CN113369624A - Annular welding system convenient for production welding of TD (time division) vibrators and working method of annular welding system - Google Patents

Annular welding system convenient for production welding of TD (time division) vibrators and working method of annular welding system Download PDF

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Publication number
CN113369624A
CN113369624A CN202110612005.XA CN202110612005A CN113369624A CN 113369624 A CN113369624 A CN 113369624A CN 202110612005 A CN202110612005 A CN 202110612005A CN 113369624 A CN113369624 A CN 113369624A
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China
Prior art keywords
mechanical arm
welding
annular
preheating
head
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CN202110612005.XA
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CN113369624B (en
Inventor
唐晓泽
徐余飞
额日顿朝克图
吴逸飞
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Changzhou Qidian Intelligent Manufacturing Co ltd
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Changzhou Anyi Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor

Abstract

The invention relates to an annular welding system convenient for production and welding of a TD (time division) oscillator and a working method thereof, belonging to the technical field of oscillators. The clamping device comprises an annular base, wherein an annular guide rail is arranged on the annular base, a preheating mechanism and a welding mechanism are respectively arranged on two sides of the annular guide rail, and a plurality of clamping mechanisms enter stations of the preheating mechanism and the welding mechanism along the annular guide rail through a power device; the rotary mechanism is further arranged on one side of the annular guide rail and corresponds to the station position of the clamping mechanism, the rotary mechanism comprises a rotary piece, the rotary piece is of a lug structure, the setting position of the rotary piece is matched with the position of the oscillator clamp of the clamping mechanism, and the tail end of the rotary piece is connected with the motor through a rotary piece rotating shaft. The invention has reasonable structure and convenient use, can automatically and accurately weld the vibrator and the coaxial line, can remove the vibrator and the coaxial line for remediation when any link has errors in the operation, and can normally operate.

Description

Annular welding system convenient for production welding of TD (time division) vibrators and working method of annular welding system
Technical Field
The invention relates to an annular welding system convenient for production and welding of a TD (time division) oscillator and a working method thereof, belonging to the technical field of oscillators.
Background
Under the prior art, the oscillator and the coaxial line are welded in the installation process of the oscillator, the traditional welding method adopts manual welding, the defects of manual welding are more, firstly, welding is inconvenient and prone to error, the oscillator and the coaxial line are damaged, the number of finished products is limited, welding efficiency is low, and labor cost is increased.
For example, chinese utility model with patent publication No. CN205325157U discloses a feeder line assembling machine. The feeder assembling machine comprises a feeder assembling system and a vibrator assembling system, the feeder assembling system comprises a shifting cylinder, the vibrator assembling system comprises a combined section and a process treatment section which are sequentially connected, the combined section comprises a pusher dog and a mechanism body, and the feeder and the vibrator are respectively assembled by shifting to the mechanism body through the shifting cylinder and the pusher dog. Above-mentioned patent adopts feeder equipment system and oscillator equipment system, carries out autoloading, location and equipment to meson, feeder and oscillator simultaneously, realizes that whole assembly process realizes automaticly, but above-mentioned patent structure is too complicated, and when welding takes place the error in the use, can't get rid of the in-process and carry out normal work, greatly reduced welding efficiency.
Therefore, in order to solve the above background problems, it is urgent to develop a ring welding system for facilitating the production welding of TD vibrators.
Disclosure of Invention
The invention aims to solve the problems in the background, and provides an annular welding system convenient for production welding of a TD oscillator and a working method thereof, which have the advantages of reasonable structure and convenient use, can automatically and accurately weld the oscillator and a coaxial line, can remove the oscillator and the coaxial line for remediation when any link has an error in operation, and can normally operate.
The purpose of the invention is realized as follows: an annular welding system convenient for production welding of a TD (time division) oscillator comprises an annular base, wherein an annular guide rail is arranged on the annular base, a preheating mechanism and a welding mechanism are respectively arranged on two sides of the annular guide rail, and a plurality of clamping mechanisms enter stations of the preheating mechanism and the welding mechanism along the annular guide rail through a power device;
a rotating mechanism is further arranged on one side of the annular guide rail and corresponds to the station position of the clamping mechanism, the rotating mechanism comprises a rotating piece, the rotating piece is of a lug structure, the arrangement position of the rotating piece is matched with the position of a vibrator clamp of the clamping mechanism, and the tail end of the rotating piece is connected with a motor through a rotating piece rotating shaft;
the welding mechanism comprises a first longitudinal moving base, a first transverse mechanical arm and a first vertical mechanical arm, wherein a first moving support is arranged on the first longitudinal moving base, the first transverse mechanical arm moves longitudinally through the first moving support, the first transverse mechanical arm is connected with the first vertical mechanical arm, the first vertical mechanical arm moves transversely, a first support frame is arranged on the first vertical mechanical arm, and the first support frame is used for heating a welding head and moving a tin feeding head vertically;
the first longitudinal moving base, the first transverse mechanical arm and the first vertical mechanical arm are respectively connected with a motor;
the preheating mechanism comprises a second longitudinal moving base, a second transverse mechanical arm and a second vertical mechanical arm, a second moving support is arranged on the second longitudinal moving base, the second transverse mechanical arm longitudinally moves through the second moving support, the second transverse mechanical arm is connected with the second vertical mechanical arm, the second vertical mechanical arm transversely moves, a second support frame is arranged on the second vertical mechanical arm, and the preheating head vertically moves through the second support frame;
the second support frame is provided with a slide rail and a slide rod, and the preheating head moves transversely on the slide rail and the slide rod through a slide block;
the second longitudinal moving base, the second transverse mechanical arm and the second vertical mechanical arm are respectively connected with a motor;
the clamping mechanism comprises a support, a rotating shaft is arranged on the support, a rotating plate is arranged on the rotating shaft, a vibrator fixture and a coaxial line fixture are arranged on the rotating plate, the rotating piece is matched with the end part of the vibrator fixture, the clamping mechanism is driven to rotate through the rotating shaft of the rotating piece, and the clamping mechanism is fixed through an adsorption block.
A working method of an annular welding system convenient for production and welding of a TD oscillator comprises the following steps:
the method comprises the following steps: respectively installing the vibrator and the coaxial line into a vibrator clamp and a coaxial line clamp, and conveying the clamping mechanism to corresponding stations along the annular guide rail;
step two: the preheating head is adjusted in the longitudinal direction, the transverse direction and the vertical direction through the second longitudinal moving base, the second transverse mechanical arm and the second vertical mechanical arm, so that the preheating head is positioned above the clamping mechanism and starts to perform preheating work;
step three: after the preheating operation is finished, the clamping mechanism is conveyed to a rotating station, and the rotating piece drives the vibrator clamp to enable the clamping mechanism to integrally rotate by 90 degrees;
step four: after the rotation work is finished, the clamping mechanism is conveyed to a rotation station, the positions of the heating welding head and the tin conveying head are adjusted in the longitudinal direction, the transverse direction and the vertical direction through the first longitudinal moving base, the first transverse mechanical arm and the first vertical mechanical arm, so that the heating welding head and the tin conveying head are positioned above the rotated clamping mechanism, and the welding work is started;
step five: after the welding operation is finished, the clamping mechanism is conveyed out along the direction of the annular guide rail, and the welded oscillator and the welded coaxial line are taken down.
Compared with the prior art, the invention has the following advantages:
according to the annular welding system and the working method thereof, automatic positioning and welding are realized through the annular guide rail, the preheating mechanism, the welding mechanism and the plurality of clamping mechanisms, and the preheated clamping mechanisms are rotated by 90 degrees for welding through the matching of the rotating piece and the oscillator clamp, so that manual operation is not needed, damage caused by manual welding errors is avoided, and the working efficiency is improved;
according to the multi-station welding system suitable for welding the low-frequency oscillator and the working method thereof, the annular guide rail and the clamping mechanism are matched to perform circular motion, the working state of the system can be clearly seen, the oscillator and the coaxial line can be detached to be remedied when any one link in the operation of the system is wrong, and the system can be normally operated.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the preheating mechanism of the present invention;
FIG. 3 is a schematic view of the overall structure of the preheating head of the present invention;
FIG. 4 is a schematic view of the overall structure of the welding mechanism of the present invention;
FIG. 5 is a schematic view of the overall structure of the clamping mechanism of the present invention;
fig. 6 is a schematic view of the entire structure of the rotating mechanism of the present invention;
wherein: 1. an annular base; 2. an annular guide rail; 3. a preheating mechanism; 4. a welding mechanism; 5. a clamping mechanism; 6. a rotation mechanism;
3.1, a second longitudinal moving base; 3.2, a second transverse mechanical arm; 3.3, a second vertical mechanical arm; 3.4, a second movable bracket; 3.5, a second support frame; 3.6, preheating the head; 3.7, a slide rail; 3.8, a slide bar;
4.1, a first longitudinal moving base; 4.2, a first transverse mechanical arm; 4.3, a first vertical mechanical arm; 4.4, a first movable bracket; 4.5, a first support frame; 4.6, heating the welding head; 4.7, sending a tin head;
5.1, a bracket; 5.2, a rotating shaft; 5.3, rotating the plate; 5.4, a vibrator clamp; 5.5, a coaxial line clamp;
6.1, a rotating piece; 6.2, rotating shaft of the rotating part.
Detailed description of the preferred embodiments
The invention is described below with reference to the accompanying drawings and specific embodiments:
as shown in fig. 1 to 6, an annular welding system convenient for TD oscillator production welding comprises an annular base 1, wherein an annular guide rail 2 is arranged on the annular base 1, a preheating mechanism 3 and a welding mechanism 4 are respectively arranged on two sides of the annular guide rail 2, and a plurality of clamping mechanisms 5 enter stations of the preheating mechanism 3 and the welding mechanism 4 along the annular guide rail 2 through a power device;
a rotating mechanism 6 is further arranged on one side of the annular guide rail 2 and corresponds to the station position of the clamping mechanism 5, the rotating mechanism 6 comprises a rotating piece 6.1, the rotating piece 6.1 is of a lug structure, the arrangement position of the rotating piece 6.1 is matched with the position of a vibrator clamp 5.4 of the clamping mechanism 5, and the tail end of the rotating piece 6.1 is connected with a motor through a rotating piece rotating shaft 6.2;
the welding mechanism 4 comprises a first longitudinal moving base 4.1, a first transverse mechanical arm 4.2 and a first vertical mechanical arm 4.3, a first moving support 4.4 is arranged on the first longitudinal moving base 4.1, the first transverse mechanical arm 4.2 can move longitudinally through the first moving support 4.4, the first transverse mechanical arm 4.2 is connected with the first vertical mechanical arm 4.3, the first vertical mechanical arm 4.3 can move transversely, a first support frame 4.5 is arranged on the first vertical mechanical arm 4.3, and the heating welding head 4.6 and the tin feeding head 4.7 can move vertically through the first support frame 4.5;
the first longitudinal moving base 4.1, the first transverse mechanical arm 4.2 and the first vertical mechanical arm 4.3 are respectively connected with a motor;
the preheating mechanism 3 comprises a second longitudinal moving base 3.1, a second transverse mechanical arm 3.2 and a second vertical mechanical arm 3.3, a second moving support 3.4 is arranged on the second longitudinal moving base 3.1, the second transverse mechanical arm 3.2 can move longitudinally through the second moving support 3.3, the second transverse mechanical arm 3.2 is connected with the second vertical mechanical arm 3.3, the second vertical mechanical arm 3.3 can move transversely, a second support frame 3.5 is arranged on the second vertical mechanical arm 3.3, and the preheating head 3.6 can move vertically through the second support frame 3.5;
a sliding rail 3.7 and a sliding rod 3.8 are arranged on the second support frame 3.5, and the preheating head 3.6 transversely moves on the sliding rail 3.7 and the sliding rod 3.8 through a sliding block;
the second longitudinal moving base 3.1, the second transverse mechanical arm 3.2 and the second vertical mechanical arm 3.3 are respectively connected with a motor;
fixture 5 includes support 5.1, be provided with pivot 5.2 on the support 5.1, and be provided with rotor plate 5.3 on the pivot 5.2, be provided with oscillator anchor clamps 5.4 and coaxial line anchor clamps 5.5 on the rotor plate 5.3, the tip phase-match of rotating member 6.1 and oscillator anchor clamps 5.4 drives fixture 5 through rotating member pivot 6.2 and rotates, and fixes through adsorbing the piece.
A working method of an annular welding system convenient for production and welding of a TD oscillator comprises the following steps:
the method comprises the following steps: the vibrator and the coaxial line are respectively installed in a vibrator clamp 5.4 and a coaxial line clamp 5.5, and the clamping mechanism 5 is conveyed to a corresponding station along the annular guide rail 2;
step two: the preheating head 3.6 is adjusted in position in the longitudinal direction, the transverse direction and the vertical direction through the second longitudinal moving base 3.1, the second transverse mechanical arm 3.2 and the second vertical mechanical arm 3.3, so that the preheating head 3.6 is positioned above the clamping mechanism 5, and preheating operation is started;
step three: after the preheating operation is finished, the clamping mechanism 5 is conveyed to a rotating station, and the rotating piece 6.1 drives the vibrator clamp 5.4 to enable the clamping mechanism 5 to integrally rotate for 90 degrees;
step four: after the rotation work is finished, the clamping mechanism 5 is conveyed to a rotation station, the position of the heating welding head 4.6 and the position of the tin conveying head 4.7 are adjusted in the longitudinal direction, the transverse direction and the vertical direction through the first longitudinal moving base 4.1, the first transverse mechanical arm 4.2 and the first vertical mechanical arm 4.3, so that the heating welding head 4.6 and the tin conveying head 4.7 are positioned above the rotating clamping mechanism 5, and the welding work is started;
step five: after the welding operation is finished, the clamping mechanism 5 is transported out along the direction of the annular guide rail 2, and the welded oscillator and the welded coaxial line are taken down.
The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.

Claims (5)

1. The utility model provides a make things convenient for annular welding system of TD oscillator production welding which characterized in that: the device comprises an annular base (1), wherein an annular guide rail (2) is arranged on the annular base (1), a preheating mechanism (3) and a welding mechanism (4) are respectively arranged on two sides of the annular guide rail (2), and a plurality of clamping mechanisms (5) enter stations of the preheating mechanism (3) and the welding mechanism (4) through a power device along the annular guide rail (2);
annular guide (2) one side still is provided with rotary mechanism (6), and corresponding with the station position of fixture (5), rotary mechanism (6) are including rotating member (6.1), rotating member (6.1) are the lug structure, the position phase-match that sets up position and oscillator anchor clamps (5.4) of fixture (5) of rotating member (6.1), the tail end of rotating member (6.1) is through rotating member pivot (6.2) connection motor.
2. The annular welding system for facilitating production welding of the TD oscillator according to claim 1, wherein: the welding mechanism (4) comprises a first longitudinal moving base (4.1), a first transverse mechanical arm (4.2) and a first vertical mechanical arm (4.3), a first moving support (4.4) is arranged on the first longitudinal moving base (4.1), the first transverse mechanical arm (4.2) can move longitudinally through the first moving support (4.4), the first transverse mechanical arm (4.2) is connected with the first vertical mechanical arm (4.3), the first vertical mechanical arm (4.3) can move transversely, a first support frame (4.5) is arranged on the first vertical mechanical arm (4.3), and the first support frame (4.5) can heat a welding head (4.6) and a tin conveying head (4.7) to move vertically;
the first longitudinal moving base (4.1), the first transverse mechanical arm (4.2) and the first vertical mechanical arm (4.3) are respectively connected with a motor.
3. The annular welding system for facilitating production welding of the TD oscillator according to claim 1, wherein: the preheating mechanism (3) comprises a second longitudinal moving base (3.1), a second transverse mechanical arm (3.2) and a second vertical mechanical arm (3.3), a second moving support (3.4) is arranged on the second longitudinal moving base (3.1), the second transverse mechanical arm (3.2) can move longitudinally through the second moving support (3.3), the second transverse mechanical arm (3.2) is connected with the second vertical mechanical arm (3.3), the second vertical mechanical arm (3.3) can move transversely, a second support frame (3.5) is arranged on the second vertical mechanical arm (3.3), and the preheating head (3.6) can move vertically through the second support frame (3.5);
a sliding rail (3.7) and a sliding rod (3.8) are arranged on the second supporting frame (3.5), and the preheating head (3.6) moves transversely on the sliding rail (3.7) and the sliding rod (3.8) through a sliding block;
the second longitudinal moving base (3.1), the second transverse mechanical arm (3.2) and the second vertical mechanical arm (3.3) are respectively connected with a motor.
4. The annular welding system for facilitating production welding of the TD oscillator according to claim 1, wherein: fixture (5) is including support (5.1), be provided with pivot (5.2) on support (5.1), and be provided with rotor plate (5.3) on pivot (5.2), be provided with oscillator anchor clamps (5.4) and coaxial line anchor clamps (5.5) on rotor plate (5.3), rotating member (6.1) and the tip phase-match of oscillator anchor clamps (5.4) drive fixture (5) through rotating member pivot (6.2) and rotate, and fix through adsorbing the piece.
5. The working method of the annular welding system convenient for production and welding of the TD oscillator is characterized by comprising the following steps of: the method comprises the following steps:
the method comprises the following steps: respectively installing the vibrator and the coaxial line into a vibrator clamp (5.4) and a coaxial line clamp (5.5), and conveying the clamping mechanism (5) to corresponding stations along the annular guide rail (2);
step two: the preheating head (3.6) is adjusted in position in the longitudinal direction, the transverse direction and the vertical direction through the second longitudinal moving base (3.1), the second transverse mechanical arm (3.2) and the second vertical mechanical arm (3.3), so that the preheating head (3.6) is positioned above the clamping mechanism (5) and starts to perform preheating work;
step three: after the preheating operation is finished, the clamping mechanism (5) is conveyed to a rotating station, and the rotating piece (6.1) drives the vibrator clamp (5.4) to enable the clamping mechanism (5) to integrally rotate for 90 degrees;
step four: after the rotation work is finished, the clamping mechanism (5) is conveyed to a rotation station, the position of the heating welding head (4.6) and the position of the tin conveying head (4.7) are adjusted in the longitudinal direction, the transverse direction and the vertical direction through the first longitudinal moving base (4.1), the first transverse mechanical arm (4.2) and the first vertical mechanical arm (4.3), so that the heating welding head (4.6) and the tin conveying head (4.7) are positioned above the rotating clamping mechanism (5), and the welding work is started;
step five: after the welding operation is finished, the clamping mechanism (5) is transported out along the direction of the annular guide rail (2), and the welded vibrator and the welded coaxial line are taken down.
CN202110612005.XA 2021-06-02 2021-06-02 Annular welding system convenient for production welding of TD (time division) vibrators and working method of annular welding system Active CN113369624B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004209506A (en) * 2002-12-27 2004-07-29 Nec Machinery Corp Nozzle for supplying brazing filler metal
CN104625497A (en) * 2014-12-23 2015-05-20 中国计量学院 Automatic welding equipment for parallel flow tube condenser connection tubes
CN107570869A (en) * 2017-09-28 2018-01-12 海目星(江门)激光智能装备有限公司 A kind of battery cap automatic welding device
CN107717443A (en) * 2017-10-23 2018-02-23 中国计量大学 Pilot valve automatic assembling and detection device
CN208304167U (en) * 2018-04-12 2019-01-01 深圳市海目星激光智能装备股份有限公司 A kind of full-automatic battery case weld cutting all-in-one machine
CN208977118U (en) * 2018-10-31 2019-06-14 广州思尔特机器人科技有限公司 A kind of full-automatic tooling circulation welding production line of cycle frame
CN211539919U (en) * 2019-12-18 2020-09-22 东莞市钜升智能机械有限公司 Power battery pole welding equipment
CN112846585A (en) * 2021-01-07 2021-05-28 徐工集团工程机械股份有限公司科技分公司 Circular track repair welding circulation production system

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004209506A (en) * 2002-12-27 2004-07-29 Nec Machinery Corp Nozzle for supplying brazing filler metal
CN104625497A (en) * 2014-12-23 2015-05-20 中国计量学院 Automatic welding equipment for parallel flow tube condenser connection tubes
CN107570869A (en) * 2017-09-28 2018-01-12 海目星(江门)激光智能装备有限公司 A kind of battery cap automatic welding device
CN107717443A (en) * 2017-10-23 2018-02-23 中国计量大学 Pilot valve automatic assembling and detection device
CN208304167U (en) * 2018-04-12 2019-01-01 深圳市海目星激光智能装备股份有限公司 A kind of full-automatic battery case weld cutting all-in-one machine
CN208977118U (en) * 2018-10-31 2019-06-14 广州思尔特机器人科技有限公司 A kind of full-automatic tooling circulation welding production line of cycle frame
CN211539919U (en) * 2019-12-18 2020-09-22 东莞市钜升智能机械有限公司 Power battery pole welding equipment
CN112846585A (en) * 2021-01-07 2021-05-28 徐工集团工程机械股份有限公司科技分公司 Circular track repair welding circulation production system

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Effective date of registration: 20230331

Address after: Floor 8, Block C, Tianrun Science and Technology Building, Changzhou Science and Education City, No. 18, Changwu Middle Road, Wujin District, Changzhou City, Jiangsu Province, 213100

Patentee after: Changzhou Qidian Intelligent Manufacturing Co.,Ltd.

Address before: 213002 No. 199, Huanghe West Road, Xinbei District, Changzhou City, Jiangsu Province

Patentee before: CHANGZHOU ANYI INTELLIGENT TECHNOLOGY Co.,Ltd.