CN208304199U - LED lamp holder tin soldering machine - Google Patents
LED lamp holder tin soldering machine Download PDFInfo
- Publication number
- CN208304199U CN208304199U CN201820458676.9U CN201820458676U CN208304199U CN 208304199 U CN208304199 U CN 208304199U CN 201820458676 U CN201820458676 U CN 201820458676U CN 208304199 U CN208304199 U CN 208304199U
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- CN
- China
- Prior art keywords
- base plate
- material feeding
- manual material
- led lamp
- lamp holder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
A kind of LED lamp holder tin soldering machine, including frame, the frame mid portion are equipped with base plate, Manual material feeding device are equipped on the base plate, the rear portion of the Manual material feeding device, which is successively connected, NG product discharger, clamping device and finished product discharging device；Automatic welder is also equipped on the base plate, the soldering tip of the automatic welder is corresponding with the workpiece on clamping device, is also equipped with welding stage on the base plate；Protection housing is installed positioned at the surrounding of base plate and top, and goes out to be provided with feeding inlet in Manual material feeding device, feeding inlet top is operation panel；The bottom of the frame is equipped with electric appliance power distribution cabinet.The completion that can be convenient by the mating reaction of Manual material feeding conveying device, automatic welder and finished product discharging device carries out automatic welding to the bottom of lamp cap and side and finishes, and automation equipment stable working is easy to operate, easy to adjust, reduces labor intensity.
Description
Technical field
The utility model relates to technical field of welding equipment, especially a kind of LED lamp holder tin soldering machine.
Background technique
LED lamp holder in process of production, is needed to be welded in the bottom of lamp cap and side, in existing production technology, be adopted
LED lamp holder is manually welded, main includes that manually LED aluminium sheet and LED light group are put together, is human weld's LED lamp holder, artificial
Visual inspection manually reprocesses substandard product, uses human weld's LED lamp holder, Manual Visual Inspection, bad order, weld size
It is overproof, scheduling of production plan is not caught up with using artificial production capacity, it is undermanned.
Utility model content
The applicant provides a kind of structurally reasonable LED lamp holder tin soldering machine for the disadvantage in above-mentioned existing production technology,
So as to welding of the completion to LED lamp holder of automation, work efficiency is high.
Technical solution used by the utility model is as follows:
A kind of LED lamp holder tin soldering machine, including frame, the frame mid portion are equipped with base plate, on the base plate
Manual material feeding device is installed, the rear portion of the Manual material feeding device be successively connected have NG product discharger, clamping device and at
Product discharging device；Automatic welder, the work on the soldering tip and clamping device of the automatic welder are also equipped on the base plate
Part is corresponding, is also equipped with welding stage on the base plate；Protection housing is installed positioned at the surrounding of base plate and top, and
Manual material feeding device, which goes out, is provided with feeding inlet, and feeding inlet top is operation panel；The bottom of the frame is equipped with electric appliance distribution
Cabinet.
As a further improvement of the above technical scheme:
The structure of the Manual material feeding device are as follows: X-direction is equipped with sliding rail, the end peace of the sliding rail on base plate
Equipped with driving motor, the sliding block of flue gas sliding is installed on the sliding rail, vertical panel, the vertical panel are installed in one end of the sliding block
Top mounting plate, head installation a pair of lower part mounting rotary electric machine, the fixed plate can clamp the clamp of lamp cap, point
For left half clamp and right half clamp；Positioning plate is also installed by supporting leg positioned at one side of sliding rail, the clamp is located on positioning plate
Portion.
Detection device is also equipped on positioning plate.
The structure of the clamping device are as follows: including the bottom plate being fixed on base plate, be fixed on the bottom plate and its
There are stiffening plate, the fixed top plate in the top of the vertical plate in vertical vertical plate, the vertical plate side, and block is fixedly mounted in the bottom surface of top plate,
The head of the mounting blocks passes through a pair of of strut and installs grip block, and two grip blocks clamp lamp cap.
The structure of the finished product discharging device are as follows: including spaced side plate, installed between the side plate by belt wheel
There is belt, the lamp cap of machined completion is conveyed on the belt, by upright supports, the bottom of side plate is pacified for the bottom of the side plate
Fill the stepper motor of driving pulley work；Be also equipped with placing groove positioned at the rear end of two blocks of side plates, the notch of the placing groove with
Belt is connected, and the lamp cap on belt is delivered in placing groove.
The NG product discharger is supported on base plate by bracket between clamping device and Manual material feeding device
Installation discharge slot.
The beneficial effects of the utility model are as follows:
The utility model is compact-sized, reasonable, easy to operate, passes through Manual material feeding conveying device, automatic welder and finished product
The completion that the mating reaction of discharging device can be convenient carries out automatic welding to the bottom of lamp cap and side and finishes, automation equipment
Stable working, it is easy to operate, it is easy to adjust, labor intensity is reduced, production efficiency is improved while guaranteed quality, can effectively subtract
Few hand labor and management cost.There is artificial 2600PCS/day to be promoted to 6800PCS/day, qualification rate has artificial 86%
It is increased to 92%.
The utility model be applied to lamps and lanterns, mobile phone, circuit board, LED lamp holder, etc. products.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the utility model schematic diagram of internal structure.
Fig. 3 is the structural schematic diagram of the utility model Manual material feeding conveying device.
Fig. 4 is the structural schematic diagram of the utility model clamping device.
Fig. 5 is the structural schematic diagram of the utility model finished product discharging device.
Wherein: 1, protecting housing；2, operation panel；3, frame；4, feeding inlet；5, base plate；6, electric appliance power distribution cabinet；7,
Finished product discharging device；8, automatic welder；9, soldering tip；10, NG product discharger；11, Manual material feeding device；12, welding stage；13, it arranges
Slot out；14, bracket；15, clamping device；16, lamp cap；
1101, driving motor；1102, sliding rail；1103, vertical panel；1104, fixed plate；1105, left half clamp；1106, right
Half clamp；1107, sliding block；1108, supporting leg；1109, positioning plate；1110, rotating electric machine；
701, placing groove；702, side plate；703, stepper motor；704, belt；705, column；706, belt wheel；
1501, top plate；1502, grip block；1503, strut；1504, mounting blocks；1505, vertical plate；1506, stiffening plate；
1507, bottom plate.
Specific embodiment
With reference to the accompanying drawing, illustrate specific embodiment of the present utility model.
As depicted in figs. 1 and 2, the LED lamp holder tin soldering machine of the present embodiment, including frame 3 are equipped with basis in the middle part of frame 3
Plate 5 is equipped with Manual material feeding device 11 on base plate 5, and the rear portion of Manual material feeding device 11, which is successively connected, the discharge of NG product
Device 10, clamping device 15 and finished product discharging device 7；Automatic welder 8, the soldering tip of automatic welder 8 are also equipped on base plate 5
9 is corresponding with the workpiece on clamping device 15, and welding stage 12 is also equipped on base plate 5；Surrounding and top positioned at base plate 5
Protection housing 1 is installed, and goes out to be provided with feeding inlet 4 in Manual material feeding device 11,4 top of feeding inlet is operation panel 2；Frame
3 bottom is equipped with electric appliance power distribution cabinet 6.
As shown in figure 3, the structure of Manual material feeding device 11 are as follows: X-direction is equipped with sliding rail 1102 on base plate 5, sliding
The end of rail 1102 is equipped with driving motor 1101, the sliding block 1107 of installation flue gas sliding on sliding rail 1102, and the one of sliding block 1107
End installation vertical panel 1103, the top mounting plate 1104 of vertical panel 1103, lower part mounting rotary electric machine 1110, fixed plate
1104 head installation a pair can clamp the clamp of lamp cap 16, be divided into half clamp 1105 of a left side and right half clamp 1106；Positioned at sliding rail
1102 one side also passes through supporting leg 1108 and installs positioning plate 1109, and clamp is located at 1109 top of positioning plate.
Detection device is also equipped on positioning plate 1109.
As shown in figure 4, the structure of clamping device 15 are as follows: including the bottom plate 1507 being fixed on base plate 5, bottom plate 1507
On be fixed with perpendicular vertical plate 1505, there are stiffening plate 1506, the fixed top plate in the top of vertical plate 1505 in 1505 side of vertical plate
1501, block 1504 is fixedly mounted in the bottom surface of top plate 1501, and the head of mounting blocks 1504 passes through a pair of of strut 1503 and installs grip block
1502, two grip blocks 1502 clamp lamp cap 16.
As shown in figure 5, the structure of finished product discharging device 7 are as follows: including spaced side plate 702, pass through between side plate 702
Belt wheel 706 is equipped with belt 704, and the lamp cap 16 of machined completion is conveyed on belt 704, and the bottom of side plate 702 passes through column 705
Support, the stepper motor 703 that the bottom installation driving pulley 706 of side plate 702 works；Also pacify positioned at the rear end of two blocks of side plates 702
Equipped with placing groove 701, the notch of placing groove 701 is connected with belt 704, and the lamp cap 16 on belt 704 is delivered to placing groove 701
It is interior.
NG product discharger 10 passes through bracket on base plate 5 between clamping device 15 and Manual material feeding device 11
14 support installation discharge slots 13.
The utility model is mainly used to realize the tail portion to lamp cap 16 and side automatic welding, and operator is by lamp cap 16 by throwing
After entrance investment, the bottom of lamp cap 16 is first welded automatically and is completed by equipment, then overturns lamp cap 16, welds lateral parts, complete
Next equipment is delivered to by conveyer belt after.
Specific steps are as follows:
Step 1: feeding intake: using Manual material feeding, lamp cap 16 is put into clamping station by operator, and sensor detection workpiece arrives
Position, Automatic-clamping.
Step 2: welding position centering: this equipment uses three high-precision optical fibers, cooperates rotating electric machine 1110, automatic quick
Centering workpiece welding position guarantees that welding position is reliable.
Step 3: welding: equipment uses High-speed Servo System, welding gun automatic welding in place.The supply of solder stick self-emptying；
It is welded in 16 bottom sides of lamp cap, 90 ° of positions, is then rotated by rotating electric machine 1110 first, carried out on 16 chassis of lamp cap
Welding.
Step 4: discharging: welding is completed, and soldered lamp cap 16 is transplanted to discharge zone by manipulator, and automatic discharging arrives
Position.
In the automatic Arc Welding for the completion lamp cap 16 that can be convenient through the above steps, production efficiency is improved, reduces labor
Fatigue resistance, stable working are easy to operate.
Above description is the explanation to the utility model, is not the restriction to utility model, defined by the utility model
Range is within the protection scope of the utility model referring to claim, can make any type of modification.
Claims (2)
1. a kind of LED lamp holder tin soldering machine, it is characterised in that: including frame (3), be equipped with base plate in the middle part of the frame (3)
(5), it is equipped with Manual material feeding device (11) on the base plate (5), the rear portion of the Manual material feeding device (11) is successively held in the mouth
It is connected to NG product discharger (10), clamping device (15) and finished product discharging device (7)；It is also equipped on the base plate (5)
The soldering tip (9) of automatic welder (8), the automatic welder (8) is corresponding with the workpiece on clamping device (15), the base plate
(5) welding stage (12) are also equipped on；Protection housing (1) is installed positioned at the surrounding of base plate (5) and top, and is manually being thrown
Material device (11) goes out to be provided with feeding inlet (4), and feeding inlet (4) top is operation panel (2)；It installs the bottom of the frame (3)
There are electric appliance power distribution cabinet (6).
2. LED lamp holder tin soldering machine as described in claim 1, it is characterised in that: the NG product discharger (10) is located at clamping
Between device (15) and Manual material feeding device (11), pass through bracket (14) support installation discharge slot (13) on base plate (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820458676.9U CN208304199U (en) | 2018-04-02 | 2018-04-02 | LED lamp holder tin soldering machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820458676.9U CN208304199U (en) | 2018-04-02 | 2018-04-02 | LED lamp holder tin soldering machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208304199U true CN208304199U (en) | 2019-01-01 |
Family
ID=64718216
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820458676.9U Active CN208304199U (en) | 2018-04-02 | 2018-04-02 | LED lamp holder tin soldering machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208304199U (en) |
-
2018
- 2018-04-02 CN CN201820458676.9U patent/CN208304199U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |