air cylinder is arranged on the fourth support, the fifth sliding block is slidably connected to the fourth support, the seventh air cylinder is arranged on the fifth sliding block, the sixth sliding block is slidably connected to the fifth sliding block, the fourth mechanical arm is arranged on the sixth sliding block, and the blanking sliding groove is arranged on the assembly platform.
2. The automatic assembly machine for commutators according to claim 1, characterized in that: be provided with the backup pad on the assembly platform, all No. two vibration discs all set up in the backup pad.
3. The automatic assembly machine for commutators according to claim 1, characterized in that: the clamp structure is uniformly circumferentially arranged on the large turntable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810245045.3A CN108188736B (en) | 2018-03-23 | 2018-03-23 | Automatic assembling machine for reverser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810245045.3A CN108188736B (en) | 2018-03-23 | 2018-03-23 | Automatic assembling machine for reverser |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108188736A CN108188736A (en) | 2018-06-22 |
| CN108188736B true CN108188736B (en) | 2023-08-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810245045.3A Active CN108188736B (en) | 2018-03-23 | 2018-03-23 | Automatic assembling machine for reverser |
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| Country | Link |
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| CN (1) | CN108188736B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109140114A (en) * | 2018-10-26 | 2019-01-04 | 同人拓丰（北京）科技有限公司 | A kind of device that can be moved in oil-gas pipeline |
| CN110026770B (en) * | 2019-05-22 | 2023-06-30 | 电子科技大学中山学院 | Commutator assembly machine and method for assembling commutator |
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