CN105817729B - Tin-soldering method and automatic tin welding machine - Google Patents
Tin-soldering method and automatic tin welding machine Download PDFInfo
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- CN105817729B CN105817729B CN201610341539.2A CN201610341539A CN105817729B CN 105817729 B CN105817729 B CN 105817729B CN 201610341539 A CN201610341539 A CN 201610341539A CN 105817729 B CN105817729 B CN 105817729B
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- station
- pallet
- scolding tin
- charging tray
- tin
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/012—Soldering with the use of hot gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
- B23K1/203—Fluxing, i.e. applying flux onto surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Abstract
The present invention relates to a kind of tin-soldering method and the tin-soldering method can be used to carry out the automatic tin welding machine of scolding tin, belongs to scolding tin technical field.Wherein, tin-soldering method includes feeding step, the first scolding tin step, blanking step and return step.In each step, pallet is carried to each station workpiece to be welded to carry out the operation such as scolding tin processing by pipeline system, and after completing blanking, pallet is back at feeding station to carry out feeding again through return step, this method can effectively improve the degree of automation of scolding tin efficiency and the automatic tin welding machine using it.
Description
Technical field
The present invention relates to a kind of tin-soldering method of automatic tin welding machine and can use tin-soldering method automatic tin welding machine.
Background technique
Automatic tin welding machine as a kind of automation or semi-automatic manufacturing equipment, automotive electronics, number, electronics, electroacoustic,
The production industries such as LCD, wiring board are widely used, and are mainly used for drawing connector, RJ/ network transformer, winding displacement, FPCB
The scolding tin that weldering, COF draw the devices such as weldering, computer main board, tiny CABLE, loudspeaker and motor to carry out high-speed high-quality amount welds.
A kind of automatic tin welding machine is disclosed in the patent document that publication No. is CN104384650A, as shown in its attached drawing 1,
Including rack and the charging tray feeding turnover device, rinse bath 005, preheating device 006, the scaling powder furnace, tin that are mounted in the rack
Furnace, blanking transmission belt 011 and manipulator, charging tray feeding turnover device are made of charging tray storehouse 003 and removable disk mechanism 004, charging tray storehouse
003 includes left charging tray storehouse and right charging tray storehouse.During scolding tin, one is clamped from the charging tray in a charging tray storehouse by manipulator
Above workpiece to be welded, which be placed on after the processes such as leaching scaling powder, preheating, scolding tin and cleaning in blanking transmission, carries out blanking；When one
When workpiece to be welded in a charging tray is taken, empty tray is clamped from current charging tray storehouse by removable disk mechanism 004 and is put into another
In one charging tray storehouse.
After manipulator crawl a batch workpiece to be welded of above-mentioned automatic tin welding machine, complete a leaching scaling powder, preheating, scolding tin,
It after cleaning and blanking whole flow process, then grabs another batch of workpiece to be welded and is handled, cause its scolding tin inefficient；In addition, being
The accuracy for guaranteeing scolding tin, need to be pre-positioned workpiece to be welded each of on manipulator respectively, position, image recognition or
Detection, it is inefficient to further result in its scolding tin.
In addition, there are four pins to need to carry out scolding tin processing respectively for chip inductor 01 as shown in Figure 1, i.e., its
There are multiple portions to be welded in different direction, above-mentioned automatic tin welding machine will be difficult to carry out scolding tin processing to it.
Summary of the invention
The main object of the present invention is to provide a kind of tin-soldering method that scolding tin is high-efficient；
It is a further object of the present invention to provide a kind of automatic tin solderings that scolding tin processing can be carried out using above-mentioned tin-soldering method
Machine.
In order to achieve the above-mentioned main objectives, the present invention, which is provided, treats the progress scolding tin processing of welder's part using automatic tin welding machine
Method includes feeding step, the first scolding tin step, blanking step and return step.Wherein, automatic tin welding machine includes for conveying
The pipeline system of pallet；Pallet is equipped with the fixed bit for fixing workpiece to be welded, which, which is equipped with, uses
In the positioning region treating welder's part and being positioned；Along direction of travel of the pallet in pipeline system, pipeline system
Feeding station, the first scolding tin station and discharge station are sequentially equipped on pipeline.Feeding step is included at feeding station, will be to
Welder's part is removably fixed on fixed bit, and at least one portion to be welded of workpiece to be welded is made to stretch out fixed bit and be located at retinue
Outside fixture.First scolding tin step is included at the first scolding tin station, by crawl pallet with grab together pallet and
Workpiece to be welded disposed thereon, and the portion to be welded treated on welder's part positioned at the same side of pallet and stretching fixed bit carries out
With the processing of batch scolding tin.Blanking step is included at discharge station, and the workpiece that scolding tin processing is completed is unloaded from pallet.
Return step includes that the pallet after completing blanking is back at feeding station from discharge station with pipeline system.
As can be seen from the above scheme, by the way that pipeline system is arranged on automatic tin welding machine, and using pallet to be welded
Workpiece is fixed, and treats welder's part using the positioning region on pallet and position with respect to the position of pallet, and
During scolding tin, manipulator need to only grab pallet and be positioned pallet with regard to completing to treat welder's part positional operand
Make, convenient for carrying out effectively improving scolding tin effect with the processing such as batch positioning, scolding tin to all workpiece to be welded on pallet
Rate, with the increase of the quantity of workpiece to be welded on pallet, scolding tin efficiency is higher.As pallet follows on the conveyor line
Ring conveying, various functional machinery hands respectively operate the workpiece to be welded on the pallet being located on corresponding station, with shape
It is operated at pipelining formula, to improve the scolding tin efficiency and the degree of automation of automatic tin welding machine.
Specific scheme is when workpiece to be welded is fixed to busy hour fixed, and there are part portions to be welded to be located in fixed bit, then also
Including spin step and the second scolding tin step.Along direction of travel of the pallet in pipeline system, the first scolding tin station with
Rotary work station and the second scolding tin station are additionally provided between discharge station.Spin step is included at rotary work station, will be through the first weldering
Workpiece to be welded after tin step process rotates predetermined angle relative to pallet so that at least one of the workpiece to be welded without
The portion to be welded of scolding tin processing stretches out fixed bit and is exposed to outside pallet.Second scolding tin step is included in the second scolding tin station
Place, the workpiece to be welded by crawl pallet to grab pallet together and on the pallet, and treat welder
Portion to be welded on part positioned at the same side of pallet and stretching fixed bit is carried out with the processing of batch scolding tin.Convenient for multiple
And the workpiece to be welded in the portion to be welded being distributed in different direction carries out scolding tin processing.
For one preferred scheme to further include leaching scaling powder step, leaching scaling powder step is the back of each scolding tin step
Suddenly, i.e., it before carrying out scolding tin step, need to carry out once soaking scaling powder step, and soaking scaling powder step is the adjacent of scolding tin step
Arrangement.Leaching scaling powder step is included at leaching scaling powder station, by crawl pallet to grab pallet and position together
In the workpiece to be welded on the pallet, and treats the same side for being located at pallet on welder's part and stretch out the to be welded of fixed bit
Portion is carried out with batch leaching scaling powder processing；Along direction of travel of the pallet in pipeline system, leaching scaling powder station is position
Upstream and adjacent station in each scolding tin station.To improve scolding tin quality, and for scolding tin process and leaching scaling powder mistake
Need to only be carried out between workpiece and pallet to be welded in journey clamped one time positioning can, effectively improve scolding tin efficiency.
Another preferred scheme is that pallet is long strip type structure, and more than two workpiece to be welded are along pallet
Length direction is removably attached on the pallet with being arranged in a row.Convenient for treating row of welder's part on pallet
Cloth.
In order to achieve the above-mentioned another object, automatic tin welding machine provided by the invention includes rack and is mounted in the rack
Feeding manipulator, the first scolding tin unit, blanking mechanical hand and pipeline system.First scolding tin unit includes the first scolding tin manipulator
And tin furnace.Pipeline system includes move ahead pipeline and return pipeline, along retinue object in the direction of travel on pipeline that moves ahead,
Feeding station, the first scolding tin station and discharge station are sequentially equipped on forward pipeline.Feeding manipulator is located at the pipeline that moves ahead
By the side at feeding station, the first scolding tin manipulator, which is located at, moves ahead pipeline by the side at the first scolding tin station, blanking machine
Tool hand, which is located at, moves ahead pipeline by the side at discharge station.Pipeline system at feeding station, at the first scolding tin station and
It is equipped with sensing device and positioning device at discharge station, fixed device is additionally provided at discharge station；Wherein, sensing device is used
In induction retinue object, positioning device is used to position retinue object, and fixed device is used to that object of accompanying to be fixed.Retinue object
On return pipeline with return pipeline by discharge station row to feeding station at.
As can be seen from the above scheme, when object of accompanying is pallet, pallet can be promoted to exist by pipeline system
Loopy moving between different station, so that different manipulators carry out corresponding operation to workpiece to be welded thereon, to form flowing water
Property formula operation, effectively improve scolding tin efficiency and its degree of automation.
Specific scheme be that further include the second scolding tin unit opposite with for that will be fixed on the workpiece to be welded accompanied on object with
Row object rotates the rotating machine arm of predetermined angle, and the second scolding tin unit includes the second scolding tin manipulator and tin furnace.Exist along retinue object
The direction of travel to move ahead on pipeline, the pipeline that moves ahead sequentially are equipped with rotary work station between the first scolding tin station and discharge station
With the second scolding tin station.Rotating machine arm, which is located at, moves ahead pipeline by the side at rotary work station, and the second scolding tin manipulator is located at
Pipeline move ahead by the side at the second scolding tin station；Pipeline system is equipped at rotary work station and at the second scolding tin station
Sensing device and positioning device are additionally provided with fixed device at rotary work station.Convenient for need to carry out rotation processing to welder
Part carries out scolding tin processing.
One preferred scheme is that each scolding tin unit includes leaching scaling powder manipulator and scaling powder furnace.Soak scaling powder
Manipulator, which is located at, moves ahead pipeline by the side at leaching scaling powder station；Direction of travel of the edge retinue object on forward pipeline,
Soaking scaling powder station is upstream and the adjacent station positioned at each scolding tin station.
Preferred scheme is in the first scolding tin station and to be located at the first scolding tin station upstream and adjacent leaching scaling powder
It second scolding tin station and is equipped between station and positioned at the second scolding tin station upstream and between adjacent leaching scaling powder station
Tunnel-type hot air furnace；Forward pipeline passes through tunnel the preheating cavity of formula hot-blast stove.Improve scolding tin quality.
Another preferred scheme be further include with feeding manipulator cooperation charging tray feeding turnover device and and blanking machine
The discharging device of tool hand cooperation.Charging tray feeding turnover device includes feeding charging tray storehouse and feeding epicyclical mechanism, feeding charging tray Cang Bao
Include feeding warehouse, working bin, all roll-overs and discharging bin.Feeding epicyclical mechanism includes the first lifting for going up and down charging tray in feeding warehouse
Mechanism, for the charging tray of feeding warehouse discharge outlet to be transferred to the first transfer mechanism at working bin feed inlet, for going up and down work
The second elevating mechanism for making charging tray in storehouse, first for being sent to the charging tray of working bin discharge outlet at all roll-over feed inlets
Transport mechanism, for going up and down the third elevating mechanism of charging tray in all roll-overs, for the charging tray having enough to meet the need at bin discharge port external to be transferred to
The second transfer mechanism at discharging bin feed inlet, for going up and down the 4th elevating mechanism of charging tray in discharging bin and for selectively
Support the charging tray supporting mechanism of charging tray in charging tray storehouse.Discharging device includes discharging charging tray storehouse, is expected for going up and down in discharging charging tray storehouse
5th elevating mechanism of disk, for by the charging tray to discharge in charging tray storehouse be sent to the second transport mechanism on the 6th elevating mechanism,
The third of 6th elevating mechanism and the discharge outlet for the charging tray on the 6th elevating mechanism to be transferred to automatic tin welding machine is moved
Send mechanism.Effectively improve the degree of automation of the automatic tin welding machine.
Another preferred scheme is that forward pipeline includes the conveyer belt that moves ahead.Return pipeline includes return conveyer belt,
For the first transfer manipulator that the object that will accompany is transferred on return conveyer belt from forward conveyer belt, and will retinue object from return
The second transfer manipulator being transferred on conveyer belt on forward conveyer belt；First transfer manipulator is located at the pipeline that moves ahead in blanking
By side at station, the second transfer manipulator is located at return pipeline by the side at feeding station.Pipeline system structure letter
It is single, it is at low cost, convenient for being conveyed to pallet.
Detailed description of the invention
Fig. 1 is a kind of existing chip inductor for omitting coil；
Fig. 2 is a kind of existing charging tray for being mounted with inductance to be welded；
The partial sectional view of Fig. 3 charging tray as shown in Figure 2；
Fig. 4 is the status diagram that charging tray as shown in Figure 2 is overlapped stacking in the longitudinal direction；
Fig. 5 is a kind of perspective view of pallet matched with automatic tin welding machine embodiment of the present invention；
Fig. 6 is the state that chip inductor is fixed on the pallet matched with automatic tin welding machine embodiment of the present invention
Figure；
Fig. 7 is the perspective view of automatic tin welding machine embodiment of the present invention；
Fig. 8 is A partial enlarged view in Fig. 7；
Fig. 9 is the top view for omitting the automatic tin welding machine embodiment of the present invention of shield；
Figure 10 is the main view for omitting the automatic tin welding machine embodiment of the present invention of shield；
Figure 11 is the perspective view of forward conveyer belt and return conveyer belt in automatic tin welding machine embodiment of the present invention；
Figure 12 is the perspective view of charging tray feeding turnover device in automatic tin welding machine embodiment of the present invention；
Figure 13 be automatic tin welding machine embodiment of the present invention in charging tray feeding device after omitting side plate, bottom plate and partition
Structural exploded view；
Figure 14 is the perspective view of feeding manipulator in automatic tin welding machine embodiment of the present invention；
Figure 15 is the perspective view of rotating mechanism in automatic tin welding machine embodiment of the present invention；
Figure 16 is the perspective view that rotation takes discharge mechanism in automatic tin welding machine of the present invention；
Figure 17 is the perspective view of rosin wicking manipulator in automatic tin welding machine embodiment of the present invention；
Figure 18 is the perspective view of rotating machine arm in automatic tin welding machine embodiment of the present invention；
Figure 19 is the perspective view of discharging device in automatic tin welding machine embodiment of the present invention；
Figure 20 is the work flow diagram of tin-soldering method embodiment of the present invention；
When Figure 21 is that pallet is transported to scolding tin station or leaching scaling powder station in tin-soldering method embodiment of the present invention
State diagram.
With reference to embodiments and its attached drawing the invention will be further described.
The present invention carries out the present invention so that four pins to a kind of chip inductor 01 as shown in Figure 1 carry out scolding tin as an example
Illustrate, chip inductor 01 includes ontology 010 and four pins 011, and scolding tin process is to be both needed to once soak to each pin to help
Solder flux processing is handled with a scolding tin, since four pins are distributed on four circumferential surfaces, so needing to carry out four leachings helps weldering
Agent processing is handled with four scolding tin.
During scolding tin, first chip inductor 01 is fitted into the charge chute 021 of charging tray 02 as shown in Figure 2, and pass through
Positioning region on charge chute 021 carries out just positioning to the position of chip inductor 01, is arranged into 10 column × 10 rows.
Referring to fig. 2 and Fig. 3, charging tray 02 are a plate structure, are respectively fixed with positioning column 022 at the angle of four, surface on it,
The location hole 023 to match with positioning column 022 is recessed at the position corresponding with positioning column 022 of lower surface.
Referring to fig. 4, when multiple charging trays 02 are when longitudinal overlap is piled up, the positioning column 022 of charging tray 02 will be inserted into disposed thereon
The positioning hole of square and adjacent charging tray 02, and gap 024 is formed between two adjacent charging trays 02.
Automatic tin welding machine embodiment
It is illustrated in figure 5 the pallet 1 matched with this automatic tin welding machine embodiment.Pallet 1 is long strip type knot
Structure is recessed 10 on ontology 10 for fixing the fixed bits 11 of chip inductor 01, and fixed bit 11 is equipped with locating slot
111, a permanent magnet is respectively and fixedly provided at position corresponding with each fixed bit 11 in ontology 10；The side wall of ontology 10 is formed
Have for the clamping through-hole 12 of crawl and is formed with fixed part 13 for fixing in both ends end.Locating slot 111 and fixed bit
11 side wall constitutes the positioning region of the present embodiment together, positions for treating welder's part with respect to the position of pallet 1.
Referring to Fig. 6, by a line on charging tray 02 as shown in Figure 2, totally 10 chip inductors 01 are fixed to 10 fixed bits 11
On, it is that chip inductor 02 is drawn at fixed bit 11 by the magnet being set in ontology 10 to realize that treat welder's part detachable
Ground is fixed.For other kinds of workpiece to be welded, the structure and fixed force of fixed bit 11 provide mechanism need according to the actual situation into
Row design, it is not limited to the present embodiment.
After chip inductor 01 is fixed on pallet 1, two stretching fixed bits 11 in four pins 012 are simultaneously located at
Outside pallet 1, handled to carry out the processing of leaching scaling powder to two pins with scolding tin, that is, make at least the one of workpiece to be welded
A portion to be welded stretches out fixed bit 11 and is located at outside the pallet 1.
Referring to Fig. 7 to Figure 10, the rack 20 of automatic tin welding machine 2 is equipped with control cabinet 21, rinse bath 29, shield 22 and is located at
Charging tray feeding turnover device 3, feeding manipulator 92, rotating mechanism 5, pipeline system 6, detection device 263 in shield 22,
One leaching scaling powder manipulator 251, the first scaling powder furnace 231, tunnel-type hot air furnace 261, the first scolding tin manipulator 252, the first tin
Furnace 241, rotating machine arm 27, second soak scaling powder manipulator 253, the second scaling powder furnace 232, tunnel-type hot air furnace 262, second
Scolding tin manipulator 254, the second tin furnace 242, detection device 28, blanking mechanical hand 91, discharging device 4 and charging tray clean turnover device
93.It is adjusted by the sliding rail 201 being set in rack 20 with the operating position to control cabinet 21.Wherein, the first leaching scaling powder
Manipulator 251, the first scaling powder furnace 231, the first scolding tin manipulator 252 and the first tin furnace 241 constitute the of the present embodiment together
One scolding tin unit, the second leaching scaling powder manipulator 253, the second scaling powder furnace 232, the second scolding tin manipulator 254 and the second tin furnace
242 constitute the second scolding tin unit of the present embodiment together.
Referring to Fig. 9 to Figure 11, pipeline system 6 has move ahead conveyer belt 61, the first transfer manipulator 62, return conveyer belt
63 and second transfer manipulator 64.Wherein, the conveyer belt 61 that moves ahead constitutes the forward pipeline of the present embodiment, the first transfer manipulator
62, return conveyer belt 63 and the second transfer manipulator 64 constitute the return pipeline of the present embodiment together.
Move ahead conveyer belt 61 be made of bracket 610, conveyer belt 611 and driving motor 612, be formed on bracket 610 for
The conveying trough 6101 that row fixture 1 passes through, conveying trough 6101 to movement of the pallet 1 on conveyer belt 611 play limit and
The effect positioned in width direction, driving motor 612 is for driving conveyer belt 611 to drive pallet 1 in conveying trough
It moves ahead in 6101 by pre-set velocity.
The positioning cylinder that the position for being at the front on pipeline to pallet 1 is positioned is formed on bracket 610
Installation position 613 and for being at the front the installation position of fixation cylinder that the position on pipeline is fixed to pallet 1
614.Positioning cylinder constitutes the positioning device of the present embodiment, and fixed cylinder constitutes the fixation device of the present embodiment.Return conveyer belt
63 structure only moves ahead contrary, details are not described herein referring to the structure for the transmission belt 61 that moves ahead.
Feeding station, first are sequentially equipped on the direction of travel on pipeline that moves ahead, the pipeline that moves ahead along pallet
Detection station, the first leaching scaling powder station, the first preheating station, the first scolding tin station, rotary work station, the second leaching scaling powder work
Position, the second preheating station, the second scolding tin station, the second detection station and discharge station.Induction dress is equipped at these stations
It sets and positioning device, sensing device is used to detect whether the position has pallet, including but not limited to fibre optical sensor, light
Electric transducer；Fixed device is additionally provided at rotary work station and discharge station.
Feeding manipulator 5, detection device 263, first soak scaling powder manipulator 251, tunnel-type hot air furnace 261, first welds
Tin manipulator 252, rotating machine arm 27, second soak scaling powder manipulator 253, tunnel-type hot air furnace 262, the second scolding tin manipulator
254, detection device 28 and blanking mechanical hand 91 are correspondingly located at forward pipeline in feeding station, the first detection station, first
Soak scaling powder station, the first preheating station, the first scolding tin station, rotary work station, the second leaching scaling powder station, the second pre- thermal technology
By side at position, the second scolding tin station, the second detection station and discharge station.
Referring to Figure 12 and Figure 13, charging tray feeding turnover device 3 is by device noumenon 30, feeding warehouse 31, working bin 32, all roll-overs
33, discharging bin 34, the first transport mechanism 35, the pallet body 36, transverse-moving mechanism 37 and screw-threaded shaft elevator structure 38 that quantity is two
And the charging tray supporting mechanism 39 that quantity is 16 is constituted.Device noumenon 30 is by side plate 301, side plate 302, side plate 303, side plate
304, partition 305 and bottom plate 306 are constituted.
Feeding warehouse 31, working bin 32, all roll-overs 33 and discharging bin 34 constitute the charging tray storehouse of the present embodiment, their warehouses by
Four pieces of cross sections are that the component 300 of L-type forms, when charging tray 02 is loaded into charging tray storehouse, the straight interior arm of angle and charging tray of L-type component
02 side clearance fit simultaneously constitutes limit and guiding piece that charging tray 02 vertically moves in charging tray storehouse, each charging tray storehouse configuration
Four charging tray supporting mechanisms 39.
First transport mechanism 35 is by mechanism body, clamping device 351, cylinder 352, actuator and the guide rail being arranged along the horizontal
353 are constituted.Actuator is made of motor 354, lead screw 355, feed screw nut 356 and sliding block 357.Mechanism body, which has, to be used to support
The spring bearing 358 and spring bearing 359 of screw rod 355.The stator of motor 354, spring bearing 358, spring bearing 359 and guide rail
353 are fixedly connected by fastener with side plate 303.Sliding block 357 can be reciprocatingly placed on guide rail 353 along guide rail 353.It is sliding
Block 357 and feed screw nut 356 are fixedly connected with the cylinder body of cylinder 352.The push rod of cylinder 352 and the matrix of clamping device 351
It is fixedly connected, for driving clamping device 351 to move back and forth in the longitudinal direction, the cylinder of clamping device 351 drives two clamping jaws
3511,3512 clampings or release charging tray 02.One end of screw rod 355 and the rotor of motor 354 are sequentially connected by shaft coupling, are passed through
The driving effect of leading screw and nut mechanism drives cylinder 352 to laterally move, and then clamping device 351 is driven to laterally move.It leads
Rail 354 constitutes the guiding piece of the present embodiment, and guide rod and sliding sleeve can be used to cooperate to substitute the sliding rail and sliding block in the present embodiment
To reach identical purpose.Feed screw nut constitutes the mover of the present embodiment actuator, by the cooperation of actuator and cylinder 352, with
Driving clamping jaw 3511,3512 is laterally and longitudinally making two-dimensional space movement.Actuator can also be linear motor or cylinder, straight line
The mover of motor and the push rod of cylinder accordingly constitute the mover of actuator.
The guide rail 372 that transverse-moving mechanism is parallel to each other and is arranged along the horizontal by plummer 371, actuator and two is constituted.It holds
Microscope carrier 371 is made of mounting base 3710 and two blocks of U-shaped components 3711, the yoke head face hump of U-shaped component 3711 be formed with such as
The positioning protrusion 3712 that location hole 023 shown in Fig. 3 matches.Actuator is by ontology, motor 373, feed screw nut 374 and screw rod
375 are constituted；Ontology has spring bearing 376, is supported for one end to screw rod 375；The rotor of motor 373 passes through shaft coupling
The other end of device and screw rod 375 is sequentially connected, and feed screw nut 374 is fixedly connected with mounting base 3710, and mounting base 3710 can be along leading
Rail 372 is slidably disposed on guide rail 372.The stator of guide rail 372, spring bearing 376 and motor 373 is fixedly connected with bottom plate 306.
Guide rail 372 constitutes the guiding piece of the present embodiment, can also be substituted using guide rod.
Screw lift structure 38 is by ontology, motor 381, screw rod 382,385 structure of feed screw nut 383, guide rail 384 and pallet
At ontology has the spring bearing 386 and spring bearing 387 for being used to support screw rod 382.The rotor of motor 381 passes through shaft coupling
It is sequentially connected with one end of screw rod 382, feed screw nut 383 is fixedly connected with pallet 385, and feed screw nut 383 can be along guide rail 384
It reciprocatingly slides.By the guiding function of the driving effect and guide rail 384 of motor 381 and leading screw and nut mechanism, 385 edge of pallet is driven
Longitudinally reciprocal movement.Stator, guide rail 384 and the spring bearing 386 of motor 381 are fixedly connected with side plate 303, spring bearing 387
It is fixedly connected with the stator of motor 381.The guiding piece of the composition the present embodiment of guide rail 384.
Pallet body 36 is made of cylinder 362 and pallet 361, and pallet 361 is fixedly connected with the push rod of cylinder 362, cylinder
362 cylinder body is fixedly connected by fixing piece with side plate 303.
Charging tray supporting mechanism 39 is made of ontology 390, cylinder 391 and claw 392.Claw 392 is hinged by hinged shaft 3901
To ontology 390, the push rod of cylinder 391 pushes claw 392 to rotate around pin shaft 3901 by link mechanism.It is formed on ontology 390
For accommodating the accommodating chamber 3900 of claw 392, claw 392 is pushed to be rotated into accommodating chamber 3900 around pin shaft 3901 by cylinder 391
It is interior, at this point, claw 392 is located at stowed position；When cylinder 391 pushes claw 392 to screw out accommodating chamber 3900, at this time claw around pin shaft
392 are located at Support Position.Support Position is preferably as the end face of Figure 13 claw 392 upward is arranged in the horizontal direction.Charging tray support
The cylinder that mechanism can also be arranged along the horizontal using push rod matches composition with claw, wherein claw and the fixed company of cylinder push-rod
It connects, to drive claw to stretch out ontology to be located at Support Position, or retraction ontology to be located at stowed position.Cylinder 391 constitutes this
The driver of embodiment.
One outer right-angle side of component 300 is fixedly connected with side plate 303, partition 305 or side plate 301, to be assembled into four
A charging tray storehouse.The both ends of partition 305 are fixedly connected with side plate 302 and side plate 304 respectively, and side plate 301 to 304 and partition 305
It is fixedly connected with bottom plate 306, constitutes the device noumenon 30 of charging tray feeding turnover device 3.The upper port of feeding warehouse 31 and lower end
Mouth respectively constitutes its feed inlet and discharge port, and the upper port and lower port of working bin 32 respectively constitute its discharge port and feed inlet,
The upper port and lower port of all roll-overs 33 respectively constitute its feed inlet and discharge port, and the upper port and lower port of discharging bin 34 are distinguished
Constitute its discharge port and feed inlet.
First transport mechanism 35 is located at the top of charging tray feeding turnover device 3, so as to pass through clamping device 351 for position
It is clamped in the charging tray of 32 discharge outlet of working bin, and the charging tray clamped is put by week by the effect of cylinder 352 and actuator
At the feed inlet of roll-over 33.
The transverse-moving mechanism 37 that one end is located at 31 lower section of feeding warehouse and the other end is located at below working bin 32 constitutes the present embodiment
The first transfer mechanism；The transverse-moving mechanism 37 that one end is located at all 33 lower sections of roll-over and the other end is located at below discharging bin 34 constitutes this
Second transfer mechanism of embodiment.
Pallet 361 can be at first liter of composition the present embodiment of pallet body 36 that 31 bottom of feeding warehouse moves back and forth along longitudinal direction
Descending mechanism, the screw lift structure 38 that pallet 385 can move back and forth along longitudinal direction in working bin 32 constitute the second of the present embodiment
Elevating mechanism, screw lift structure 38 that pallet 385 can move back and forth along longitudinal direction in all roll-overs 33 constitute the of the present embodiment
Three elevating mechanisms, pallet 361 can constitute the of the present embodiment in pallet body 36 that 34 bottom of discharging bin moves back and forth along longitudinal direction
Four elevating mechanisms.
It is two groups that four charging tray supporting mechanisms 39 for being allocated to each charging tray storehouse, which are divided to, is located at two with charging tray supporting mechanism 39 is organized
Between module component 300, two groups of charging tray supporting mechanisms 39 are positioned opposite, when claw 392 is located at Support Position as shown in fig. 13 that,
Claw 392 will protrude into the storehouse in charging tray storehouse, and when claw 392 is located at stowed position, claw 392 will be located at outside the storehouse in charging tray storehouse,
I.e. driver driving claw 392 moves back and forth between Support Position and stowed position, thus selectively to positioned at charging tray storehouse
Charging tray is supported.
Referring to Figure 14, the ontology 50 of feeding manipulator 5 is equipped with lifting cylinder 51, transverse slider 52 and for drawing and releasing
Put the suction nozzle 53 of chip inductor 01.The quantity of suction nozzle 53 is designed according to the actual situation, is in the present embodiment 10, respectively
For each 5 of front and back.By sliding block 52 and the cooperation of the sliding rail of lateral arrangement to make feeding manipulator 5 can be along level side with respect to rack
To reciprocating movement, suction nozzle 53 is driven to move in the longitudinal direction by lifting cylinder 51, to push the workpiece to be welded being sucked vertical
To with transverse shifting.
Referring to Figure 15, the ontology 920 of rotating mechanism 92 is equipped with for chip inductor 01 to be fixed in the circumferential
Fixing seat 921, synchronous belt 922 and motor 923, motor 923 drive ten fixing seats 921 synchronous around circumferential direction by synchronous belt 922
Rotation, and then chip inductor 01 is driven to rotate predetermined angle.
Referring to Figure 16, the ontology 70 for overturning fetching device 7 is equipped with sliding block 71, the sliding rail 72 to match with sliding block, overturning
Cylinder 72, turnover mechanism 73 and lifting cylinder 74, turnover mechanism 73, which is equipped with, to match with clamping through-hole 12 as shown in Figure 5
Claw 731.The rotation of turnover mechanism 73 to claw 731 and through-hole 12 is driven to align by tumble cylinder 72；Then, pass through sliding block
71 with the cooperation of sliding rail 72 and actuator, so that claw 731 be pushed to be inserted into through-hole 12, and pass through flexible deformation on claw 731
And block pallet 1；Then pallet is taken along longitudinal direction in the conveying trough 6101 shown in Figure 11 by lifting cylinder 74
Out.
Referring to Figure 17, the ontology 80 of rosin wicking manipulator 8 be equipped with sliding block 81, overturning motor 82, turnover mechanism 83 and
Lifting cylinder 84, turnover mechanism 83 are equipped with the claw 831 to match with clamping through-hole 12 as shown in Figure 5.Pass through overturning electricity
Machine 82 drives the rotation of turnover mechanism 83 to claw 831 and is clamped in the through-hole 12 of pallet 1 on overturning fetching device 7 relatively
It is quasi-；Then, by the cooperation of sliding block 81 and horizontal slide rail and actuator, so that claw 831 be pushed to be inserted into through-hole 12, and pass through
Flexible deformation on claw 831 and block pallet 1；Retinue is pressed from both sides by the cooperation of sliding block 81 and horizontal slide rail and actuator
Tool 1 is separated with 731 phase of claw, separates to realize, a positioning mechanism (not shown) is needed to be cooperated, when need by
When pallet is stayed on claw 831, which remain stationary with respect to claw 831 and positions to pallet 1, from
And it realizes pallet 1 and clamps with 831 phase of claw and separated with 731 phase of claw；Similarly, pallet 1 and claw 831 can be divided
From and with the clamping of 731 phase of claw.It can be by the way that clamping jaw 731 and 831 to be substituted for the clamping machine on turnover mechanism 73 or 83
Structure, to carry out actively clamping and release to pallet 1.
The first scaling powder for constituting the present embodiment by the combination of overturning fetching device 7 and rosin wicking manipulator 8 is mechanical
Hand 251, the first scolding tin manipulator 252, the second scaling powder manipulator 253 and the second scolding tin manipulator 254.
Referring to Figure 18, the ontology 270 of rotating machine arm 27 is equipped with rotating electric machine 272,273,10 suction nozzles of synchronous belt
271, the transmission gear 274 and lifting cylinder (not shown) being fixedly connected with suction nozzle 271.During the work time, pass through liter
Sending down abnormally ascending cylinder makes suction nozzle close to the chip inductor 01 being fixed on pallet 1, and chip inductor 01 is sucked, will by lifting cylinder
Chip inductor 01 is unloaded from pallet, and then rotating electric machine 272 is driven by the cooperation of synchronous belt 273 and transmission gear 274
Dynamic chip inductor 01 is rotated by 90 °, and is placed on pallet 1 by the chip inductor 01 after lifting cylinder will be rotated by 90 °,
And be fixed on pallet 1 by magnetic attraction, suction nozzle 271 discharges chip inductor 01 and completes the rotation to chip inductor
Processing.
Referring to Figure 19, the ontology 40 of discharging mechanism 4 is equipped with discharging charging tray storehouse 41, for going up and down material in discharging charging tray storehouse 41
5th elevating mechanism 42 of disk, the second transmission for the charging tray in charging tray storehouse 41 that discharges to be sent on the 6th elevating mechanism 44
Mechanism 43, the 6th elevating mechanism 44 and the discharge outlet for the charging tray on the 6th elevating mechanism 44 to be transferred to automatic tin welding machine
Third transfer mechanism 45.
5th elevating mechanism 42 is to be cooperated using chain 421 and support plate 422, thus by the empty tray liter in charging tray storehouse 41
To the discharge outlet in charging tray storehouse 41.The structure of second transport mechanism 43 is referring to the first transport mechanism 35 as shown in fig. 13 that, tool
There is a screw rod 431 being arranged along the horizontal, cross slide way 432, lifting cylinder 433 and is fixed at screw drive motor 434 with feed screw nut
The clamping device 435 of connection.The structure of 6th elevating mechanism 44 uses two referring to screw lift structure 38 as shown in fig. 13 that
A support rod 441 being arranged in parallel in the horizontal direction substitutes pallet to be supported to charging tray.The structure of third transfer mechanism 45
Referring to transverse-moving mechanism 27 as shown in fig. 13 that.
Tin-soldering method embodiment
Referring to fig. 20, the method that welder's part carries out scolding tin, which is treated, by using above-mentioned automatic tin welding machine embodiment is walked by feeding
Rapid S1, the first detecting step S2, the first leaching scaling powder step S3, the first preheating step S4, the first scolding tin step S5, spin step
S6, the second leaching scaling powder step S7, the second preheating step S8, the second scolding tin step S9, the second detecting step S10, blanking step
S11, cleaning step S12 and return step S13 are constituted.
Workpiece to be welded is removably fixed to the fixed bit 11 of pallet 1 at feeding station by feeding step S1
On, and at least one portion to be welded of workpiece to be welded is made to stretch out fixed bit 11 and be located at outside pallet 1.
Referring to Fig. 7, Figure 12 and Figure 13, (1) is allocated to four charging tray supporting mechanisms 39 of feeding warehouse 31, their claw
392 turn to Support Position around hinged shaft 3901；(2) whole group is mounted with to the charging tray 02 of chip inductor 01 from the upper end of feeding warehouse 31
Mouth is put into feeding warehouse 31, and support is located at the lower surface of bottom charging tray by claw 392, to be supported to whole group charging tray 02；(3)
The whole group charging tray 03 being located in feeding warehouse 31 is held up certain altitude, charging tray by the pallet 361 of the first elevating mechanism longitudinally upward
The claw 392 of supporting mechanism 39 is rotated to stowed position, and the pallet 361 of the first elevating mechanism moves down along longitudinal direction, expects simultaneously
The claw of disk supporting mechanism 39 is supported on penultimate material using the rotation of gap 024 between two charging trays to Support Position
The lower surface of disk 02, the charging tray 02 of bottom continue to drop to its positioning column 022 and penultimate charging tray 02 with pallet 361
Location hole 023 is separated, and its location hole 023 is placed on four positioning protrusion 3713, i.e., in feeding warehouse 31, is supported in material
Without interference between charging tray on disk supporting mechanism 39 and the charging tray being supported on the first transfer mechanism, so that charging tray 02 is with the first transfer
Mechanism is moved.Charging tray 02 is moved to the entrance of working bin 32, and harness cord by the promotion plummer 371 of transverse-moving mechanism 37
The pallet of bar elevating mechanism 38 pushes charging tray 02 32 to be risen on claw 392 in working bin 32 along longitudinal direction in working bin
Side, claw 392 are rotated to Support Position, and charging tray 02 drops to charging tray 02 with the pallet of screw lift structure 38 and is supported on claw
On 392；It repeats the step (3) whole group charging tray 01 in feeding warehouse 31 is transferred in working bin 32.
Referring to Figure 14, feeding manipulator 5 will take 5 away by chip inductor in the charging tray 02 of the top in working bin 32,
It is placed on rotating mechanism 92 as shown in figure 15 and carries out 45 degree of rotation, to realize to chip inductor 01 in charging tray 02 and pallet 1
On the different adjustment in orientation, and the chip inductor 01 after rotating is removed and is fixed on by feeding manipulator 5 and is determined
Position device is positioned on the pallet 1 at feeding station, and fixes other five chip inductors again.It can be by feeding
Structure improves in disk 02, orientation is put with change chip inductor 01, to save rotating mechanism 92.
First detecting step S2, the pallet 1 for being fixed with chip inductor 01 are transported to the first inspection with forward pipeline
It surveys at station, the positioning device at this positions it and is located at the sensing device at this and senses, detection device 263 is right
It is fixed on chip inductor 01 on pallet 1 and carries out detection processing, whether put with detection accurate etc..
First leaching scaling powder step S3 is fixed with the pallet 1 of chip inductor 01 with forward pipeline and is transported to the
At one leaching scaling powder station, the positioning device at this positions it and is located at the sensing device at this and senses, referring to
Figure 21, the push rod for the positioning cylinder 618 being fixed on bracket 610 protrude into conveying trough 6101, with prevent pallet 1 continue with
The conveyer belt 611 that moves ahead is mobile, i.e., positions to its position at the first leaching scaling powder station.
First leaching scaling powder manipulator 251 grab pallet 1, thus by pallet 1 be fixed thereon it is to be welded
Workpiece grabs together, as shown in fig. 6, first to the pin in the outside and stretching fixed bit 11 that are located at pallet 1 on chip inductor
012 carries out with batch leaching scaling powder processing；As shown in figure 17, it is rotated by direction of the rotating electric machine 82 to pallet 1,
To carry out leaching scaling powder processing to the portion to be welded for being located at inboard.It completes leaching scaling powder treated chip inductor 01 and retinue is pressed from both sides
Tool 1 is returned on forward pipeline by the first leaching scaling powder manipulator 251 together.
First preheating step S4, the pallet 1 for being fixed with chip inductor 01 are transported to first in advance with forward pipeline
At thermal technology position, the positioning device at this positions it and is located at the sensing device at this and senses, tunnel-type hot air furnace
261 pairs its carry out the pre-heat treatment.
First scolding tin step S5, the pallet 1 for being fixed with chip inductor 01 are transported to the first weldering with forward pipeline
Xi Gongweichu, the positioning device at this position it and are located at the sensing device at this and senses.
First scolding tin manipulator 252 grabs pallet 1, thus by pallet 1 and the workpiece to be welded being fixed thereon
Grab together, as shown in fig. 6, first on chip inductor be located at pallet 1 outside and stretch out fixed bit 11 pin 012 into
Row is the same as the processing of batch scolding tin；As shown in figure 17, it is rotated by direction of the rotating electric machine 82 to pallet 1, to align
Scolding tin processing is carried out in inboard portion to be welded.Scolding tin treated chip inductor 01 is completed with pallet 1 together by the first weldering
Tin manipulator 252 is returned on forward pipeline.
Spin step S6, the pallet 1 for being fixed with chip inductor 01 are transported at rotary work station with forward pipeline,
Positioning device at this positions it and is located at the sensing device at this and senses, and solid to it by fixed device
It is fixed, for example fixed part 13 as shown in Figure 5 is pushed down using the push rod of cylinder.As shown in figure 18, rotating machine arm is by pallet 1
On chip inductor be rotated by 90 ° so that the pin that at least one of the chip inductor is handled without scolding tin stretches out fixed bit and sudden and violent
Outside dew to pallet 1, handled with carrying out the processing of leaching scaling powder to these untreated portions to be welded with scolding tin.It can be by right
The structure of pallet 1 is designed, so that positioning device and fixed device unification.
Second leaching scaling powder step S7, preheating step S8 and the second scolding tin step S9 referring to first soak scaling powder step S3,
First preheating step S4 and the first scolding tin step S5, with batch to soak scaling powder processing and scolding tin to the progress of another set pin
Processing.With to those, when workpiece to be welded is fixed on the fixed bit of pallet, there are part portions to be welded to be located in fixed bit,
The completion in a scolding tin unit is difficult to handle.
Second detecting step S10, the pallet 1 for being fixed with chip inductor 01 are transported to the second inspection with forward pipeline
It surveys at station, the positioning device at this positions it and is located at the sensing device at this and senses, passes through the second detection
Device 28 detects scolding tin quality.
Blanking step S11, the pallet 1 for being fixed with chip inductor 01 are transported to discharge station with forward pipeline
Place, the positioning device at this positions it and is located at the sensing device at this and sense, and by fixed device to
Row fixture 1 is fixed, and is unloaded the chip inductor that scolding tin processing is completed on pallet 1 simultaneously by blanking mechanical hand 91
It is placed in the empty tray on the 6th elevating mechanism 44 as shown in figure 19.
The chip inductor that scolding tin is handled is completed by whole disk is taken out from the discharge outlet of automatic tin welding machine 2 in cleaning step S12
It is put into rinse bath 29 and is cleaned.,
Return step S13 is pressed from both sides the retinue being located at 61 discharge station of conveyer belt that moves ahead by the first transfer manipulator 62
Tool 1 is removed to return conveyer belt 63, and is transferred to by 64 side of the second transfer manipulator with return conveyer belt 63, by the second drag-over unit
Tool hand 64 is transferred at the feeding station of forward conveyer belt 61.
With the progress of above-mentioned each step, the chip inductor on the charging tray in working bin 32 is constantly taken only, is connect
, empty tray will be clamped by clamping device 351 and is sent at the feed inlet of all roll-overs 33 by the first transport mechanism 35.
Referring to Figure 12 and Figure 13, third elevating mechanism, the i.e. pallet of screw lift structure 38 rise to along longitudinal direction holds material
The clamping device 351 of disk 02, transport mechanism 35 discharges charging tray 02.The charging tray 02 being released is down to all roll-overs with third elevating mechanism
33 discharge outlet, and charging tray 02 is placed on the second transfer mechanism, that is, it is placed on the plummer 371 of transverse-moving mechanism 37.Material
Disk 02 is transferred at the feed inlet of discharging bin 34 with plummer 371, and the 4th elevating mechanism will be along the vertical promotion of discharging bin 34
The height of charging tray 02, and the claw for making to configure the charging tray supporting mechanism in discharging bin 34 is in Support Position, thus by charging tray
02 is supported in discharging bin 34.
By constantly by working bin 32 with soldering process generate empty tray 02 be transferred in discharging bin 34,
Until whole group charging tray is transferred in discharging bin 34, operator takes out whole group empty tray 02, but without carrying out shutdown operation.
In the whole process, it is processed almost that the charging tray in working bins 32 can be waited, then be put into whole group charging tray in feeding warehouse 31,
Whole process is without being shut down.
The main idea of the present invention is by being removably attached to more than one workpiece to be welded at feeding station
On pallet, and cooperate on automatic tin welding machine be arranged pipeline system so that workpiece to be welded together with pallet
It is transmitted to each station in pipeline system and carries out the processing such as scolding tin, and after the scolding tin processing in all portions to be welded that complete, it will be to
Welder's part is removed from pallet, and pallet continues feeding by the pipeline system meeting of conveying feeding station, to mention
The accuracy of high welding efficiency and positioning.According to this design, charging tray feeding turnover device, feeding manipulator, rotating mechanism, first
Soak scaling powder manipulator, the first scolding tin manipulator, rotating machine arm, second leaching scaling powder manipulator, the second scolding tin manipulator, under
Expect that the structure of manipulator and discharging mechanism also changes there are many obvious.
Claims (10)
1. tin-soldering method treats welder's part using automatic tin welding machine and carries out scolding tin processing, it is characterised in that:
The automatic tin welding machine includes the pipeline system for conveying pallet, and the pipeline system includes the conveying that moves ahead
Band, the first transfer manipulator, return conveyer belt and the second transfer manipulator, the forward conveyer belt include bracket, conveyer belt and
Driving motor, the conveying trough passed through for the pallet is formed on the bracket, and the driving motor is described for driving
Conveyer belt is formed on the bracket with driving the pallet to move ahead in the conveying trough for the pallet
The installation position of the positioning cylinder positioned and the installation position of the fixation cylinder for the pallet to be fixed；
The pallet is equipped with the fixed bit for fixing workpiece to be welded, and the fixed bit is equipped with for treating welder's part
The positioning region positioned；
Along direction of travel of the pallet in the pipeline system, sequentially set on the pipeline of the pipeline system
There are feeding station, the first scolding tin station and discharge station；
This method comprises:
Workpiece to be welded is removably fixed on the fixed bit, and make to welder by feeding step at the feeding station
At least one of part portion to be welded stretches out the fixed bit and is located at outside the pallet；
First scolding tin step, at the first scolding tin station, by grabbing the pallet to grab the retinue together
Fixture and workpiece to be welded disposed thereon, and treat on welder's part positioned at the same side of the pallet and the stretching fixation
The portion to be welded of position is carried out with the processing of batch scolding tin；
Blanking step unloads the workpiece that scolding tin processing is completed at the discharge station from the pallet；
Return step, the pallet after completing blanking are back to institute with the pipeline system from the discharge station
It states at feeding station.
2. tin-soldering method according to claim 1, it is characterised in that:
When workpiece to be welded is fixed to the busy hour fixed, there are part portions to be welded to be located in the fixed bit, then further includes rotation
Step and the second scolding tin step；
Along direction of travel of the pallet in the pipeline system, the first scolding tin station and the discharge station
Between be additionally provided with rotary work station and the second scolding tin station；
The spin step is included at the rotary work station, by the workpiece phase to be welded after the first scolding tin step process
Predetermined angle is rotated to the pallet, so that at least one of the workpiece to be welded stretches out institute without the portion to be welded that scolding tin is handled
It states fixed bit and is exposed to outside the pallet；
The second scolding tin step is included at the second scolding tin station, by grabbing the pallet to grab institute together
Pallet and the workpiece to be welded on the pallet are stated, and is treated on welder's part positioned at the same of the pallet
Side and the portion to be welded for stretching out the fixed bit handle with batch scolding tin.
3. tin-soldering method according to claim 1 or claim 2, it is characterised in that:
It further include leaching scaling powder step, the leaching scaling powder step is the previous step of each scolding tin step；
The leaching scaling powder step is included at leaching scaling powder station, grabbed together by grabbing the pallet it is described with
Row fixture and the workpiece to be welded on the pallet, and treat on welder's part positioned at the pallet the same side and
The portion to be welded for stretching out the fixed bit is carried out with batch leaching scaling powder processing；
Along direction of travel of the pallet in the pipeline system, the leaching scaling powder station is positioned at each scolding tin
The upstream of station and adjacent station.
4. tin-soldering method according to claim 1 or claim 2, it is characterised in that:
The pallet is long strip type structure, and more than two workpiece to be welded line up one along the length direction of the pallet
It is removably attached on the pallet to row.
5. automatic tin welding machine, including rack and the feeding manipulator being mounted on the rack, the first scolding tin unit and blanking machine
Tool hand, the first scolding tin unit include the first scolding tin manipulator and tin furnace；
It is characterized by:
Pipeline system, the pipeline system includes move ahead pipeline and return pipeline, before the forward pipeline includes
Row conveyer belt, the return pipeline includes the first transfer manipulator, return conveyer belt and the second transfer manipulator, described to move ahead
Conveyer belt includes bracket, conveyer belt and driving motor, and the conveying trough passed through for pallet, the drive are formed on the bracket
Dynamic motor drives the pallet to move ahead in the conveying trough for driving the conveyer belt, is formed on the bracket
The installation position of positioning cylinder for being positioned to the pallet and consolidate for what the pallet was fixed
Determine the installation position of cylinder；
Feeding station, the are sequentially equipped with along direction of travel of the retinue object on the forward pipeline, along the forward pipeline
One scolding tin station and discharge station；
The feeding manipulator is located at the forward pipeline by the side at the feeding station, the first scolding tin manipulator
Positioned at the forward pipeline by the side at the first scolding tin station, the blanking mechanical hand is located at the forward pipeline
By the side at the discharge station；
The pipeline system is all provided with thoughts at the feeding station, at the first scolding tin station and at the discharge station
Device and positioning device are answered, fixed device is additionally provided at the discharge station, the sensing device is for incuding the retinue
Object, the positioning device is for positioning the retinue object, and the fixed device is for being fixed the retinue object；
The retinue object is on the return pipeline with the return pipeline by the discharge station row to the feeding
At station.
6. automatic tin welding machine according to claim 5, it is characterised in that:
It further include that the second scolding tin unit is rotated with the workpiece to be welded for that will be fixed on the retinue object relative to the retinue object
The rotating machine arm of predetermined angle, the second scolding tin unit include the second scolding tin manipulator and tin furnace；
Along direction of travel of the retinue object on the forward pipeline, the forward pipeline is in the first scolding tin station
Rotary work station and the second scolding tin station are sequentially equipped between the discharge station；
The rotating machine arm is located at the forward pipeline by the side at the rotary work station, the second scolding tin manipulator
Positioned at the forward pipeline by the side at the second scolding tin station；
The pipeline system is equipped with the sensing device and institute at the rotary work station and at the second scolding tin station
Positioning device is stated, the fixed device is additionally provided at the rotary work station.
7. according to the automatic tin welding machine of claim 5 or 6, it is characterised in that:
Each scolding tin unit includes leaching scaling powder manipulator and scaling powder furnace；
The leaching scaling powder manipulator is located at the forward pipeline by the side at leaching scaling powder station；
Along direction of travel of the retinue object on the forward pipeline, the leaching scaling powder station is positioned at each scolding tin work
The upstream of position and adjacent station.
8. automatic tin welding machine according to claim 6, it is characterised in that:
Each scolding tin unit includes leaching scaling powder manipulator and scaling powder furnace；
The leaching scaling powder manipulator is located at the forward pipeline by the side at leaching scaling powder station；
Along direction of travel of the retinue object on the forward pipeline, the leaching scaling powder station is positioned at each scolding tin work
The upstream of position and adjacent station;
Between the first scolding tin station and upstream and adjacent leaching scaling powder station positioned at the first scolding tin station, and
The second scolding tin station and tunnel is equipped between the upstream and adjacent leaching scaling powder station of the second scolding tin station
Road formula hot-blast stove；
The forward pipeline passes through the preheating cavity of the tunnel-type hot air furnace.
9. according to the automatic tin welding machine of claim 5 or 6, it is characterised in that:
It further include the discharging with the charging tray feeding turnover device of feeding manipulator cooperation and with blanking mechanical hand cooperation
Device；
The charging tray feeding turnover device includes feeding charging tray storehouse and feeding epicyclical mechanism, and feeding charging tray storehouse includes charging
Storehouse, working bin, all roll-overs and discharging bin；
The feeding epicyclical mechanism includes the first elevating mechanism for going up and down charging tray in the feeding warehouse, is used for the charging
The charging tray of the discharge outlet in storehouse is transferred to the first transfer mechanism at the feed inlet of the working bin, for going up and down the working bin
Second elevating mechanism of interior charging tray, for the charging tray of the discharge outlet of the working bin to be sent to the feed inlet of all roll-overs
First transport mechanism at place, for going up and down the third elevating mechanism of charging tray in all roll-overs, for going out all roll-overs
Charging tray at material mouth is transferred to the second transfer mechanism at the feed inlet of the discharging bin, for going up and down charging tray in the discharging bin
The 4th elevating mechanism and charging tray supporting mechanism for selectively supporting charging tray in the charging tray storehouse；
The discharging device includes discharging charging tray storehouse, for going up and down the 5th elevating mechanism of charging tray in the discharging charging tray storehouse, is used
In the charging tray in the discharging charging tray storehouse is sent to the second transport mechanism on the 6th elevating mechanism, the 6th elevating mechanism
And the third transfer mechanism of the discharge outlet for the charging tray on the 6th elevating mechanism to be transferred to the automatic tin welding machine.
10. according to the automatic tin welding machine of claim 5 or 6, it is characterised in that:
The forward pipeline includes the conveyer belt that moves ahead；
The return pipeline includes return conveyer belt, described for the retinue object to be transferred to from the forward conveyer belt
The first transfer manipulator on return conveyer belt, and the retinue object is transferred to from the return conveyer belt it is described move ahead it is defeated
Send the second transfer manipulator taken；
First transfer manipulator is located at the forward pipeline by the side at the discharge station, second drag-over unit
Tool hand is located at the return pipeline by the side at the feeding station.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610341539.2A CN105817729B (en) | 2016-05-19 | 2016-05-19 | Tin-soldering method and automatic tin welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610341539.2A CN105817729B (en) | 2016-05-19 | 2016-05-19 | Tin-soldering method and automatic tin welding machine |
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| CN105817729B true CN105817729B (en) | 2019-02-12 |
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| CN108067699B (en) * | 2017-12-26 | 2020-10-30 | 嵊州领航信息科技有限公司 | Automatic soldering tin machine assembly |
| CN109295406A (en) * | 2018-09-29 | 2019-02-01 | 珠海科德电子有限公司 | A kind of feeding device of automatic infiltration tin system |
| CN109905978B (en) * | 2019-04-22 | 2021-02-02 | 浙江万果科技有限公司 | Tin cream jar label printing device |
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