CN203566119U - Automatic chain welding machine - Google Patents
Automatic chain welding machine Download PDFInfo
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- CN203566119U CN203566119U CN201320775411.9U CN201320775411U CN203566119U CN 203566119 U CN203566119 U CN 203566119U CN 201320775411 U CN201320775411 U CN 201320775411U CN 203566119 U CN203566119 U CN 203566119U
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Abstract
The utility model discloses an automatic chain welding machine, comprising a rack; a positioning clamping system, a transmission system, a welding system and an electric control system are arranged on the rack; the positioning clamping system comprises a clamping cylinder, a first rotary rod and a second rotary rod; left and right directions of the first and second rotary rods, which are oppositely arranged, are concentric; one end of the first rotary rod and one end the second rotary rod which are opposite to each other are respectively provided with a clamping plate; an inwards extending concentric positioning column is arranged on each of the two clamping plates; the first rotary rod is controlled by a clamping cylinder to move left and right; the transmission system comprises a motor and a chain driving mechanism; the first rotary rod and the second rotary rod are driven to synchronously rotate by the motor and the chain driving mechanism; the welding system comprises a welding machine, a welding gun, a welding gun support frame, a welding gun support mobile platform and a welding cylinder; the electric control system comprises a sensor, a travel controller and a counter. The automatic chain welding machine has the advantages of simple and fast operation, low labor intensity, high work efficiency, safety, reliability and good welding quality.
Description
Technical field
The utility model relates to chain welding technology field, in particular a kind of chain automatic welding machine.
Background technology
In chain industry, between the carrier bar of cranked link chain and sleeve, needing to complete it by welding is connected, the axiality of sleeve hole and chain plate hole requires higher, if welding time error is too large, not only affect the assembling of bearing pin, and all can exert an influence to whole chain quality, cause product to occur underproof phenomenon, if depended merely on, manually remove to carry out weld job, certainly lead to relatively large error, and the every weld seam size disunity of each weldment, easily there is pore, slag inclusion, the defects such as rosin joint, the mental fatigue causing due to repetitive operation, be very easy to occur this type of problem, and the labour intensity of repetitive operation is very large, waste time and energy, poor welding quality, welding efficiency is low, can not meet production capacity requirement, deficiency in economic performance, and the gas producing in the time of will inevitably sucking in a large number welding while manually welding, in the course of time, can produce very large harm to the person, has potential safety hazard.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of simple and quick, labour intensity is low, operating efficiency is high, safe and reliable and welding quality is good chain automatic welding machine is provided.
The utility model is achieved through the following technical solutions:
Chain automatic welding machine, comprise frame, in described frame, be provided with locating clip clamping system, transmission system, welding system and electric-control system, described locating clip clamping system comprises clamping cylinder, the first dwang and the second dwang, described the first dwang and the second dwang left and right directions concentric are oppositely arranged, described the second dwang is respectively equipped with clamping plate on one end relative with the first dwang, on described two clamping plate, be respectively equipped with the locating dowel of the concentric inwardly stretching out, chain to be welded comprises carrier bar and sleeve, described two locating dowels position chain to be welded by inserting in the hole of carrier bar and sleeve respectively, by clamping cylinder control, it moves left and right described the first dwang, described transmission system comprises motor and chain drive mechanism, and described the first dwang and the second dwang drive it synchronously to rotate by motor and chain drive mechanism, described welding system is positioned at locating clip clamping system rear, welding gun, welding gun bracing frame, welding gun support movable platform and weld cylinder that described welding system comprises welding machine, is connected with welding machine, described weld cylinder is used for driving welding gun support movable platform to move forward and backward, during work, the tip of described welding gun front end is positioned at the oblique upper of chain to be welded, described electric-control system comprises sensor, journey controller, counter, described sensor is located in the frame of welding gun support movable platform one side, when the tip of welding gun front end arrives assigned address, sensor makes it synchronize and start with welding system triggering transmission system, described counter is for counting the first dwang and the rotation of the second dwang, and count information is passed to described journey controller, when completing an impulse stroke, journey controller automatically controls transmission system and welding system stops.
As the preferred embodiment of technical solutions of the utility model, the welding gun bracing frame bottom of described welding system is movably arranged on welding gun support movable platform, and can regulate and rotate along horizontal plane left and right directions.
As the preferred embodiment of technical solutions of the utility model, described welding gun bracing frame is L shaped, one section that bottom it, stretches out is provided with a bar shaped chute, described welding gun support movable platform is provided with multiple screwed holes, and described welding gun bracing frame is tightened in the screwed hole on welding gun support movable platform and is fixed through bar shaped chute by a screw.
As the preferred embodiment of technical solutions of the utility model, the welding gun of described welding system is two, the tip of described two welding gun front ends intersects to downward-extension, described two welding guns connect respectively welding machine separately, and by welding gun bracing frame separately, are arranged on welding gun support movable platform respectively.
As the preferred embodiment of technical solutions of the utility model, described welding machine is carbon dioxide gas shielded welding machine, by dioxide bottle, passes into carbon-dioxide protecting gas.
As the preferred embodiment of technical solutions of the utility model, one section of region that described the first dwang is relative with the second dwang forms welding bench, and described welding bench front is provided with the sliding door that can horizontally slip.
As the preferred embodiment of technical solutions of the utility model, described sliding door top is provided with draw ring, and described draw ring is enclosed within on the sliding door pull bar on frame top and can horizontally slips along sliding door pull bar.
As the preferred embodiment of technical solutions of the utility model, described sliding door is provided with handle.
As the preferred embodiment of technical solutions of the utility model, described two clamping plates top is provided with illuminating lamp.
As the preferred embodiment of technical solutions of the utility model, front, described frame one end is provided with electrical control cabinet, and described electrical control is provided with multiple control buttons cashier's office in a shop.
As the preferred embodiment of technical solutions of the utility model, described frame bottom is provided with foot-operated control panel.
The utility model has the following advantages compared to existing technology:
A kind of chain automatic welding machine that the utility model provides, its transmission system is chain drive, can drive chain evenly to rotate in welding process, make welding process steady, constant airspeed, the even weld that guarantees chain is attractive in appearance firmly, is difficult for producing the flaws such as rosin joint, pore, thereby has guaranteed the welding quality of chain; Two locating dowels of locating clip clamping system position chain to be welded by inserting in the hole of carrier bar and sleeve respectively, registration, the hole of carrier bar and the axiality of sleeve have been guaranteed, by controlling clamping cylinder, clamping plate are clamped to chain, guarantee welding quality, and then guaranteed assembly precision and the quality in chain later stage; Welding system is controlled the tip of welding gun front end and the welding distance on chain to be welded surface by weld cylinder, and the welding gun bracing frame bottom of supporting welding gun can regulate and rotate along horizontal plane left and right directions, thereby can conveniently regulate two distances between tip, thereby can adapt to the welding of the chain of all size, easy to use and flexible; And whole bonding machine is realized automatically and being controlled by electric-control system, and automaticity is high, and synchronism is good, greatly reduces labour intensity, has improved welding efficiency, has eliminated potential safety hazard simultaneously.
Accompanying drawing explanation
Fig. 1 is that master of the present utility model looks schematic diagram.
Fig. 2 is schematic top plan view of the present utility model.
Fig. 3 is the connected mode schematic diagram of welding gun bracing frame of the present utility model and welding gun support movable platform.
Fig. 4 is chain of the present utility model location schematic diagram.
The specific embodiment
Below embodiment of the present utility model is elaborated; the present embodiment is implemented under take technical solutions of the utility model as prerequisite; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
Referring to Fig. 1, Fig. 2 and Fig. 4, the chain automatic welding machine that the present embodiment provides, comprise frame 1, in frame 1, be provided with locating clip clamping system, transmission system, welding system and electric-control system, locating clip clamping system comprises clamping cylinder 19, the first dwang 4 and the second dwang 14, the first dwang 4 and the second dwang 14 left and right directions concentrics are oppositely arranged, one section of region that the first dwang 4 is relative with the second dwang 14 forms welding bench 18, welding bench 18 fronts are provided with the sliding door 2 that can horizontally slip, 2 tops of pulling are provided with draw ring 21, draw ring 21 is enclosed within on the sliding door pull bar 23 on frame 1 top and can horizontally slips along sliding door pull bar 23, sliding door 2 is provided with handle, when welding starts, this sliding door 2 has been shut to welding, has greatly reduced the injury of welding to operating personnel, has effectively eliminated potential safety hazard.The second dwang 14 is respectively equipped with clamping plate 6 on one end relative with the first dwang 4, and two clamping plates 6 tops are provided with illuminating lamp 20, facilitates clearer observation welding situation.On two clamping plate 6, be respectively equipped with the locating dowel 27 of the concentric inwardly stretching out, chain to be welded comprises carrier bar 28 and sleeve 29, two locating dowels 27 position chain to be welded by inserting in the hole of carrier bar 28 and sleeve 29 respectively, and Fig. 4 is shown in by the location schematic diagram of chain.The first dwang 4 is controlled it by clamping cylinder 19 and is moved left and right; Transmission system comprises motor 3 and chain drive mechanism, the first dwang 4 and the second dwang 14 drive it synchronously to rotate by motor 3 and chain drive mechanism, specifically by same power transmission shaft, drive two chains to drive the first dwang 4 and the second dwang 14 synchronously to rotate simultaneously, to guarantee the four hole concentricitys of left and right cranked plate of welded chain, guarantee the dimensional accuracy of chain; Welding system is positioned at locating clip clamping system rear, welding gun 11, welding gun bracing frame 8, welding gun support movable platform 10 and weld cylinder 12 that welding system comprises welding machine 13, is connected with welding machine 13, the welding gun 11 of welding system is two, tip 7 intersections of two welding gun 11 front ends are tilted to downward-extension, during work, sleeve 29 two ends that the tip 7 of two welding gun 11 front ends just in time lays respectively at chain to be welded respectively with the oblique upper of carrier bar 28 junctions; Two welding guns 11 connect respectively welding machine 13 separately and by welding gun bracing frame 8 separately, are arranged on welding gun support movable platform 10 respectively, weld cylinder 12 is for driving welding gun support movable platform 10 to move forward and backward, welding gun bracing frame 8 bottoms of welding system are movably arranged on welding gun support movable platform 10, and can regulate and rotate along horizontal plane left and right directions; Welding machine 13 is carbon dioxide gas shielded welding machine, by dioxide bottle 22, passes into carbon-dioxide protecting gas.Electric-control system comprises sensor 9, journey controller 17, counter 5, sensor 9 is located in the frame 1 of welding gun support movable platform 10 1 sides, when the tip 7 of welding gun 11 front ends arrives assigned address, sensor 9 makes it synchronize and start with welding system triggering transmission system, counter 5 is for counting the first dwang 4 and the second dwang 14 rotations, and count information is passed to journey controller 17, when completing an impulse stroke, journey controller 17 is automatically controlled transmission system and welding system and is stopped.Frame 1 front, one end is provided with electrical control cabinet 16, electrical control cabinet 16 is provided with multiple control buttons to electric-control system centralized Control, frame 1 bottom is provided with foot-operated control panel 15, and the button choice for use as required on foot-operated control panel 15 and electrical control cabinet 16 is very convenient and practical.
Referring to Fig. 3, be the welding gun bracing frame 8 of the present embodiment and the preferred connected mode schematic diagram of welding gun support movable platform 10.Welding gun bracing frame 8 is L shaped, one section that bottom it, stretches out is provided with a bar shaped chute 24, welding gun support movable platform 10 is provided with multiple screwed holes 26, and welding gun bracing frame 8 is tightened in the screwed hole 26 on welding gun support movable platform 10 and is fixed through bar shaped chute 24 by a screw 25.The position of left and right adjusting welding gun bracing frame 8 as required, and can in horizontal plane, rotate then fixing.
During work, first the locating dowel 27 on the clamping plate 6 of the carrier bar of chain to be welded 28 and sleeve 29 use the second dwang 14 front ends is had good positioning, then start clamping cylinder 19, to drive the first dwang 4 to move forward, and the locating dowel 27 on the clamping plate 6 of the first dwang 4 front ends is inserted in the hole and sleeve 29 of carrier bar 28, make two clamping plate 6 clamp two of chain carrier bars 28 simultaneously, complete location and clamp operation.Adjust two welding gun bracing frames 8 so that tip 7 difference alignment sleeve 29 two ends of two welding gun 11 front ends and the junction of carrier bar 28, start welding system, by weld cylinder 12, control welding gun support movable platform 10 and move forward to assigned address, now sensor 9 makes it synchronize and start with welding system triggering transmission system, start welding, the motor 3 of transmission system drives chain drive mechanism to drive the first dwang 4 and the second dwang 14 synchronous rotaries simultaneously, the first dwang 4 and the second dwang 14 synchronous rotaries can drive chain synchronous rotary to be welded, after rotating a circle, complete a welding job stroke, counter 5 is counted the first swingle 4 and the second swingle 14 rotations, and count information is passed to journey controller 17, journey controller 17 is automatically controlled transmission system and welding system and is stopped, and make welding gun 11 return original position.Then control clamping cylinder 19 the first dwang 4 is return backward, can take out the chain having welded, prepare the welding that enters next chain.
A kind of chain automatic welding machine that the present embodiment provides, its transmission system is chain drive, can drive chain evenly to rotate in welding process, make welding process steady, constant airspeed, the even weld that guarantees chain is attractive in appearance firmly, be difficult for producing the flaws such as rosin joint, pore, thereby guaranteed the welding quality of chain, in addition, its first dwang 4 and the second dwang 14 drive two chains that two clamping plate 6 in left and right are synchronously rotated by same power transmission shaft simultaneously, have guaranteed four hole concentricitys of the left and right cranked plate of welded chain, have guaranteed the dimensional accuracy of chain; Two locating dowels 27 of locating clip clamping system position chain to be welded by inserting in the hole of carrier bar 28 and sleeve 29 respectively, registration, the hole of carrier bar 28 and the axiality of sleeve 29 have been guaranteed, by controlling clamping cylinder 19, clamping plate 6 are clamped to chain, guarantee welding quality, and then guaranteed assembly precision and the quality in chain later stage; Welding system is controlled the tip 7 of welding gun 11 front ends and the welding distance on chain to be welded surface by weld cylinder 12, and welding gun bracing frame 8 bottoms of supporting welding gun 11 can regulate and rotate along horizontal plane left and right directions, thereby can conveniently regulate two distances between tip 7, thereby can adapt to the welding of the chain of all size, easy to use and flexible; And whole bonding machine is realized automatically and being controlled by electric-control system, and automaticity is high, and synchronism is good, greatly reduces labour intensity, has improved welding efficiency, has eliminated potential safety hazard simultaneously.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. chain automatic welding machine, comprise frame, it is characterized in that: in described frame, be provided with locating clip clamping system, transmission system, welding system and electric-control system, described locating clip clamping system comprises clamping cylinder, the first dwang and the second dwang, described the first dwang and the second dwang left and right directions concentric are oppositely arranged, described the second dwang is respectively equipped with clamping plate on one end relative with the first dwang, on described two clamping plate, be respectively equipped with the locating dowel of the concentric inwardly stretching out, chain to be welded comprises carrier bar and sleeve, described two locating dowels position chain to be welded by inserting in the hole of carrier bar and sleeve respectively, by clamping cylinder control, it moves left and right described the first dwang, described transmission system comprises motor and chain drive mechanism, and described the first dwang and the second dwang drive it synchronously to rotate by motor and chain drive mechanism, described welding system is positioned at locating clip clamping system rear, welding gun, welding gun bracing frame, welding gun support movable platform and weld cylinder that described welding system comprises welding machine, is connected with welding machine, described weld cylinder is used for driving welding gun support movable platform to move forward and backward, during work, the tip of described welding gun front end is positioned at the oblique upper of chain to be welded, described electric-control system comprises sensor, journey controller, counter, described sensor is located in the frame of welding gun support movable platform one side, when the tip of welding gun front end arrives assigned address, sensor makes it synchronize and start with welding system triggering transmission system, described counter is for counting the rotation of the first dwang and the second dwang, and count information is passed to described journey controller, when completing an impulse stroke, journey controller automatically controls transmission system and welding system stops.
2. chain automatic welding machine as claimed in claim 1, is characterized in that: the welding gun bracing frame bottom of described welding system is movably arranged on welding gun support movable platform, and can regulate and rotate along horizontal plane left and right directions.
3. chain automatic welding machine as claimed in claim 2, it is characterized in that: described welding gun bracing frame is L shaped, one section that bottom it, stretches out is provided with a bar shaped chute, described welding gun support movable platform is provided with multiple screwed holes, and described welding gun bracing frame is tightened in the screwed hole on welding gun support movable platform and is fixed through bar shaped chute by a screw.
4. chain automatic welding machine as claimed in claim 1, it is characterized in that: the welding gun of described welding system is two, the tip of described two welding gun front ends intersects to downward-extension, described two welding guns connect respectively welding machine separately, and by welding gun bracing frame separately, are arranged on welding gun support movable platform respectively.
5. chain automatic welding machine as claimed in claim 1, is characterized in that: described welding machine is carbon dioxide gas shielded welding machine, by dioxide bottle, passes into carbon-dioxide protecting gas.
6. chain automatic welding machine as claimed in claim 1, is characterized in that: one section of region that described the first dwang is relative with the second dwang forms welding bench, and described welding bench front is provided with the sliding door that can horizontally slip.
7. chain automatic welding machine as claimed in claim 6, is characterized in that: described sliding door top is provided with draw ring, and described draw ring is enclosed within on the sliding door pull bar on frame top and can horizontally slips along sliding door pull bar.
8. chain automatic welding machine as claimed in claim 1, is characterized in that: described two clamping plates top is provided with illuminating lamp.
9. chain automatic welding machine as claimed in claim 1, is characterized in that: front, described frame one end is provided with electrical control cabinet, and described electrical control is provided with multiple control buttons cashier's office in a shop.
10. chain automatic welding machine as claimed in claim 1, is characterized in that: described frame bottom is provided with foot-operated control panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320775411.9U CN203566119U (en) | 2013-11-29 | 2013-11-29 | Automatic chain welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320775411.9U CN203566119U (en) | 2013-11-29 | 2013-11-29 | Automatic chain welding machine |
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| Publication Number | Publication Date |
|---|---|
| CN203566119U true CN203566119U (en) | 2014-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320775411.9U Expired - Fee Related CN203566119U (en) | 2013-11-29 | 2013-11-29 | Automatic chain welding machine |
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| Country | Link |
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| CN (1) | CN203566119U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639628A (en) * | 2013-11-29 | 2014-03-19 | 安徽绩溪徽山链传动有限公司 | Automatic welding machine for chains |
| CN105312805A (en) * | 2015-11-09 | 2016-02-10 | 王爱民 | Shallow slot chain sleeve welding device |
| CN107511627A (en) * | 2017-09-07 | 2017-12-26 | 安徽三普智能重工有限公司 | A kind of workbench for being used to weld tree mover chain-blade |
| CN112548445A (en) * | 2020-11-27 | 2021-03-26 | 成都小巨人畜牧设备有限公司 | Automatic welding equipment for V-shaped chain |
-
2013
- 2013-11-29 CN CN201320775411.9U patent/CN203566119U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639628A (en) * | 2013-11-29 | 2014-03-19 | 安徽绩溪徽山链传动有限公司 | Automatic welding machine for chains |
| CN103639628B (en) * | 2013-11-29 | 2015-06-03 | 安徽绩溪徽山链传动有限公司 | Automatic welding machine for chains |
| CN105312805A (en) * | 2015-11-09 | 2016-02-10 | 王爱民 | Shallow slot chain sleeve welding device |
| CN107511627A (en) * | 2017-09-07 | 2017-12-26 | 安徽三普智能重工有限公司 | A kind of workbench for being used to weld tree mover chain-blade |
| CN112548445A (en) * | 2020-11-27 | 2021-03-26 | 成都小巨人畜牧设备有限公司 | Automatic welding equipment for V-shaped chain |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140430 Termination date: 20171129 |