CN104625497A - Automatic welding equipment for parallel flow tube condenser connection tubes - Google Patents
Automatic welding equipment for parallel flow tube condenser connection tubes Download PDFInfo
- Publication number
- CN104625497A CN104625497A CN201410804728.XA CN201410804728A CN104625497A CN 104625497 A CN104625497 A CN 104625497A CN 201410804728 A CN201410804728 A CN 201410804728A CN 104625497 A CN104625497 A CN 104625497A
- Authority
- CN
- China
- Prior art keywords
- condenser
- adapter
- automatic welding
- clamping
- guide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/14—Heat exchangers
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses automatic welding equipment for parallel flow tube condenser connection tubes. The automatic welding equipment for the parallel flow tube condenser connection tubes comprises welding guns (16), blast-cold tubes (17), a rotating platform (1), condenser clamping devices and connection tube clamping devices; the rotating platform is fixed on a speed-changing gear box, a whole disc is divided into four working positions, namely, a clamping working position, a preheating working position, a welding working position and a precooling working position, through dividing devices, sediment tank fixing holes are formed in each working position, connecting plates (2) are fixed through screws, extension supports (3) are fixed on the corresponding connecting plates (2), and the extension supports (3) are used for connecting and arranging the connection tube clamping devices and the condenser clamping devices. According to the automatic welding equipment for the parallel flow tube condenser connection tubes, multiple working position rotating disc welding is achieved, and the production efficiency is greatly improved; the position of the connection tube can be positioned accurately, and the beautiful welding outline is guaranteed; the clamping is guided through machinery, and the clamping efficiency is guaranteed; the condenser clamping devices and the connection tube clamping devices are all movable mechanical combined components, and the applicability of products is guaranteed.
Description
Technical field
The present invention relates to the welding field of machine industry, specifically a kind of automatic welding device for the adapter of concurrent flow pipework condensation device.
Background technology
Condenser adapter welding is the crucial operation of condenser manufacturing one.Take over because purposes its shape and size different are not of uniform size, the adapter of concurrent flow pipework condensation device presents " L " type usually, and material is half aluminium half bronze medal, and aluminium portion product welds with condenser, and the adapter of copper portion is coolant injection passage.The normally artificial flame welding of tradition adapter welding, because the complex structure of condenser own, fixes the device more complicated of itself and adapter, and clamping and unloading process expend time in length, and the symmetry between welding rear tube and the overall depth of parallelism can not ensure; The fusing point of aluminum products own is lower in addition, easy solder skip and burn-through workpiece, high for welding personnel technical requirement.Current whole condenser manufacturing production cost is high, and inefficiency, constrains whole condenser industry automation and makes the transition.
Summary of the invention
For the above-mentioned technical barrier existed in prior art, the invention provides a kind of automatic welding device based on the adapter of concurrent flow pipework condensation device, comprise welding rifle, blast-cold pipe, rotation platform, condenser clamping device and adapter clamping device; Described rotation platform is fixed on speed-changing gear box, by indexing means, whole disk is divided into four stations, be respectively clamping station, preheating station, welding post and precooling station, each station has deep gouge fixed hole position, be screwed the first connecting plate, first connecting plate is fixed with extending bracket, and extending bracket is used for being connected and installed adapter clamping device and condenser clamping device.
Further, described condenser clamping device, comprise traversing carriage, the first slip guide table, horizontal block, vertically block, guide rail and holding device, described traversing carriage supports vertical block, horizontal block is embedded on vertical block, can carry out WidFin, the first slip guide table has U-type groove, traversing carriage can move in the first slip guide table.
Further, the Breadth Maximum of adjustable condenser workpiece is 898mm, and minimum is 280mm.
Further, described holding device, entirety is fixed on the moving slider of guide rail, the position of holding device is adjusted by the moving slider of moving guide rail, adjusting range is 579mm to the maximum, and described holding device comprises the second connecting plate, small-sized guide rail, bracket, and wherein the second connecting plate is connected on guide rail, and small-sized guide rail is fixed on the second connecting plate, and the moving slider of small-sized guide rail connects bracket.
Further, described adapter clamping device, comprise the second slip guide table, support, round handle, semi-circular copper trustship, described round handle is connected with semi-circular copper trustship through support by polished rod, support realizes upset, second slip guide table has U-type groove, and support is connected in the second slip guide table.
Further, described support can carry out miniature adjustment up and down, and total width adjusting scope is maximum reaches 700mm.
The invention has the beneficial effects as follows: multi-station turning table welds, and enhances productivity; Adapter position, accurate location, keeps welding the attractive in appearance of layman; Clamping, by mechanical guiding, ensure that the efficiency of clamping; Condenser clamping device and adapter clamping device are all transportable mechanical combination parts, ensure that the applicable row of product.
Accompanying drawing explanation
Fig. 1 is the overall schematic diagram of the automatic welding device for the adapter of concurrent flow pipework condensation device of the present invention;
Fig. 2 is the schematic diagram of the automatic welding device that this is taken over for concurrent flow pipework condensation device.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1, 2, the automatic welding device based on the adapter of concurrent flow pipework condensation device of the present invention, comprises welding rifle 16, blast-cold pipe 17, rotation platform 1, condenser clamping device and adapter clamping device; Described rotation platform 1, be fixed on speed-changing gear box, by indexing means, whole disk is divided into four stations, be respectively clamping station, preheating station, welding post and precooling station, each station has deep gouge fixed hole position, be screwed on the first connecting plate 2, first connecting plate 2 and be fixed with extending bracket 3, extending bracket 3 is for being connected and installed adapter clamping device and condenser clamping device.
Described condenser clamping device, comprise traversing carriage 4, first slip guide table 5, horizontal block 9, vertical block 10, guide rail 11 and holding device, traversing carriage 4 supports vertical block 10, horizontal block 9 is embedded on vertical block 10, WidFin can be carried out, slip guide table 5 has " U " type groove, traversing carriage 4 can move in the first slip guide table 5, the Breadth Maximum of adjustable workpiece is 898mm, minimum is 280mm, described holding device, entirety is fixed on the moving slider of guide rail 11, the position of holding device is adjusted by the moving slider of moving guide rail 11, adjusting range is 579mm to the maximum, described holding device comprises the second connecting plate 12, small-sized guide rail 14, bracket 13, wherein the second connecting plate 12 is connected on guide rail 11, and small-sized guide rail 14 is fixed on the second connecting plate 12, and the moving slider of small-sized guide rail 14 connects bracket 13.
Described adapter clamping device, comprise the second slip guide table 15, support 6, round handle 7, semi-circular copper trustship 8, round handle 7 is connected with semi-circular copper trustship 8 through support 6 by polished rod, can realize upset on the frame 6, the second slip guide table 15 has U-type groove, and support 6 is connected in the second slip guide table 15, and support itself also can carry out upper and lower left back miniature adjustment, total width adjusting scope is maximum reaches 700mm.
When automatic welding device based on the adapter of concurrent flow pipework condensation device of the present invention uses, according to the size of condenser, height aspect adjustment holding device and vertically block 10 are to appropriate location, and width aspect adjustment traversing carriage 4, guarantees condenser to put into, then adjusting pole 6, is allowed to condition in the second slip guide table 15 and moves, guarantee trustship to put into assigned position, then carry out miniature adjustment to support 6, ensures the overall appearance of adapter and condenser, after each station is adjusted, pressure bracket 13 is pressed at clamping station, put into condenser, then unclamp, bracket 13 lifts thus holds out against condenser, rotation rotating disk moves to preheating station flame gun and heats welding position, then again rotate rotating disk to move to welding post and weld workpiece, after Product jointing completes, rotation rotating disk moves to precooling station and carries out the attractive in appearance of blast-cold guarantee weldment surface, then again rotate rotating disk and move to clamping station, rotate round handle 7 and make semi-circular copper trustship 8 breach down, unclamp holding device, workpiece is taken down power cut-off.
Shown in the above and figure is only the preferred embodiment of the present invention.It should be pointed out that for the person of ordinary skill of the art, under the prerequisite not departing from principle of the present invention, can also make some modification and improvement, these also should be considered as belonging to protection scope of the present invention.
Claims (6)
1., based on an automatic welding device for concurrent flow pipework condensation device adapter, comprise welding rifle (16), blast-cold pipe (17), rotation platform (1), condenser clamping device and adapter clamping device; It is characterized in that: described rotation platform (1) is fixed on speed-changing gear box, by indexing means, whole disk is divided into four stations, be respectively clamping station, preheating station, welding post and precooling station, each station has deep gouge fixed hole position, be screwed the first connecting plate (2), first connecting plate (2) is fixed with extending bracket (3), extending bracket (3) is for being connected and installed adapter clamping device and condenser clamping device.
2. as claimed in claim 1 based on the automatic welding device of concurrent flow pipework condensation device adapter, it is characterized in that: described condenser clamping device, comprise traversing carriage (4), the first slip guide table (5), horizontal block (9), vertically block (10), guide rail (11) and holding device, described traversing carriage (4) supports vertical block (10), horizontal block (9) is embedded on vertical block (10), WidFin can be carried out, first slip guide table (5) has U-type groove, and traversing carriage (4) can be upper mobile in the first slip guide table (5).
3., as claimed in claim 2 based on the automatic welding device of concurrent flow pipework condensation device adapter, it is characterized in that: the Breadth Maximum of adjustable condenser workpiece is 898mm, minimum is 280mm.
4. as claimed in claim 2 based on the automatic welding device of concurrent flow pipework condensation device adapter, it is characterized in that: described holding device, entirety is fixed on the moving slider of guide rail (11), the position of holding device is adjusted by the moving slider of moving guide rail (11), adjusting range is 579mm to the maximum, described holding device comprises the second connecting plate (12), small-sized guide rail (14), bracket (13), wherein the second connecting plate (12) is connected on guide rail (11), and small-sized guide rail (14) is fixed on the second connecting plate (12), and the moving slider of small-sized guide rail (14) connects bracket (13).
5. as claimed in claim 1 based on the automatic welding device of concurrent flow pipework condensation device adapter, it is characterized in that: described adapter clamping device, comprise the second slip guide table (15), support (6), round handle (7), semi-circular copper trustship (8), described round handle (7) is connected with semi-circular copper trustship (8) through support (6) by polished rod, support (6) realizes upset, second slip guide table (15) has U-type groove, and support (6) is connected in the second slip guide table (15).
6., as claimed in claim 5 based on the automatic welding device of concurrent flow pipework condensation device adapter, it is characterized in that: described support (6) can carry out miniature adjustment up and down, total width adjusting scope is maximum reaches 700mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410804728.XA CN104625497B (en) | 2014-12-23 | 2014-12-23 | A kind of automatic welding device for the adapter of concurrent flow pipework condensation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410804728.XA CN104625497B (en) | 2014-12-23 | 2014-12-23 | A kind of automatic welding device for the adapter of concurrent flow pipework condensation device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104625497A true CN104625497A (en) | 2015-05-20 |
| CN104625497B CN104625497B (en) | 2016-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410804728.XA Expired - Fee Related CN104625497B (en) | 2014-12-23 | 2014-12-23 | A kind of automatic welding device for the adapter of concurrent flow pipework condensation device |
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| CN (1) | CN104625497B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479027A (en) * | 2016-01-16 | 2016-04-13 | 芜湖安普机器人产业技术研究院有限公司 | Automatic welding device for car radiator pipeline and working method of automatic welding device |
| CN105522315A (en) * | 2016-02-03 | 2016-04-27 | 合肥长城制冷科技有限公司 | Novel liquid accumulator welding tool rack |
| CN107350623A (en) * | 2017-08-30 | 2017-11-17 | 浙江创新汽车空调有限公司 | Laser welding streamline and its technique for the welding of condenser support body |
| CN107378184A (en) * | 2017-09-12 | 2017-11-24 | 广州市和晋自动化控制技术有限公司 | A kind of new type auto flame welding machine and its welding method |
| CN111001957A (en) * | 2019-12-17 | 2020-04-14 | 重庆市星极齿轮有限责任公司 | Welding method for preventing generation of penetrating crack |
| CN111299793A (en) * | 2020-04-21 | 2020-06-19 | 常州市常蒸蒸发器有限公司 | Continuous welding equipment for external connecting pipe of roll-bond evaporator |
| CN112171167A (en) * | 2020-10-13 | 2021-01-05 | 南京联空智能增材研究院有限公司 | Multi-station workbench and welding method |
| CN113001064A (en) * | 2021-01-29 | 2021-06-22 | 南通欧意姆制冷设备有限公司 | Machining method for ball valve of refrigeration system |
| CN113369624A (en) * | 2021-06-02 | 2021-09-10 | 常州安一智能科技有限公司 | Annular welding system convenient for production welding of TD (time division) vibrators and working method of annular welding system |
| CN116673595A (en) * | 2023-06-25 | 2023-09-01 | 深圳市欣茂鑫实业有限公司 | Automobile camera laser welding device |
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| CN102744508A (en) * | 2012-08-02 | 2012-10-24 | 李洪普 | Light foot lead welding machine of bulb in bulb |
| CN103350300A (en) * | 2013-07-01 | 2013-10-16 | 上海气焊机厂有限公司 | Tool mechanism for clamping frame workpiece of robot workstation |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479027A (en) * | 2016-01-16 | 2016-04-13 | 芜湖安普机器人产业技术研究院有限公司 | Automatic welding device for car radiator pipeline and working method of automatic welding device |
| CN105522315A (en) * | 2016-02-03 | 2016-04-27 | 合肥长城制冷科技有限公司 | Novel liquid accumulator welding tool rack |
| CN107350623A (en) * | 2017-08-30 | 2017-11-17 | 浙江创新汽车空调有限公司 | Laser welding streamline and its technique for the welding of condenser support body |
| CN107378184B (en) * | 2017-09-12 | 2022-12-30 | 广州市和晋自动化控制技术有限公司 | Novel automatic flame welding machine and welding method thereof |
| CN107378184A (en) * | 2017-09-12 | 2017-11-24 | 广州市和晋自动化控制技术有限公司 | A kind of new type auto flame welding machine and its welding method |
| CN111001957A (en) * | 2019-12-17 | 2020-04-14 | 重庆市星极齿轮有限责任公司 | Welding method for preventing generation of penetrating crack |
| CN111299793A (en) * | 2020-04-21 | 2020-06-19 | 常州市常蒸蒸发器有限公司 | Continuous welding equipment for external connecting pipe of roll-bond evaporator |
| CN112171167A (en) * | 2020-10-13 | 2021-01-05 | 南京联空智能增材研究院有限公司 | Multi-station workbench and welding method |
| CN112171167B (en) * | 2020-10-13 | 2021-10-12 | 南京联空智能增材研究院有限公司 | Multi-station workbench and welding method |
| CN113001064B (en) * | 2021-01-29 | 2022-04-01 | 南通欧意姆制冷设备有限公司 | Machining method for ball valve of refrigeration system |
| CN113001064A (en) * | 2021-01-29 | 2021-06-22 | 南通欧意姆制冷设备有限公司 | Machining method for ball valve of refrigeration system |
| CN113369624A (en) * | 2021-06-02 | 2021-09-10 | 常州安一智能科技有限公司 | Annular welding system convenient for production welding of TD (time division) vibrators and working method of annular welding system |
| CN116673595A (en) * | 2023-06-25 | 2023-09-01 | 深圳市欣茂鑫实业有限公司 | Automobile camera laser welding device |
| CN116673595B (en) * | 2023-06-25 | 2024-01-30 | 深圳市欣茂鑫实业有限公司 | Automobile camera laser welding device |
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|---|---|
| CN104625497B (en) | 2016-04-20 |
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