CN211413971U

CN211413971U - Automatic tin soldering equipment

Info

Publication number: CN211413971U
Application number: CN201921981910.7U
Authority: CN
Inventors: 何源; 曹鲜红
Original assignee: Shenzhen Linglve CNC Equipment Co Ltd
Current assignee: Shenzhen Linglve CNC Equipment Co Ltd
Priority date: 2019-11-15
Filing date: 2019-11-15
Publication date: 2020-09-04
Anticipated expiration: 2029-11-15

Abstract

The utility model discloses an automatic tin soldering device, which comprises a workbench, a material placing disc, a conveying mechanism, a tin soldering mechanism and a tin feeding mechanism, wherein the material placing disc, the conveying mechanism, the tin soldering mechanism and the tin feeding mechanism are all arranged on the workbench, and a plurality of pieces to be soldered are arrayed on the material placing disc; the conveying mechanism is configured to input the to-be-welded part into the working end of the soldering mechanism, the tin feeding mechanism inputs the tin wire into the working end of the soldering mechanism, and the soldering mechanism melts the tin wire and drips the solder joint of the to-be-welded object. In this automatic change soldering tin equipment's the course of operation, the blowing dish that will carry full by the weldment is inputed this equipment, and a plurality of workpieces of treating on the blowing dish are by the work end of conveying mechanism input soldering tin mechanism in proper order, send tin mechanism with tin silk input soldering tin mechanism's work end, on the tin silk is melted by soldering tin mechanism and is dripped the solder joint by the welding thing to realize the soldering tin process. The equipment has simple process and structure, works automatically in the whole process, does not need manual intervention, and can effectively improve the working efficiency and the working quality.

Description

Automatic tin soldering equipment

Technical Field

The utility model relates to an automated production equipment field, in particular to automatic soldering tin equipment.

Background

The existing parts used in a certain communication field need to be soldered, but the operating products have the characteristics of small overall dimension, small welding spot, small operating space and the like. Thus, soldering of the parts presents a significant manufacturing challenge.

Although the manual soldering operation can complete the soldering task with good welding quality, the yield of soldering is difficult to guarantee, the soldering efficiency is low, and the physical health of people is greatly damaged.

Comprehensively considers the characteristics of the welded piece and the efficiency of soldering operation, and provides the technical proposal of the utility model.

SUMMERY OF THE UTILITY MODEL

According to one aspect of the utility model, an automatic tin soldering device is provided, which comprises a workbench, a material placing disc, a conveying mechanism, a tin soldering mechanism and a tin feeding mechanism, wherein the material placing disc, the conveying mechanism, the tin soldering mechanism and the tin feeding mechanism are all arranged on the workbench, a plurality of pieces to be soldered are arrayed on the material placing disc, the tin soldering mechanism is arranged on one side of the conveying mechanism, the tin feeding mechanism is arranged above the tin soldering mechanism, the tin feeding mechanism is provided with a guide pipe, and the discharge end of the guide pipe is matched with the working end of the tin soldering mechanism;

the conveying mechanism is configured to input the to-be-welded part into a working end of the soldering mechanism;

the tin feeding mechanism inputs the tin wire into the working end of the tin soldering mechanism;

the tin soldering mechanism melts the tin wire and drops the tin wire onto the welding point of the object to be soldered.

The utility model provides an automatic change soldering tin equipment, it can treat the soldering tin process that the weldment goes on automatically and in batches. In this automatic change soldering tin equipment's the course of operation, to carry in full the blowing dish input of being welded the piece is in this equipment, place promptly on the board, a plurality of on the blowing dish are waited the piece and are being input soldering tin mechanism's work end by conveying mechanism in proper order, send tin mechanism with tin silk input soldering tin mechanism's work end, on the tin silk is melted by soldering tin mechanism and is dripped the solder joint of being welded the thing, conveying mechanism will weld the work piece ejection of compact to realize the soldering tin process. The equipment has simple process and structure, works automatically in the whole process, does not need manual intervention, and can effectively improve the working efficiency and the working quality.

In some embodiments, the soldering mechanism comprises a micrometer handle chuck, a temperature control table, a mounting bracket and an electric soldering iron, the temperature control table is mounted on the workbench through the mounting bracket, the micrometer handle chuck is arranged on one side of the temperature control table, and the electric soldering iron is mounted on the micrometer handle chuck.

Therefore, the soldering angle of the electric soldering iron can be adjusted through the micrometer handle chuck, and the temperature control table is used for controlling the temperature of the electric soldering iron.

In some embodiments, the tin feeding mechanism comprises a tin feeder, a tin feeding guide column and a tin outlet nozzle; the tin feeder is positioned above the tin soldering mechanism, the tin feeding guide pillar is arranged on the tin feeder, the feeding end of the guide pipe is connected with the tin feeding guide pillar, the tin outlet nozzle is arranged on the tin outlet nozzle of the guide pipe, and the tin outlet nozzle is matched with the working end of the tin soldering mechanism.

Therefore, in the working process of the tin feeding mechanism, the tin feeder inputs the tin wire into the guide pipe from the tin feeding guide post, and the tin wire is input into the action end of the tin soldering mechanism through the guide pipe.

In some embodiments, a tin coil is suspended above the tin feeder, a tin wire at one end of the tin coil is fed into the tin feeder, and the tin feeder shears the tin coil and conveys the tin coil to a working end of the tin soldering mechanism through a guide pipe.

Thus, the tin feeder cuts the tin coil into tin wires, and the tin wires are input into the tin soldering mechanism.

In some embodiments, the transport mechanism includes a SCARA robot, a drive member disposed at a drive end of the SCARA robot, and a gripper disposed at the drive end of the drive member.

Thereby, the movement of the work piece to be welded is performed by the SCARA robot.

In some embodiments, the SCARA robot is a four-axis SCARA robot with three rotational joints and one moving joint for lifting motion; treat that the solder joint of weldment is equipped with a plurality ofly, thereby the cooperation angle of SCARA robot regulation treating weldment and soldering tin mechanism carries out soldering tin to a plurality of solder joints.

Therefore, the soldering of a plurality of welding points of the workpiece to be soldered can be realized.

In some embodiments, the automated soldering apparatus further comprises a take-off tray disposed on the table and located to one side of the take-off tray.

Thus, the discharge tray is used for discharge arrangement.

In some embodiments, the material placing disc is arranged on the end face of the workbench through a supporting plate, and a limiting plate for limiting the material placing disc is arranged on the supporting plate.

From this, the limiting plate carries on spacingly to the blowing dish, guarantees the feeding precision of blowing dish.

In some embodiments, the automated soldering apparatus further includes a controller, a control program is embedded in the controller, and the controller is in signal connection with the conveying mechanism, the soldering mechanism and the solder feeding mechanism.

Therefore, the controller automatically controls the programming of the tin soldering mechanism and the tin conveying mechanism of the conveying mechanism.

The utility model has the advantages that: the utility model provides an automatic change soldering tin equipment, it can treat the soldering tin process that the weldment goes on automatically and in batches. The equipment moves and adjusts a plurality of to-be-welded parts through the SCARA robot, and can perform tin soldering on a plurality of welding points of the to-be-welded parts; the equipment has simple process and structure, works automatically in the whole process, does not need manual intervention, and effectively improves the efficiency of part soldering operation and effectively ensures the qualified rate of the soldering operation while ensuring the welding quality.

Drawings

Fig. 1 is a schematic perspective view of an automated soldering apparatus according to an embodiment of the present invention.

Fig. 2 is a partial side view of the automated soldering apparatus shown in fig. 1.

Fig. 3 is a schematic perspective view of a to-be-welded part of the automated soldering apparatus shown in fig. 1.

Reference numbers in the figures: 1-workbench, 11-supporting plate, 12-limiting plate, 13-outer cover, 21-discharging plate, 22-discharging plate, 3-conveying mechanism, 31-SCARA robot, 32-driving piece, 33-gripper, 34-cushion block, 4-soldering mechanism, 41-micrometer handle chuck, 42-temperature control table, 43-mounting bracket, 44-electric soldering iron, 5-tin feeding mechanism, 51-guide pipe, 52-tin feeding device, 53-tin feeding guide post, 54-tin discharging nozzle, 55-tin coil, 6-controller, a-to-be-soldered piece, a 1-soldering point, a,

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Fig. 1-2 schematically show an automated tin soldering apparatus according to an embodiment of the present invention, including a work table 1, a material placing tray 21, a conveying mechanism 3, a tin soldering mechanism 4, and a tin feeding mechanism 5; the discharging disc 21, the conveying mechanism 3, the soldering tin mechanism 4 and the tin feeding mechanism 5 are all arranged on the workbench 1, a plurality of workpieces to be welded a are arrayed on the discharging disc 21, and the workbench 1 is provided with an outer cover 13 for protecting equipment from external interference. The discharging tray 21 is detachably arranged on the end face of the workbench 1, the conveying mechanism 3 is positioned on one side of the discharging tray 21, the soldering mechanism 4 is arranged on one side of the conveying mechanism 3, the tin feeding mechanism 5 is arranged above the soldering mechanism 4, the tin feeding mechanism 5 is provided with a guide pipe 51, and the discharging end of the guide pipe 51 is matched with the working end of the soldering mechanism 4;

the conveying mechanism 3 is configured to input the to-be-welded part a into the working end of the soldering mechanism 4;

the tin feeding mechanism 5 inputs the tin wire into the working end of the tin soldering mechanism 4;

the soldering mechanism 4 melts and drops the tin wire onto the soldering point a1 of the soldered object.

The utility model provides an automatic change soldering tin equipment, it can treat the soldering tin process that weldment an goes on automatically and in batches. In this automatic change soldering tin equipment's the course of operation, to carry in full the blowing dish 21 input this equipment by the weldment, place promptly on the board, a plurality of weldment an of treating on the blowing dish 21 are in proper order by conveying mechanism 3 input soldering tin mechanism 4's work end, send tin mechanism 5 to input soldering tin mechanism 4's work end with the tin silk, the tin silk is melted by soldering tin mechanism 4 and on the solder joint a1 of drippage by the weldment, conveying mechanism 3 will weld the work piece ejection of compact, thereby realize the soldering tin process. The equipment has simple process and structure, works automatically in the whole process, does not need manual intervention, and can effectively improve the working efficiency and the working quality.

With reference to fig. 1-2, the soldering mechanism 4 includes a micrometer handle chuck 41, a temperature control platform 42, a mounting bracket 43 and an electric soldering iron 44, the temperature control platform 42 is mounted on the workbench 1 through the mounting bracket 43, the micrometer handle chuck 41 is disposed on one side of the temperature control platform 42, and the electric soldering iron 44 is mounted on the micrometer handle chuck 41. The soldering angle of the electric soldering iron 44 can be adjusted through the micrometer handle chuck 41, and the temperature control table 42 is used for controlling the temperature of the electric soldering iron 44.

Referring to fig. 1-2, the tin feeding mechanism 5 includes a tin feeder 52, a tin feeding guide post 53, and a tin outlet nozzle 54; the tin feeder 52 is positioned above the tin soldering mechanism 4, the tin inlet guide post 53 is arranged on the tin feeder 52, the feeding end of the guide pipe 51 is connected with the tin inlet guide post 53, the tin outlet nozzle 54 is arranged on the tin outlet nozzle 54 of the guide pipe 51, and the tin outlet nozzle 54 is matched with the working end of the tin soldering mechanism 4. During the operation of the tin feeding mechanism 5, the tin feeder 52 feeds the tin wire from the tin feeding guide post 53 to the conduit 51, and feeds the tin wire to the action end of the tin soldering mechanism 4 through the conduit 51.

Referring to fig. 1-2, a tin roll 55 is suspended above the tin feeder 52, a tin wire at one end of the tin roll 55 is fed into the tin feeder 52, and the tin feeder 52 shears the tin roll 55 and conveys the tin roll 55 to the working end of the soldering mechanism 4 through the guide pipe 51. The solder feeder 52 cuts the solder roll 55 into solder wires and feeds the solder wires to the soldering mechanism 4.

With reference to fig. 1-2, the conveying mechanism 3 includes a SCARA robot 31, a driving member 32, and a gripper 33, the SCARA robot 31 is mounted on the upper end surface of the worktable 1 through a spacer 34, the driving member 32 is disposed at the driving end of the SCARA robot 31, and the gripper 33 is disposed at the driving end of the driving member 32. The movement of the piece a to be welded is performed by the SCARA robot 31.

With reference to fig. 1-2, the SCARA robot 31 is a four-axis SCARA robot 31 with three rotary joints and one movable joint for lifting movement; a plurality of welding points a1 of the to-be-welded part a are provided, and the SCARA robot 31 adjusts the matching angle of the to-be-welded part a and the soldering mechanism 4 so as to solder a plurality of welding points a 1. The soldering of a plurality of soldering points a1 of the workpiece a to be soldered can be realized.

Referring to fig. 1, the automatic soldering apparatus further includes a discharging tray 22, and the discharging tray 22 is disposed on the worktable 1 and located at one side of the material placing tray 21. The discharge tray 22 is used for discharge alignment.

In some embodiments, the material placing tray 21 is disposed on the end surface of the workbench 1 through a supporting plate 11, and a limiting plate 12 for limiting the material placing tray 21 is disposed on the supporting plate 11. The limiting plate 12 limits the discharging disc 21, and feeding accuracy of the discharging disc 21 is guaranteed.

With reference to fig. 1, the automatic soldering apparatus further includes a controller 6, a control program is embedded in the controller 6, and the controller 6 is in signal connection with the conveying mechanism 3, the soldering mechanism 4 and the solder feeding mechanism 5. The controller 6 automatically programs the soldering mechanism 4 and the solder feeding mechanism 5 of the conveying mechanism 3.

The specific working process of the equipment is as follows:

s1, feeding: inputting a placing tray 21 fully loaded with a part a to be welded into equipment, wherein the placing tray 21 is placed at a position of a limiting plate 12, and the part a is input into the equipment through a no-load discharging tray 22, and the discharging tray 22 is placed on one side of the placing tray 21;

s2, transferring: the air clamp at the driving end of the SCARA robot 31 clamps the part a to be welded, and the SCARA robot 31 moves the part a to be welded.

S3, tin feeding: one end of the tin roll 55 is input into the tin feeder 52, and the tin feeder 52 cuts the tin roll 55 into small tin cutting wires; the solder feeder 52 feeds the solder wire from the solder feeding guide 53 to the guide tube 51, and feeds the solder wire to the action end of the soldering mechanism 4 through the guide tube 51.

S4, soldering: the solder wire falls into the action end of the soldering mechanism 4, and the solder wire is melted by the soldering mechanism 4 and drops onto the solder point a1 of the soldered object.

S5, discharging: the welded workpiece is moved to the discharging tray 22 by the SCARA robot 31, and after the discharging tray 22 is fully loaded, a new full-load discharging tray 21 and a new no-load discharging tray 22 are replaced.

The utility model has the advantages that: the utility model provides an automatic change soldering tin equipment, it can treat the soldering tin process that weldment an goes on automatically and in batches. The equipment moves and adjusts a plurality of workpieces to be welded a through the SCARA robot 31, and can perform tin soldering on a plurality of welding points a1 of the workpieces to be welded a; the equipment has simple process and structure, works automatically in the whole process, does not need manual intervention, and can effectively improve the working efficiency and the working quality.

What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.

Claims

1. The automatic tin soldering equipment is characterized by comprising a workbench (1), a material placing disc (21), a conveying mechanism (3), a tin soldering mechanism (4) and a tin feeding mechanism (5), wherein the material placing disc (21), the conveying mechanism (3), the tin soldering mechanism (4) and the tin feeding mechanism (5) are all arranged on the workbench (1), a plurality of pieces to be soldered (a) are arrayed on the material placing disc (21), the tin soldering mechanism (4) is arranged on one side of the conveying mechanism (3), the tin feeding mechanism (5) is arranged above the tin soldering mechanism (4), a guide pipe (51) is arranged on the tin feeding mechanism (5), and the discharge end of the guide pipe (51) is matched with the working end of the tin soldering mechanism (4);

the conveying mechanism (3) is configured to convey the to-be-welded part (a) to the working end of the soldering mechanism (4);

the tin wire is input into the working end of the tin soldering mechanism (4) by the tin feeding mechanism (5);

the soldering mechanism (4) melts and drips the tin wire on a welding point (a1) of the object to be soldered.

2. The automatic tin soldering equipment according to claim 1, wherein the tin soldering mechanism (4) comprises a micrometer handle chuck (41), a temperature control table (42), a mounting bracket (43) and an electric soldering iron (44), the temperature control table (42) is mounted on the workbench (1) through the mounting bracket (43), the micrometer handle chuck (41) is arranged on one side of the temperature control table (42), and the electric soldering iron (44) is mounted on the micrometer handle chuck (41).

3. The automated tin soldering apparatus according to claim 1, wherein the tin feeding mechanism (5) includes a tin feeder (52), a tin feeding guide post (53), a tin outlet nozzle (54); the tin feeder (52) is positioned above the tin soldering mechanism (4), the tin inlet guide post (53) is arranged on the tin feeder (52), the feeding end of the guide pipe (51) is connected with the tin inlet guide post (53), the tin outlet nozzle (54) is arranged on the tin outlet nozzle (54) of the guide pipe (51), and the tin outlet nozzle (54) is matched with the working end of the tin soldering mechanism (4).

4. Automated tin soldering apparatus according to claim 3, characterized in that a tin roll (55) is suspended above the tin feeder (52), a tin wire at one end of the tin roll (55) is fed into the tin feeder (52), and the tin feeder (52) shears the tin roll (55) and conveys it through a conduit (51) to the working end of the tin soldering mechanism (4).

5. Automated soldering apparatus according to claim 1, characterized in that the transport mechanism (3) comprises a SCARA robot (31), a drive (32), a gripper (33), the drive (32) being provided at the drive end of the SCARA robot (31), the gripper (33) being provided at the drive end of the drive (32).

6. Automated soldering apparatus according to claim 5, characterized in that the SCARA robot (31) is a four-axis SCARA robot (31) with three rotary joints and one moving joint for lifting movement; a plurality of welding points (a1) of the to-be-welded part (a) are arranged, and the SCARA robot (31) adjusts the matching angle of the to-be-welded part (a) and the soldering mechanism (4) so as to solder the welding points (a 1).

7. Automated soldering apparatus according to claim 5, characterized in that it further comprises a discharge tray (22), the discharge tray (22) being placed on the work table (1) and being located at one side of the feed tray (21).

8. The automatic tin soldering equipment according to any one of claims 1 to 7, wherein the material placing tray (21) is arranged on the end face of the workbench (1) through a supporting plate (11), and a limiting plate (12) for limiting the material placing tray (21) is arranged on the supporting plate (11).

9. The automated tin soldering apparatus according to claim 8, further comprising a controller (6), wherein the controller (6) is embedded with a control program, and the controller (6) is in signal connection with the conveying mechanism (3), the tin soldering mechanism (4) and the tin feeding mechanism (5).