CN105479027B - One kind being used for automobile radiators automatic pipeline welding device and its working method - Google Patents
One kind being used for automobile radiators automatic pipeline welding device and its working method Download PDFInfo
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- CN105479027B CN105479027B CN201610029605.2A CN201610029605A CN105479027B CN 105479027 B CN105479027 B CN 105479027B CN 201610029605 A CN201610029605 A CN 201610029605A CN 105479027 B CN105479027 B CN 105479027B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The present invention relates to one kind being used for automobile radiators automatic pipeline welding device and its working method, including equipment enclosure, operating mechanism, and operating mechanism includes column, work top and the turntable being mounted in equipment enclosure；Rocking arm I and rocking arm II are installed on column；Circumferentially there are four stations for uniform installation on turntable, four stations are respectively loading and unloading station, first welding post, the second welding post and cooling station, rocking arm I, rocking arm II are corresponding above the first welding post, the second welding post respectively.The present invention has many advantages, such as that high degree of automation, manipulation are convenient, and the welding of the car radiation pipeline of more specifications can be met by the adjusting of itself, widely applicable, degree of flexibility is high, welding quality and efficiency are significantly improved, while also improving the working environment of worker, alleviate labor intensity.
Description
Technical field
The present invention relates to field of welding devices, it is specifically a kind of for automobile radiators automatic pipeline welding device and
Its working method.
Background technology
At home, the process being brazed using Manual flame is still rested in terms of the welding of automobile radiators pipeline,
Its technological process is：It after the assembly of radiator and heat-dissipating pipe, is brazed by Manual flame, postwelding cooling etc..Pincers worker is by heat-dissipating pipe
It is assemblied on radiator, for parts fixation in tooling, welder takes welding gun on the other hand, takes welding wire on the other hand, is back and forth evenly heated to part.
Welder rule of thumb judges the surface temperature of part, is then welded with material and solder flux, welder's observation welding always in this engineering
Part, labor intensity is very big, attention high-pressure, is easy to cause fatigue and injury to eyes, and Flame Heating Temperature is not
It is easy to control, often result in part burning.This method needs two people's compounding practices, can be only done single-piece production, labor intensity every time
Greatly, production efficiency is low, observation flame be easy to cause injury to welder to welder's eyes for a long time, and quality is difficult to ensure.
Nowadays manual soldering has become the bottleneck problem in production process, and very big pressure, existing skill are led to production
There are the defect of the following aspects and deficiencies for art：
(1) manual single-piece produces, and welder's labor intensity is very big, and welder observes always part and flame in welding process, holds
Fatigue and injury easily are caused to welder's eyes.
(2) in welding engineering, aluminium soldering temperature and the fusion temperature temperature difference are small, general 50 DEG C or so, welder's attention height
The defects of concentrating, welder's skill set requirements height, be easy to causeing burning.
Invention content
Defect in view of the above technology, the present invention propose a kind of Full-automatic welding that can realize automobile radiators pipeline, change
Kind the working environment of workers, raising welding quality and efficiency are used for automobile radiators automatic pipeline welding device and its work side
Method.
One kind being used for automobile radiators automatic pipeline welding device, including equipment enclosure and in equipment enclosure
Operating mechanism, the outer cover of the operating mechanism are equipped with the equipment cover being connected with equipment enclosure, and the operating mechanism includes installation
Column, work top in equipment enclosure and turntable, column are located at the middle part of work top, make compact overall structure；Institute
State that be equipped on column can be to be welded to enable rocking arm I and rocking arm II to face around the rocking arm I and rocking arm II that column rotates
The solder joint of pipeline increases the flexibility of device；Circumferentially there are four station, institutes for uniform installation on the turntable
It is respectively loading and unloading station, the first welding post, the second welding post and cooling station to state four stations, and the rocking arm I shakes
Arm II is corresponding above the first welding post, the second welding post respectively.The present invention is by the rotation of turntable, to realize
The evolution of four stations helps to realize the production and processing of automobile radiators pipeline mass, after station transformation, you can
Realize that soldering realizes automation, improve safety instead of traditional human weld using rocking arm I and rocking arm II,
It ensure that the quality of welding.
The rocking arm I includes first level mobile mechanism, the first vertical shift mechanism and connecting plate I, and described first is vertical
Mobile mechanism is mounted on by connecting plate I in first level mobile mechanism.
The first level mobile mechanism includes guide rail I and slider I, and the slider I is slidably matched with guide rail I, the company
Fishplate bar I is mounted in slider I.For the automobile radiators pipeline of different size, can be carried out by first level mobile mechanism
Horizontal direction position adjusts.
First vertical shift mechanism includes linear module I, motor I, motor II, shaft coupling I, mounting plate I, transmission shaft
I, welding gun fixed plate I and welding gun I, the linear module I are mounted on connecting plate I, and the motor I is vertically installed at linear module
I upper end, the mounting plate I are mounted on linear module I, and the motor II is vertically installed at the upper end of mounting plate I, the biography
The upper end of moving axis I is connected by shaft coupling I with motor II, and the middle part of the transmission shaft I is connected with mounting plate I by bearing, institute
The lower end that welding gun fixed plate I is fixed on transmission shaft I is stated, the welding gun I is mounted on the lower end of welding gun fixed plate I.It is driven by motor I
Make linear module I, to realize the up and down motion of mounting plate I, is moved up and down with synchronous drive welding gun I；It is driven by motor II
So that transmission shaft I is rotated, turned round with synchronous drive welding gun I, to ensure the quality of welding.
The rocking arm II includes the second horizontal mobile mechanism, the second vertical shift mechanism and connecting plate II, and described second is perpendicular
Straight mobile mechanism is mounted on by connecting plate II on the second horizontal mobile mechanism.
Second horizontal mobile mechanism includes guide rail II, sliding block II, and the sliding block II is slidably matched with guide rail II, described
Connecting plate II is mounted on sliding block II.Similarly, it for the automobile radiators pipeline of different size, can be moved horizontally by second
Mechanism carries out horizontal direction position adjustment.
Second vertical shift mechanism includes linear module II, and motor III, shaft coupling II, mounting plate II, passes motor IV
Moving axis II, welding gun fixed plate II and welding gun II, the linear module II are mounted on connecting plate II, and the motor III is vertically-mounted
In the upper end of linear module II, the mounting plate II is mounted on II lower part of linear module, and the motor IV is vertically installed at installation
The upper end of the upper end of plate II, the transmission shaft II is connected by shaft coupling II with motor IV, and the middle part of the transmission shaft II passes through
Bearing is connected with mounting plate II, and the lower end that the welding gun fixed plate II is fixed on transmission shaft II is connected, and the welding gun II is mounted on
The lower end of welding gun fixed plate II.Linear module II is driven by motor III, to make mounting plate II move up and down, with synchronous band
Dynamic welding gun II moves up and down；Start motor IV, pass through II passing power of transmission shaft so that welding gun II turns round, to ensure to weld matter
Amount.
A kind of working method for automobile radiators automatic pipeline welding device, steps are as follows for the method：
Step 1：Pipeline to be welded is first mounted on loading and unloading station, determines two welding positions of pipeline；
Step 2：Rotating arm I and rocking arm II make rocking arm I and rocking arm II be located at the first welding post, the second welding post
Top simultaneously locks；
Step 3：Welding gun I and II position of welding gun are adjusted by first level mobile mechanism, the second horizontal mobile mechanism, is made
Welding gun I and welding gun II are located at the surface of pipeline to be welded and lock first level mobile mechanism, the second horizontal mobile mechanism；
Step 4：The rotation of motor I makes welding gun I return to initial position, and position adjustment work terminates；
Step 5：Starting device, turntable are rotated by 90 °, and at the first welding post, motor I starts pipeline to be welded, the
One vertical shift mechanism makes welding gun I move downward, and welding gun I reaches welding position and starts to weld, and motor II starts in welding process,
Welding gun I is set slowly to rotate, after the completion of pipeline first to be welded is spot welded, motor I inverts, and welding gun I is made to return to initial position；
Step 6：Turntable is rotated by 90 °, and at the second welding post, motor III starts pipeline to be welded, the second vertical shifting
Motivation structure makes welding gun II move downward, and welding gun II reaches welding position and starts to weld, and motor IV starts in welding process, makes welding gun
II slowly rotation, after the completion of pipeline second to be welded is spot welded, motor III inverts, and welding gun II is made to return to initial position, while worker
Second pipeline to be welded is mounted on loading and unloading station；
Step 7：Turntable is rotated by 90 °, first pipeline to be welded to cooling station, second pipeline to be welded to the first weldering
Station is connect, step 5 and step 6 are repeated；
Step 8：Turntable is rotated by 90 °, and worker removes the pipeline welded, while by new pipeline to be welded mounted on upper
Discharge station；
Step 9：Step 5~step 8 is repeated, realizes mass welding processing.
Before being produced the present invention claims equipment, pipeline to be welded is installed first, makes welding gun I, weldering by adjusting rocking arm I and rocking arm II
Two pads and locking rocker arm I and rocking arm II of II face of rifle pipeline to be welded, by controlling the first vertical shift mechanism, second
Vertical shift mechanism makes welding gun I, welding gun II return to elemental height, starting device, turntable rotation, you can realize full automatic welding
It connects.Machine need to be moved horizontally when pipeline specification variation to be welded by first level mobile mechanism, the first vertical shift mechanism, second
Structure, the second vertical shift mechanism are to readjust welding gun I, II position of welding gun.
The beneficial effects of the invention are as follows：The present invention has many advantages, such as that high degree of automation, manipulation are convenient, can pass through itself
Adjusting meet more specifications car radiation pipeline welding, widely applicable, degree of flexibility is high, and welding quality and efficiency obtain bright
Aobvious raising, while the working environment of worker is also improved, alleviate labor intensity.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is that the present invention removes the structural schematic diagram after equipment cover；
Fig. 3 is the structural schematic diagram of operating mechanism of the present invention；
Fig. 4 is the structural schematic diagram of the rocking arm I of the present invention；
Fig. 5 is the structural schematic diagram of the rocking arm II of the present invention；
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, below it is right
The present invention is expanded on further.
As shown in Figures 1 to 5, a kind of to be used for automobile radiators automatic pipeline welding device, including equipment enclosure 3 and peace
Operating mechanism in equipment enclosure 3, the outer cover of the operating mechanism are equipped with the equipment cover 1 being connected with equipment enclosure 3, institute
It includes column 9, work top 2 and the turntable 4 being mounted in equipment enclosure 3 to state operating mechanism, and column 9 is located at work top 2
Middle part, make compact overall structure；The rocking arm I 10 that can be rotated around column 9 and rocking arm II 11 are installed on the column 9, from
And rocking arm I 10 and rocking arm II 11 is enable to face the solder joint of pipeline to be welded, increase the flexibility of device；The turntable 4
On circumferentially there are four stations for uniform installation, four stations are respectively loading and unloading station 5, the first welding post
6, the second welding post 7 and cooling station 8, the rocking arm I 10, rocking arm II 11 are corresponding positioned at the first welding post 6, the respectively
Two welding posts, 7 top.The present invention is helped to realize by the rotation of turntable 4 to realize the evolution of four stations
The production and processing of automobile radiators pipeline mass, after station transformation, you can realize welding using rocking arm I 10 and rocking arm II 11
Processing, instead of traditional human weld, realizes automation, improves safety, ensure that the quality of welding.
The rocking arm I 10 include first level mobile mechanism, the first vertical shift mechanism and connecting plate I 14, described first
Vertical shift mechanism is mounted on by connecting plate I 14 in first level mobile mechanism.Adjustment first level moving machine is needed before welding
The position of structure ensures that the other assemblies installed on rocking arm I 10 face the first welding of pipeline to be welded on the first welding post 6
Point.
The first level mobile mechanism includes guide rail I 12 and slider I 13, and the slider I 13 is matched with the sliding of guide rail I 12
It closes, the connecting plate I 14 is mounted in slider I 13.For the automobile radiators pipeline of different size, first level can be passed through
Mobile mechanism carries out horizontal direction position adjustment.
First vertical shift mechanism includes linear module I 15, motor I 16, motor II 17, shaft coupling I 18, mounting plate
I 19, transmission shaft I 20, welding gun fixed plate I 21 and welding gun I 22, the linear module I 15 are mounted on connecting plate I 14, the electricity
Machine I 16 is vertically installed at the upper end of linear module I 15, and the mounting plate I 19 is mounted on linear module I 15, the motor II
17 are vertically installed at the upper end of mounting plate I 19, and the upper end of the transmission shaft I 20 is connected by shaft coupling I 18 with motor II 17, institute
The middle part for stating transmission shaft I 20 is connected with mounting plate I 19 by bearing, and the welding gun fixed plate I 21 is fixed under transmission shaft I 20
End, the welding gun I 22 are mounted on the lower end of welding gun fixed plate I 21.Linear module I 15 is driven by motor I 16, to realize peace
The up and down motion of loading board I 19 is moved up and down with synchronous drive welding gun I 22；Transmission shaft I 20 is driven to rotate by motor II 17,
It is turned round with synchronous drive welding gun I 22, to ensure the quality of welding.
The rocking arm II 11 includes the second horizontal mobile mechanism, the second vertical shift mechanism and connecting plate II 25, and described the
Two vertical shift mechanisms are mounted on by connecting plate II 25 on the second horizontal mobile mechanism.
Second horizontal mobile mechanism includes guide rail II 23, sliding block II 24, and the sliding block II 24 is slided with guide rail II 23
Cooperation, the connecting plate II 25 are mounted on sliding block II 24.Similarly, for the automobile radiators pipeline of different size, Ke Yitong
It crosses the second horizontal mobile mechanism and carries out horizontal direction position adjustment.
Second vertical shift mechanism includes linear module II 26, motor III 27, motor IV 28, shaft coupling II 29, peace
Loading board II 30, transmission shaft II 31, welding gun fixed plate II 32 and welding gun II 33, the linear module II 26 are mounted on connecting plate II 25
On, the motor III 27 is vertically installed at the upper end of linear module II 26, and the mounting plate II 30 is mounted on linear module II 26
Lower part, the motor IV 28 are vertically installed at the upper end of mounting plate II 30, and the upper end of the transmission shaft II 31 passes through shaft coupling II
29 are connected with motor IV 28, and the middle part of the transmission shaft II 31 is connected by bearing with mounting plate II 30, the welding gun fixed plate
II 32 lower ends for being fixed on transmission shaft II 31 are connected, and the welding gun II 33 is mounted on the lower end of welding gun fixed plate II 32.Pass through electricity
Machine III 27 drives linear module II 26, to make mounting plate II 30 move up and down, is moved up and down with synchronous drive welding gun II 33；
Start motor IV 28, pass through II 31 passing power of transmission shaft so that welding gun II 33 turns round, to ensure welding quality.
A kind of working method for automobile radiators automatic pipeline welding device, steps are as follows for the method：
Step 1：Pipeline to be welded is first mounted on loading and unloading station 5, determines two welding positions of pipeline；
Step 2：Rotating arm I 10 and rocking arm II 11 make rocking arm I 10 and rocking arm II 11 be located at the first welding post 6,
Two welding posts, 7 top simultaneously locks；
Step 3：Welding gun I 22 and welding gun II 33 are adjusted by first level mobile mechanism, the second horizontal mobile mechanism
It sets, welding gun I 22 and welding gun II 33 is made to be located at the surface of pipeline to be welded and locks first level mobile mechanism, second moves horizontally
Mechanism；
Step 4：The rotation of motor I 16 makes welding gun I 22 return to initial position, and position adjustment work terminates；
Step 5：Starting device, turntable 4 are rotated by 90 °, and at the first welding post 6, motor I 16 opens pipeline to be welded
Dynamic, the first vertical shift mechanism makes welding gun I 22 move downward, and welding gun I 22 reaches welding position and starts to weld, electric in welding process
Machine II starts, and welding gun I 22 is made slowly to rotate, and after the completion of pipeline first to be welded is spot welded, motor I 16 inverts, and welding gun I 22 is made to return to
Initial position；
Step 6：Turntable 4 is rotated by 90 °, and at the second welding post 7, motor III 27 starts pipeline to be welded, and second is perpendicular
Straight mobile mechanism makes welding gun II 33 move downward, and welding gun II 33 reaches welding position and starts to weld, and motor IV opens in welding process
It is dynamic, so that welding gun II 33 is slowly rotated, after the completion of pipeline second to be welded is spot welded, motor III 27 inverts, and welding gun II 33 is made to return to just
Beginning position, while second pipeline to be welded is mounted on loading and unloading station 5 by worker；
Step 7：Turntable 4 is rotated by 90 °, first pipeline to be welded to cooling station 8, second pipeline to be welded to first
Welding post 6 repeats step 5 and step 6；
Step 8：Turntable 4 is rotated by 90 °, and worker removes the pipeline welded, while new pipeline to be welded being mounted on
Loading and unloading station 5；
Step 9：Step 5~step 8 is repeated, realizes mass welding processing.
Before being produced the present invention claims equipment, pipeline to be welded is installed first, makes welding gun by adjusting rocking arm I 10 and rocking arm II 11
I 22, two pads of II 33 face of welding gun pipeline to be welded and locking rocker arm I 10 and rocking arm II 11, it is vertical by control first
Mobile mechanism, the second vertical shift mechanism, make welding gun I 22, welding gun II 33 return to elemental height, starting device, and turntable 4 revolves
Turn, you can realize Full-automatic welding.It need to pass through first level mobile mechanism, the first vertical shift machine when pipeline specification variation to be welded
Structure, the second horizontal mobile mechanism, the second vertical shift mechanism are to readjust welding gun I 22, II 33 position of welding gun.
By taking 50 car radiation pipelines for welding same specification as an example, specific workflow of the invention can be divided into following
Step：
1) it first finds welding position before welding job accurately, first pipeline to be welded is installed on loading and unloading station 5；
2) rotating arm I 10, adjustment are mounted on I 10 first level mobile mechanism of rocking arm, so that welding gun I 22 is faced and wait for welded tube
First pad on road, locking rocker arm I 10 and the first level mobile mechanism mounted on rocking arm I 10 make to be mounted on rocking arm I 10
The first vertical shift mechanism move upwards, welding gun I 22 returns to initial position；
3) rotating arm II 11, adjustment are mounted on II 11 second horizontal mobile mechanism of rocking arm, so that welding gun II 33 is faced and wait for
Second pad on welded tube road, locking rocker arm II 11 and the second horizontal mobile mechanism mounted on rocking arm II 11, make to be mounted on
Second vertical shift machine of rocking arm II 11 moves upwards, and welding gun II 33 returns to initial position；
4) starting device, turntable 4 are rotated by 90 °, and at the first welding post 6, motor I 16 opens first pipeline to be welded
Dynamic, the first vertical shift mechanism makes welding gun I 22 move downward, and welding gun I 22 reaches welding position and starts to weld, electric in welding process
Machine II 17 starts, and welding gun I 22 is made slowly to rotate, and after the completion of pipeline first to be welded is spot welded, motor I 16 inverts, and makes welding gun I 22 times
To initial position；
5) turntable 4 is rotated by 90 °, and pipeline to be welded is at the second welding post 7, and motor III 27 starts, the second vertical shift
Mechanism makes welding gun II 33 move downward, and welding gun II 33 reaches welding position and starts to weld, and motor IV 28 starts in welding process, makes
Welding gun II 33 slowly rotates, and after the completion of pipeline second to be welded is spot welded, motor III 27 inverts, and welding gun II 33 is made to return to initial bit
It sets, while second pipeline to be welded is mounted on loading and unloading station 5 by worker；
6) turntable 4 is rotated by 90 °, and pipeline to be welded is at the second welding post 7, and motor III 27 starts, the second vertical shift
Mechanism makes welding gun II 33 move downward, and welding gun II 33 reaches welding position and starts to weld, and motor IV 28 starts in welding process, makes
Welding gun II 33 slowly rotates, and after the completion of pipeline second to be welded is spot welded, motor III 27 inverts, and welding gun II 33 is made to return to initial bit
It sets, while second pipeline to be welded is mounted on loading and unloading station 5 by worker；
7) turntable 4 is rotated by 90 °, first pipeline to be welded to cooling station, second pipeline to be welded to the second Welder
Position repeats step 5 and step 6；
8) turntable 4 is rotated by 90 °, and worker removes the pipeline welded, while pipeline to be welded is mounted on loading and unloading station
5；
9) step (4)~step (8) is repeated, is welded if replacing another specification pipeline, step (1)~step need to be repeated
Suddenly (8).
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these variation and
Improvement is both fallen in claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (1)
1. a kind of working method for automobile radiators automatic pipeline welding device, it is characterised in that：The automatic welding tipping
It sets, including equipment enclosure (3) and the operating mechanism in equipment enclosure (3), the outer cover of the operating mechanism are equipped with
The equipment cover (1) being connected with equipment enclosure (3), it is characterised in that：The operating mechanism includes being mounted in equipment enclosure (3)
Column (9), work top (2) and turntable (4), column (9) are located at the middle part of work top (2)；It is installed on the column (9)
There are the rocking arm I (10) that can be rotated around column (9) and rocking arm II (11)；It is circumferentially uniform on the turntable (4)
There are four stations for installation, and four stations are respectively loading and unloading station (5), the first welding post (6), the second welding post
(7) and cooling station (8), the rocking arm I (10), rocking arm II (11) are corresponding positioned at the first welding post (6), the second weldering respectively
It connects above station (7)；
The rocking arm I (10) includes first level mobile mechanism, the first vertical shift mechanism and connecting plate I (14), and described first
Vertical shift mechanism is mounted on by connecting plate I (14) in first level mobile mechanism；
The first level mobile mechanism includes guide rail I (12) and slider I (13), and the slider I (13) is slided with guide rail I (12)
Cooperation, the connecting plate I (14) are mounted in slider I (13)；
First vertical shift mechanism includes linear module I (15), motor I (16), motor II (17), shaft coupling I (18), peace
Loading board I (19), transmission shaft I (20), welding gun fixed plate I (21) and welding gun I (22), the linear module I (15) are mounted on connection
On plate I (14), the motor I (16) is vertically installed at the upper end of linear module I (15), and the mounting plate I (19) installation is online
On property module I (15), the motor II (17) is vertically installed at the upper end of mounting plate I (19), the upper end of the transmission shaft I (20)
It is connected with motor II (17) by shaft coupling I (18), middle part and the mounting plate I (19) of the transmission shaft I (20) pass through bearing phase
Even, the welding gun fixed plate I (21) is fixed on the lower end of transmission shaft I (20), and the welding gun I (22) is mounted on welding gun fixed plate I
(21) lower end；
The rocking arm II (11) includes the second horizontal mobile mechanism, the second vertical shift mechanism and connecting plate II (25), and described the
Two vertical shift mechanisms are mounted on by connecting plate II (25) on the second horizontal mobile mechanism；
Second horizontal mobile mechanism includes guide rail II (23), sliding block II (24), the sliding block II (24) and guide rail II (23)
It is slidably matched, the connecting plate II (25) is mounted on sliding block II (24)；
Second vertical shift mechanism includes linear module II (26), motor III (27), motor IV (28), shaft coupling II
(29), mounting plate II (30), transmission shaft II (31), welding gun fixed plate II (32) and welding gun II (33), the linear module II
(26) it is mounted on connecting plate II (25), the motor III (27) is vertically installed at the upper end of linear module II (26), the peace
Loading board II (30) is mounted on linear module II (26) lower part, and the motor IV (28) is vertically installed at the upper of mounting plate II (30)
End, the upper end of the transmission shaft II (31) are connected by shaft coupling II (29) with motor IV (28), the transmission shaft II (31)
Middle part is connected by bearing with mounting plate II (30), and the welding gun fixed plate II (32) is fixed on the lower end of transmission shaft II (31),
The welding gun II (33) is mounted on the lower end of welding gun fixed plate II (32)；
Steps are as follows for the method：
Step 1：Pipeline to be welded is first mounted on loading and unloading station (5), determines two welding positions of pipeline；
Step 2：Rotating arm I (10) and rocking arm II (11) make rocking arm I (10) and rocking arm II (11) be located at the first welding post
(6), it above the second welding post (7) and locks；
Step 3：Welding gun I (22) and welding gun II (33) position is adjusted by first level mobile mechanism, the second horizontal mobile mechanism
It sets, welding gun I (22) and welding gun II (33) is made to be located at the surface of pipeline to be welded and locks first level mobile mechanism, the second level
Mobile mechanism；
Step 4：Motor I (16) rotation makes welding gun I (22) return to initial position, and position adjustment work terminates；
Step 5：Starting device, turntable (4) are rotated by 90 °, and at the first welding post (6), motor I (16) opens pipeline to be welded
Dynamic, the first vertical shift mechanism makes welding gun I (22) move downward, and welding gun I (22) reaches welding position and starts to weld, welding process
Middle motor II starts, and welding gun I (22) is made slowly to rotate, and after the completion of pipeline first to be welded is spot welded, motor I (16) reversion makes weldering
Rifle I (22) returns to initial position；
Step 6：Turntable (4) is rotated by 90 °, and at the second welding post (7), motor III (27) starts pipeline to be welded, and second
Vertical shift mechanism makes welding gun II (33) move downward, and welding gun II (33) reaches welding position and starts to weld, electric in welding process
Machine IV starts, and welding gun II (33) is made slowly to rotate, and after the completion of pipeline second to be welded is spot welded, motor III (27) reversion makes welding gun
II (33) return to initial position, while second pipeline to be welded is mounted on loading and unloading station (5) by worker；
Step 7：Turntable (4) is rotated by 90 °, first pipeline to be welded to cooling station (8), second pipeline to be welded to first
Welding post (6) repeats step 5 and step 6；
Step 8：Turntable (4) is rotated by 90 °, and worker removes the pipeline welded, while by new pipeline to be welded mounted on upper
Discharge station (5)；
Step 9：Step 5~step 8 is repeated, realizes mass welding processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610029605.2A CN105479027B (en) | 2016-01-16 | 2016-01-16 | One kind being used for automobile radiators automatic pipeline welding device and its working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610029605.2A CN105479027B (en) | 2016-01-16 | 2016-01-16 | One kind being used for automobile radiators automatic pipeline welding device and its working method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105479027A CN105479027A (en) | 2016-04-13 |
| CN105479027B true CN105479027B (en) | 2018-08-03 |
Family
ID=55666486
Family Applications (1)
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| CN201610029605.2A Active CN105479027B (en) | 2016-01-16 | 2016-01-16 | One kind being used for automobile radiators automatic pipeline welding device and its working method |
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| CN105817731A (en) * | 2016-05-17 | 2016-08-03 | 杭州泛亚卫浴股份有限公司 | Circumferential automatic brazing welding equipment for pipes |
| CN108857118B (en) * | 2018-06-15 | 2023-09-15 | 江苏英杰铝业有限公司 | Processing equipment of aluminum profile water-cooling radiator |
| CN114310082B (en) * | 2021-12-24 | 2024-03-22 | 王彬毅 | Quick welding set in batches of external mouth of pipe of panel |
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| CN2790660Y (en) * | 2005-11-30 | 2006-06-28 | 青岛捷能汽轮机股份有限公司 | Automatic group-welding device for steam turbine partition board |
| CN101585109A (en) * | 2009-06-22 | 2009-11-25 | 柳州市利林汽车配件厂 | Full-automatic high speed four-shaft two-operating positions rotary welding device |
| CN202317489U (en) * | 2011-11-03 | 2012-07-11 | 常州森旭自动化科技有限公司 | Multi-station automatic welding machine |
| CN104148834B (en) * | 2014-08-01 | 2017-02-15 | 广州明森科技股份有限公司 | Equipment and method for efficiently welding chips of double-interface intelligent cards |
| CN104625497B (en) * | 2014-12-23 | 2016-04-20 | 中国计量学院 | A kind of automatic welding device for the adapter of concurrent flow pipework condensation device |
| CN104625290A (en) * | 2015-01-16 | 2015-05-20 | 东莞新爱荣机械自动化设备有限公司 | Cantilever type automatic tin soldering device |
| CN205324997U (en) * | 2016-01-16 | 2016-06-22 | 芜湖安普机器人产业技术研究院有限公司 | Be used for auto radiator pipeline automatic welder |
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