CN207255523U - A kind of filter hot plate welding machine - Google Patents
A kind of filter hot plate welding machine Download PDFInfo
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- CN207255523U CN207255523U CN201721190662.5U CN201721190662U CN207255523U CN 207255523 U CN207255523 U CN 207255523U CN 201721190662 U CN201721190662 U CN 201721190662U CN 207255523 U CN207255523 U CN 207255523U
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- end cap
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Abstract
The utility model discloses a kind of filter hot plate welding machine, including workbench；Controller；And for transmit end cap end cap feed device, for change end cap position and end cap heated end cap loading device, by end cap from end cap feed device move to end cap loading device swing-bar mechanism, conversion filter core position and the filter core loading device that is welded together with end cap and for transmit weld after filter product feed device, end cap feed device, end cap loading device, swing-bar mechanism, filter core loading device and product feed device are controlled with controller and connected.By setting end cap feed device, end cap loading device, swing-bar mechanism, filter core loading device and the mechanical automated job of product feed device one, realize accurate feeding, be gradually heated up and rapid welding, weldquality are stablized, finished product rate is high.
Description
Technical field
Filter technical field of welding equipment is the utility model is related to, more specifically, it relates to a kind of filter hot plate
Bonding machine.
Background technology
Filter, refers to the accessory for playing impurity screening or gas by filter paper, by filter core and end cap two parts group
Into.Filter core is typically to be made of paper material, its lateral surface is converted into several folds, and end cap is fixed with filter core end face, so that
Form a filter.
In the prior art, the end cap of filter is welded with filter core using soldering appliance.As patent announcement number is
The filter cartridge hot board welding that the Chinese patent of CN202805657U proposes picks, including workbench, workbench are equipped with lower heat fusion jig, under
Heat fusion jig is equipped with lower die, and the top of lower die is equipped with upper mold, and the upper heat fusion jig of end connection of upper mold, upper heat fusion jig top is equipped with gas
Cylinder, upper mold place filter core, cylinder controls upper mold by filter core through upper heat fusion jig connection cylinder after upper end cover is positioned in upper mold
Clamp, bottom end cover is positioned in lower die, then lower die moves downward, and the lower end of filter core is contacted with bottom end cover, upper heat fusion jig
Sweat soldering operation is carried out with lower heat fusion jig（I.e. heat up and down end cap make its end face melt and with filter core end contact）, welded
Cheng Hou, finished product is taken out.
But treat that the end face of end cap is melted, it is necessary to first carry out the heating of a period of time to the end face of end cap in actual production
Fix and weld with the end face of filter core again after change, a period of time progress cooling and shaping, the heating, welding are also needed to after the completion of welding
All carried out with cooling down in same station, next end cap and filter could be carried out after only completing the welding of an end cap and filter core
The welding of core, tedious process is long the time required to welding a filter, low production efficiency.
Utility model content
All carry out in same station for the heating of filter core in practice and end cap, welding and cooling, only complete
The welding of next end cap and filter core could be carried out after the welding of one end cap and filter core, tedious process, welds a filter
Required time is grown, this problem of low production efficiency, the purpose of this utility model is that proposing a kind of filter hot plate welding machine, is had
Body scheme is as follows：
A kind of filter hot plate welding machine, according to above technical scheme, including:Workbench, controller and：
End cap feed device, including for conveying the end cap conveyer belt and the driving end cap conveyer belt of end cover of filter
Towards the first driving means of the working table movement；
End cap loading device, including the end cap turntable and the driving end cap turntable being rotatably arranged on the workbench
The end cap rotating mechanism of rotation, the edge of the end cap turntable is evenly arranged with along its circumferential direction multiple to be used to place the end cap
End cover fixture, the end cap loading device further include on the end cover fixture the end cap heating heating
Mechanism；
Swing-bar mechanism, is arranged between the end cap feed device and the end cap loading device, including is fixed at
Fixed link, the swing rod being rotatably arranged in the fixed link and the swing rod drive for driving the swing rod to rotate on the workbench
Motivation structure, the one end of the swing rod away from the fixed link are provided with the grippers for capturing the end cap；
When the swing rod is in first state, the grippers clamp the end on the end cap conveyer belt
Lid；
When the swing rod is in the second state, the grippers are located in one of above the end cover fixture and the two
Coaxially, the grippers are separated with the end cap；
Filter core loading device, including the filter core turntable, the driving filter core turntable that are rotatably arranged on the workbench turn
Dynamic filter core rotating mechanism and for pressure welding filter element and the welding mechanism of end cap, the edge edge of the filter core turntable
Its circumferential direction is evenly arranged with multiple filter core fixtures for being used to place the filter core；
When the filter core turntable stops operating, one of them described filter core fixture and end cover fixture one of them described are same
Axis welds the filter core and end cap in order to the welding mechanism, one of them described filter core fixture is located at feeding dress
The surface put；
Product feed device, including for conveying the product conveyer belt and the driving product conveyer belt of the filter
The second driving device away from the working table movement；
The end cap feed device, end cap loading device, swing-bar mechanism, filter core loading device and product feed device are equal
Control and connect with the controller.
According to above technical scheme, controller control work, end cap feed device transports end cap towards workbench, swing rod
The end cap that mechanism is placed on end cap conveyer belt is placed on end cover fixture.End cap rotating mechanism starts, and Driving terminal turntable rotates,
And then driving end cap thereon to rotate, end cap is heated by heating arrangements, and end cap turntable is rotated further.Filter core rotating mechanism opens
When end cap turntable and filter core turntable stop operating, a filter core fixture and an end cover fixture by chance on same vertical curve, are put
End cap thereon and filter core are coaxial, and welding mechanism welds end cap with filter core to form filter.Filter core turntable is rotated further, directly
It is located at the surface of product conveyer belt to filter core fixture, filter core fixture unclamps filter, and filter is fallen on product feed device
And it is transported away by product feed device.
This filter hot plate welding machine controls the work of each workpiece by controller, realizes mechanization, the automation of welding
With intelligence.End cap and the accurate feeding of filter core, heating and welding, are conducive to the stabilization of product quality, automatic using welding mechanism
Welding, welds fast accurate, and weldquality is stablized, and finished product rate is high.
End cap and filter core are automatically brought to the operation that the next position carries out next process after a procedure is completed, and complete
After the welding of filter core one end and end cap, turn to the next position at it and carry out follow-up work, without waiting, reduce the production of filter
Required time, improves the work efficiency of filter hot plate welding machine, and the production efficiency of product is high.
Electroplating equipment wielding machineization reduces manually input, cost of labor is reduced, so as to reduce the production cost of product；Meanwhile may be used also
To reduce the industrial accidents such as the scald occurred during manual operation.
Automation of Welding can reduce the error in mechanical processes, at the same time, it is possible to achieve the 24 of equipment is normal in order when small
Work, is conducive to improve the yield of product, and then improves production efficiency.
The running parameter of each workpiece can be controlled by controller's intellectualization, filter hot plate welding is adjusted according to actual conditions
The work efficiency to pick, intelligent optimization, be conducive to improve product production efficiency.
Further, the heating arrangements include heated holder, heating plate and are arranged in the heating plate to be used to pacify
Dress conducting bolt is so as to the conductive contact being electrically connected with exterior heating power supply；
The heated holder is arranged on the workbench, and the heating plate is arranged at the heated holder away from the work
Make one end of platform；
When the end cap turntable stops operating, the heating plate is located in one of the surface of the end cover fixture.
According to above technical scheme, exterior heating power supply work, electric current flows through conducting bolt and conductive contact and arrives
Up to heating plate, under heating effect of current, heating plate is heated；Heating plate after heating is transferred heat to by heat transfer to be located at
End cap immediately below heating plate on end cover fixture, the end face of end cap is heated and melts, easy to the welding of follow-up end cap and filter core.
Mode of heating is simple, convenient, and the size of temperature adjustment electric current can also be heated according to needed for end cap, easy to operate.
Further, the end cover fixture coaxial with the grippers and the end coaxial with the filter core fixture
The side of lid fixture line is heating region, and the heating arrangements have multiple, and multiple heating arrangements are located at the heating zone
In domain and using the center of circle of the end cap turntable as the arc-shaped distribution in the center of circle；
When the end cap turntable is in halted state, the heating plate of multiple heating arrangements is with being located at the heating zone
Multiple end cover fixtures in domain correspond.
According to above technical scheme, multiple heating arrangements are at the same time to multiple end caps on heating region inner end cap fixture
Heated, the efficiency of heating surface is high, and work efficiency is good.The end cover fixture direction welding end cap from end cap to be welded can also be adjusted
On end cover fixture direction, the heating-up temperature of heating arrangements gradually rise, i.e., first preheat, help before being heated to end cap
In the cooling velocity for reducing weld seam, prevent connector from generating hardened structure, produce cold crack, improve the quality of product after welding,
Improve production efficiency.
Further, the swing rod driving mechanism includes swing rod motor, and it is remote that the swing rod motor is located at the fixed link
One end of the workbench, the shaft of the swing rod motor are fixedly connected away from the fixed link and with the swing rod.
According to above technical scheme, swing rod electric motor starting, the shaft of swing rod motor rotates the pendulum for driving and being secured to connection
Bar rotates, and swing rod, which rotates, drives grippers thereon to rotate, and easy to grippers crawl end cap, transport end cap and unclamps end cap,
The structure of swing rod driving mechanism is simple, easy to operate.
Further, the filter core loading device further includes the switching mechanism for overturning the filter core fixture, described to turn over
Rotation mechanism includes rotary cylinder, and the cylinder body of the rotary cylinder is arranged on the edge of the filter core turntable and turns with the filter core
Disk is fixedly connected, the filter core fixture be located at side of the rotary cylinder away from the filter core turntable and with the rotary cylinder
Piston rod be fixedly connected, the guide head of the rotary cylinder is sequentially connected with exterior air compressor machine.
According to above technical scheme, after one end of filter core is welded with end cap, switching mechanism starts, and driving filter core fixture turns over
Turn, and then drive and be placed in filter core on filter core fixture and overturn 180 °, one end that filter core not yet welds is towards the end on end cover fixture
Lid is set, and is welded easy to filter core and another end cap, realizes being respectively welded for filter core both ends, and welding procedure simplifies.
Exterior air compressor machine work, drives the piston rod rotation of rotary cylinder, the piston rod rotation of rotary cylinder drive with
Its filter core fixture being fixedly connected rotates, and overturns filter core fixture and filter core thereon, upset is simple, easy to operate.
Further, the grippers include coil and the electromagnet being threaded through in the coil, the coil and outside
Crawl power electric connection, during energization, the magnetic direction of the electromagnet and the end cap on the end cap conveyer belt
End face be vertically arranged；Or
The grippers include sucker, and the sucker inhales face with being located at the end face of the end cap on the end cap conveyer belt
It is arranged in parallel, the sucker is sequentially connected with exterior air compressor machine and the air entry shape size of the sucker and the end cap shape
Shape size is adapted.
According to above technical scheme, metal is contained in end cap, when electromagnet is located above end cap conveyer belt, exterior crawl
Power work, coil are powered, and according to right-hand screw rule, coil inside produces magnetic field, and electromagnet is assembled and strengthens the magnetic force, electricity
There is magnet magnetism to capture end cap and adsorb fixation；End cap is transferred to the upper position of end cover fixture by electromagnet, captures power supply
Close, coil stops being powered, and electromagnet does not have magnetism to adsorb end cap, and end cap falls under gravity into end cover fixture
On, it is simple to operate.
Or
Exterior air compressor machine starts, and when electromagnet is located above end cap conveyer belt, drives sucker air-breathing, sucker air-breathing, profit
End cap is captured with pressure difference and adsorbs fixation；End cap is transferred to the upper position of end cover fixture by sucker；Sucker is deflated, pressure difference
Disappear, end cap is fallen under gravity on the end cover fixture in lower orientation, simple in structure, easy to operate.
Further, the welding mechanism includes coordinating the end cover fixture with the pushing of end cap described in pressure welding and filter core
Plate and the lower air cylinder of driving lower platen movement, the telescopic rod of the lower air cylinder be connected with the lower platen and with
The plate face of the lower platen is vertically arranged；
When the filter core turntable stops operating, one of them described filter core fixture and end cover fixture one of them described are coaxial
When, the filter core fixture, end cover fixture and the telescopic rod of the lower air cylinder are coaxial.
According to above technical scheme, when filter core turntable stops operating, lower air cylinder starts, the telescopic rod movement of lower air cylinder
Driving lower platen moves downward, and coordinates the end cap pushed against between lower platen and the end cover fixture with coaxial end cover fixture
With filter core and carrying out pressure welding, filter is formed.Pressure welding process fast accurate, weldquality are stablized, and high yield rate, is conducive to improve
Production efficiency.
Further, crossbeam is provided with above the workbench, it is remote that the lower air cylinder is fixed at the crossbeam
From the workbench one end and be detachably connected with the crossbeam.
According to above technical scheme, upper lower air cylinder is removably fixed on crossbeam respectively, is calmed the anger under replaceable
Cylinder or the position for adjusting lower air cylinder, to meet the needs of different operating situation, modulability is high.
Further, the end cap turntable has two, the center of circle of two end cap turntables and the circle of the filter core turntable
Line setting triangular in shape between the heart, the end cap conveyer belt, filter core turntable are located at the perpendicular bisector of two end cap turntables
On.
According to above technical scheme, two end cap turntables can be carried out at the same time the welding of two filter cores and end cap, save the time,
It is cost-effective, improve the production efficiency of product.
Compared with prior art, the beneficial effects of the utility model are as follows：
（1）By setting end cap feed device, end cap loading device, swing-bar mechanism, filter core loading device and product to send
Expect device, mechanical automation operation, realizes that accurate feeding, effectively heating are integrated with rapid welding, weldquality is stablized, product
High yield rate, helps to improve the production efficiency of product；
（2）By setting controller to control the work of each workpiece, realize mechanization, the intellectually and automatically of welding, subtract
Few operating error, reduces cost of labor, improves the production efficiency of product.
Brief description of the drawings
Fig. 1 is the overall schematic of filter hot plate welding machine；
Fig. 2 is the partial enlarged view of A in Fig. 1；
Fig. 3 is the partial enlarged view of B in Fig. 1；
Fig. 4 is the partial enlarged view of C in Fig. 1.
Reference numeral：1st, workbench；10th, controller；2nd, end cap loading device；21st, end cap turntable；22nd, end cap rotating machine
Structure；23rd, end cover fixture；24th, end cap seat；3rd, swing-bar mechanism；31st, fixed link；32nd, swing rod；33rd, swing rod driving mechanism；34th, capture
Part；4th, filter core loading device；41st, filter core turntable；42nd, filter core rotating mechanism；43rd, filter core fixture；44th, the first folder；45th, second
Folder；46th, folding cylinder；47th, filter core hole；48th, sliding slot；49th, column is slid；5th, end cap conveyer belt；6th, product conveyer belt；7th, heat
Mechanism；71st, heated holder；72nd, heating plate；73rd, conductive contact；8th, welding mechanism；81st, lower platen；82nd, lower air cylinder；83rd, it is horizontal
Beam；9th, switching mechanism；91st, rotary cylinder.
Embodiment
With reference to embodiment and attached drawing, the utility model is described in further detail, but the implementation of the utility model
Mode is not limited only to this.
As depicted in figs. 1 and 2, a kind of filter hot plate welding machine, including workbench 1, controller 10, end cap feeding dress
Put, end cap loading device 2, swing-bar mechanism 3, filter core loading device 4 and product feed device.Controller 10 is filled with end cap feeding
Put, the control of end cap loading device 2, swing-bar mechanism 3, filter core loading device 4 and product feed device is connected to control each workpiece
Running parameter, the work efficiency of filter hot plate welding machine is adjusted according to actual conditions, intelligent optimization, improves the production of product
Efficiency.
As shown in Figure 1, end cap feed device is divided into 1 both sides of workbench with product feeding dress, transmission end cap is respectively used to
Filter after the completion of being welded with conveying.End cap feed device includes end cap conveyer belt 5 and first driving means, the first driving
Device is sequentially connected with end cap conveyer belt 5, and first driving means start, and Driving terminal conveyer belt 5 is placed on end cap court thereon
Transported to workbench 1.Product feed device includes 6 and second driving device of product conveyer belt, and the second driving device starts, and drives
The filter that movable property product conveyer belt 6 is placed on thereon is transported away from workbench 1.Preferably, first driving means, the second driving dress
It is electric machine assembly to put.
As depicted in figs. 1 and 2, end cap loading device 2 is arranged at one end that proximal cover conveyer belt 5 is leaned on workbench 1, end cap
Loading device 2 includes the end cap rotating mechanism 22 that end cap turntable 21 and Driving terminal turntable 21 rotate, and end cap turntable 21 has two
A, two end cap turntables 21 are divided into the both sides of end cap conveyer belt 5.Filter core loading device 4 is arranged on workbench 1 close to product
One end of conveyer belt 6, the filter core rotating mechanism that filter core loading device 4 includes filter core turntable 41 and drives filter core turntable 41 to rotate
42.Line setting triangular in shape between the center of circle of two end cap turntables 21 and the center of circle of filter core turntable 41, end cap conveyer belt 5,
Filter core turntable 41 is on the perpendicular bisector of two end cap turntables 21.Two end cap turntables 21 can be carried out at the same time two filter cores and one
The welding of end cap, welding once, completes the welding of a filter, saves the time, cost-effective, improves the production effect of product
Rate.
As shown in Fig. 2, the overall setting in the form of annular discs of end cap turntable 21, end cap rotating mechanism 22 include end cap rotary electric machine,
The shaft of end cap rotary electric machine is rotatablely connected with workbench 1 by bearing and is fixedly connected with end cap turntable 21 in its circle centre position；
End cap rotary electric machine starts, and Driving terminal turntable 21 rotates.The edge of end cap turntable 21 is provided with multiple for placing end cap
End cover fixture 23, multiple end cover fixtures 23 are uniformly distributed along the circumferential direction of end cap turntable 21, and end cap turntable 21, which rotates, drives end cap
Fixture 23 and end cap thereon rotate.Preferably, end cover fixture 23 has six.End cover fixture 23 includes being fixed at end cap turn
The end cap seat 24 of 21 edge of disk, the top surface of end cap seat 24 are used to place end cap.
As shown in Fig. 2, end cap loading device 2 further includes heating arrangements 7, for adding to the end cap on end cover fixture 23
Heat.Heating arrangements 7 include being erected at the heated holder 71 of the top of workbench 1, and the one end of heated holder 71 away from workbench 1 is set
There is heating plate 72, conductive contact 73 is provided with heating plate 72, for installing conducting bolt so as to electric with exterior heating power supply
Connection；When end cap turntable 21 stops operating, heating plate 72 is located in one of the surface of end cover fixture 23.Exterior heating
Power work, electric current flows through conducting bolt and conductive contact 73 and reaches heating plate 72, under heating effect of current, heating plate 72
Fever.The heating plate 72 of fever transfers heat to the end on 72 underface end cover fixture 23 of heating plate by heat transfer
Lid, the end face of end cap is heated and melts, easy to the welding of follow-up end cap and filter core.
The side of coaxial end cover fixture 23 and end cover fixture 23 line coaxial with filter core fixture 43 with grippers 34
For heating region, heating arrangements 7 are arranged in heating region.In order to heat the end cap on multiple end cover fixtures 23 at the same time, improve
The production efficiency of filter, heating arrangements 7 are provided with multiple, and multiple heating arrangements 7 are in as the center of circle using the center of circle of end cap turntable 21
Arc is distributed；When end cap turntable 21 is in halted state, the heating plate 72 of multiple heating arrangements 7 is with being located at the more of heating region
A end cover fixture 23 corresponds, while multiple end caps on heating region inner end cap fixture 23 are heated, and heats
It is efficient, improve work efficiency.The heating-up temperature that multiple heating arrangements 7 can also be adjusted gradually rises, pre- to the advanced row of end cap
Heat, helps to reduce the cooling velocity of weld seam, prevents connector from generating hardened structure, produce cold crack, help to improve product weldering
The quality connect, is conducive to the raising of production efficiency.
As shown in figure 3, swing-bar mechanism 3 is arranged between end cap feed device and end cap loading device 2, for that will be located at end
End cap on lid conveyer belt 5 is moved on the end cover fixture 23 of end cap turntable 21.Swing-bar mechanism 3 include fixed link 31, swing rod 32 with
And the swing rod driving mechanism 33 that driving swing rod 32 rotates, fixed link 31 is fixed on workbench 1, swing rod 32 is rotatably arranged on
In fixed link 31, the one end of swing rod 32 away from fixed link 31 is provided with grippers 34, for capturing end cap.When swing rod 32 is in
During first state, grippers 34 clamp the end cap on end cap conveyer belt 5；Swing rod driving mechanism 33 drives swing rod 32 towards end
Lid turntable 21 rotates；When swing rod 32 is in the second state, grippers 34 are located in one of above end cover fixture 23 and the two
Coaxially, grippers 34 are separated with end cap.
As shown in figure 3, swing rod driving mechanism 33 includes swing rod motor, swing rod motor is located at fixed link 31 away from workbench 1
One end, the shaft of swing rod motor is fixedly connected away from fixed link 31 and with swing rod 32.Swing rod electric motor starting, swing rod motor
Shaft rotates the swing rod 32 for driving and being secured to connection and rotates, and the structure of swing rod driving mechanism 33 is simple, easy to operate.
Due to containing metal in end cap, grippers 34 include coil and the electromagnet being threaded through in coil, coil and outside
Crawl power electric connection, during energization, the magnetic direction of electromagnet is vertical with the end face of the end cap on end cap conveyer belt 5 to be set
Put.When electromagnet is located at end cap 5 top of conveyer belt, exterior crawl power work, coil is powered, and is determined according to right-handed helix
Then, coil inside produces magnetic field, and electromagnet is assembled and strengthens the magnetic force, and there is electromagnet magnetism end cap is captured and adsorbed solid
It is fixed；End cap is transferred to the upper position of end cover fixture 23 by electromagnet；Power-off is captured, coil stops being powered, and electromagnet does not have
Magnetism cannot adsorb end cap, and end cap is fallen under gravity on end cover fixture 23, and the structure of grippers 34 is simple, operation letter
Folk prescription is just.Or
Grippers 34 include sucker, and the suction face of sucker is arranged in parallel with the end face positioned at 5 upper end cover of end cap conveyer belt, sucker
It is sequentially connected with exterior air compressor machine and the air entry shape size of sucker is adapted with end cap shape size.Exterior air compressor machine
Start, when electromagnet is located at end cap 5 top of conveyer belt, drive sucker air-breathing, sucker air-breathing, is captured end cap simultaneously using pressure difference
Absorption is fixed, and grippers 34 complete upper material process；End cap is transferred to the upper position of end cover fixture 23 by sucker, and sucker is deflated, pressure
Strong poor disappearance, end cap are fallen under gravity on the end cover fixture 23 in lower orientation, and grippers 34 complete blanking procedure, grippers
34 structure is simple, easy to operate.
As shown in figure 4, the overall setting in the form of annular discs of filter core turntable 41, filter core rotating mechanism 42 include filter core rotary electric machine,
The shaft of filter core rotary electric machine is rotatablely connected with workbench 1 by bearing and is fixedly connected with filter core turntable 41 in its circle centre position；
Filter core rotary electric machine starts, and driving filter core turntable 41 rotates.The edge of filter core turntable 41 is provided with multiple for placing filter core
Filter core fixture 43, multiple filter core fixtures 43 are uniformly distributed along the circumferential direction of filter core turntable 41, and filter core turntable 41, which rotates, drives filter core
Fixture 43 and filter core thereon rotate.Preferably, end cover fixture 23 has six.When filter core turntable 41 stops operating, wherein one
A filter core fixture 43 and one of end cover fixture 23 are coaxial, one of filter core fixture 43 be located at product conveyer belt 6 just on
Side.
As shown in figure 4, filter core fixture 43 includes the first folder 44, second of the first folder 44, the second folder 45 and driving
The folding cylinder 46 of 45 folding of folder, folding cylinder 46 are arranged at side of first folder 44 away from the second folder 45, the first folder
Part 44 is fixedly installed on the edge of filter core turntable 41, and the first folder 44, the second folder 45 are used to clamp filter core with being encircled into one
Circular filter core hole 47.Direction of first folder 44 along it towards the second folder 45 is filled through sliding slot 48, filter core bearing material is offered
Put 4 and be included in the sliding column 49 that sliding is worn in sliding slot 48, one end of sliding column 49 is fixedly connected with the second folder 45, the other end
It is fixedly connected with the piston rod of folding cylinder 46.Folding cylinder 46 starts, the sliding in sliding slot 48 of driving sliding column 49, and then pushes away
Dynamic second folder 45 closer or far from the first folder 44, to clamp filter core or to unclamp filter core.
As shown in figure 4, filter core loading device 4 further includes welding mechanism 8, and when filter core turntable 41 stops operating, bonding machine
Structure 8 works, pressure welding coaxial filter core and end cap.The top of workbench 1 is provided with crossbeam 83, and welding mechanism 8 includes coordinating end cap
Fixture 23 clamps the lower air cylinder 82 that the lower platen 81 of filter core and end cap and driving lower platen 81 move.
Lower air cylinder 82 is removably arranged on crossbeam 83 by bolt and nut away from 1 one end of workbench, lower air cylinder 82
Telescopic rod be fixedly connected with lower platen 81, the plate face of the telescopic rod and lower platen 81 of lower air cylinder 82 is vertically arranged.Detachably
The position of lower air cylinder 82 or adjustment lower air cylinder 82 is replaced to meet the needs of different operating situation, modulability is high, easy to life
Production processing.
, should when filter core turntable 41 stops operating, one of filter core fixture 43 and during coaxial one of end cover fixture 23
Filter core fixture 43, end cover fixture 23 are coaxial with the telescopic rod of lower air cylinder 82.At this time, lower air cylinder 82 starts, lower air cylinder 82
Telescopic rod movement driving lower platen 81 move downward, coordinate with coaxial end cover fixture 23 and push against positioned at lower platen 81 and should
End cap between end cover fixture 23 and filter core simultaneously carry out pressure welding, form filter, pressure welding process fast accurate, and weldquality is steady
Fixed, high yield rate, is conducive to improve production efficiency.
Welded respectively with end cap in order to the both ends of filter core for upset filter core, as shown in figure 4, filter core loading device 4
Further include the switching mechanism 9 for overturning filter core fixture 43.Switching mechanism 9 includes rotary cylinder 91, the cylinder body of rotary cylinder 91
It is arranged on the edge of filter core turntable 41 and is fixedly connected with filter core turntable 41, filter core fixture 43 is located at turn around cylinder 91 away from filter
The side of core turntable 41 and it is fixedly connected with the piston rod of rotary cylinder 91, the guide head of rotary cylinder 91 and exterior air compressor machine
It is sequentially connected.After one end of filter core is welded with end cap, exterior air compressor machine work, the piston rod of driving rotary cylinder 91 turns
Dynamic, the piston rod rotation of rotary cylinder 91 drives the filter core fixture 43 for being secured to connection to rotate 180 °, upset filter core fixture 43
And filter core thereon so that one end that filter core not yet welds is set towards end cap to be welded, is carried out easy to filter core and the end cap
Welding, realizes being respectively welded for filter core both ends, and welding procedure simplifies.
To simplify technique, easy disassembly, being fixedly connected in the present embodiment be by with the use of bolt and nut can
Dismounting is fixedly connected.
The working principle and beneficial effect of the present embodiment one is：
Controller 10 controls work, and first driving means start, and Driving terminal conveyer belt 5 is placed on end cap direction thereon
Workbench 1 transports；Swing rod driving mechanism 33 starts, and driving grippers 34 are placed in the top of end cap conveyer belt 5 and crawl is placed in end
End cap on lid conveyer belt 5, swing rod driving mechanism 33 drive swing rod 32 to be rotated towards end cap turntable 21, up to grippers 34 and its
In an end cover fixture 23 be in coaxial state, grippers 34 unclamp end cap, and end cap is fallen on end cover fixture 23；End cap rotating machine
Structure 22 starts, and Driving terminal turntable 21 rotates, and end cap turntable 21, which rotates, drives end cover fixture 23 and end cap thereon to rotate, until
End cap is placed in the heating region of heating arrangements 7 and is heated.
End cap turntable 21 is rotated further, and drives end cover fixture 23 and end cap thereon to rotate；Filter core is placed in filter core fixture
On 43, filter core rotating mechanism 42 starts, and driving filter core turntable 41 rotates, and filter core turntable 41, which rotates, drives filter core fixture 43 and thereon
Filter core rotate, until end cover fixture 23 and filter core fixture 43 be in coaxial state, welding mechanism 8 starts, and welds and is placed in end cap
End cap on fixture 23 and the filter core that is placed on filter core fixture 43 are to form filter；Filter core turntable 41 is rotated further, driving
Filter core fixture 43 and filter thereon rotate, until filter core fixture 43 is located at the surface of product conveyer belt 6, filter core fixture 43
Filter is unclamped, filter falls on product conveyer belt 6 and is transported away by product conveyer belt 6.
This filter hot plate welding machine controls the work of each workpiece by controller 10, realizes the mechanization, automatic of welding
Change and intelligence.End cap and the accurate feeding of filter core, heating and welding, are conducive to the stabilization of product quality, using welding mechanism 8 certainly
Dynamic welding, welds fast accurate, and weldquality is stablized, and finished product rate is high.
End cap and filter core are automatically brought to the operation that the next position carries out next process after a procedure is completed, and complete
After the welding of filter core one end and end cap, the next position is turned to immediately and carries out follow-up work, without waiting, reduces the production of filter
Required time, improves the work efficiency of filter hot plate welding machine, and the production efficiency of product is high.
Electroplating equipment wielding machineization reduces manually input, cost of labor is reduced, so as to reduce the production cost of product；Meanwhile may be used also
The industrial accident such as it is burned during manual operation to reduce.
Automation of Welding, reduces the error in mechanical processes, at the same time, it is possible to achieve the 24 of equipment it is small when normal work in order
Make, be conducive to improve the yield of product, improve production efficiency.
By the running parameter of each workpiece of 10 intelligentized control method of controller, filter hot plate welding can be adjusted according to actual conditions
The work efficiency to pick, intelligent optimization is adaptable, is conducive to improve the production efficiency of product.
The above is only the preferred embodiment of the utility model, and the scope of protection of the utility model is not limited merely to
Above-described embodiment, all technical solutions belonged under the utility model thinking belong to the scope of protection of the utility model.It should refer to
Go out, for those skilled in the art, some improvement under the premise of the utility model principle is not departed from and
Retouching, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Claims (9)
- A kind of 1. filter hot plate welding machine, it is characterised in that including:Workbench (1)；Controller (10)；AndEnd cap feed device, including for conveying the end cap conveyer belt (5) and the driving end cap conveyer belt of end cover of filter (5) towards the first driving means of the workbench (1) movement；End cap loading device (2), including the end cap turntable (21) being rotatably arranged on the workbench (1) and the driving end The end cap rotating mechanism (22) that lid turntable (21) rotates, the edge of the end cap turntable (21) are evenly arranged with more along its circumferential direction A to be used to placing the end cover fixture (23) of the end cap, the end cap loading device (2) is further included for being located at the end cap The heating arrangements (7) of end cap heating on fixture (23)；Swing-bar mechanism (3), is arranged between the end cap feed device and the end cap loading device (2), including fixed setting Fixed link (31) on the workbench (1), the swing rod (32) being rotatably arranged in the fixed link (31) and driving institute The swing rod driving mechanism (33) of swing rod (32) rotation is stated, the one end of the swing rod (32) away from the fixed link (31) is provided with use In the grippers (34) for capturing the end cap；When the swing rod (32) is in first state, the grippers (34) are clamped on the end cap conveyer belt (5) The end cap；When the swing rod (32) is in the second state, the grippers (34) are located in one of on the end cover fixture (23) Just and the two is coaxial, and the grippers (34) separate with the end cap；Filter core loading device (4), including filter core turntable (41), the driving filter core being rotatably arranged on the workbench (1) Turntable (41) rotate filter core rotating mechanism (42) and for the welding mechanism of pressure welding filter element and end cap (8), it is described The edge of filter core turntable (41) is evenly arranged with multiple filter core fixtures (43) for being used to place the filter core along its circumferential direction；When the filter core turntable (41) stops operating, one of them described filter core fixture (43) is pressed from both sides with one of them described end cap Have (23) coaxially in order to which the welding mechanism (8) welds the filter core and end cap, one of them described filter core fixture (43) it is located at the surface of the feed device；Product feed device, including for conveying the product conveyer belt (6) and the driving product conveyer belt of the filter (6) the second driving device away from the workbench (1) movement；The end cap feed device, end cap loading device (2), swing-bar mechanism (3), filter core loading device (4) and product feeding Device is controlled with the controller (10) and connected.
- 2. filter hot plate welding machine according to claim 1, it is characterised in that the heating arrangements (7) include heating Stent (71), heating plate (72) and being arranged in the heating plate (72) be used to installing conducting bolt so as to exterior heating The conductive contact (73) of power electric connection；The heated holder (71) is arranged on the workbench (1), and the heating plate (72) is arranged at the heated holder (71) one end away from the workbench (1)；When the end cap turntable (21) stops operating, the heating plate (72) is located in one of the end cover fixture (23) Surface.
- 3. filter hot plate welding machine according to claim 2, it is characterised in that the coaxial institute with the grippers (34) The side for stating end cover fixture (23) and the end cover fixture (23) line coaxial with the filter core fixture (43) is heating zone Domain, the heating arrangements (7) have multiple, and multiple heating arrangements (7) are located in the heating region and are turned with the end cap The center of circle of disk (21) is the arc-shaped distribution in the center of circle；When the end cap turntable (21) is in halted state, the heating plate (72) of multiple heating arrangements (7) is with being located at institute The multiple end cover fixtures (23) for stating heating region correspond.
- 4. filter hot plate welding machine according to claim 1, it is characterised in that the swing rod driving mechanism (33) includes Swing rod motor, the swing rod motor are located at the one end of the fixed link (31) away from the workbench (1), the swing rod motor Shaft is fixedly connected away from the fixed link (31) and with the swing rod (32).
- 5. filter hot plate welding machine according to claim 4, it is characterised in that the filter core loading device (4) is also wrapped The switching mechanism (9) for overturning the filter core fixture (43) is included, the switching mechanism (9) includes rotary cylinder (91), described The cylinder body of rotary cylinder (91) is arranged on the edge of the filter core turntable (41) and is fixedly connected with the filter core turntable (41), The filter core fixture (43) be located at the rotary cylinder (91) away from the filter core turntable (41) side and with the revolution gas The piston rod of cylinder (91) is fixedly connected, and the guide head of the rotary cylinder (91) is sequentially connected with exterior air compressor machine.
- 6. filter hot plate welding machine according to claim 1, it is characterised in that the grippers (34) include coil and The electromagnet being threaded through in the coil, the coil and exterior crawl power electric connection, during energization, the magnetic of the electromagnet The end face of field direction and the end cap on the end cap conveyer belt (5) is vertically arranged；OrThe grippers (34) include sucker, and the suction face of the sucker is with being located at the end cap on the end cap conveyer belt (5) End face is arranged in parallel, and the sucker is sequentially connected with exterior air compressor machine and the air entry shape size of the sucker and the end Lid shape size is adapted.
- 7. filter hot plate welding machine according to claim 1, it is characterised in that the welding mechanism (8) includes coordinating The end cover fixture (23) is moved with the lower platen of end cap described in pressure welding and filter core (81) and the driving lower platen (81) Lower air cylinder (82), the telescopic rod of the lower air cylinder (82) be connected with the lower platen (81) and with the lower platen (81) plate face is vertically arranged；When the filter core turntable (41) stops operating, one of them described filter core fixture (43) and one of them described end cover fixture (23) when coaxial, the filter core fixture (43), end cover fixture (23) and the telescopic rod of the lower air cylinder (82) are coaxial.
- 8. filter hot plate welding machine according to claim 7, it is characterised in that the top of the workbench (1) is set up Have a crossbeam (83), the lower air cylinder (82) be fixed at the one end of the crossbeam (83) away from the workbench (1) and with The crossbeam (83) is detachably connected.
- 9. the filter hot plate welding machine according to claim 1~8 any one, it is characterised in that the end cap turntable (21) there are two, the line between the center of circle of two end cap turntables (21) and the center of circle of the filter core turntable (41) is in triangle Shape is set, and the end cap conveyer belt (5), filter core turntable (41) are on the perpendicular bisector of two end cap turntables (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721190662.5U CN207255523U (en) | 2017-09-16 | 2017-09-16 | A kind of filter hot plate welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721190662.5U CN207255523U (en) | 2017-09-16 | 2017-09-16 | A kind of filter hot plate welding machine |
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| Publication Number | Publication Date |
|---|---|
| CN207255523U true CN207255523U (en) | 2018-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721190662.5U Active CN207255523U (en) | 2017-09-16 | 2017-09-16 | A kind of filter hot plate welding machine |
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| CN (1) | CN207255523U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108655652A (en) * | 2018-06-20 | 2018-10-16 | 东莞市松研智达工业设计有限公司 | A kind of full-automatic wax inner ring kind wax robot manipulator structure |
| CN109319476A (en) * | 2018-10-13 | 2019-02-12 | 广东嗨学云教育科技有限公司 | A kind of automatic clamping feeding machinery clamp hand |
| CN110788509A (en) * | 2019-11-21 | 2020-02-14 | 泗县腾马汽车配件有限公司 | Filter element lower end cover bypass valve welding set |
| CN114273168A (en) * | 2021-12-18 | 2022-04-05 | 瑞安市杰峰智能科技有限公司 | Novel feeding assembly of full-automatic anaerobic adhesive glue injection machine |
-
2017
- 2017-09-16 CN CN201721190662.5U patent/CN207255523U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108655652A (en) * | 2018-06-20 | 2018-10-16 | 东莞市松研智达工业设计有限公司 | A kind of full-automatic wax inner ring kind wax robot manipulator structure |
| CN109319476A (en) * | 2018-10-13 | 2019-02-12 | 广东嗨学云教育科技有限公司 | A kind of automatic clamping feeding machinery clamp hand |
| CN110788509A (en) * | 2019-11-21 | 2020-02-14 | 泗县腾马汽车配件有限公司 | Filter element lower end cover bypass valve welding set |
| CN110788509B (en) * | 2019-11-21 | 2021-09-03 | 泗县腾马汽车配件有限公司 | Filter element lower end cover bypass valve welding set |
| CN114273168A (en) * | 2021-12-18 | 2022-04-05 | 瑞安市杰峰智能科技有限公司 | Novel feeding assembly of full-automatic anaerobic adhesive glue injection machine |
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