CN105479027A - Automatic welding device for car radiator pipeline and working method of automatic welding device - Google Patents

Automatic welding device for car radiator pipeline and working method of automatic welding device Download PDF

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CN105479027A
CN105479027A CN201610029605.2A CN201610029605A CN105479027A CN 105479027 A CN105479027 A CN 105479027A CN 201610029605 A CN201610029605 A CN 201610029605A CN 105479027 A CN105479027 A CN 105479027A
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welding
motor
pipeline
station
movement mechanism
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CN105479027B (en
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苏学满
邓启超
许德章
张家敏
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Wuhu Anpu Robot Industry Technology Research Institute Co Ltd
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Wuhu Anpu Robot Industry Technology Research Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0247Driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Resistance Welding (AREA)

Abstract

本发明涉及一种用于汽车散热器管路自动焊接装置及其工作方法,包括设备机柜、工作机构,工作机构包括安装在设备机柜上的立柱、工作台面和旋转台;立柱上安装有摇臂Ⅰ和摇臂Ⅱ;旋转台上沿着圆周方向均匀的安装有四个工位,四个工位分别为上下料工位,第一焊接工位,第二焊接工位以及冷却工位,摇臂Ⅰ、摇臂Ⅱ分别对应位于第一焊接工位、第二焊接工位上方。本发明具有自动化程度高、操控方便等优点,能够通过自身的调节满足多规格的汽车散热管路的焊接,适用面广,灵活程度高,焊接质量和效率得到明显的提高,同时也改善了工人的工作环境,减轻了劳动强度。

The invention relates to an automatic welding device for automobile radiator pipelines and a working method thereof, comprising an equipment cabinet and a working mechanism, the working mechanism including a column installed on the equipment cabinet, a work table and a rotating table; a rocker arm is installed on the column Ⅰ and rocker arm Ⅱ; four stations are evenly installed along the circumferential direction on the rotary table, and the four stations are the loading and unloading station, the first welding station, the second welding station and the cooling station. The arm I and the rocker arm II are respectively located above the first welding station and the second welding station. The invention has the advantages of high degree of automation, convenient operation, etc., and can meet the welding requirements of automobile heat dissipation pipes of various specifications through its own adjustment. The working environment reduces the labor intensity.

Description

一种用于汽车散热器管路自动焊接装置及其工作方法An automatic welding device for automobile radiator pipeline and its working method

技术领域technical field

本发明涉及焊接设备领域,具体的说是一种用于汽车散热器管路自动焊接装置及其工作方法。The invention relates to the field of welding equipment, in particular to an automatic welding device for automobile radiator pipelines and a working method thereof.

背景技术Background technique

在国内,汽车散热器管路的焊接方面依然停留在使用手工火焰钎焊的工艺方法,其工艺流程为:散热器和散热管的装配后,通过手工火焰钎焊,焊后冷却等。钳工将散热管装配于散热器上,零件装夹在工装上,焊工一手拿焊枪,一手拿焊丝,往复给零件均匀加热。焊工根据经验判断零件的表面温度,然后加焊料和焊剂,焊工在这个工程中一直观察焊接零件,劳动强度很大,注意力高度紧张,容易对眼睛造成疲劳和伤害,而且火焰加热温度不易控制,常导致零件过烧。该方法需要两个人配合操作,每次只能完成单件生产,劳动强度大、生产效率低下、焊工长时间观察火焰对焊工眼睛容易造成伤害,质量难以保障。In China, the welding of automobile radiator pipelines still stays in the process of manual flame brazing. The process flow is: after the radiator and heat pipe are assembled, manual flame brazing, cooling after welding, etc. The fitter assembles the heat dissipation pipe on the radiator, and the parts are clamped on the tooling. The welder holds the welding torch in one hand and the welding wire in the other hand, and reciprocates to heat the parts evenly. The welder judges the surface temperature of the parts based on experience, and then adds solder and flux. The welder has been observing the welded parts in this project. The labor intensity is very high, and the concentration is high, which is easy to cause fatigue and injury to the eyes, and the flame heating temperature is not easy to control. Often results in parts overheating. This method requires two people to cooperate with the operation, and can only complete single-piece production each time. The labor intensity is high, and the production efficiency is low. The welder's long-term observation of the flame is likely to cause damage to the welder's eyes, and the quality is difficult to guarantee.

现如今手工钎焊已经成为生产过程中的瓶颈问题,给生产带领很大压力,现有技术存在以下几个方面的缺陷和不足:Nowadays, manual brazing has become a bottleneck problem in the production process, which puts a lot of pressure on the production leaders. The existing technology has the following defects and deficiencies:

(1)手工单件生产,焊工劳动强度很大,焊接过程中焊工一直观察零件和火焰,容易对焊工眼睛造成疲劳和伤害。(1) Manual single-piece production requires a lot of labor intensity for the welders. During the welding process, the welders keep observing the parts and flames, which may easily cause fatigue and injury to the welders' eyes.

(2)焊接工程中,铝钎焊温度和熔化温度温差小,大概50℃左右,焊工注意力高度集中,焊工技能要求高,容易造成过烧等缺陷。(2) In the welding process, the temperature difference between the aluminum brazing temperature and the melting temperature is small, about 50°C, the welder's attention is highly concentrated, the welder's skills are high, and it is easy to cause defects such as overheating.

发明内容Contents of the invention

针对上述技术的缺陷,本发明提出一种能实现汽车散热器管路的全自动焊接,改善工人工作环境,提高焊接质量和效率的用于汽车散热器管路自动焊接装置及其工作方法。In view of the defects of the above-mentioned technologies, the present invention proposes an automatic welding device and working method for automobile radiator pipelines that can realize automatic welding of automobile radiator pipelines, improve the working environment of workers, and improve welding quality and efficiency.

一种用于汽车散热器管路自动焊接装置,包括设备机柜以及安装在设备机柜上的工作机构,所述工作机构的外部套设有与设备机柜相连的设备罩,所述工作机构包括安装在设备机柜上的立柱、工作台面和旋转台,立柱位于工作台面的中部,使整体结构紧凑;所述立柱上安装有可以绕立柱旋转的摇臂Ⅰ和摇臂Ⅱ,从而使摇臂Ⅰ和摇臂Ⅱ能够正对着待焊管路的焊点,增加了装置的灵活性;所述旋转台上沿着圆周方向均匀的安装有四个工位,所述四个工位分别为上下料工位,第一焊接工位,第二焊接工位以及冷却工位,所述摇臂Ⅰ、摇臂Ⅱ分别对应位于第一焊接工位、第二焊接工位上方。本发明通过旋转台的旋转,从而实现四个工位的位置变换,有助于实现汽车散热器管路批量化的生产加工,在工位变换后,即可利用摇臂Ⅰ和摇臂Ⅱ实现焊接处理,替代了传统的人工焊接,实现了自动化,提高了安全性,保证了焊接的质量。An automatic welding device for automobile radiator pipelines, comprising an equipment cabinet and a working mechanism installed on the equipment cabinet, the outside of the working mechanism is provided with an equipment cover connected with the equipment cabinet, and the working mechanism includes a The column, worktable and rotary table on the equipment cabinet, the column is located in the middle of the worktable, so that the overall structure is compact; the column is installed with rocker arm I and rocker II that can rotate around the column, so that the rocker arm I and rocker Arm II can be directly facing the welding spot of the pipeline to be welded, which increases the flexibility of the device; four stations are uniformly installed along the circumferential direction on the rotary table, and the four stations are respectively loading and unloading stations , the first welding station, the second welding station and the cooling station, the rocker arm I and the rocker arm II are respectively located above the first welding station and the second welding station. The invention realizes the position change of four stations through the rotation of the rotary table, which is helpful to realize the mass production and processing of automobile radiator pipelines. After the station change, the rocker arm I and rocker arm II can be used The welding process replaces the traditional manual welding, realizes automation, improves safety and ensures the quality of welding.

所述摇臂Ⅰ包括第一水平移动机构、第一竖直移动机构和连接板Ⅰ,所述第一竖直移动机构通过连接板Ⅰ安装在第一水平移动机构上。The rocker arm I includes a first horizontal movement mechanism, a first vertical movement mechanism and a connecting plate I, and the first vertical movement mechanism is mounted on the first horizontal movement mechanism through the connecting plate I.

所述第一水平移动机构包括导轨Ⅰ和滑块Ⅰ,所述滑块Ⅰ与导轨Ⅰ滑动配合,所述连接板Ⅰ安装在滑块Ⅰ上。对于不同规格的汽车散热器管路,可以通过第一水平移动机构进行水平方向位置调整。The first horizontal movement mechanism includes a guide rail I and a slide block I, the slide block I is slidably matched with the guide rail I, and the connecting plate I is installed on the slide block I. For automobile radiator pipelines of different specifications, the horizontal position adjustment can be performed by the first horizontal moving mechanism.

所述第一竖直移动机构包括线性模组Ⅰ、电机Ⅰ、电机Ⅱ、联轴器Ⅰ、安装板Ⅰ、传动轴Ⅰ、焊枪固定板Ⅰ和焊枪Ⅰ,所述线性模组Ⅰ安装在连接板Ⅰ上,所述电机Ⅰ竖直安装在线性模组Ⅰ的上端,所述安装板Ⅰ安装在线性模组Ⅰ上,所述电机Ⅱ竖直安装在安装板Ⅰ的上端,所述传动轴Ⅰ的上端通过联轴器Ⅰ与电机Ⅱ相连,所述传动轴Ⅰ的中部与安装板Ⅰ通过轴承相连,所述焊枪固定板Ⅰ固定在传动轴Ⅰ的下端,所述焊枪Ⅰ安装在焊枪固定板Ⅰ的下端。通过电机Ⅰ驱使线性模组Ⅰ,从而实现安装板Ⅰ的上下运动,以同步的带动焊枪Ⅰ上下运动;通过电机Ⅱ驱使传动轴Ⅰ转动,以同步的带动焊枪Ⅰ回转,从而保证焊接的质量。The first vertical movement mechanism includes a linear module I, a motor I, a motor II, a coupling I, a mounting plate I, a transmission shaft I, a welding torch fixing plate I and a welding torch I, and the linear module I is installed on the connection On the board I, the motor I is installed vertically on the upper end of the linear module I, the installation board I is installed on the linear module I, the motor II is vertically installed on the upper end of the installation board I, and the transmission shaft The upper end of I is connected to the motor II through coupling I, the middle part of the transmission shaft I is connected to the mounting plate I through bearings, the welding torch fixing plate I is fixed on the lower end of the transmission shaft I, and the welding torch I is installed on the welding torch fixed Lower end of plate I. The linear module Ⅰ is driven by the motor Ⅰ, so as to realize the up and down movement of the mounting plate Ⅰ, and drive the welding gun Ⅰ to move up and down synchronously; the drive shaft Ⅰ is driven by the motor Ⅱ to rotate, so as to synchronously drive the welding gun Ⅰ to rotate, so as to ensure the welding quality.

所述摇臂Ⅱ包括第二水平移动机构、第二竖直移动机构和连接板Ⅱ,所述第二竖直移动机构通过连接板Ⅱ安装在第二水平移动机构上。The rocker arm II includes a second horizontal movement mechanism, a second vertical movement mechanism and a connection plate II, and the second vertical movement mechanism is mounted on the second horizontal movement mechanism through the connection plate II.

所述第二水平移动机构包括导轨Ⅱ、滑块Ⅱ,所述滑块Ⅱ与导轨Ⅱ滑动配合,所述连接板Ⅱ安装在滑块Ⅱ上。同理,对于不同规格的汽车散热器管路,可以通过第二水平移动机构进行水平方向位置调整。The second horizontal movement mechanism includes a guide rail II and a slider II, the slider II is slidingly matched with the guide rail II, and the connecting plate II is installed on the slider II. Similarly, for automobile radiator pipes of different specifications, the horizontal position can be adjusted through the second horizontal movement mechanism.

所述第二竖直移动机构包括线性模组Ⅱ,电机Ⅲ、电机Ⅳ、联轴器Ⅱ、安装板Ⅱ、传动轴Ⅱ、焊接固定板Ⅱ和焊枪Ⅱ,所述线性模组Ⅱ安装在连接板Ⅱ上,所述电机Ⅲ竖直安装在线性模组Ⅱ的上端,所述安装板Ⅱ安装在线性模组Ⅱ下部,所述电机Ⅳ竖直安装在安装板Ⅱ的上端,所述传动轴Ⅱ的上端通过联轴器Ⅱ与电机Ⅳ相连,所述传动轴Ⅱ的中部通过轴承与安装板Ⅱ相连,所述焊接固定板Ⅱ固定在传动轴Ⅱ的下端相连,所述焊枪Ⅱ安装在焊接固定板Ⅱ的下端。通过电机Ⅲ驱使线性模组Ⅱ,从而使安装板Ⅱ上下运动,以同步的带动焊枪Ⅱ上下运动;启动电机Ⅳ,通过传动轴Ⅱ传递动力,使得焊枪Ⅱ回转,以保证焊接质量。The second vertical movement mechanism includes a linear module II, a motor III, a motor IV, a shaft coupling II, a mounting plate II, a transmission shaft II, a welding fixing plate II and a welding torch II, and the linear module II is installed on the connection On the board II, the motor III is installed vertically on the upper end of the linear module II, the installation board II is installed on the lower part of the linear module II, the motor IV is vertically installed on the upper end of the installation board II, and the transmission shaft The upper end of II is connected to the motor IV through coupling II, the middle part of the transmission shaft II is connected to the mounting plate II through a bearing, the welding fixing plate II is fixed on the lower end of the transmission shaft II and connected, and the welding torch II is installed on the welding Fix the lower end of the plate II. The linear module II is driven by the motor III, so that the mounting plate II moves up and down, and the welding gun II moves up and down synchronously; the motor IV is started, and the power is transmitted through the transmission shaft II, so that the welding gun II rotates to ensure the welding quality.

一种用于汽车散热器管路自动焊接装置的工作方法,所述方法步骤如下:A working method for an automatic welding device for automobile radiator pipelines, the steps of the method are as follows:

步骤一:先将待焊管路安装在上下料工位,确定管路两个焊接位置;Step 1: First install the pipeline to be welded at the loading and unloading station, and determine the two welding positions of the pipeline;

步骤二:旋转摇臂Ⅰ和摇臂Ⅱ,使摇臂Ⅰ和摇臂Ⅱ位于第一焊接工位、第二焊接工位上方并锁定;Step 2: Rotate rocker arm Ⅰ and rocker arm Ⅱ so that rocker arm Ⅰ and rocker arm Ⅱ are located above the first welding station and the second welding station and locked;

步骤三:通过第一水平移动机构、第二水平移动机构调整焊枪Ⅰ和焊枪Ⅱ位置,使焊枪Ⅰ和焊枪Ⅱ位于待焊管路的正上方并锁定第一水平移动机构、第二水平移动机构;Step 3: Adjust the position of welding gun I and welding gun II through the first horizontal moving mechanism and the second horizontal moving mechanism, so that welding gun I and welding gun II are located directly above the pipeline to be welded and lock the first horizontal moving mechanism and the second horizontal moving mechanism;

步骤四:电机Ⅰ旋转使焊枪Ⅰ回到初始位置,位置调整工作结束;Step 4: Rotate the motor Ⅰ to return the welding torch Ⅰ to the initial position, and the position adjustment work is completed;

步骤五:启动设备,旋转台旋转90度,待焊管路到第一焊接工位处,电机Ⅰ启动,第一竖直移动机构使焊枪Ⅰ向下运动,焊枪Ⅰ达到焊接位置开始焊接,焊接过程中电机Ⅱ启动,使焊枪Ⅰ缓慢旋转,待焊管路第一点焊接完成后,电机Ⅰ反转,使焊枪Ⅰ回到初始位置;Step 5: Start the equipment, the rotary table rotates 90 degrees, the pipeline to be welded reaches the first welding station, the motor I starts, the first vertical moving mechanism moves the welding torch I downward, and the welding torch I reaches the welding position to start welding, the welding process The middle motor II is started to make the welding torch I rotate slowly. After the welding of the first point of the welding pipeline is completed, the motor I reverses and the welding torch I returns to the initial position;

步骤六:旋转台旋转90度,待焊管路到第二焊接工位处,电机Ⅲ启动,第二竖直移动机构使焊枪Ⅱ向下运动,焊枪Ⅱ达到焊接位置开始焊接,焊接过程中电机Ⅳ启动,使焊枪Ⅱ缓慢旋转,待焊管路第二点焊接完成后,电机Ⅲ反转,使焊枪Ⅱ回到初始位置,同时工人已将第二根待焊管路安装在上下料工位;Step 6: The rotary table rotates 90 degrees, the pipeline to be welded arrives at the second welding station, the motor Ⅲ starts, the second vertical moving mechanism makes the welding torch II move downward, and the welding torch II reaches the welding position to start welding. During the welding process, the motor Ⅳ Start to make the welding torch II rotate slowly. After the welding of the second point of the welding pipeline is completed, the motor III reverses to make the welding torch II return to the initial position. At the same time, the worker has installed the second pipeline to be welded at the loading and unloading station;

步骤七:旋转台旋转90度,第一根待焊管路到冷却工位,第二根待焊管路到第二焊接工位,重复步骤五和步骤六;Step 7: The rotary table rotates 90 degrees, the first pipeline to be welded goes to the cooling station, the second pipeline to be welded goes to the second welding station, and steps 5 and 6 are repeated;

步骤八:旋转台旋转90度,工人取下已焊好的管路,同时将新的待焊管路安装到在上下料工位;Step 8: The rotary table rotates 90 degrees, the worker removes the welded pipeline, and installs the new pipeline to be welded at the loading and unloading station;

步骤九:重复步骤五~步骤八,实现批量化焊接加工。Step 9: Repeat steps 5 to 8 to realize batch welding processing.

本发明要求设备生产前,首先安装待焊管路,通过调整摇臂Ⅰ和摇臂Ⅱ使焊枪Ⅰ、焊枪Ⅱ正对待焊管路的两个焊接点并锁定摇臂Ⅰ和摇臂Ⅱ,通过控制第一竖直移动机构、第二竖直移动机构,使焊枪Ⅰ、焊枪Ⅱ回到初始高度,启动设备,旋转台旋转,即可实现全自动焊接。待焊管路规格变化时需通过第一水平移动机构、第一竖直移动机构、第二水平移动机构、第二竖直移动机构以重新调整焊枪Ⅰ、焊枪Ⅱ位置。The present invention requires that before the production of the equipment, first install the pipeline to be welded, and make the welding gun I and the welding gun II face the two welding points of the pipeline to be welded by adjusting the rocker arm I and the rocker arm II and lock the rocker arm I and the rocker arm II. The first vertical moving mechanism and the second vertical moving mechanism bring welding torch I and welding torch II back to the initial height, start the equipment, and rotate the rotary table to realize fully automatic welding. When the specifications of the pipeline to be welded change, the first horizontal movement mechanism, the first vertical movement mechanism, the second horizontal movement mechanism, and the second vertical movement mechanism are required to readjust the positions of welding torch I and welding torch II.

本发明的有益效果是:本发明具有自动化程度高、操控方便等优点,能够通过自身的调节满足多规格的汽车散热管路的焊接,适用面广,灵活程度高,焊接质量和效率得到明显的提高,同时也改善了工人的工作环境,减轻了劳动强度。The beneficial effects of the present invention are: the present invention has the advantages of high degree of automation, convenient operation, etc., and can satisfy the welding of automobile cooling pipes of various specifications through its own adjustment, has wide application, high flexibility, and the welding quality and efficiency are significantly improved. Improve, but also improve the working environment of workers, reduce labor intensity.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;

图2是本发明去掉设备罩后的结构示意图;Fig. 2 is the structural representation after removing equipment cover of the present invention;

图3是本发明工作机构的结构示意图;Fig. 3 is the structural representation of working mechanism of the present invention;

图4是本发明的摇臂Ⅰ的结构示意图;Fig. 4 is the structural representation of rocker arm I of the present invention;

图5是本发明的摇臂Ⅱ的结构示意图;Fig. 5 is the structural representation of rocker arm II of the present invention;

具体实施方式detailed description

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面对本发明进一步阐述。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below.

如图1至图5所示,一种用于汽车散热器管路自动焊接装置,包括设备机柜3以及安装在设备机柜3上的工作机构,所述工作机构的外部套设有与设备机柜3相连的设备罩1,所述工作机构包括安装在设备机柜3上的立柱9、工作台面2和旋转台4,立柱9位于工作台面2的中部,使整体结构紧凑;所述立柱9上安装有可以绕立柱9旋转的摇臂Ⅰ10和摇臂Ⅱ11,从而使摇臂Ⅰ10和摇臂Ⅱ11能够正对着待焊管路的焊点,增加了装置的灵活性;所述旋转台4上沿着圆周方向均匀的安装有四个工位,所述四个工位分别为上下料工位5,第一焊接工位6,第二焊接工位7以及冷却工位8,所述摇臂Ⅰ10、摇臂Ⅱ11分别对应位于第一焊接工位6、第二焊接工位7上方。本发明通过旋转台4的旋转,从而实现四个工位的位置变换,有助于实现汽车散热器管路批量化的生产加工,在工位变换后,即可利用摇臂Ⅰ10和摇臂Ⅱ11实现焊接处理,替代了传统的人工焊接,实现了自动化,提高了安全性,保证了焊接的质量。As shown in Figures 1 to 5, an automatic welding device for automobile radiator pipelines includes an equipment cabinet 3 and a working mechanism installed on the equipment cabinet 3, and the outside of the working mechanism is provided with the equipment cabinet 3 Connected equipment cover 1, the working mechanism includes a column 9 installed on the equipment cabinet 3, a work surface 2 and a rotary table 4, the column 9 is located in the middle of the work surface 2, so that the overall structure is compact; the column 9 is installed with The rocker arm I10 and the rocker arm II11 that can rotate around the column 9, so that the rocker arm I10 and the rocker arm II11 can face the welding spot of the pipeline to be welded, which increases the flexibility of the device; There are four stations installed in a uniform direction, the four stations are respectively the loading and unloading station 5, the first welding station 6, the second welding station 7 and the cooling station 8, the rocker arm I10, rocker The arm II11 is located above the first welding station 6 and the second welding station 7 respectively. The present invention realizes the position transformation of the four stations through the rotation of the rotary table 4, which is helpful to realize the batch production and processing of the automobile radiator pipeline. After the station transformation, the rocker arm I10 and the rocker arm II11 can be used Realize the welding process, replace the traditional manual welding, realize automation, improve safety, and ensure the quality of welding.

所述摇臂Ⅰ10包括第一水平移动机构、第一竖直移动机构和连接板Ⅰ14,所述第一竖直移动机构通过连接板Ⅰ14安装在第一水平移动机构上。焊接前需调整第一水平移动机构的位置,保证摇臂Ⅰ10上安装的其他组件正对着第一焊接工位6上待焊管路的第一焊接点。The swing arm I10 includes a first horizontal movement mechanism, a first vertical movement mechanism and a connection plate I14, and the first vertical movement mechanism is mounted on the first horizontal movement mechanism through the connection plate I14. Before welding, the position of the first horizontal moving mechanism needs to be adjusted to ensure that other components installed on the rocker arm I10 are facing the first welding point of the pipeline to be welded on the first welding station 6 .

所述第一水平移动机构包括导轨Ⅰ12和滑块Ⅰ13,所述滑块Ⅰ13与导轨Ⅰ12滑动配合,所述连接板Ⅰ14安装在滑块Ⅰ13上。对于不同规格的汽车散热器管路,可以通过第一水平移动机构进行水平方向位置调整。The first horizontal movement mechanism includes a guide rail I12 and a slider I13, the slider I13 is slidingly matched with the guide rail I12, and the connecting plate I14 is installed on the slider I13. For automobile radiator pipelines of different specifications, the horizontal position adjustment can be performed by the first horizontal moving mechanism.

所述第一竖直移动机构包括线性模组Ⅰ15、电机Ⅰ16、电机Ⅱ17、联轴器Ⅰ18、安装板Ⅰ19、传动轴Ⅰ20、焊枪固定板Ⅰ21和焊枪Ⅰ22,所述线性模组Ⅰ15安装在连接板Ⅰ14上,所述电机Ⅰ16竖直安装在线性模组Ⅰ15的上端,所述安装板Ⅰ19安装在线性模组Ⅰ15上,所述电机Ⅱ17竖直安装在安装板Ⅰ19的上端,所述传动轴Ⅰ20的上端通过联轴器Ⅰ18与电机Ⅱ17相连,所述传动轴Ⅰ20的中部与安装板Ⅰ19通过轴承相连,所述焊枪固定板Ⅰ21固定在传动轴Ⅰ20的下端,所述焊枪Ⅰ22安装在焊枪固定板Ⅰ21的下端。通过电机Ⅰ16驱使线性模组Ⅰ15,从而实现安装板Ⅰ19的上下运动,以同步的带动焊枪Ⅰ22上下运动;通过电机Ⅱ17驱使传动轴Ⅰ20转动,以同步的带动焊枪Ⅰ22回转,从而保证焊接的质量。The first vertical movement mechanism includes a linear module I15, a motor I16, a motor II17, a coupling I18, a mounting plate I19, a transmission shaft I20, a welding torch fixing plate I21 and a welding torch I22, and the linear module I15 is installed on the connection On the board I14, the motor I16 is installed vertically on the upper end of the linear module I15, the installation board I19 is installed on the linear module I15, the motor II17 is vertically installed on the upper end of the installation board I19, and the transmission shaft The upper end of I20 is connected with the motor II17 through the coupling I18, the middle part of the transmission shaft I20 is connected with the mounting plate I19 through a bearing, the welding torch fixing plate I21 is fixed on the lower end of the transmission shaft I20, and the welding torch I22 is installed on the welding torch fixed The lower end of the plate I21. The linear module I15 is driven by the motor I16, so as to realize the up and down movement of the mounting plate I19 and drive the welding torch I22 to move up and down synchronously; the drive shaft I20 is driven to rotate by the motor II17 to synchronously drive the welding torch I22 to rotate, thereby ensuring the quality of welding.

所述摇臂Ⅱ11包括第二水平移动机构、第二竖直移动机构和连接板Ⅱ25,所述第二竖直移动机构通过连接板Ⅱ25安装在第二水平移动机构上。The rocker arm II11 includes a second horizontal movement mechanism, a second vertical movement mechanism and a connection plate II25, and the second vertical movement mechanism is mounted on the second horizontal movement mechanism through the connection plate II25.

所述第二水平移动机构包括导轨Ⅱ23、滑块Ⅱ24,所述滑块Ⅱ24与导轨Ⅱ23滑动配合,所述连接板Ⅱ25安装在滑块Ⅱ24上。同理,对于不同规格的汽车散热器管路,可以通过第二水平移动机构进行水平方向位置调整。The second horizontal movement mechanism includes a guide rail II23 and a slider II24, the slider II24 is slidingly matched with the guide rail II23, and the connecting plate II25 is installed on the slider II24. Similarly, for automobile radiator pipes of different specifications, the horizontal position can be adjusted through the second horizontal movement mechanism.

所述第二竖直移动机构包括线性模组Ⅱ26,电机Ⅲ27、电机Ⅳ28、联轴器Ⅱ29、安装板Ⅱ30、传动轴Ⅱ31、焊接固定板Ⅱ32和焊枪Ⅱ33,所述线性模组Ⅱ26安装在连接板Ⅱ25上,所述电机Ⅲ27竖直安装在线性模组Ⅱ26的上端,所述安装板Ⅱ30安装在线性模组Ⅱ26下部,所述电机Ⅳ28竖直安装在安装板Ⅱ30的上端,所述传动轴Ⅱ31的上端通过联轴器Ⅱ29与电机Ⅳ28相连,所述传动轴Ⅱ31的中部通过轴承与安装板Ⅱ30相连,所述焊接固定板Ⅱ32固定在传动轴Ⅱ31的下端相连,所述焊枪Ⅱ33安装在焊接固定板Ⅱ32的下端。通过电机Ⅲ27驱使线性模组Ⅱ26,从而使安装板Ⅱ30上下运动,以同步的带动焊枪Ⅱ33上下运动;启动电机Ⅳ28,通过传动轴Ⅱ31传递动力,使得焊枪Ⅱ33回转,以保证焊接质量。The second vertical moving mechanism includes a linear module II26, a motor III27, a motor IV28, a coupling II29, a mounting plate II30, a transmission shaft II31, a welding fixing plate II32 and a welding torch II33. The linear module II26 is installed on the connection On the board II25, the motor III27 is installed vertically on the upper end of the linear module II26, the installation board II30 is installed on the lower part of the linear module II26, the motor IV28 is vertically installed on the upper end of the installation board II30, and the transmission shaft The upper end of II31 is connected to the motor IV28 through coupling II29, the middle part of the transmission shaft II31 is connected to the installation plate II30 through a bearing, the welding fixing plate II32 is fixed to the lower end of the transmission shaft II31 and connected, and the welding torch II33 is installed on the welding The lower end of the fixed plate II32. The linear module II26 is driven by the motor III27, so that the mounting plate II30 moves up and down, and the welding gun II33 moves up and down synchronously; the motor IV28 is started, and the power is transmitted through the transmission shaft II31, so that the welding gun II33 rotates to ensure the welding quality.

一种用于汽车散热器管路自动焊接装置的工作方法,所述方法步骤如下:A working method for an automatic welding device for automobile radiator pipelines, the steps of the method are as follows:

步骤一:先将待焊管路安装在上下料工位5,确定管路两个焊接位置;Step 1: Install the pipeline to be welded at the loading and unloading station 5, and determine the two welding positions of the pipeline;

步骤二:旋转摇臂Ⅰ10和摇臂Ⅱ11,使摇臂Ⅰ10和摇臂Ⅱ11位于第一焊接工位6、第二焊接工位7上方并锁定;Step 2: Rotate the rocker arm I10 and the rocker arm II11 so that the rocker arm I10 and the rocker arm II11 are located above the first welding station 6 and the second welding station 7 and locked;

步骤三:通过第一水平移动机构、第二水平移动机构调整焊枪Ⅰ22和焊枪Ⅱ33位置,使焊枪Ⅰ22和焊枪Ⅱ33位于待焊管路的正上方并锁定第一水平移动机构、第二水平移动机构;Step 3: Adjust the positions of welding gun I22 and welding gun II33 through the first horizontal moving mechanism and the second horizontal moving mechanism, so that welding gun I22 and welding gun II33 are located directly above the pipeline to be welded and lock the first horizontal moving mechanism and the second horizontal moving mechanism;

步骤四:电机Ⅰ16旋转使焊枪Ⅰ22回到初始位置,位置调整工作结束;Step 4: The motor I16 rotates to return the welding torch I22 to the initial position, and the position adjustment work is completed;

步骤五:启动设备,旋转台4旋转90度,待焊管路到第一焊接工位6处,电机Ⅰ16启动,第一竖直移动机构使焊枪Ⅰ22向下运动,焊枪Ⅰ22达到焊接位置开始焊接,焊接过程中电机Ⅱ启动,使焊枪Ⅰ22缓慢旋转,待焊管路第一点焊接完成后,电机Ⅰ16反转,使焊枪Ⅰ22回到初始位置;Step 5: Start the equipment, rotate the rotary table 4 by 90 degrees, the pipeline to be welded reaches the first welding station 6, the motor I16 is started, the first vertical moving mechanism moves the welding torch I22 downward, and the welding torch I22 reaches the welding position to start welding. During the welding process, the motor II is started to make the welding torch I22 rotate slowly. After the welding of the first point of the welding pipeline is completed, the motor I16 is reversed to make the welding torch I22 return to the initial position;

步骤六:旋转台4旋转90度,待焊管路到第二焊接工位7处,电机Ⅲ27启动,第二竖直移动机构使焊枪Ⅱ33向下运动,焊枪Ⅱ33达到焊接位置开始焊接,焊接过程中电机Ⅳ启动,使焊枪Ⅱ33缓慢旋转,待焊管路第二点焊接完成后,电机Ⅲ27反转,使焊枪Ⅱ33回到初始位置,同时工人已将第二根待焊管路安装在上下料工位5;Step 6: The rotary table 4 rotates 90 degrees, the pipeline to be welded arrives at the second welding station 7, the motor Ⅲ27 starts, the second vertical moving mechanism moves the welding torch Ⅱ33 downward, and the welding torch Ⅱ33 reaches the welding position to start welding. During the welding process Motor IV is started to make welding torch II33 rotate slowly. After the welding of the second point of the pipeline to be welded is completed, motor III27 reverses to make welding torch II33 return to the initial position. At the same time, the worker has installed the second pipeline to be welded at loading and unloading station 5 ;

步骤七:旋转台4旋转90度,第一根待焊管路到冷却工位8,第二根待焊管路到第二焊接工位7,重复步骤五和步骤六;Step 7: The rotary table 4 rotates 90 degrees, the first pipeline to be welded goes to the cooling station 8, the second pipeline to be welded goes to the second welding station 7, and steps 5 and 6 are repeated;

步骤八:旋转台4旋转90度,工人取下已焊好的管路,同时将新的待焊管路安装到在上下料工位5;Step 8: The rotary table 4 rotates 90 degrees, the worker removes the welded pipeline, and installs the new pipeline to be welded at the loading and unloading station 5 at the same time;

步骤九:重复步骤五~步骤八,实现批量化焊接加工。Step 9: Repeat steps 5 to 8 to realize batch welding processing.

本发明要求设备生产前,首先安装待焊管路,通过调整摇臂Ⅰ10和摇臂Ⅱ11使焊枪Ⅰ22、焊枪Ⅱ33正对待焊管路的两个焊接点并锁定摇臂Ⅰ10和摇臂Ⅱ11,通过控制第一竖直移动机构、第二竖直移动机构,使焊枪Ⅰ22、焊枪Ⅱ33回到初始高度,启动设备,旋转台4旋转,即可实现全自动焊接。待焊管路规格变化时需通过第一水平移动机构、第一竖直移动机构、第二水平移动机构、第二竖直移动机构以重新调整焊枪Ⅰ22、焊枪Ⅱ33位置。The present invention requires that the pipeline to be welded be installed first before the production of the equipment, and the welding torch I22 and the welding torch II33 are facing the two welding points of the pipeline to be welded by adjusting the rocker arm I10 and the rocker II11 and locking the rocker arm I10 and the rocker arm II11. The first vertical moving mechanism and the second vertical moving mechanism make the welding torch I22 and welding torch II33 return to the initial height, start the equipment, and the rotary table 4 rotates to realize fully automatic welding. When the specifications of the pipeline to be welded change, the positions of welding torch I22 and welding torch II33 need to be readjusted through the first horizontal movement mechanism, the first vertical movement mechanism, the second horizontal movement mechanism, and the second vertical movement mechanism.

以焊接同规格的50根汽车散热管路为例,本发明的具体工作流程可分为以下几个步骤:Taking welding 50 automobile cooling pipes of the same specification as an example, the specific working process of the present invention can be divided into the following steps:

1)焊接工作前先找准焊接位置,将第一根待焊管路安装到上下料工位5上;1) Find out the welding position before the welding work, and install the first pipeline to be welded on the loading and unloading station 5;

2)旋转摇臂Ⅰ10,调整安装在摇臂Ⅰ10第一水平移动机构,使焊枪Ⅰ22正对着待焊管路的第一个焊接点,锁定摇臂Ⅰ10和安装在摇臂Ⅰ10的第一水平移动机构,使安装在摇臂Ⅰ10的第一竖直移动机构向上运动,焊枪Ⅰ22回到初始位置;2) Rotate the rocker arm I10, adjust the first horizontal movement mechanism installed on the rocker arm I10, make the welding torch I22 face the first welding point of the pipeline to be welded, lock the rocker arm I10 and the first horizontal movement installed on the rocker arm I10 mechanism, so that the first vertical moving mechanism installed on the rocker arm I10 moves upward, and the welding torch I22 returns to the initial position;

3)旋转摇臂Ⅱ11,调整安装在摇臂Ⅱ11第二水平移动机构,使焊枪Ⅱ33正对着待焊管路的第二个焊接点,锁定摇臂Ⅱ11和安装在摇臂Ⅱ11的第二水平移动机构,使安装在摇臂Ⅱ11的第二竖直移动机向上运动,焊枪Ⅱ33回到初始位置;3) Rotate the rocker arm II11, adjust the second horizontal movement mechanism installed on the rocker arm II11, make the welding torch II33 face the second welding point of the pipeline to be welded, lock the rocker arm II11 and the second horizontal movement installed on the rocker arm II11 mechanism, so that the second vertical moving machine installed on the rocker arm II11 moves upward, and the welding torch II33 returns to the initial position;

4)启动设备,旋转台4旋转90度,第一根待焊管路到第一焊接工位6处,电机Ⅰ16启动,第一竖直移动机构使焊枪Ⅰ22向下运动,焊枪Ⅰ22达到焊接位置开始焊接,焊接过程中电机Ⅱ17启动,使焊枪Ⅰ22缓慢旋转,待焊管路第一点焊接完成后,电机Ⅰ16反转,使焊枪Ⅰ22回到初始位置;4) Start the equipment, the rotary table 4 rotates 90 degrees, the first pipeline to be welded arrives at the first welding station 6, the motor I16 starts, the first vertical moving mechanism moves the welding torch I22 downward, and the welding torch I22 reaches the welding position and starts Welding, during the welding process, the motor II17 is started to make the welding torch I22 rotate slowly. After the welding of the first point of the welding pipeline is completed, the motor I16 is reversed, so that the welding torch I22 returns to the initial position;

5)旋转台4旋转90度,待焊管路到第二焊接工位7处,电机Ⅲ27启动,第二竖直移动机构使焊枪Ⅱ33向下运动,焊枪Ⅱ33达到焊接位置开始焊接,焊接过程中电机Ⅳ28启动,使焊枪Ⅱ33缓慢旋转,待焊管路第二点焊接完成后,电机Ⅲ27反转,使焊枪Ⅱ33回到初始位置,同时工人已将第二根待焊管路安装在上下料工位5;5) The rotary table 4 rotates 90 degrees, the pipeline to be welded arrives at the second welding station 7, the motor III27 is started, the second vertical moving mechanism moves the welding torch II33 downward, and the welding torch II33 reaches the welding position to start welding. During the welding process, the motor Ⅳ28 is started to make the welding torch II33 rotate slowly. After the welding of the second point of the pipeline to be welded is completed, the motor III27 reverses to make the welding torch II33 return to the initial position. At the same time, the worker has installed the second pipeline to be welded at the loading and unloading station 5;

6)旋转台4旋转90度,待焊管路到第二焊接工位7处,电机Ⅲ27启动,第二竖直移动机构使焊枪Ⅱ33向下运动,焊枪Ⅱ33达到焊接位置开始焊接,焊接过程中电机Ⅳ28启动,使焊枪Ⅱ33缓慢旋转,待焊管路第二点焊接完成后,电机Ⅲ27反转,使焊枪Ⅱ33回到初始位置,同时工人已将第二根待焊管路安装在上下料工位5;6) The rotary table 4 rotates 90 degrees, the pipeline to be welded reaches the second welding station 7, the motor III27 is started, the second vertical moving mechanism moves the welding torch II33 downward, and the welding torch II33 reaches the welding position to start welding. During the welding process, the motor Ⅳ28 is started to make the welding torch II33 rotate slowly. After the welding of the second point of the pipeline to be welded is completed, the motor III27 reverses to make the welding torch II33 return to the initial position. At the same time, the worker has installed the second pipeline to be welded at the loading and unloading station 5;

7)旋转台4旋转90度,第一根待焊管路到冷却工位,第二根待焊管路到第二焊接工位,重复步骤五和步骤六;7) The rotary table 4 rotates 90 degrees, the first pipeline to be welded goes to the cooling station, the second pipeline to be welded goes to the second welding station, and steps 5 and 6 are repeated;

8)旋转台4旋转90度,工人取下已焊好的管路,同时将待焊管路安装到在上下料工位5;8) The rotary table 4 rotates 90 degrees, the worker removes the welded pipeline, and installs the pipeline to be welded to the loading and unloading station 5 at the same time;

9)重复步骤(4)~步骤(8),如若更换另一规格管路进行焊接,需重复步骤(1)~步骤(8)。9) Repeat step (4) to step (8). If you replace the pipeline with another specification for welding, you need to repeat step (1) to step (8).

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and what are described in the above-mentioned embodiments and description are only the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention also has various Variations and improvements all fall within the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (4)

1.一种用于汽车散热器管路自动焊接装置,包括设备机柜(3)以及安装在设备机柜(3)上的工作机构,所述工作机构的外部套设有与设备机柜(3)相连的设备罩(1),其特征在于:所述工作机构包括安装在设备机柜(3)上的立柱(9)、工作台面(2)和旋转台(4),立柱(9)位于工作台面(2)的中部;所述立柱(9)上安装有可以绕立柱(9)旋转的摇臂Ⅰ(10)和摇臂Ⅱ(11);所述旋转台(4)上沿着圆周方向均匀的安装有四个工位,所述四个工位分别为上下料工位(5),第一焊接工位(6),第二焊接工位(7)以及冷却工位(8),所述摇臂Ⅰ(10)、摇臂Ⅱ(11)分别对应位于第一焊接工位(6)、第二焊接工位(7)上方。1. An automatic welding device for automobile radiator pipelines, comprising an equipment cabinet (3) and a working mechanism installed on the equipment cabinet (3), the outer sleeve of the working mechanism is provided with the equipment cabinet (3) to be connected The equipment cover (1) is characterized in that: the working mechanism includes a column (9) installed on the equipment cabinet (3), a work surface (2) and a rotary table (4), and the column (9) is located on the work surface ( 2) in the middle; the column (9) is equipped with a rocker arm I (10) and a rocker arm II (11) that can rotate around the column (9); Four stations are installed, and the four stations are respectively the loading and unloading station (5), the first welding station (6), the second welding station (7) and the cooling station (8). The rocker arm I (10) and the rocker arm II (11) are respectively located above the first welding station (6) and the second welding station (7). 2.根据权利要求1所述的一种用于汽车散热器管路自动焊接装置,其特征在于:所述摇臂Ⅰ(10)包括第一水平移动机构、第一竖直移动机构和连接板Ⅰ(14),所述第一竖直移动机构通过连接板Ⅰ(14)安装在第一水平移动机构上;2. An automatic welding device for automobile radiator pipelines according to claim 1, characterized in that: said rocker arm I (10) includes a first horizontal movement mechanism, a first vertical movement mechanism and a connecting plate I (14), the first vertical movement mechanism is installed on the first horizontal movement mechanism through the connecting plate I (14); 所述第一水平移动机构包括导轨Ⅰ(12)和滑块Ⅰ(13),所述滑块Ⅰ(13)与导轨Ⅰ(12)滑动配合,所述连接板Ⅰ(14)安装在滑块Ⅰ(13)上;The first horizontal movement mechanism includes a guide rail I (12) and a slider I (13), the slider I (13) is slidingly matched with the guide rail I (12), and the connecting plate I (14) is installed on the slider Ⅰ(13) on; 所述第一竖直移动机构包括线性模组Ⅰ(15)、电机Ⅰ(16)、电机Ⅱ(17)、联轴器Ⅰ(18)、安装板Ⅰ(19)、传动轴Ⅰ(20)、焊枪固定板Ⅰ(21)和焊枪Ⅰ(22),所述线性模组Ⅰ(15)安装在连接板Ⅰ(14)上,所述电机Ⅰ(16)竖直安装在线性模组Ⅰ(15)的上端,所述安装板Ⅰ(19)安装在线性模组Ⅰ(15)上,所述电机Ⅱ(17)竖直安装在安装板Ⅰ(19)的上端,所述传动轴Ⅰ(20)的上端通过联轴器Ⅰ(18)与电机Ⅱ(17)相连,所述传动轴Ⅰ(20)的中部与安装板Ⅰ(19)通过轴承相连,所述焊枪固定板Ⅰ(21)固定在传动轴Ⅰ(20)的下端,所述焊枪Ⅰ(22)安装在焊枪固定板Ⅰ(21)的下端。The first vertical movement mechanism includes linear module I (15), motor I (16), motor II (17), coupling I (18), mounting plate I (19), transmission shaft I (20) , welding torch fixing plate I (21) and welding torch I (22), the linear module I (15) is installed on the connecting plate I (14), and the motor I (16) is vertically installed on the linear module I ( 15), the installation plate I (19) is installed on the linear module I (15), the motor II (17) is vertically installed on the upper end of the installation plate I (19), and the transmission shaft I ( The upper end of 20) is connected with the motor II (17) through the coupling I (18), the middle part of the transmission shaft I (20) is connected with the mounting plate I (19) through a bearing, and the welding torch fixing plate I (21) It is fixed on the lower end of the transmission shaft I (20), and the welding gun I (22) is installed on the lower end of the welding gun fixing plate I (21). 3.根据权利要求1所述的一种用于汽车散热器管路自动焊接装置,其特征在于:所述摇臂Ⅱ(11)包括第二水平移动机构、第二竖直移动机构和连接板Ⅱ(25),所述第二竖直移动机构通过连接板Ⅱ(25)安装在第二水平移动机构上;3. An automatic welding device for automobile radiator pipelines according to claim 1, characterized in that: said rocker arm II (11) includes a second horizontal movement mechanism, a second vertical movement mechanism and a connecting plate II (25), the second vertical movement mechanism is installed on the second horizontal movement mechanism through the connecting plate II (25); 所述第二水平移动机构包括导轨Ⅱ(23)、滑块Ⅱ(24),所述滑块Ⅱ(24)与导轨Ⅱ(23)滑动配合,所述连接板Ⅱ(25)安装在滑块Ⅱ(24)上;The second horizontal movement mechanism includes a guide rail II (23), a slider II (24), the slider II (24) is slidingly matched with the guide rail II (23), and the connecting plate II (25) is installed on the slider Ⅱ(24) on; 所述第二竖直移动机构包括线性模组Ⅱ(26),电机Ⅲ(27)、电机Ⅳ(28)、联轴器Ⅱ(29)、安装板Ⅱ(30)、传动轴Ⅱ(31)、焊接固定板Ⅱ(32)和焊枪Ⅱ(33),所述线性模组Ⅱ(26)安装在连接板Ⅱ(25)上,所述电机Ⅲ(27)竖直安装在线性模组Ⅱ(26)的上端,所述安装板Ⅱ(30)安装在线性模组Ⅱ(26)下部,所述电机Ⅳ(28)竖直安装在安装板Ⅱ(30)的上端,所述传动轴Ⅱ(31)的上端通过联轴器Ⅱ(29)与电机Ⅳ(28)相连,所述传动轴Ⅱ(31)的中部通过轴承与安装板Ⅱ(30)相连,所述焊接固定板Ⅱ(32)固定在传动轴Ⅱ(31)的下端相连,所述焊枪Ⅱ(33)安装在焊接固定板Ⅱ(32)的下端。The second vertical movement mechanism includes linear module II (26), motor III (27), motor IV (28), shaft coupling II (29), mounting plate II (30), transmission shaft II (31) , welding fixed plate II (32) and welding torch II (33), the linear module II (26) is installed on the connecting plate II (25), and the motor III (27) is vertically installed on the linear module II ( 26), the installation plate II (30) is installed on the lower part of the linear module II (26), the motor IV (28) is vertically installed on the upper end of the installation plate II (30), and the transmission shaft II ( The upper end of 31) is connected with the motor IV (28) through the shaft coupling II (29), the middle part of the transmission shaft II (31) is connected with the installation plate II (30) through the bearing, and the welding fixed plate II (32) It is fixed on the lower end of the transmission shaft II (31), and the welding torch II (33) is installed on the lower end of the welding fixed plate II (32). 4.一种用于汽车散热器管路自动焊接装置的工作方法,其特征在于:所述方法步骤如下:4. A working method for an automatic welding device for automobile radiator pipelines, characterized in that: the method steps are as follows: 步骤一:先将待焊管路安装在上下料工位(5),确定管路两个焊接位置;Step 1: Install the pipeline to be welded at the loading and unloading station (5), and determine the two welding positions of the pipeline; 步骤二:旋转摇臂Ⅰ(10)和摇臂Ⅱ(11),使摇臂Ⅰ(10)和摇臂Ⅱ(11)位于第一焊接工位(6)、第二焊接工位(7)上方并锁定;Step 2: Rotate rocker arm I (10) and rocker arm II (11), so that rocker arm I (10) and rocker arm II (11) are located at the first welding station (6) and the second welding station (7) above and locked; 步骤三:通过第一水平移动机构、第二水平移动机构调整焊枪Ⅰ(22)和焊枪Ⅱ(33)位置,使焊枪Ⅰ(22)和焊枪Ⅱ(33)位于待焊管路的正上方并锁定第一水平移动机构、第二水平移动机构;Step 3: Adjust the position of welding torch I (22) and welding torch II (33) through the first horizontal movement mechanism and the second horizontal movement mechanism, so that welding torch I (22) and welding torch II (33) are located directly above the pipeline to be welded and locked a first horizontal movement mechanism and a second horizontal movement mechanism; 步骤四:电机Ⅰ(16)旋转使焊枪Ⅰ(22)回到初始位置,位置调整工作结束;Step 4: The motor I (16) rotates to make the welding torch I (22) return to the initial position, and the position adjustment work is completed; 步骤五:启动设备,旋转台(4)旋转90度,待焊管路到第一焊接工位(6)处,电机Ⅰ(16)启动,第一竖直移动机构使焊枪Ⅰ(22)向下运动,焊枪Ⅰ(22)达到焊接位置开始焊接,焊接过程中电机Ⅱ启动,使焊枪Ⅰ(22)缓慢旋转,待焊管路第一点焊接完成后,电机Ⅰ(16)反转,使焊枪Ⅰ(22)回到初始位置;Step 5: Start the equipment, the rotary table (4) rotates 90 degrees, the pipeline to be welded reaches the first welding station (6), the motor I (16) starts, and the first vertical moving mechanism makes the welding torch I (22) downward The welding torch I (22) reaches the welding position and starts welding. During the welding process, the motor II starts to make the welding torch I (22) rotate slowly. After the welding of the first point of the welding pipeline is completed, the motor I (16) reverses to make the welding torch I (22) get back to the initial position; 步骤六:旋转台(4)旋转90度,待焊管路到第二焊接工位(7)处,电机Ⅲ(27)启动,第二竖直移动机构使焊枪Ⅱ(33)向下运动,焊枪Ⅱ(33)达到焊接位置开始焊接,焊接过程中电机Ⅳ启动,使焊枪Ⅱ(33)缓慢旋转,待焊管路第二点焊接完成后,电机Ⅲ(27)反转,使焊枪Ⅱ(33)回到初始位置,同时工人已将第二根待焊管路安装在上下料工位(5);Step 6: The rotary table (4) rotates 90 degrees, the pipeline to be welded arrives at the second welding station (7), the motor III (27) starts, the second vertical moving mechanism moves the welding torch II (33) downward, and the welding torch II (33) reaches the welding position and starts welding. During the welding process, the motor IV starts to make the welding torch II (33) rotate slowly. Return to the initial position, while the worker has installed the second pipeline to be welded on the loading and unloading station (5); 步骤七:旋转台(4)旋转90度,第一根待焊管路到冷却工位(8),第二根待焊管路到第二焊接工位(7),重复步骤五和步骤六;Step 7: The rotary table (4) is rotated 90 degrees, the first pipeline to be welded goes to the cooling station (8), the second pipeline to be welded goes to the second welding station (7), and steps 5 and 6 are repeated; 步骤八:旋转台(4)旋转90度,工人取下已焊好的管路,同时将新的待焊管路安装到在上下料工位(5);Step 8: The rotary table (4) rotates 90 degrees, the worker removes the welded pipeline, and at the same time installs the new pipeline to be welded on the loading and unloading station (5); 步骤九:重复步骤五~步骤八,实现批量化焊接加工。Step 9: Repeat steps 5 to 8 to realize batch welding processing.
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CN114310082B (en) * 2021-12-24 2024-03-22 王彬毅 Quick welding set in batches of external mouth of pipe of panel

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