CN204621467U - A kind of floor turnable positioner and argon arc welding system - Google Patents

A kind of floor turnable positioner and argon arc welding system Download PDF

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Publication number
CN204621467U
CN204621467U CN201520315638.4U CN201520315638U CN204621467U CN 204621467 U CN204621467 U CN 204621467U CN 201520315638 U CN201520315638 U CN 201520315638U CN 204621467 U CN204621467 U CN 204621467U
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China
Prior art keywords
motor
transmission shaft
chuck
welding
power transmission
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CN201520315638.4U
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Chinese (zh)
Inventor
黄和芳
代东亮
张祖洪
邵国峰
黄云涛
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JIANGSU PUGE MACHINERY CO Ltd
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JIANGSU PUGE MACHINERY CO Ltd
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Abstract

This application discloses a kind of floor turnable positioner and argon arc welding system, floor turnable positioner comprises panel, motor, power transmission shaft and chuck, described panel-level is arranged, described chuck and motor lay respectively at the both sides up and down of described panel, described power transmission shaft is vertically arranged, and its bottom is passed described panel and is connected with described motor, and described chuck is fixed on the top of described power transmission shaft, be connected with deceleration device between described motor and power transmission shaft, described chuck is formed with fixture.The utility model adopts the mechanism of simple possible and parts to manufacture floor turnable positioner, and when making flange and tube welding, position is in the relatively-stationary position of level all the time, and welding operation is convenient, thus guarantee and improve welding quality.This frock uses flexibly, and efficiency is high, may enhance productivity, and reduces welder's labour intensity, and can give full play to the usefulness of various welding method, be applicable to the medium-sized and small enterprises that need weld small workpiece.

Description

一种焊接回转台、及氩弧焊系统A welding rotary table and argon arc welding system

技术领域technical field

本申请装备制造的焊接技术领域,特别是涉及一种焊接回转台、及氩弧焊系统,适用于多批量、多规格、少数量的产品角焊缝焊接,如制造装备行业中法兰与管子、阀门与管子、管子与管子的承插焊角焊缝等。This application relates to the field of welding technology for equipment manufacturing, in particular to a welding rotary table and an argon arc welding system, which is suitable for fillet weld welding of products with multiple batches, multiple specifications, and a small number of products, such as flanges and pipes in the manufacturing equipment industry , Valves and pipes, pipes and pipe socket weld fillet welds, etc.

背景技术Background technique

现在装备制造行业很多时候要对法兰与管子、阀门与管子、管子与管子装配角焊缝进行焊接。但现在大多数公司还处于将法兰与管子组装后,放置于平台上处于一个自然状态进行焊接。但由于法兰直径大于管子,放置到平台时工件处于一种倾斜状态,焊接时填丝不方便,影响外观成形;而且焊接操作中焊接完一段后在没有焊接角度时,必须对工件进行手工转动,将未焊接的部分转到上面再次进行焊接。这样焊接接头由于填丝不均匀,焊缝中间有接头,对焊接接头外观及内部质量有较大影响。由于热输入不均匀,会导致焊接后管子倾斜等焊接变形。特别是不锈钢,手工焊接速度慢,导致热输入过大,使热影响区晶粒粗大,影响焊接质量。Now the equipment manufacturing industry often needs to weld flanges and pipes, valves and pipes, pipes and pipes for assembly fillet welds. But now most companies are still assembling flanges and pipes, placing them on the platform in a natural state for welding. However, because the diameter of the flange is larger than the pipe, the workpiece is in a tilted state when placed on the platform, and it is inconvenient to fill the wire during welding, which affects the shape of the appearance; and when there is no welding angle after a section of welding in the welding operation, the workpiece must be rotated manually , turn the unsoldered part on top and solder again. In this way, due to the uneven filling of the welded joint, there is a joint in the middle of the weld, which has a great influence on the appearance and internal quality of the welded joint. Due to uneven heat input, it will cause welding deformation such as pipe tilt after welding. Especially for stainless steel, the manual welding speed is slow, resulting in excessive heat input, which makes the grains in the heat-affected zone coarse and affects the welding quality.

实用新型内容Utility model content

本实用新型的目的在于提供一种焊接回转台、及氩弧焊系统,以克服现有技术中的不足。The purpose of the utility model is to provide a welding rotary table and an argon arc welding system to overcome the deficiencies in the prior art.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

本申请实施例公开一种焊接回转台,包括面板、电机、传动轴和卡盘,所述面板水平设置,所述卡盘和电机分别位于所述面板的上下两侧,所述传动轴沿竖直方向设置,其底端穿过所述面板并与所述电机连接,所述卡盘固定于所述传动轴的顶端,所述电机和传动轴之间连接有减速装置,所述卡盘上形成有固定装置。The embodiment of the present application discloses a welding turntable, which includes a panel, a motor, a transmission shaft and a chuck. The panel is arranged horizontally. It is arranged in a vertical direction, its bottom end passes through the panel and is connected with the motor, the chuck is fixed on the top of the transmission shaft, a reduction device is connected between the motor and the transmission shaft, and the chuck is A fixture is formed.

优选的,在上述的焊接回转台中,所述固定装置为凹设于所述卡盘表面的固定槽。Preferably, in the above welding turntable, the fixing device is a fixing groove recessed on the surface of the chuck.

优选的,在上述的焊接回转台中,还包括一连接于所述电机的控制开关,该控制开关控制所述电机的启动和停止。Preferably, the above-mentioned welding turntable further includes a control switch connected to the motor, and the control switch controls the start and stop of the motor.

优选的,在上述的焊接回转台中,还包括一连接于所述减速装置的调速开关,该调速开关控制所述减速装置的转动速度和转动方向。Preferably, the above-mentioned welding turntable further includes a speed regulating switch connected to the decelerating device, and the speed regulating switch controls the rotation speed and the rotating direction of the decelerating device.

本申请还公开了一种氩弧焊系统,包括所述的焊接回转平台、以及形成于所述面板上方的氩弧焊机。The application also discloses an argon arc welding system, which includes the welding rotary platform and an argon arc welding machine formed above the panel.

与现有技术相比,本实用新型的优点在于:本实用新型采用简单可行的机构和零部件制造焊接回转台,使法兰与管子焊接时位置始终处于水平相对固定的位置,焊接操作更加方便,从而保证和改善焊接质量。此工装使用灵活,效率高,可能提高生产效率,降低焊工劳动强度,并可充分发挥各种焊接方法的效能,适用于需焊接小工件的中小企业。Compared with the prior art, the utility model has the advantages that: the utility model adopts a simple and feasible mechanism and components to manufacture a welding turntable, so that the position of the flange and the pipe is always in a relatively fixed position when welding, and the welding operation is more convenient , so as to ensure and improve the welding quality. This tooling is flexible in use and high in efficiency. It may increase production efficiency, reduce labor intensity of welders, and fully utilize the effectiveness of various welding methods. It is suitable for small and medium-sized enterprises that need to weld small workpieces.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in this application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1所示为本实用新型具体实施例中焊接回转台的结构示意图。Figure 1 is a schematic structural view of a welding turntable in a specific embodiment of the present invention.

具体实施方式Detailed ways

本实用新型的焊接回转台由小型电机驱动,经减速装置减速后通过传动轴带动回转台及夹具转动,通过调整开关控制夹具旋转方向及旋转速度。与氩弧焊机相配合,完成对工件角焊缝的焊接。The welding turntable of the utility model is driven by a small motor, and after being decelerated by a reduction device, the turntable and the fixture are driven to rotate through the transmission shaft, and the rotation direction and speed of the fixture are controlled by adjusting the switch. Cooperate with the argon arc welding machine to complete the welding of the fillet weld of the workpiece.

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行详细的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be described in detail below in conjunction with the drawings in the embodiments of the present invention. Apparently, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

参图1所示,焊接回转台包括面板1、电机2、传动轴3和卡盘4,面板1水平设置,卡盘4和电机2分别位于面板1的上下两侧,传动轴3沿竖直方向设置,其底端穿过面板1并与电机2连接,卡盘4固定于传动轴3的顶端,电机2和传动轴3之间连接有减速装置5,卡盘上形成有固定装置。As shown in Figure 1, the welding turntable includes a panel 1, a motor 2, a transmission shaft 3 and a chuck 4, the panel 1 is set horizontally, the chuck 4 and the motor 2 are respectively located on the upper and lower sides of the panel 1, and the transmission shaft 3 is arranged vertically The direction is set, its bottom end passes through the panel 1 and is connected with the motor 2, the chuck 4 is fixed on the top of the transmission shaft 3, a reduction device 5 is connected between the motor 2 and the transmission shaft 3, and a fixing device is formed on the chuck.

进一步地,固定装置为凹设于卡盘表面的固定槽6。Further, the fixing device is a fixing groove 6 recessed on the surface of the chuck.

进一步地,还包括一连接于电机2的控制开关7,该控制开关7控制电机的启动和停止。Further, it also includes a control switch 7 connected to the motor 2, and the control switch 7 controls the start and stop of the motor.

进一步地,还包括一连接于减速装置的调速开关8,该调速开关控制减速装置5的转动速度和转动方向。Further, it also includes a speed regulating switch 8 connected to the decelerating device, and the speed regulating switch controls the rotation speed and the rotating direction of the decelerating device 5 .

在上述的焊接回转台中,卡盘4与传动轴3连接后,穿过面板1的定位孔;传动轴3下部与减速装置5连接,减速装置5与驱动电机2相连。减速装置5通过调速开关8进行控制。操作时利用卡盘4将焊接工件固定,依据焊接电流调节适合的转动速度,焊接时用脚控制开关7,可以控制工件启动和停止。通过调速装置8改变回转台的转动速度和方向。In the above-mentioned welding turntable, after the chuck 4 is connected with the transmission shaft 3, it passes through the positioning hole of the panel 1; The reduction gear 5 is controlled by a speed regulating switch 8 . Utilize the chuck 4 to fix the welding workpiece during operation, adjust the suitable rotation speed according to the welding current, and use the foot control switch 7 during welding to control the starting and stopping of the workpiece. The rotation speed and direction of the turntable are changed by the speed regulating device 8 .

用于氩弧焊时,焊接时转速均匀,可调节快慢,工件热输入均衡,焊缝成形美观,波纹均匀,且只有一个焊接接头。用于钎焊时,加热时工件受热均衡,焊缝钎料填布均匀,焊缝成形美观、光滑。When used for argon arc welding, the welding speed is uniform, the speed can be adjusted, the heat input of the workpiece is balanced, the weld shape is beautiful, the corrugation is uniform, and there is only one welding joint. When used for brazing, the workpiece is heated evenly during heating, the filler material in the weld seam is evenly filled, and the weld seam is formed beautifully and smoothly.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

以上所述仅是本申请的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。The above description is only the specific implementation of the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present application, some improvements and modifications can also be made. It should be regarded as the protection scope of this application.

Claims (5)

1. a floor turnable positioner, it is characterized in that, comprise panel, motor, power transmission shaft and chuck, described panel-level is arranged, and described chuck and motor lay respectively at the both sides up and down of described panel, and described power transmission shaft is vertically arranged, its bottom is passed described panel and is connected with described motor, described chuck is fixed on the top of described power transmission shaft, is connected with deceleration device between described motor and power transmission shaft, and described chuck is formed with fixture.
2. floor turnable positioner according to claim 1, is characterized in that: described fixture is recessed in the holddown groove of described chuck surface.
3. floor turnable positioner according to claim 1, is characterized in that: also comprise the gauge tap that is connected to described motor, and this gauge tap controls startup and the stopping of described motor.
4. floor turnable positioner according to claim 1, is characterized in that: also comprise the speed-regulating switch that is connected to described deceleration device, and this speed-regulating switch controls velocity of rotation and the rotation direction of described deceleration device.
5. an argon arc welding system, is characterized in that, the argon arc welding machine comprising the arbitrary described welding revolving dial of Claims 1-4 and be formed at above described panel.
CN201520315638.4U 2015-05-16 2015-05-16 A kind of floor turnable positioner and argon arc welding system Expired - Fee Related CN204621467U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104827232A (en) * 2015-05-16 2015-08-12 江苏普格机械有限公司 Welding rotating table and argon arc welding system
CN105414828A (en) * 2015-12-29 2016-03-23 浙江嘉兴格锐管业有限公司 Welding device used for welding work of flange adapter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104827232A (en) * 2015-05-16 2015-08-12 江苏普格机械有限公司 Welding rotating table and argon arc welding system
CN105414828A (en) * 2015-12-29 2016-03-23 浙江嘉兴格锐管业有限公司 Welding device used for welding work of flange adapter

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Granted publication date: 20150909

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CF01 Termination of patent right due to non-payment of annual fee