CN105835597A - 一种浮雕镶嵌板的生产方法 - Google Patents

一种浮雕镶嵌板的生产方法 Download PDF

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Publication number
CN105835597A
CN105835597A CN201610184014.2A CN201610184014A CN105835597A CN 105835597 A CN105835597 A CN 105835597A CN 201610184014 A CN201610184014 A CN 201610184014A CN 105835597 A CN105835597 A CN 105835597A
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leather
die
embossment
plate
finished product
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Inventor
李国祥
常青
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BENGBU YICHENG GLASS CO LTD
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BENGBU YICHENG GLASS CO LTD
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Priority to CN201610184014.2A priority Critical patent/CN105835597A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0453—Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0446—Ornamental plaques, e.g. decorative panels, decorative veneers bearing graphical information
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14213—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure deforming by gas or fluid pressure in the mould cavity

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本发明提供一种浮雕镶嵌板的生产方法，步骤如下：(1)设计浮雕图案；(2)根据设计的浮雕图案制作成型模具，成型模具由上模、下模对合而成；(3)将皮革平铺在成型模具的模腔内，真空热压、造型，真空热压的温度为150‑165℃，压强为20kPa以下，造型时间为10‑15s；(4)向模腔内加注注塑材料，继续热压成型(5)开模取出，得半成品，对半成品进行裁切即可用于镶嵌。本发明可以生产出具有浮雕图案的装饰板，浮雕装饰板通过皮革包覆，浮雕图案通过皮革显现出来，并且皮革与内部的注塑材料结合紧密，不会分层，在皮革上显现出来的浮雕图案轮廓清晰，装饰效果好。

Description

一种浮雕镶嵌板的生产方法
技术领域
本发明涉及浮雕装饰板生产技术领域，尤其涉及一种浮雕镶嵌板的生产方法。
背景技术
浮雕板，其实就是表面有浮雕的板材，在装饰材料中经常可以见到，例如带浮雕的门，带浮雕的玻璃板等。现有的浮雕装饰品，通常是材料雕刻的形式制成，现有技术中没有出现过皮革包裹的浮雕装饰门板或玻璃板。
发明内容
本发明的目的在于提供一种浮雕镶嵌板的生产方法，该浮雕镶嵌板用于镶嵌在门板或玻璃板上，浮雕镶嵌板表面有皮革包覆，浮雕图案通过包覆的皮革显现出来。
本发明所要解决的技术问题采用以下技术方案来实现：
一种浮雕镶嵌板的生产方法，其特征在于，步骤如下：
(1)设计浮雕图案；
(2)根据设计的浮雕图案制作成型模具，成型模具由上模、下模对合而成；
(3)将皮革平铺在成型模具的模腔内，真空热压、造型，真空热压的温度为150-165℃，压强为20kPa以下，造型时间为10-15s；
(4)向模腔内加注注塑材料，继续热压成型；
(5)开模取出，得半成品，对半成品进行裁切即可用于镶嵌。
所述浮雕镶嵌板用于镶嵌在门板或玻璃板上。
所述注塑材料为高分子合成注塑材料或常用的发泡材料。发泡填充剂、发泡注塑材料等。
所述皮革为人造皮革。
所述皮革为PU。
本发明的有益效果是：
本发明可以生产出具有浮雕图案的装饰板，浮雕装饰板通过皮革包覆，浮雕图案通过皮革显现出来，并且皮革与内部的注塑材料结合紧密，不会分层，在皮革上显现出来的浮雕图案轮廓清晰，装饰效果好。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明，但下述实施例仅仅为本发明的优选实施例，并非全部。基于实施方式中的实施例，本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例，都属于本发明的保护范围。
一种浮雕镶嵌板的生产方法，步骤如下：
(1)设计浮雕图案；
(2)根据设计的浮雕图案制作成型模具，成型模具由上模、下模对合而成；
(3)将皮革平铺在成型模具的模腔内，真空热压、造型，真空热压的温度为150-165℃，压强为20kPa以下，造型时间为10-15s；
(4)向模腔内加注注塑材料，继续热压成型，8-15s；
(5)开模取出，得半成品，对半成品进行裁切即可用于镶嵌。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的仅为本发明的优选例，并不用来限制本发明，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (3)

1.一种浮雕镶嵌板的生产方法，其特征在于，步骤如下：
(1)设计浮雕图案；
(2)根据设计的浮雕图案制作成型模具，成型模具由上模、下模对合而成；
(3)将皮革平铺在成型模具的模腔内，真空热压、造型，真空热压的温度为150-165℃，压强为20kPa以下，造型时间为10-15s；
(4)向模腔内加注注塑材料，继续热压成型；
(5)开模取出，得半成品，对半成品进行裁切即可用于镶嵌。
2.根据权利要求1所述的浮雕镶嵌板的生产方法，其特征在于：所述浮雕镶嵌板用于镶嵌在门板或玻璃板上。
3.根据权利要求1所述的浮雕镶嵌板的生产方法，其特征在于：所述注塑材料为高分子合成注塑材料或常用的发泡材料。
CN201610184014.2A 2016-03-24 2016-03-24 一种浮雕镶嵌板的生产方法 Pending CN105835597A (zh)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106696138A (zh) * 2017-01-17 2017-05-24 英诺莱比（北京）科技有限公司 一种产品试制件表面蚀纹方法
CN110065336A (zh) * 2019-04-10 2019-07-30 海宁先科新材料科技有限公司 一种弹性浮雕面材的制作方法及其生产设备
CN116409080A (zh) * 2023-03-24 2023-07-11 金华市海日家居用品有限公司 一种浮雕装饰板
CN116766821A (zh) * 2023-07-17 2023-09-19 浙江画之都文化创意有限公司 一种新型立体仿皮质装饰画的制作工艺

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998003320A2 (en) * 1996-07-18 1998-01-29 Surface Technology Process for making a multi-layered decorative article
CN201071664Y (zh) * 2007-06-28 2008-06-11 林伟平 一种新型浮雕门
CN101340469A (zh) * 2007-07-02 2009-01-07 比亚迪股份有限公司 一种手机外壳及其制备方法
CN102712120A (zh) * 2010-04-30 2012-10-03 韩一理化株式会社 车辆内饰材料的卧式成型方法及设备
CN102862261A (zh) * 2012-04-10 2013-01-09 梁肇飞 模内成型注塑产品浮雕生产工艺
CN203783010U (zh) * 2013-12-25 2014-08-20 吴武颖 浮雕软包的底板结构

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998003320A2 (en) * 1996-07-18 1998-01-29 Surface Technology Process for making a multi-layered decorative article
CN201071664Y (zh) * 2007-06-28 2008-06-11 林伟平 一种新型浮雕门
CN101340469A (zh) * 2007-07-02 2009-01-07 比亚迪股份有限公司 一种手机外壳及其制备方法
CN102712120A (zh) * 2010-04-30 2012-10-03 韩一理化株式会社 车辆内饰材料的卧式成型方法及设备
CN102862261A (zh) * 2012-04-10 2013-01-09 梁肇飞 模内成型注塑产品浮雕生产工艺
CN203783010U (zh) * 2013-12-25 2014-08-20 吴武颖 浮雕软包的底板结构

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106696138A (zh) * 2017-01-17 2017-05-24 英诺莱比（北京）科技有限公司 一种产品试制件表面蚀纹方法
CN110065336A (zh) * 2019-04-10 2019-07-30 海宁先科新材料科技有限公司 一种弹性浮雕面材的制作方法及其生产设备
CN116409080A (zh) * 2023-03-24 2023-07-11 金华市海日家居用品有限公司 一种浮雕装饰板
CN116766821A (zh) * 2023-07-17 2023-09-19 浙江画之都文化创意有限公司 一种新型立体仿皮质装饰画的制作工艺

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Application publication date: 20160810