CN204991453U - Novel full -automatic wire winding soldering tin machine of paster inductance - Google Patents
Novel full -automatic wire winding soldering tin machine of paster inductance Download PDFInfo
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- CN204991453U CN204991453U CN201520600785.6U CN201520600785U CN204991453U CN 204991453 U CN204991453 U CN 204991453U CN 201520600785 U CN201520600785 U CN 201520600785U CN 204991453 U CN204991453 U CN 204991453U
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Abstract
The utility model discloses a novel full -automatic wire winding soldering tin machine of paster inductance, include: a frame be equipped with work platform in the frame work platform's middle part is equipped with the graduated disk system surrounding all around of graduated disk system is equipped with wire winding workstation, automatic feeding workstation, soldering tin workstation and unloading work station, the automatic feeding workstation is located between wire winding workstation and the soldering tin workstation be equipped with the tensioner on the wire winding workstation, the below of soldering tin workstation is located at unloading work station. The utility model discloses the automatic operation of realization can be raised the efficiency, practices thrift the processing cost, and reduced to very big degree and produced personnel's technical ability, the reliance of skill, the uniformity and the stability of product have obtained the assurance.
Description
Technical field
The utility model relates to automation equipment field, is specifically related to a kind of new automatic coiling tin soldering machine of chip inductor.
Background technology
Playing coiling adopts plug-in pattern and the end of a thread and line tail in alignment on silvered face, the coiling class chip inductor of face-to-face layout structure, current processing mode all adopts the mode of hand winding, also not the all-in-one-piece full-automatic production equipment that external hanging type coiling and scolding tin combine, have to adopt the poor efficiency of manually carrying out segmented in a large number to be produced.
Summary of the invention
The purpose of this utility model is the new automatic coiling tin soldering machine providing a kind of chip inductor.
According to one side of the present utility model, provide a kind of new automatic coiling tin soldering machine of chip inductor, comprise: a frame, described frame is provided with workbench, index dial system is provided with at the middle part of described workbench, in the surrounding of described index dial system around being provided with coiling work station, automatic charging work station, scolding tin work station and blanking work station, described automatic charging work station is located between coiling work station and scolding tin work station, described coiling work station is provided with tensioner, and described blanking work station is located at the below of scolding tin work station.
Further, described automatic charging work station comprises: automatic charging support, described automatic charging support is provided with disk vibration feed appliance, described disk vibration feed appliance is connected with linear vibration feeder, the front of described linear vibration feeder is provided with automatic distributor, is provided with feeding manipulator in the upper end of described support.
Further, described coiling work station comprises: winding bracket, remaining clip mechanism is provided with in the lower end of described winding bracket, coiling pressing wrapping machine structure has been provided with above described remaining clip mechanism, the mobile head realizing the movement of XYZ axle is provided with in the upper end of described winding bracket, described mobile head is connected with the mobile seat of honour, the described mobile seat of honour is provided with center bar hoisting mechanism, wire rod locking gear is provided with above described center bar hoisting mechanism, the end of a thread line tail silvered face pressing mechanism is provided with in the front of described center bar hoisting mechanism, coiling fixture has been provided with in the below of the described mobile seat of honour, flying trident coiling head is provided with in the below of described center bar hoisting mechanism.
Further, described scolding tin work station comprises scolding tin workbench, described scolding tin workbench is provided with primary and secondary solder furnace, the rear side of described primary and secondary solder furnace is provided with cooling splicing belt line, the automatic feed system of scaling powder is provided with in the front of described primary and secondary solder furnace, the top of the automatic feed system of described scaling powder is provided with tin stove oxide layer removal mechanism, be provided with XZU scolding tin manipulator in the upper end of described scolding tin workbench, described XZU scolding tin manipulator is used for material in tin stove oxide layer removal mechanism, primary and secondary solder furnace and the transport of cooling splicing belt line.
Further, described blanking work station comprises the product cache mechanism be located at below tin stove oxide layer removal mechanism, blanking chuck opening mechanism is provided with in the front of described product cache mechanism, the top of described blanking chuck opening mechanism is provided with excessive mechanical hand, and the front of blanking chuck opening mechanism is provided with blanking mechanical hand.
Further, described index dial system comprises: four calibration dispensers, described four calibration dispensers are connected with high inertia stepping motor, one group of winding chuck module is all connected with in four sides of described four calibration dispenser upper ends, be provided with anti-product at the middle part of described four calibration dispenser upper ends and pull chuck mechanism, described anti-product pulls chuck mechanism and is wherein provided with wire rod between a wire winding chuck module shears breaking mechanism.
Workflow of the present utility model is: operationally operator pours disk vibration feed appliance into magnetic core, coordinate linear vibration feeder that magnetic core is carried out sort according to specific direction and discharged by disk vibration feed appliance, discharge magnetic core by automatic distributing material mechanism by being equidistantly assigned in chuck opening mechanism, chuck opening mechanism works, winding chuck is opened, then by feeding manipulator is disposable, these several magnetic cores (such as: 8 magnetic cores) are put on winding chuck module, feeding manipulator picks and places magnetic core and usually adopts vacsorb or magnetic force to draw one in these two kinds of modes, then by index dial system handle, at automatic charging work station, (this station sent into by the one group of magnetic core be well placed, first flying trident coiling head clips the end of a thread of wire rod on remaining clip mechanism, after clipping, wire rod locking gear is opened, tensioner produces tension force and wire rod is tightened, flying trident coiling head moves to directly over magnetic core, carry out winding operation, after coiling completes, anti-product pulls chuck mechanism and pushes down product, wire rod locking gear is closed, wire rod shearing breaking mechanism is cut (cutting) the line tail of coil and is broken, flying trident coiling head moves, play coiling fixture and clamp bobbin winding head, remaining clip mechanism is opened, play coiling fixture to move by particular course and put cause target location playing a coiling the end of a thread, play coiling pressing wrapping machine structure and stretch out a skin coiling being close to line bag, wire rod is cut shearing mechanism and is cut off playing coiling, anti-product pulls chuck mechanism and retracts, the end of a thread line tail silvered face pressing mechanism moves and stretches out, wheel load is carried out to the end of a thread of coil and line tail, the end of a thread line tail is allowed to be close to groove on magnetic core silvered face, connect, by index dial system, the product completed at coiling work station is sent into blanking work station, winding chuck is opened in the work of chuck opening mechanism, and 180 degree of upset blanking mechanical hands take off the magnetic core winding line from winding chuck, and turn over turnback.Then product transition manipulator takes off product on hand from 180 degree of upset blanking mechanicals, and puts to product cache mechanism, and product cache mechanism can buffer memory two set product; Last XZU scolding tin manipulator takes out product from product cache mechanism, move to above the automatic feed system of scaling powder, adhere to scaling powder, then tin stove oxide layer removal mechanism removes tin stove oxide layer, the sub-cup of primary and secondary solder furnace rises, and XZU scolding tin manipulator carries out wicking, after completing wicking to product, XZU scolding tin manipulator to product cooling splicing belt line, after having cooled can have been removed transferred product.
The beneficial effects of the utility model are: the utility model realizes automated job, can raise the efficiency, and save processing cost, and reduce dramatically and produce personnel's technical ability, the dependence of skill, consistency and the stability of product are guaranteed.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of new automatic coiling tin soldering machine of chip inductor.
Fig. 2 is the structural representation of the automatic charging work station in Fig. 1.
Fig. 3 is the structural representation of the coiling work station in Fig. 1.
Fig. 4 is the structural representation of scolding tin work station in Fig. 1 and blanking work station.
Fig. 5 is the structural representation of the index dial system in Fig. 1.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Fig. 1 to Fig. 5 show schematically show the new automatic coiling tin soldering machine according to a kind of chip inductor of the present utility model.
The new automatic coiling tin soldering machine of a kind of chip inductor that the present embodiment provides, refer to Fig. 1, comprise: a frame 001, described frame 001 is provided with workbench 002, index dial system 003 is provided with at the middle part of described workbench 002, in the surrounding of described index dial system 003 around being provided with coiling work station 004, automatic charging work station 005, scolding tin work station 006 and blanking work station 007, described automatic charging work station 005 is located between coiling work station 004 and scolding tin work station 006, described coiling work station 004 is provided with tensioner 008, described blanking work station 007 is located at the below of scolding tin work station 006.
Refer to Fig. 2, automatic charging work station 005 comprises: automatic charging support 009, described automatic charging support 009 is provided with disk vibration feed appliance 010, described disk vibration feed appliance 010 is connected with linear vibration feeder 011, the front of described linear vibration feeder 011 is provided with automatic distributor 012, is provided with feeding manipulator 013 in the upper end of described support.
Refer to Fig. 3, coiling work station 004 comprises: winding bracket 014, remaining clip mechanism 015 is provided with in the lower end of described winding bracket 014, coiling pressing wrapping machine structure 016 has been provided with above described remaining clip mechanism 015, the mobile head 017 realizing the movement of XYZ axle is provided with in the upper end of described winding bracket 014, described mobile head 017 is connected with the mobile seat of honour 018, the described mobile seat of honour 018 is provided with center bar hoisting mechanism 019, wire rod locking gear 020 is provided with above described center bar hoisting mechanism 019, the end of a thread line tail silvered face pressing mechanism 021 is provided with in the front of described center bar hoisting mechanism 019, coiling fixture 022 has been provided with in the below of the described mobile seat of honour 018, flying trident coiling head 023 is provided with in the below of described center bar hoisting mechanism 019.
Refer to Fig. 4, scolding tin work station 006 comprises scolding tin workbench 024, described scolding tin workbench 024 is provided with primary and secondary solder furnace 025, the rear side of described primary and secondary solder furnace 025 is provided with cooling splicing belt line 026, the automatic feed system 027 of scaling powder is provided with in the front of described primary and secondary solder furnace 025, the top of the automatic feed system 027 of described scaling powder is provided with tin stove oxide layer removal mechanism 028, XZU scolding tin manipulator 029 is provided with in the upper end of described scolding tin workbench 024, described XZU scolding tin manipulator 029 for by material in tin stove oxide layer removal mechanism 028, primary and secondary solder furnace 025 and cooling splicing belt line 026 are transported, blanking work station 007 comprises the product cache mechanism 030 be located at below tin stove oxide layer removal mechanism 028, blanking chuck opening mechanism 031 is provided with in the front of described product cache mechanism 030, the top of described blanking chuck opening mechanism 031 is provided with excessive mechanical hand 032, and the front of blanking chuck opening mechanism 031 is provided with blanking mechanical hand 033.
Refer to Fig. 5, index dial system 003 comprises: four calibration dispensers 034, described four calibration dispensers 034 are connected with high inertia stepping motor 035, one group of winding chuck module 036 is all connected with in four sides of described four calibration dispenser 034 upper ends, be provided with anti-product at the middle part of described four calibration dispenser 034 upper ends and pull chuck mechanism 037, described anti-product pulls chuck mechanism 037 and is wherein provided with wire rod between a wire winding chuck module 036 shears breaking mechanism 038.
Workflow of the present utility model is: operationally operator pours disk vibration feed appliance 010 into magnetic core, coordinate linear vibration feeder 011 that magnetic core is carried out sorting and discharge according to specific direction by disk vibration feed appliance 010, discharge magnetic core by automatic distributing material mechanism by being equidistantly assigned in chuck opening mechanism, chuck opening mechanism works, winding chuck is opened, then by feeding manipulator 013 is disposable, these several magnetic cores (such as: 8 magnetic cores) are put on winding chuck module 036, feeding manipulator 013 picks and places magnetic core and usually adopts vacsorb or magnetic force to draw one in these two kinds of modes, then by index dial system 003 handle, at automatic charging work station 005, (this station sent into by the one group of magnetic core be well placed, first flying trident coiling head 023 clips the end of a thread of wire rod on remaining clip mechanism 015, after clipping, wire rod locking gear 020 is opened, tensioner 008 produces tension force and wire rod is tightened, flying trident coiling head 023 moves to directly over magnetic core, carry out winding operation, after coiling completes, anti-product pulls chuck mechanism 037 and pushes down product, wire rod locking gear 020 is closed, wire rod shearing breaking mechanism 038 is cut (cutting) the line tail of coil and is broken, flying trident coiling head 023 moves, play coiling fixture 022 and clamp bobbin winding head, remaining clip mechanism 015 is opened, play coiling fixture 022 to move by particular course and put cause target location playing a coiling the end of a thread, play coiling pressing wrapping machine structure 016 and stretch out a skin coiling being close to line bag, wire rod is cut shearing mechanism and is cut off playing coiling, anti-product pulls chuck mechanism 037 and retracts, the end of a thread line tail silvered face pressing mechanism 021 moves and stretches out, wheel load is carried out to the end of a thread of coil and line tail, the end of a thread line tail is allowed to be close to groove on magnetic core silvered face, connect, by index dial system 003, the product completed at coiling work station 004 is sent into blanking work station 007, winding chuck is opened in the work of chuck opening mechanism, and 180 degree of upset blanking mechanical hands 033 take off the magnetic core winding line from winding chuck, and turn over turnback.Then product transition manipulator takes off product from 180 degree of upset blanking mechanical hands 033, and puts to product cache mechanism 030, and product cache mechanism 030 can buffer memory two set product; Last XZU scolding tin manipulator 029 takes out product from product cache mechanism 030, move to above the automatic feed system 027 of scaling powder, adhere to scaling powder, then tin stove oxide layer removal mechanism 028 removes tin stove oxide layer, the sub-cup of primary and secondary solder furnace 025 rises, and XZU scolding tin manipulator 029 pair of product carries out wicking, after completing wicking, XZU scolding tin manipulator 029 to product cooling splicing belt line 026, after having cooled can have been removed transferred product.
The beneficial effects of the utility model are: the utility model realizes automated job, can raise the efficiency, and save processing cost, and reduce dramatically and produce personnel's technical ability, the dependence of skill, consistency and the stability of product are guaranteed.
Finally should be noted that; above embodiment is only in order to illustrate the technical solution of the utility model; but not the restriction to the utility model protection range; although done to explain to the utility model with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to the technical solution of the utility model or equivalent replacement, and not depart from essence and the scope of technical solutions of the utility model.
Claims (6)
1. the new automatic coiling tin soldering machine of a chip inductor, it is characterized in that, comprise: a frame, described frame is provided with workbench, index dial system is provided with at the middle part of described workbench, in the surrounding of described index dial system around being provided with coiling work station, automatic charging work station, scolding tin work station and blanking work station, described automatic charging work station is located between coiling work station and scolding tin work station, described coiling work station is provided with tensioner, and described blanking work station is located at the below of scolding tin work station.
2. the new automatic coiling tin soldering machine of chip inductor according to claim 1, it is characterized in that, described automatic charging work station comprises: automatic charging support, described automatic charging support is provided with disk vibration feed appliance, described disk vibration feed appliance is connected with linear vibration feeder, the described front at described linear vibration feeder is provided with automatic distributor, is provided with feeding manipulator in the upper end of described support.
3. the new automatic coiling tin soldering machine of chip inductor according to claim 1, it is characterized in that, described coiling work station comprises: winding bracket, remaining clip mechanism is provided with in the lower end of described winding bracket, coiling pressing wrapping machine structure has been provided with above described remaining clip mechanism, the mobile head realizing the movement of XYZ axle is provided with in the upper end of described winding bracket, described mobile head is connected with the mobile seat of honour, the described mobile seat of honour is provided with center bar hoisting mechanism, wire rod locking gear is provided with above described center bar hoisting mechanism, the end of a thread line tail silvered face pressing mechanism is provided with in the front of described center bar hoisting mechanism, coiling fixture has been provided with in the below of the described mobile seat of honour, flying trident coiling head is provided with in the below of described center bar hoisting mechanism.
4. the new automatic coiling tin soldering machine of chip inductor according to claim 1, it is characterized in that, described scolding tin work station comprises scolding tin workbench, described scolding tin workbench is provided with primary and secondary solder furnace, the rear side of described primary and secondary solder furnace is provided with cooling splicing belt line, the automatic feed system of scaling powder is provided with in the front of described primary and secondary solder furnace, the top of the automatic feed system of described scaling powder is provided with tin stove oxide layer removal mechanism, XZU scolding tin manipulator is provided with in the upper end of described scolding tin workbench, described XZU scolding tin manipulator is used for material in tin stove oxide layer removal mechanism, primary and secondary solder furnace and the transport of cooling splicing belt line.
5. the new automatic coiling tin soldering machine of chip inductor according to claim 4, it is characterized in that, described blanking work station comprises the product cache mechanism be located at below tin stove oxide layer removal mechanism, blanking chuck opening mechanism is provided with in the front of described product cache mechanism, the top of described blanking chuck opening mechanism is provided with excessive mechanical hand, and the front of blanking chuck opening mechanism is provided with blanking mechanical hand.
6. the new automatic coiling tin soldering machine of chip inductor according to claim 1, it is characterized in that, described index dial system comprises: four calibration dispensers, described four calibration dispensers are connected with high inertia stepping motor, one group of winding chuck module is all connected with in four sides of described four calibration dispenser upper ends, be provided with anti-product at the middle part of described four calibration dispenser upper ends and pull chuck mechanism, described anti-product pulls chuck mechanism and is wherein provided with wire rod between a wire winding chuck module shears breaking mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520600785.6U CN204991453U (en) | 2015-08-11 | 2015-08-11 | Novel full -automatic wire winding soldering tin machine of paster inductance |
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| CN201520600785.6U CN204991453U (en) | 2015-08-11 | 2015-08-11 | Novel full -automatic wire winding soldering tin machine of paster inductance |
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| CN105702449A (en) * | 2016-04-08 | 2016-06-22 | 肇庆市宏华电子科技有限公司 | Full-automatic eight-axis in-line winding, arranging and tin-wrapping machine for power inductor |
| CN105817729A (en) * | 2016-05-19 | 2016-08-03 | 珠海市艾森科技有限公司 | Tin soldering method and automatic tin soldering machine |
| CN106229140A (en) * | 2016-09-22 | 2016-12-14 | 深圳市吉百顺科技有限公司 | A kind of CD inductance coiling soldering machine |
| CN107017085A (en) * | 2017-03-31 | 2017-08-04 | 杨传标 | A kind of Full-automatic coiling equipment of microelectronic component |
| CN107743295A (en) * | 2017-11-03 | 2018-02-27 | 东莞市暖笛电子有限公司 | A kind of high temperature voice coil produces automatic machine |
| CN108188528A (en) * | 2018-01-19 | 2018-06-22 | 东莞鸿昇电子有限公司 | A kind of Full-automatic coiling tin soldering machine |
| CN108682549A (en) * | 2018-06-07 | 2018-10-19 | 东莞普思电子有限公司 | A kind of SMT Inductor automatic coil winding machine and assembled package machine |
| CN108847345A (en) * | 2018-07-31 | 2018-11-20 | 深圳市岑科实业有限公司 | A kind of full-automatic paster inductance production equipment |
| CN109014486A (en) * | 2018-09-27 | 2018-12-18 | 精点自动化（昆山）有限公司 | A kind of full-automatic tin sticky equipment of patch type inductance |
| CN109119242A (en) * | 2018-09-04 | 2019-01-01 | 柳州源创电喷技术有限公司 | Fuel injector coil automatic assembly line |
| CN109616311A (en) * | 2018-11-22 | 2019-04-12 | 苏州同岸精工科技有限公司 | A kind of flying trident coiling axis mechanism |
| WO2019140846A1 (en) * | 2018-01-19 | 2019-07-25 | 深圳市海目星激光智能装备股份有限公司 | Parent-child set of tin tanks and dip soldering equipment having same |
| CN110473700A (en) * | 2019-08-24 | 2019-11-19 | 南京金惠凯电子科技有限公司 | The production equipment of bar magnet coil |
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| CN114420441A (en) * | 2022-01-05 | 2022-04-29 | 深圳市华耀智能装备科技有限公司 | Full-automatic winding machine |
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| CN105702449A (en) * | 2016-04-08 | 2016-06-22 | 肇庆市宏华电子科技有限公司 | Full-automatic eight-axis in-line winding, arranging and tin-wrapping machine for power inductor |
| CN105817729B (en) * | 2016-05-19 | 2019-02-12 | 珠海市艾森科技有限公司 | Tin-soldering method and automatic tin welding machine |
| CN105817729A (en) * | 2016-05-19 | 2016-08-03 | 珠海市艾森科技有限公司 | Tin soldering method and automatic tin soldering machine |
| CN106229140A (en) * | 2016-09-22 | 2016-12-14 | 深圳市吉百顺科技有限公司 | A kind of CD inductance coiling soldering machine |
| CN106229140B (en) * | 2016-09-22 | 2018-06-15 | 深圳市吉百顺科技有限公司 | A kind of CD inductance coiling soldering machine |
| CN107017085A (en) * | 2017-03-31 | 2017-08-04 | 杨传标 | A kind of Full-automatic coiling equipment of microelectronic component |
| CN107743295A (en) * | 2017-11-03 | 2018-02-27 | 东莞市暖笛电子有限公司 | A kind of high temperature voice coil produces automatic machine |
| CN108188528B (en) * | 2018-01-19 | 2020-04-24 | 东莞鸿昇电子有限公司 | Full-automatic wire winding soldering machine |
| WO2019140846A1 (en) * | 2018-01-19 | 2019-07-25 | 深圳市海目星激光智能装备股份有限公司 | Parent-child set of tin tanks and dip soldering equipment having same |
| CN108188528A (en) * | 2018-01-19 | 2018-06-22 | 东莞鸿昇电子有限公司 | A kind of Full-automatic coiling tin soldering machine |
| CN108682549A (en) * | 2018-06-07 | 2018-10-19 | 东莞普思电子有限公司 | A kind of SMT Inductor automatic coil winding machine and assembled package machine |
| CN108847345A (en) * | 2018-07-31 | 2018-11-20 | 深圳市岑科实业有限公司 | A kind of full-automatic paster inductance production equipment |
| CN108847345B (en) * | 2018-07-31 | 2024-06-04 | 岑科科技(深圳)集团有限公司 | Full-automatic chip inductor production equipment |
| CN109119242B (en) * | 2018-09-04 | 2024-02-20 | 柳州源创电喷技术有限公司 | Automatic production line for oil sprayer coil |
| CN109119242A (en) * | 2018-09-04 | 2019-01-01 | 柳州源创电喷技术有限公司 | Fuel injector coil automatic assembly line |
| CN109014486A (en) * | 2018-09-27 | 2018-12-18 | 精点自动化（昆山）有限公司 | A kind of full-automatic tin sticky equipment of patch type inductance |
| CN109616311A (en) * | 2018-11-22 | 2019-04-12 | 苏州同岸精工科技有限公司 | A kind of flying trident coiling axis mechanism |
| CN110473700A (en) * | 2019-08-24 | 2019-11-19 | 南京金惠凯电子科技有限公司 | The production equipment of bar magnet coil |
| CN111584232A (en) * | 2020-05-29 | 2020-08-25 | 金动力智能科技（深圳）有限公司 | Magnetic core wire winding automatic production equipment |
| CN114420441B (en) * | 2022-01-05 | 2024-01-16 | 深圳市华耀智能装备科技有限公司 | Full-automatic winding machine |
| CN114420441A (en) * | 2022-01-05 | 2022-04-29 | 深圳市华耀智能装备科技有限公司 | Full-automatic winding machine |
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