CN111129900A - Automatic tin-feeding and wire-welding machine for charging column - Google Patents
Automatic tin-feeding and wire-welding machine for charging column Download PDFInfo
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- CN111129900A CN111129900A CN202010031119.0A CN202010031119A CN111129900A CN 111129900 A CN111129900 A CN 111129900A CN 202010031119 A CN202010031119 A CN 202010031119A CN 111129900 A CN111129900 A CN 111129900A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/063—Solder feeding devices for wire feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention belongs to the technical field of a charging post tinning and wire welding automatic machine and discloses a charging post tinning and wire welding automatic machine, wherein a rotating module is used for replacing the direction of a charging post, a material taking module is used for placing the charging post in a bearing seat, and then a wire tinning module, a tin furnace module, a wire cutting module, a wire conveying module and a wire plugging and tinning module are used for jointly welding a required wire on the charging post, so that the full-automatic conveying of the charging post and the wire, the automatic cutting of the wire, the automatic soaking and washing of two ends of the wire, the automatic tin welding of the charging post, the automatic insertion of the wire into the charging post, the automatic tray loading and tray collection are realized, the efficiency is high, the quality is stable, the operation is simple, and the automation degree is high.
Description
Technical Field
The invention relates to the technical field of charging post tin-on-charging and wire-bonding automata, in particular to a charging post tin-on-charging and wire-bonding automata.
Background
Tin and bonding wire on traditional post that charges mainly accomplish through staff operation mode, staff operation mode work efficiency is low, and the manual work needs frequent blowing to get the material, leads to the operative employee very tired to the artifical labour cost expenditure is big, and the deviation appears easily in staff operation mode moreover, and is unified very poor, causes soldering tin inhomogeneous, produces badly, and the effect of product is poor, and the yield of product is low. The scrap rate is high because the quality of the soldering tin cannot be ensured; and personnel frequently take and place manually, frequently supply tin to the charging post, the danger of scalding increases, intensity of labour also increases, soaks with the hand power supply wire rod both ends, and smog is very big, influences workman's health, leads to operative employee mental stress big.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the existing defects, and provide an automatic machine for tinning and bonding wires on a charging column, wherein a rotating module is used for replacing the direction of the charging column, a material taking module is used for placing the charging column in a bearing seat, and then a wire tinning module, a tin furnace module, a wire cutting module, a wire conveying module and a wire plugging and tinning module are used for jointly acting to weld a required wire on the charging column, so that the full-automatic conveying of the charging column and the wire, the automatic cutting and the length of the wire, the automatic two-end soaking and washing of the wire, the automatic soldering of the charging column, the automatic insertion of the wire into the charging column, the automatic tray loading and tray collection, high efficiency, stable quality, simple operation and high automation degree can be effectively solved, and the problems in the background technology can be effectively.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention provides a charging post tin-coating and wire-welding automaton, which comprises:
a frame;
and a housing arranged on the frame;
the air inlet controller, the air exhaust system and the power switch are arranged on the rack;
the man-machine interface and the button system are arranged on the outer cover;
and a three-color alarm lamp arranged on the outer cover;
the feeding module is arranged on the rack, the material taking module is arranged on one side of the feeding module, the overturning module is arranged on one side of the material taking module, the tinning module is arranged on one side of the overturning module, the tin furnace module is arranged on one side of the tinning module, the tangent line module is arranged on one side of the tin furnace module, the plug-wire tinning module is arranged on one side of the tangent line module, the wire feeding module is arranged on one side of the plug-wire tinning module, the bearing module is arranged on one side of the wire feeding module, the discharging module is arranged on one side of the bearing module, and the material receiving module is arranged on one side of the discharging module.
As a preferred technical solution of the present invention, the feeding module includes:
a first controller;
the vibration disc is arranged on one side of the first controller;
the straight vibration track is arranged on one side of the vibration disc;
the linear vibration device is arranged above the linear vibration rail;
the inductor is arranged at one end of the straight vibrator;
the dislocation cylinder, the dislocation cylinder set up in one side of inductor.
As a preferred technical solution of the present invention, the flipping module includes:
a fixed seat;
the first clamping cylinder is arranged above the fixed seat;
the second clamping cylinder is arranged on one side of the first clamping cylinder;
the third clamping cylinder is arranged on one side of the second clamping cylinder;
a rotary motor disposed at one side of the third clamping cylinder;
a guide post and guide bushing disposed below the rotary motor;
and the fourth clamping cylinder is arranged on one side of the guide pillar and the guide sleeve.
As a preferred technical solution of the present invention, the tin-coating module includes:
a shelf;
the top of the electric cylinder is connected with the bottom of the frame;
a second servo motor disposed at an upper portion of the shelf;
a third servo motor disposed at one side of the second servo motor;
the sixth clamping cylinder is arranged at one end of the second servo motor;
the seventh clamping cylinder is arranged on one side of the sixth clamping cylinder;
the eighth clamping cylinder is arranged on one side of the seventh clamping cylinder;
and the material pulling motor is arranged on one side of the eighth clamping cylinder.
As a preferred technical scheme of the invention, the tin furnace module comprises:
a first seat;
a first cylinder disposed at an upper portion of the first seat;
the first scraper plate is arranged on one side of the first cylinder;
the first tin furnace is arranged below the first scraper;
the first rosin furnace is arranged on one side of the first tin furnace;
the second rosin furnace is arranged on one side of the first rosin furnace;
the second tin furnace is arranged on one side of the second rosin furnace, the other side of the second tin furnace is connected with one end of a second scraper blade, and the other end of the second scraper blade is connected with a second cylinder.
As a preferred technical solution of the present invention, the thread cutting module includes:
a second seat;
the bottom of the third cylinder is connected with the top of the second seat;
the first V-shaped cutter is arranged at the upper part of the third cylinder;
the second V-shaped knife is arranged at the upper part of the first V-shaped knife.
As a preferred technical solution of the present invention, the wire-bonding tin module includes:
a third seat;
the bottom of the second screw rod is connected with the top of the third seat;
the fourth servo motor is arranged at the upper part of the second screw rod;
the first sliding table cylinder is arranged at the upper part of the fourth servo motor;
the ninth clamping cylinder is arranged on one side of the first sliding table cylinder;
the motor is arranged on one side of the ninth clamping cylinder;
and the fifth servo motor is arranged at one end of the second screw rod.
As a preferred technical solution of the present invention, the wire feeding module includes:
a fine adjustment mechanism;
the supporting mechanism is arranged at the upper part of the fine adjustment mechanism;
a correction wheel disposed above the support mechanism;
and the pressing mechanism is arranged on one side of the correcting wheel.
As a preferred technical solution of the present invention, the socket module includes:
one end of the third screw rod is connected with the sixth servo motor, the other end of the third screw rod is connected with the fourth cylinder, the upper portion of the fourth cylinder is connected with the second controller, and one side of the second controller is connected with the heating tube.
As a preferred technical solution of the present invention, the discharging module includes:
the top of the fourth base is connected with a fourth lead screw, one end of the fourth lead screw is connected with a seventh servo motor, the other end of the fourth lead screw is connected with a fifth cylinder, a second sliding table cylinder is arranged at the upper part of the fifth cylinder, a third cylinder finger clamp is arranged on one side of the second sliding table cylinder, a second cylinder finger clamp is arranged on one side of the third cylinder finger clamp, and a first cylinder finger clamp is arranged on one side of the second cylinder finger clamp;
receive the material module and include:
and the upper part of the sixth cylinder is provided with a material receiving box.
One or more technical schemes provided by the invention at least have the following technical effects or advantages:
1. place the post direction of charging again by rotatory module, place the post of charging in the bearing the inside by getting the material module, then by the wire rod tin module of going up, the tin stove module, the tangent line module, send the wire module, the wire welding that the tin module combined action was gone up to the plug wire is on the post of charging of needs, thereby realized the full-automatic transport of post and wire of charging, the wire is automatic to be cut long, the automatic both ends of wire soak and wash, the automatic soldering tin of post of charging, insert the wire automatically in the post of charging, automatic sabot is received, high efficiency, stable quality, and the operation is thus simple, and the degree of automation is high.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a perspective view of a tin-on-charging-post and wire-bonding robot according to an embodiment of the present invention;
FIG. 2 is a perspective view of an overall structure of a tin-on-charging-post and wire-bonding robot according to an embodiment of the present invention;
FIG. 3 is a perspective view of a charging column soldering and wire bonding automaton vibrating pan feeding module according to an embodiment of the present invention;
FIG. 4 is a perspective view of a turning module structure of a charging post tin-on-charging and wire-bonding robot according to an embodiment of the present invention;
FIG. 5 is a perspective view of a wire solder module of a charging post solder and wire bonding robot according to an embodiment of the present invention;
FIG. 6 is a perspective view of a solder furnace module of a charging post soldering and wire bonding robot according to an embodiment of the present invention;
FIG. 7 is a perspective view of a cutting line module of a charging post soldering and bonding robot according to an embodiment of the present invention;
FIG. 8 is a perspective view of a wire-plugging and soldering module of a charging post-soldering and wire-bonding robot according to an embodiment of the present invention;
FIG. 9 is a perspective view of a lead feeding module of a charging post soldering and wire bonding robot according to an embodiment of the present invention;
FIG. 10 is a perspective view of a cradle module of a tin-on-charging-post and wire-bonding robot according to an embodiment of the present invention;
FIG. 11 is a perspective view of a discharging module of a charging post tin-on-charging and wire-bonding robot according to an embodiment of the present invention;
fig. 12 is a perspective view of a receiving module of a charging post soldering and bonding wire robot according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
For better understanding of the above technical solutions, the following detailed descriptions will be provided in conjunction with the drawings and the detailed description of the present invention.
The first embodiment is as follows:
referring to fig. 1-12, a solder on charging post and wire bonding robot of the present invention includes:
a frame 10;
and a housing 16 disposed on the frame 10;
an air inlet controller 11, an air draft system 18 and a power switch 12 which are arranged on the frame 10;
a human-machine interface 14 and a button system 15 arranged on the outer cover 16;
and a three-color alarm lamp 17 provided on the housing 16;
the tin soldering machine comprises a frame 10 and a feeding module 20 arranged on the frame 10, wherein one side of the feeding module 20 is provided with a material taking module 30, one side of the material taking module 30 is provided with a turnover module 40, one side of the turnover module 40 is provided with a tin feeding module 50, one side of the tin feeding module 50 is provided with a tin furnace module 60, one side of the tin furnace module 60 is provided with a tangent module 70, one side of the tangent module 70 is provided with a plug wire tin feeding module 80, one side of the plug wire tin feeding module 80 is provided with a wire feeding module 90, one side of the wire feeding module 90 is provided with a bearing module 100, one side of the bearing module 100 is provided with an unloading module 110, and one side of the unloading module 110 is provided with a material receiving module 120.
The feeding module 20 includes:
a first controller 21;
a vibration disk 22, the vibration disk 22 being disposed at one side of the first controller 21;
a straight vibration rail 24, the straight vibration rail 24 being disposed at one side of the vibration plate 22;
the linear vibration device 23 is arranged above the linear vibration rail 24;
an inductor 26, wherein the inductor 26 is disposed at one end of the linear oscillator 23;
and the offset cylinder 25 is arranged on one side of the inductor 26.
The flip module 40 includes:
a fixed base 41;
the first clamping cylinder 42 is arranged above the fixed seat 41;
a second clamping cylinder 43, wherein the second clamping cylinder 43 is arranged at one side of the first clamping cylinder 42;
a third clamping cylinder 44, wherein the third clamping cylinder 44 is arranged at one side of the second clamping cylinder 43;
a rotation motor 46, the rotation motor 46 being provided at one side of the third clamping cylinder 44;
a guide post guide 47, the guide post guide 47 being disposed below the rotary motor 46;
and the fourth clamping cylinder 45 is arranged on one side of the guide pillar guide sleeve 47, and the fourth clamping cylinder 45 is arranged on one side of the guide pillar guide sleeve 47.
The tin-coating module 50 includes:
a shelf 51;
an electric cylinder 54, the top of the electric cylinder 54 being connected to the bottom of the shelf 51;
a second servo motor 52, wherein the second servo motor 52 is disposed on the upper portion of the rack 51;
a third servomotor 55, the third servomotor 55 being disposed on one side of the second servomotor 52;
a sixth clamping cylinder 53, wherein the sixth clamping cylinder 53 is arranged at one end of the second servo motor 52;
a seventh clamping cylinder 56, wherein the seventh clamping cylinder 56 is arranged at one side of the sixth clamping cylinder 53;
an eighth clamping cylinder 57, the eighth clamping cylinder 57 being provided at one side of the seventh clamping cylinder 56;
and the material pulling motor 58 is arranged on one side of the eighth clamping cylinder 57, and the material pulling motor 58 is arranged on one side of the eighth clamping cylinder 57.
The solder pot module 60 includes:
a first seat 61;
a first cylinder 62, the first cylinder 62 being disposed at an upper portion of the first seat 61;
a first squeegee 63, the first squeegee 63 being provided on one side of the first cylinder 62;
a first tin furnace 64, wherein the first tin furnace 64 is arranged below the first scraping plate 63;
the first rosin furnace 65, the first rosin furnace 65 is arranged at one side of the first tin furnace 64;
a second incense burner 66, wherein the second incense burner 66 is arranged at one side of the first incense burner 65;
and the second tin furnace 67 is arranged on one side of the second rosin furnace 66, the other side of the second tin furnace 67 is connected with one end of a second scraping plate 68, and the other end of the second scraping plate 68 is connected with a second cylinder 69.
The thread cutting module 70 includes:
a second seat 71;
a third cylinder 72, wherein the bottom of the third cylinder 72 is connected with the top of the second seat 71;
a first V-shaped knife 73, wherein the first V-shaped knife 73 is arranged at the upper part of the third air cylinder 72;
a second V-shaped blade 74, wherein the second V-shaped blade 74 is arranged at the upper part of the first V-shaped blade 73.
The module 80 for soldering on the plug wire includes:
a third seat 81;
the bottom of the second screw rod 82 is connected with the top of the third seat 81;
a fourth servo motor 83, wherein the fourth servo motor 83 is disposed on the upper portion of the second screw 82;
a first sliding table cylinder 84, wherein the first sliding table cylinder 84 is arranged at the upper part of the fourth servo motor 83;
a ninth clamping cylinder 85, wherein the ninth clamping cylinder 85 is arranged on one side of the first sliding table cylinder 84;
a motor 86, the motor 86 being disposed at one side of the ninth clamping cylinder 85;
and a fifth servomotor 87, wherein the fifth servomotor 87 is disposed at one end of the second lead screw 82.
The wire feeding module 90 includes:
a fine adjustment mechanism 92;
a support mechanism 93, wherein the support mechanism 93 is arranged on the upper part of the fine adjustment mechanism 92;
a correction wheel 91, the correction wheel 91 being provided above the support mechanism 93;
a pressing mechanism 94, wherein the pressing mechanism 94 is arranged on one side of the correcting wheel 91.
The socket module 100 includes:
one end of the third screw 101 is connected with a sixth servo motor 105, the other end of the third screw 101 is connected with a fourth cylinder 102, the upper part of the fourth cylinder 102 is connected with a second controller 103, and one side of the second controller 103 is connected with a heating tube 104.
The discharging module 110 includes:
a fourth base 112, the top of the fourth base 112 is connected with a fourth lead screw 113, one end of the fourth lead screw 113 is connected with a seventh servo motor 111, the other end of the fourth lead screw 113 is connected with a fifth cylinder 114, the upper part of the fifth cylinder 114 is provided with a second sliding table cylinder 118, one side of the second sliding table cylinder 118 is provided with a third cylinder finger clamp 117, one side of the third cylinder finger clamp 117 is provided with a second cylinder finger clamp 116, and one side of the second cylinder finger clamp 116 is provided with a first cylinder finger clamp 115;
receive material module 120 includes: and a sixth air cylinder 121, wherein a material receiving box 122 is arranged on the upper part of the sixth air cylinder 121.
When the charging column is placed in the vibrating tray of the vibrating tray feeding module 20; the entire coil of wire is inserted through the wire feeding module 90; hanging the tin wire on the plug wire tin-coating module 80, and adjusting the path of the tin wire and the wire feeding speed; solder paste is placed in the furnace of the solder furnace module 60 for melting. After all preparation work is done, start is initiated by pressing the start key in the button system 15. At this time, the vibration plate 22 in the vibration plate feeding module 20 starts to vibrate and feed. The charging column is fed into the straight vibration track 24 from the vibration disk, the inductor 26 senses the material, and the dislocation air cylinder 25 starts to act. Wherein the vibration amplitudes of the vibration disks 22 and the vibrators 23 are tuned by the two first controllers 21.
When the sensor 26 senses that the material is present, the dislocation cylinder 25 completes dislocation, and the first clamping cylinder 42, the second clamping cylinder 43 and the third clamping cylinder 44 in the charging post overturning module 40 start to act and clamp the charging post. After the clamping is completed, the fourth clamping cylinder 45 fixed on the fixing plate 41 starts to act, the first clamping cylinder 42 and the rotating motor 46 are pushed upwards by four guide post guide sleeves 47, and when the clamping is in place, the rotating motor 46 acts to rotate the clamped charge by 180 degrees.
At this time, the charging column taking module 30 starts to operate, the servo motor 31 provides power for fast movement in the X direction through the first lead screw 32, the power reaches the clamping position, the first servo motor 33 operates to drive the sliding table 34 to move downwards, the sliding table moves in place, and the fifth clamping cylinder 35 clamps the charging column in the turnover module 40. And then placed into the product holder module 100. The fourth cylinder 102 in the cradle module 100 starts to clamp the charged pole while the heating tube 104 starts to heat up, and the heating temperature thereof is adjusted by the second controller 103. The sixth servomotor 105 rapidly moves the cradle to the tinning position by the third lead screw 101.
At this time, the wire-bonding module 80 starts to operate. The fifth servomotor 87 rapidly moves the tinning means to the tinning position by the second lead screw 82. The wire feed motor 86 begins feeding the wire. The fourth servomotor 83 moves down, the tin wire contacts the heated charging post, the tin wire melts, and tin is applied to the charging post.
While the charging post is being fed through the vibratory tray, the wire is routed forward through the leveling wheels 91 in the wire feed module 90 and the hold-down mechanism 94. The fine adjustment mechanism 92 can adjust the distance between the front and rear of the whole mechanism and the wire-bonding module 50. At this time, the wire is clamped by the wire clamping cylinder 57 in the wire tinning module 50, and the wire drawing motor 58 is operated to draw the wire to a length dimension. The cylinder 72 of the wire cutting module 70 drives the V-shaped knife to cut off the wire. After cutting, the sixth clamping cylinder 53 and the seventh clamping cylinder 56 clamp the wire. The second servomotor 52 and the third servomotor 55 move toward each other, and the sixth clamp cylinder 53 and the seventh clamp cylinder 56 are steered from the horizontal direction. At this time, the electric cylinder 54 moves downwards to make the head of the cut wire firstly soaked with rosin and then soaked with tin, so as to ensure that the two ends of the wire are simultaneously coated with tin. The cylinder 62 and the cylinder 69 of the tin furnace module 60 respectively drive the scraper blade 63 and the scraper blade 68 to scrape off oxide layers in the tin furnace 64 and the tin furnace 67.
After the charging post and the lead are coated with tin, the fifth servo motor 87 in the plug wire tin coating module 80 moves to drive the tin coating module to move to the position of the tangent line and the lead coating position through the second lead screw 82. The pneumatic finger grips 85 act to grip the tin-coated wire. The fifth servomotor 87 returns rapidly to drive the pneumatic finger clamp 85 to the position above the socket module 100, the fourth servomotor 83 moves downward to a set position, the first sliding table wire plugging cylinder 84 starts to act, and the pneumatic finger clamp 85 is driven to insert a wire into the charging column. After the wire is inserted, the pneumatic finger clamp 85, the first slide cylinder 84, the fourth servomotor 83 and the fifth servomotor 87 are all reset according to a set program, and wait for the next charging post to be inserted into the wire.
At this time, the sixth servo motor 105 acts to drive the bearing platform to move to the material clamping position through the third lead screw 101. The product discharge module 110 begins to operate. Seventh servo motor 111 drives through fourth lead screw 113 and grabs the material mechanism and move to pressing from both sides the material position, and second slip table cylinder 118 arrives down and presss from both sides the material height, and first cylinder finger presss from both sides 115 this moment, second cylinder finger presss from both sides 116, and third cylinder finger presss from both sides 117 and presss from both sides the post that charges of inserting the wire on the tight socket module 100. The second slip table cylinder 118 goes upward to target in place, and the action of sixth servo motor 105 drives the bearing platform through third lead screw 101 and moves to the position of unloading, and the action of fifth cylinder 114 drives first cylinder finger clamp 115, second cylinder finger clamp 116, third cylinder finger clamp 117 and becomes vertical by the level. At this time, the first cylinder finger clamp 115, the second cylinder finger clamp 116 and the third cylinder finger clamp 117 are loosened, and the product is put into the material receiving box 122. After the material receiving box is filled with three compartments, the air cylinder 121 moves, and the product continues to be loaded into another three compartments of the material receiving box 122.
So begin repeated continuous operation, transport the post that charges through vibration dish material loading module, replace the post direction that charges by rotatory module, place the post that charges in the bearing the inside by getting the material module, then by the wire rod tin module of going up, the tin stove module, the tangent line module, send the wire module, the wire welding that the wire feeding tin module combined action needs is on the post that charges, different stations respectively carry out its function and cooperate closely, thereby realized that the product is full-automatic to send the post that charges, the post that charges is automatic to go up tin, send the wire automatically, the automatic wicking of wire, insert the post that charges to the wire automatically, collect the finished product automatically, high efficiency, stable quality, degree of automation is high, and is effectual, low in production cost, high durability and convenient use, simple, and fast.
The invention discloses automatic machine equipment for tinning and wire bonding of a charging column, which realizes full-automatic feeding of the charging column, automatic tinning of the charging column, automatic wire feeding and automatic tin immersion of a wire of a product, automatically inserts the wire into the charging column, automatically collects a finished product, has high efficiency, stable quality, high automation degree, good effect, low production cost, convenient, simple and quick use and can effectively solve the problems in the background technology.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A tin-on-charging-column and wire-bonding automaton is characterized in that: the method comprises the following steps:
a frame (10);
and a housing (16) arranged on the frame (10);
an air inlet controller (11), an air draft system (18) and a power switch (12) which are arranged on the frame (10);
a man-machine interface (14) and a button system (15) arranged on the outer cover (16);
and a three-color alarm lamp (17) arranged on the outer cover (16);
and a feeding module (20) arranged on the rack (10), wherein a material taking module (30) is arranged on one side of the feeding module (20), a turnover module (40) is arranged on one side of the material taking module (30), a tinning module (50) is arranged on one side of the turnover module (40), a tin furnace module (60) is arranged on one side of the tinning module (50), a tangent module (70) is arranged on one side of the tin furnace module (60), a plug-in tinning module (80) is arranged on one side of the tangent module (70), a lead conveying module (90) is arranged on one side of the plug-in tinning module (80), a bearing module (100) is arranged on one side of the lead conveying module (90), an unloading module (110) is arranged on one side of the bearing module (100), and a material receiving module (120) is arranged on one side of the unloading module (110).
2. The tin-on-charge-column and wire-bonding robot of claim 1, wherein: the feeding module (20) comprises:
a first controller (21);
a vibration disk (22), the vibration disk (22) being disposed on one side of the first controller (21);
a direct vibration track (24), the direct vibration track (24) being disposed on one side of the vibration plate (22);
the linear vibration device (23) is arranged above the linear vibration rail (24);
an inductor (26), the inductor (26) being disposed at one end of the vibrator (23);
the displacement air cylinder (25) is arranged on one side of the inductor (26).
3. The tin-on-charge-column and wire-bonding robot of claim 1, wherein: the flipping module (40) comprises:
a fixed seat (41);
the first clamping air cylinder (42), the first clamping air cylinder (42) is arranged above the fixed seat (41);
a second clamping cylinder (43), wherein the second clamping cylinder (43) is arranged on one side of the first clamping cylinder (42);
a third clamping cylinder (44), wherein the third clamping cylinder (44) is arranged on one side of the second clamping cylinder (43);
a rotary motor (46), the rotary motor (46) being provided on one side of the third clamping cylinder (44);
a guide post guide (47), the guide post guide (47) being disposed below the rotary motor (46);
and the fourth clamping cylinder (45), and the fourth clamping cylinder (45) is arranged on one side of the guide pillar guide sleeve (47).
4. The tin-on-charge-column and wire-bonding robot of claim 1, wherein: the tin-coating module (50) comprises:
a shelf (51);
an electric cylinder (54), the top of the electric cylinder (54) being connected to the bottom of the shelf (51);
a second servo motor (52), wherein the second servo motor (52) is arranged at the upper part of the frame (51);
a third servomotor (55), the third servomotor (55) being disposed on one side of the second servomotor (52);
a sixth clamping cylinder (53), wherein the sixth clamping cylinder (53) is arranged at one end of the second servo motor (52);
a seventh clamping cylinder (56), wherein the seventh clamping cylinder (56) is arranged on one side of the sixth clamping cylinder (53);
an eighth clamping cylinder (57), the eighth clamping cylinder (57) being disposed on one side of the seventh clamping cylinder (56);
and the material pulling motor (58), wherein the material pulling motor (58) is arranged on one side of the eighth clamping cylinder (57).
5. The tin-on-charge-column and wire-bonding robot of claim 1, wherein: the solder pot module (60) comprises:
a first seat (61);
a first cylinder (62), wherein the first cylinder (62) is arranged at the upper part of the first seat (61);
a first scraper (63), the first scraper (63) being disposed on one side of the first cylinder (62);
a first tin furnace (64), wherein the first tin furnace (64) is arranged below the first scraping plate (63);
a first incense burner (65), wherein the first incense burner (65) is arranged on one side of the first tin burner (64);
a second pine burner (66), wherein the second pine burner (66) is arranged on one side of the first pine burner (65);
the second tin furnace (67), second tin furnace (67) set up in one side of second pine incense stove (66), the opposite side and the one end of second scraper blade (68) of second tin furnace (67) are connected, the other end and the second cylinder (69) of second scraper blade (68) are connected.
6. The tin-on-charge-column and wire-bonding robot of claim 1, wherein: the thread cutting module (70) comprises:
a second seat (71);
a third cylinder (72), wherein the bottom of the third cylinder (72) is connected with the top of the second seat (71);
a first V-shaped knife (73), wherein the first V-shaped knife (73) is arranged at the upper part of the third air cylinder (72);
a second V-shaped knife (74), the second V-shaped knife (74) being disposed at an upper portion of the first V-shaped knife (73).
7. The tin-on-charge-column and wire-bonding robot of claim 1, wherein: the wire-bonding tin module (80) comprises:
a third seat (81);
the bottom of the second screw rod (82) is connected with the top of the third seat (81);
a fourth servo motor (83), wherein the fourth servo motor (83) is arranged on the upper part of the second screw rod (82);
the first sliding table air cylinder (84), the first sliding table air cylinder (84) is arranged at the upper part of the fourth servo motor (83);
the ninth clamping cylinder (85), the ninth clamping cylinder (85) is arranged on one side of the first sliding table cylinder (84);
a motor (86), the motor (86) being provided on one side of the ninth clamping cylinder (85);
a fifth servomotor (87), wherein the fifth servomotor (87) is disposed at one end of the second screw (82).
8. The tin-on-charge-column and wire-bonding robot of claim 1, wherein: the wire feeding module (90) comprises:
a fine adjustment mechanism (92);
a support mechanism (93), wherein the support mechanism (93) is arranged on the upper part of the fine adjustment mechanism (92);
a correction wheel (91), the correction wheel (91) being disposed above the support mechanism (93);
a pressing mechanism (94), the pressing mechanism (94) being provided on one side of the correction wheel (91).
9. The tin-on-charge-column and wire-bonding robot of claim 1, wherein: the socket module (100) includes:
one end of the third screw rod (101) is connected with a sixth servo motor (105), the other end of the third screw rod (101) is connected with a fourth air cylinder (102), the upper portion of the fourth air cylinder (102) is connected with a second controller (103), and one side of the second controller (103) is connected with a heating tube (104).
10. The tin-on-charge-column and wire-bonding robot of claim 1, wherein: the discharge module (110) comprises:
a fourth base (112), the top of the fourth base (112) is connected with a fourth lead screw (113), one end of the fourth lead screw (113) is connected with a seventh servo motor (111), the other end of the fourth lead screw (113) is connected with a fifth cylinder (114), the upper part of the fifth cylinder (114) is provided with a second sliding table cylinder (118), one side of the second sliding table cylinder (118) is provided with a third cylinder finger clamp (117), one side of the third cylinder finger clamp (117) is provided with a second cylinder finger clamp (116), and one side of the second cylinder finger clamp (116) is provided with a first cylinder finger clamp (115);
receive material module (120) includes:
the material receiving device comprises a sixth air cylinder (121), wherein a material receiving box (122) is arranged on the upper portion of the sixth air cylinder (121).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010031119.0A CN111129900A (en) | 2020-01-13 | 2020-01-13 | Automatic tin-feeding and wire-welding machine for charging column |
| PCT/CN2020/072380 WO2021142691A1 (en) | 2020-01-13 | 2020-01-16 | Charging column tinning and wire welding automatic machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010031119.0A CN111129900A (en) | 2020-01-13 | 2020-01-13 | Automatic tin-feeding and wire-welding machine for charging column |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111129900A true CN111129900A (en) | 2020-05-08 |
Family
ID=70488600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010031119.0A Pending CN111129900A (en) | 2020-01-13 | 2020-01-13 | Automatic tin-feeding and wire-welding machine for charging column |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN111129900A (en) |
| WO (1) | WO2021142691A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115138937A (en) * | 2022-05-20 | 2022-10-04 | 苏州爱普拉斯微电子有限公司 | Full-automatic tin pick-up machine |
| CN116646794B (en) * | 2023-07-27 | 2023-09-26 | 山东震威电气设备有限公司 | Preheating ironing connection box for low-voltage power distribution cabinet wire nose tin ironing |
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| JPS58138578A (en) * | 1982-02-10 | 1983-08-17 | Kanai Hiroyuki | Metallic wire welding equipment |
| CN103252551A (en) * | 2012-11-29 | 2013-08-21 | 辜国彪 | Automatic wire welding process and automatic wire welding machine |
| CN105171180A (en) * | 2015-09-25 | 2015-12-23 | 中山市亚泰机械实业有限公司 | Tin wetting mechanism of tin wetting machine |
| CN206241418U (en) * | 2016-12-08 | 2017-06-13 | 江阴市声悦电子有限公司 | A kind of automatic bonding equipment |
| CN209736810U (en) * | 2019-04-22 | 2019-12-06 | 卓镇聪 | Connect full-automatic tin device that adds |
| CN110625218A (en) * | 2019-10-30 | 2019-12-31 | 东莞市珍世好电子科技有限公司 | Automatic wire welding machine for earphone plug and working method of automatic wire welding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7195513B1 (en) * | 2006-06-28 | 2007-03-27 | Tyco Electronics Corporation | Self-locking wire termination clip |
| CN103447649B (en) * | 2013-08-23 | 2015-11-11 | 东莞市威元电子科技有限公司 | Automatic tin welding machine |
| CN105817729B (en) * | 2016-05-19 | 2019-02-12 | 珠海市艾森科技有限公司 | Tin-soldering method and automatic tin welding machine |
| CN105959904A (en) * | 2016-06-14 | 2016-09-21 | 谭永福 | Automatic microphone wire welding equipment |
| CN207681684U (en) * | 2017-12-29 | 2018-08-03 | 四川易海华科技有限公司 | Wicking equipment for Wireless charging coil |
| CN108746908A (en) * | 2018-06-07 | 2018-11-06 | 东莞市鑫通金属材料有限公司 | Automatic tin welding machine |
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2020
- 2020-01-13 CN CN202010031119.0A patent/CN111129900A/en active Pending
- 2020-01-16 WO PCT/CN2020/072380 patent/WO2021142691A1/en active Application Filing
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58138578A (en) * | 1982-02-10 | 1983-08-17 | Kanai Hiroyuki | Metallic wire welding equipment |
| CN103252551A (en) * | 2012-11-29 | 2013-08-21 | 辜国彪 | Automatic wire welding process and automatic wire welding machine |
| CN105171180A (en) * | 2015-09-25 | 2015-12-23 | 中山市亚泰机械实业有限公司 | Tin wetting mechanism of tin wetting machine |
| CN206241418U (en) * | 2016-12-08 | 2017-06-13 | 江阴市声悦电子有限公司 | A kind of automatic bonding equipment |
| CN209736810U (en) * | 2019-04-22 | 2019-12-06 | 卓镇聪 | Connect full-automatic tin device that adds |
| CN110625218A (en) * | 2019-10-30 | 2019-12-31 | 东莞市珍世好电子科技有限公司 | Automatic wire welding machine for earphone plug and working method of automatic wire welding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2021142691A1 (en) | 2021-07-22 |
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Application publication date: 20200508 |