CN202199954U - Turnplate-type non-contact automatic filter core welding equipment - Google Patents

Turnplate-type non-contact automatic filter core welding equipment Download PDF

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Publication number
CN202199954U
CN202199954U CN201120298370XU CN201120298370U CN202199954U CN 202199954 U CN202199954 U CN 202199954U CN 201120298370X U CN201120298370X U CN 201120298370XU CN 201120298370 U CN201120298370 U CN 201120298370U CN 202199954 U CN202199954 U CN 202199954U
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CN
China
Prior art keywords
end cap
filter core
station
clamping device
welding equipment
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201120298370XU
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Chinese (zh)
Inventor
何秋良
周菊良
王革锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YIMING FILTERING TECHNOLOGY Co Ltd SHANGHAI
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YIMING FILTERING TECHNOLOGY Co Ltd SHANGHAI
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Priority to CN201120298370XU priority Critical patent/CN202199954U/en
Application granted granted Critical
Publication of CN202199954U publication Critical patent/CN202199954U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to turnplate-type non-contact automatic filter core welding equipment. The welding equipment consists of a six-workstation filter core turnplate mechanism, a six-workstation end closure turnplate mechanism, an end closure heating device, a welding device, an end closure heating temperature control system and a welding machine procedure control system, wherein the six-workstation filter core turnplate mechanism and the six-workstation end closure turnplate mechanism are horizontally arranged on a same horizontal plane; six working arms are arranged on the periphery of a central table surface of the six-workstation end closure turnplate mechanism; the end closure heating device and the welding device are arranged on the working arms of the six-workstation end closure turnplate mechanism; and the end closure heating temperature control system and the welding machine procedure control system are arranged in a control box. Compared with the prior art, the turnplate-type non-contact automatic filter core welding equipment has the advantages of high precision, high stability, capability of realizing full-automatic batch production and the like.

Description

The automatic filter core welding equipment of a kind of rotating disc type noncontact
Technical field
The utility model relates to a kind of welding mechanical equipment of filter core moulding, especially relates to the automatic filter core welding equipment of a kind of rotating disc type noncontact.
Background technology
With the polymeric membrane is the filter core of filter medium, is a kind of purposes filter element very widely, and collapsible, cartridge type microporous barrier filter core is wherein the most frequently used kind.Make this filter core and must pass through operations such as folding, longitudinal joint sweat soldering, termination sweat soldering, and the quality of longitudinal joint sweat soldering is one of critical process that influences the filter core total quality.
As far back as 20 worlds eight, the nineties; Existing many filter core manufacturer self design manual or automanual filter core longitudinal joint sweat soldering machinery equipment, this sweat soldering machinery automation degree of equipment is low, workman's manipulation strength is high; Welding temperature and welding pressure cannot be controlled; Cause filter core longitudinal joint sweat soldering quality unstable, weld strength is poor, and the qualification rate of low precision, filter core product is low.And the welding of at present most filter core all adopts hot melt heating, the mode of production of welding one by one, and speed of welding is slow, efficient is low, and the hot melt mode of heating makes the heating head blackout easily in addition, causes the cartridge surface blackout that welds, and influences product quality.Therefore, but a kind of precision height of utility model, good stability, the full-automatic filter core bonding machine produced simultaneously of multiplex's section just seems particularly important again.
The utility model content
The purpose of the utility model is exactly for the defective that overcomes above-mentioned prior art existence the automatic filter core welding equipment of rotating disc type noncontact that a kind of precision is high, but good stability multiplex (MUX) section is produced simultaneously to be provided.
The purpose of the utility model can realize through following technical scheme:
The automatic filter core welding equipment of a kind of rotating disc type noncontact; It is characterized in that; This welding equipment is made up of six station filter core rotating disk mechanisms, six station end cap rotating disk mechanisms, end cap heater, welder, end cap heating and temperature control system and bonding machine program control system; Described six station filter core rotating disk mechanisms and six station end cap rotating disk mechanism horizontal pendulums are placed on the same horizontal plane; The outside of six station filter core rotating disk mechanisms evenly is provided with six filter core clamping devices; Described end cap heater, welder are arranged on the filter core clamping device, and the described six station end cap rotating disk mechanisms outside evenly is provided with six end cap automatic clamping devices, and described end cap heating and temperature control system and bonding machine program control system are arranged in the control cabinet of bonding machine.
On the described six station filter core rotating disk mechanisms filter core clamping device, cylinder, stopping means, stepper motor, six station distributor and frequency converters are set; Described filter core clamping device has six; Evenly be arranged on the six station filter core rotating disk mechanisms outside; Described cylinder is arranged on the junction of filter core clamping device and center table top, and described stopping means, stepper motor, six station distributors and frequency converter are arranged between cylinder and the filter core clamping device.
On the described six station end cap rotating disk mechanisms frequency converter, motor, six station distributors, end cap seat and end cap automatic clamping device are set; Described end cap seat is provided with six; Evenly be arranged on the outside of six station end cap rotating disk mechanisms; Described end cap automatic clamping device is arranged on the outside of end cap seat, and described frequency converter, motor, six station distributors are arranged between end cap seat and the end cap automatic clamping device.
Described end cap automatic clamping device is established with end cap card to be welded with steel ball through spring and is connected, and described spring supports below, described steel ball and the end cap apical grafting that is located at steel ball.
Front and back were 4 groups about described end cap heater was provided with; The end cap heater is made up of far-infrared heating tube, heating tube installing rack and end cap whirligig; Described far-infrared heating tube is separately positioned on filter core clamping device and the end cap automatic clamping device through the heating tube installing rack, and described end cap whirligig is fixedly connected on the end cap seat through the end cap fixture.
Described end cap whirligig comprises motor, chain drive wheel and chain friction drive, and described chain drive wheel and chain friction drive drive through motor and be connected with the end cap seat.
Described welder comprises weld cylinder, spring attachment and cylinder stopping means, and described weld cylinder is arranged on the outside of end cap automatic clamping device, is connected with the end cap automatic clamping device through spring attachment and cylinder stopping means.
Described end cap heating and temperature control system comprises Pt100 thermal resistance, intelligent temperature controller, solid-state voltage regulator and voltmeter.
Described bonding machine program control system comprises touch-screen and PLC cyclelog.
Compared with prior art, the utlity model has following advantage:
(1) bonding machine has six stations, can weld six filter cores simultaneously, increases work efficiency greatly;
(2) adopt contactless Far-infrared Heating, the efficiency of heating surface is higher, and heating surface is not easy blackout, homogeneous heating, and welding quality is high;
(3) heating-up temperature is controlled automatically, guarantees that each filter core welding performance is the same;
(4) whole welding process is carried out Automatic Control;
(5) have 4 heaters, end cap is carried out 2 heating, can shorten heat time heating time and increase work efficiency;
(6) adopt contactless radiation heating,, guarantee welding quality so end cap rotatable assurance heating surface temperature of when heating is even.
Description of drawings
Fig. 1 is the main TV structure sketch map of the utility model;
Fig. 2 is the plan structure sketch map of the utility model.
1 is that filter core clamping device, 2 is that six station filter core rotating disk mechanisms, 3 are that cylinder, 4 is that end cap automatic clamping device, 5 is that six station end cap rotating disk mechanisms, 6 are that guide rail, 7 is that locating piece, 8 is that far-infrared heating tube, 9 is that end cap fixture, 10 is that end cap whirligig, 11 is that spring, 12 is a weld cylinder among the figure.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is elaborated.
Embodiment
The automatic filter core welding equipment of a kind of rotating disc type noncontact; Its structure is shown in Fig. 1~2, and this welding equipment is made up of six station filter core rotating disk mechanisms 2, six station end cap rotating disk mechanisms 5, end cap heater, welder, end cap heating and temperature control system and bonding machine program control system.Six station filter core rotating disk mechanisms 2 and six station end cap rotating disk mechanisms, 5 horizontal pendulums are placed on the same horizontal plane; The table top periphery evenly is provided with six filter core clamping devices 1 to six station filter core rotating disk mechanisms 2 at the center; End cap heater, welder are arranged on the filter core clamping device 1; Six station end cap rotating disk mechanisms, 5 outsides evenly are provided with six end cap automatic clamping devices, and end cap heating and temperature control system and bonding machine program control system are arranged in the control cabinet of bonding machine.
Filter core clamping device 1, cylinder 3, stopping means, stepper motor, six station distributor and frequency converters are set on the six station filter core rotating disk mechanisms 2; Filter core clamping device 1 has six; It is peripheral and link to each other with the center table top to be arranged on six station filter core rotating disk mechanisms, 2 center table tops; Cylinder 3 is arranged on the junction of filter core clamping device 1 and center table top, and stopping means, stepper motor, six station distributors and frequency converter are arranged between cylinder 3 and the filter core clamping device 1.
Frequency converter, motor, six station distributors, end cap seat and end cap automatic clamping device 4 are set on the six station end cap rotating disk mechanisms 5; The end cap seat is provided with six; Evenly be arranged on the outside of six station end cap rotating disk mechanisms 5, the end cap seat can slide up and down along guide rail 6, and through locating piece 7 positioning and fixing; End cap automatic clamping device 4 is arranged on the outside of end cap seat, and frequency converter, motor, six station distributors are arranged between end cap seat and the end cap automatic clamping device 4.Wherein, end cap automatic clamping device 4 is established with end cap card to be welded with steel ball through spring 11 and is connected, and spring 11 supports the below that is located at steel ball, and steel ball withstands end cap.
Front and back were 4 groups about the end cap heater was provided with; The end cap heater is made up of far-infrared heating tube 8, heating tube installing rack and end cap whirligig 9; Far-infrared heating tube 8 is separately positioned on filter core clamping device 1 and the end cap automatic clamping device 4 through the heating tube installing rack, and end cap whirligig 9 is fixedly connected on the end cap seat through end cap fixture 10.End cap whirligig 9 comprises motor, chain drive wheel and chain friction drive, and chain drive wheel and chain friction drive drive through motor and be connected with the end cap seat.
Welder comprises weld cylinder 12, spring attachment and cylinder stopping means, and weld cylinder 12 is arranged on the outside of end cap automatic clamping device 4, is connected with end cap automatic clamping device 4 through spring attachment and cylinder stopping means.The end cap heating and temperature control system comprises Pt100 thermal resistance, intelligent temperature controller, solid-state voltage regulator and voltmeter, and the bonding machine program control system comprises touch-screen and PLC cyclelog.
The operation principle of the utility model is following:
Open the bonding machine power supply, put into filter core and end cap successively, through touch-screen according to the filter core of the different model that will weld set corresponding welding parameter; Can carry out the welding of filter core, treat through far-infrared heating tube 8 heating, after the end cap heating and temperature control system shows that product temperature is stable; Six station filter core rotating disk mechanisms 2 are around central platform (counterclockwise) rotation clockwise, six 5 of station end cap rotating disk mechanisms press rightabout counterclockwise (clockwise) rotate, wait that the filter core clamping device 1 of filter core is housed and be equipped with about the end cap fixture 9 of end cap be positioned at same during perpendicular to the ground center line; The two stops the rotation; The slide block below that end cap fixture 9 is connected with the working arm of six station end cap rotating disk mechanisms 5 is provided with spring 11, and end cap fixture 9 comes downwards to the locating piece 7 on the guide rail 6 through pressing spring 11 under the program setting along guide rail 6; Same; End cap fixture 9 symmetry go upward to the locating piece 7 on the guide rail 6, this moment is end cap and filter core fixed-site up and down, welder is started working; Welding process need not personnel and participates in, and welds the back product and flows in the product box automatically.This equipment can have six filter cores to be in welded condition simultaneously, enhances productivity greatly.

Claims (9)

1. automatic filter core welding equipment of rotating disc type noncontact; It is characterized in that; This welding equipment is made up of six station filter core rotating disk mechanisms, six station end cap rotating disk mechanisms, end cap heater, welder, end cap heating and temperature control system and bonding machine program control system; Described six station filter core rotating disk mechanisms and six station end cap rotating disk mechanism horizontal pendulums are placed on the same horizontal plane; The outside of six station filter core rotating disk mechanisms evenly is provided with six filter core clamping devices; Described end cap heater, welder are arranged on the filter core clamping device, and the described six station end cap rotating disk mechanisms outside evenly is provided with six end cap automatic clamping devices, and described end cap heating and temperature control system and bonding machine program control system are arranged in the control cabinet of bonding machine.
2. the automatic filter core welding equipment of a kind of rotating disc type noncontact according to claim 1; It is characterized in that; On the described six station filter core rotating disk mechanisms filter core clamping device, cylinder, stopping means, stepper motor, six station distributor and frequency converters are set; Described filter core clamping device has six; Evenly be arranged on the six station filter core rotating disk mechanisms outside, described cylinder is arranged on the junction of filter core clamping device and center table top, and described stopping means, stepper motor, six station distributors and frequency converter are arranged between cylinder and the filter core clamping device.
3. the automatic filter core welding equipment of a kind of rotating disc type noncontact according to claim 1; It is characterized in that; On the described six station end cap rotating disk mechanisms frequency converter, motor, six station distributors, end cap seat and end cap automatic clamping device are set; Described end cap seat is provided with six; Evenly be arranged on the outside of six station end cap rotating disk mechanisms, described end cap automatic clamping device is arranged on the outside of end cap seat, and described frequency converter, motor, six station distributors are arranged between end cap seat and the end cap automatic clamping device.
4. the automatic filter core welding equipment of a kind of rotating disc type noncontact according to claim 3; It is characterized in that; Described end cap automatic clamping device is established with end cap card to be welded with steel ball through spring and is connected, and described spring supports below, described steel ball and the end cap apical grafting that is located at steel ball.
5. the automatic filter core welding equipment of a kind of rotating disc type noncontact according to claim 1; It is characterized in that; Front and back were 4 groups about described end cap heater was provided with; The end cap heater is made up of far-infrared heating tube, heating tube installing rack and end cap whirligig, and described far-infrared heating tube is separately positioned on filter core clamping device and the end cap automatic clamping device through the heating tube installing rack, and described end cap whirligig is fixedly connected on the end cap seat through the end cap fixture.
6. the automatic filter core welding equipment of a kind of rotating disc type noncontact according to claim 5; It is characterized in that; Described end cap whirligig comprises motor, chain drive wheel and chain friction drive, and described chain drive wheel and chain friction drive drive through motor and be connected with the end cap seat.
7. the automatic filter core welding equipment of a kind of rotating disc type noncontact according to claim 1; It is characterized in that; Described welder comprises weld cylinder, spring attachment and cylinder stopping means; Described weld cylinder is arranged on the outside of end cap automatic clamping device, is connected with the end cap automatic clamping device through spring attachment and cylinder stopping means.
8. the automatic filter core welding equipment of a kind of rotating disc type noncontact according to claim 1 is characterized in that described end cap heating and temperature control system comprises Pt100 thermal resistance, intelligent temperature controller, solid-state voltage regulator and voltmeter.
9. the automatic filter core welding equipment of a kind of rotating disc type noncontact according to claim 1 is characterized in that described bonding machine program control system comprises touch-screen and PLC cyclelog.
CN201120298370XU 2011-08-16 2011-08-16 Turnplate-type non-contact automatic filter core welding equipment Expired - Lifetime CN202199954U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201120298370XU CN202199954U (en) 2011-08-16 2011-08-16 Turnplate-type non-contact automatic filter core welding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201120298370XU CN202199954U (en) 2011-08-16 2011-08-16 Turnplate-type non-contact automatic filter core welding equipment

Publications (1)

Publication Number Publication Date
CN202199954U true CN202199954U (en) 2012-04-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201120298370XU Expired - Lifetime CN202199954U (en) 2011-08-16 2011-08-16 Turnplate-type non-contact automatic filter core welding equipment

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102950767A (en) * 2011-08-16 2013-03-06 上海一鸣过滤技术有限公司 Non-contact rotating disc type automatic filter core welding machine
CN106583998A (en) * 2017-01-25 2017-04-26 东莞市业润自动化设备有限公司 Multi-station welding equipment
CN108515291A (en) * 2018-04-08 2018-09-11 淮海工学院 A kind of automatic production device of gravity assisted heat pipe
CN109551136A (en) * 2017-09-26 2019-04-02 南京淳泰控制设备有限公司 A kind of sealing welding equipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102950767A (en) * 2011-08-16 2013-03-06 上海一鸣过滤技术有限公司 Non-contact rotating disc type automatic filter core welding machine
CN102950767B (en) * 2011-08-16 2015-04-01 上海一鸣过滤技术有限公司 Non-contact rotating disc type automatic filter core welding machine
CN106583998A (en) * 2017-01-25 2017-04-26 东莞市业润自动化设备有限公司 Multi-station welding equipment
CN109551136A (en) * 2017-09-26 2019-04-02 南京淳泰控制设备有限公司 A kind of sealing welding equipment
CN108515291A (en) * 2018-04-08 2018-09-11 淮海工学院 A kind of automatic production device of gravity assisted heat pipe
CN108515291B (en) * 2018-04-08 2020-05-08 淮海工学院 Automatic production device of gravity heat pipe

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Granted publication date: 20120425