CN111584232A - Magnetic core wire winding automatic production equipment - Google Patents
Magnetic core wire winding automatic production equipment Download PDFInfo
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- CN111584232A CN111584232A CN202010476244.2A CN202010476244A CN111584232A CN 111584232 A CN111584232 A CN 111584232A CN 202010476244 A CN202010476244 A CN 202010476244A CN 111584232 A CN111584232 A CN 111584232A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
Abstract
The invention discloses automatic production equipment for magnetic core winding, which comprises a workbench, wherein a turntable and a control cabinet are arranged on the workbench, more than one processing station is circumferentially arranged on the turntable, more than one product positioning unit is arranged on each processing station, and the following processing equipment is circumferentially arranged on the periphery of the turntable: the feeding mechanism is used for feeding magnetic core products; the feeding turnover mechanism is used for sucking a product output by the feeding mechanism and turning and conveying the product into a processing station; the winding and trimming mechanism is used for winding a product and rapidly trimming the wire after the winding is finished; the welding mechanism is used for welding the winding part of the product after the winding is finished, and a welding head surface cleaning mechanism used for scraping and grinding the surface of the welding mechanism in advance is arranged on the side edge of the welding mechanism; a product conveying framework for clamping and conveying the welded product; the product conveying framework is provided with a vacuum pumping mechanism capable of cleaning the surface of the product. The invention improves the working efficiency.
Description
Technical Field
The patent relates to the technical field of electronic processing, in particular to magnetic core wire winding automatic production equipment.
Background
Motor core need carry out the wire winding in the course of working and handles, and the back is handled in the wire winding, needs to weld the winding position, but present electromagnetic core is because small in size, and it is relatively complicated to lead to the wire winding, and whole work efficiency is low moreover, and after the wire winding process was accomplished, when welding, often need the manual work to carry out the waste material that surface welding produced and strike off to the butt joint, finally leads to whole work efficiency low, consequently needs to improve.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provide automatic production equipment for magnetic core winding, so as to solve the problems that the prior art is low in working efficiency and poor in automation degree and can not automatically clean butt joints.
In order to achieve the purpose, the automatic production equipment for the magnetic core winding comprises a workbench, wherein a turntable and a control cabinet are arranged on the workbench, more than one processing station is circumferentially arranged on the turntable, more than one product positioning unit is arranged on each processing station, and the following processing equipment is circumferentially arranged on the periphery of the turntable:
the feeding mechanism can feed magnetic core products;
the feeding turnover mechanism can suck the product output by the feeding mechanism and turn the product to send the product to a processing station;
the winding and trimming mechanism can be used for winding a product and rapidly trimming the wire after winding is finished;
the welding mechanism can weld the winding part of the product after winding, and a welding head surface cleaning mechanism which conducts surface scraping and skin grinding on the welding mechanism in advance is arranged on the side edge of the welding mechanism;
the product conveying mechanism can clamp and convey the welded product;
wherein the product conveying mechanism is internally provided with a vacuum pumping mechanism capable of cleaning the surface of the product.
Further, as preferred, wire winding thread trimming mechanism including be located the spool of workstation side and be located the wire winding fixing base on the workstation and drive a certain processing station rotation realization wire-wound wire winding rotary unit, the wire winding fixing base on be equipped with more than one pressfitting unit, the pressfitting unit is including being located the first pressfitting hook of product wire winding initial section and being located the second pressfitting hook of product wire winding end respectively, and the tip of second pressfitting hook can be cut the line, just the pressfitting unit can reciprocate around through a plurality of cylinder drives, the wire winding fixing base on still be equipped with the many locating levers that can reciprocate the back and forth and fix a position the product, wire winding rotary unit include the rotating part, be connected with the rotatory actuating cylinder that drives of drive rotating part on the rotating part.
Further, preferably, a first driving motor is arranged below the turntable and below the workbench, the first driving motor drives the turntable to rotate, 4 groups of processing stations are arranged on the turntable, the product positioning unit is arranged on each processing station and comprises more than one primary product pneumatic clamping seat, each primary product pneumatic clamping seat is connected to one rotating seat, all the rotating seats on each processing station are rotated by the same driving mechanism, the driving mechanism is matched with one rotating part, one end of a product is clamped by the primary product pneumatic clamping seat, a spring pressing mechanism for positioning the other end of the product is further arranged outside the primary product pneumatic clamping seat, and an elastic limiting frame for limiting the spring pressing mechanism is arranged at the lower end of the spring pressing mechanism, and a cylinder pressing mechanism for pressing the spring pressing mechanism at the position downwards is further arranged on the processing station corresponding to the product conveying mechanism, and the cylinder pressing mechanism comprises more than one pressing clamp.
Further, as preferred, feed mechanism include material loading vibration dish, be provided with first conveying mechanism in the output below of material loading vibration dish, first conveying mechanism is including the first transport cylinder of locating the side, first transport cylinder output is connected with first slide rail, is connected with the first support that is located first slide rail side on the first slide rail, is equipped with the transport platform on first support, is equipped with more than one grip slipper at the transport platform, just the output of material loading vibration dish is located the slip orbit of grip slipper, is equipped with the pushing mechanism who pushes the product of the output of material loading vibration dish into the grip slipper at the side of the output of material loading vibration dish, pushing mechanism includes first promotion cylinder, is connected with the impeller at the output of first promotion cylinder.
Further, as preferred, material loading tilting mechanism include first linking bridge, be equipped with the second draw runner that two intervals set up on first linking bridge, sliding connection has the second fixed plate on the second draw runner, set up the third fixed plate perpendicularly in one side of second fixed plate, be equipped with the third draw runner that two intervals set up on the third fixed plate, sliding connection has the sucking disc on the third draw runner, be equipped with more than one pneumatic suction mechanism on the sucking disc.
Further, as the optimization, the welding mechanism comprises a welding table, a welding fixing seat which slides back and forth is arranged on the welding table, welding slide rails are arranged on two sides of the front end of the welding fixing seat, a welding driving cylinder is arranged on the welding fixing seat, the output of the welding driving cylinder is connected with a welding frame which is connected to the welding slide rails in a sliding manner, more than one electric welding head is arranged on the welding frame, a welding radiator and a cooling fan are arranged on the back surface of each electric welding head, the welding table is also provided with the welding head surface cleaning mechanism, the welding head surface cleaning mechanism comprises a frosted sheet wire winding disc which is positioned on the working table and corresponds to the left side of the welding table, a frosted sheet clamping mechanism which is positioned on the welding table and corresponds to the right side of the welding table, and the frosted sheet clamping mechanism comprises a first sliding cylinder which is positioned below the welding table, be connected with on first sliding cylinder and can be realized the abrasive sheet fixer that reciprocates by the drive of first sliding cylinder, still be equipped with the second on the welding bench and drive actuating cylinder, the output connection that the second drove actuating cylinder has the abrasive sheet lower part fixer that is located the abrasive sheet below, abrasive sheet lower part fixer sliding connection on the third slide rail, be equipped with more than one top board on the fixer on the abrasive sheet, the tensile cylinder output connection of abrasive sheet have and carry out tight pneumatic binding clasp to the abrasive sheet, the tensile cylinder of abrasive sheet can drive pneumatic binding clasp and remove.
Further, as an optimization, the product conveying mechanism comprises a conveying frame, more than one recovery bin is arranged below the conveying frame, a conveying track obliquely arranged on the conveying frame is arranged above each recovery bin, more than one pneumatic fixture used for clamping products is arranged on the conveying frame, a polishing strip used for polishing a welding position of the products is arranged below the pneumatic fixture, a polishing cylinder used for driving the polishing strip to move back and forth is connected to the polishing strip, and the polishing cylinder is located on the back of the conveying frame.
Further, as preferred, the vacuumizing mechanism includes a vacuumizing support, a connecting support is arranged on the vacuumizing support, a fifth slide rail is arranged on the connecting support, a vacuumizing fixing frame is connected to the fifth slide rail in a sliding manner, more than one vacuumizing machine is fixed on the vacuumizing fixing frame, and a vacuumizing cylinder for driving the vacuumizing fixing frame to move up and down is arranged on the connecting support.
The invention obtains an automatic production device for magnetic core winding, which comprises a feeding mechanism for feeding a product, a feeding turnover mechanism for conveying the product to a first group of processing stations, a rotating turntable for rotating the first group of processing stations with the product to a winding and trimming mechanism, a winding and trimming mechanism for winding the product, a pressing unit for pressing two ends of the product after the winding, a second pressing hook for subtracting the wire of the product, a welding mechanism for conveying the product after the winding and trimming mechanism is completed, a grinding sheet for grinding the upper surface of an electric welding head in the welding mechanism to remove redundant waste materials generated in the welding process, an electric welding head for welding the surface of the product, and a product conveying mechanism for conveying the product after the welding, the product is firstly polished through the polishing strip, namely the surface of the product is polished, after polishing is completed, the vacuumizer is driven to work to extract dust and garbage on the surface of the product, then the pneumatic clamp is driven to work, the product is clamped, and the product is conveyed to the recovery bin through the conveying track to realize the product circulation process, so that automatic operation is realized by the structure, manual operation is not needed, and the work system efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of an automatic magnetic core winding production apparatus of the present configuration;
FIG. 2 is a schematic structural view of a wire winding and trimming mechanism in embodiment 1;
FIG. 3 is a schematic view of the construction of a turntable in embodiment 1;
FIG. 4 is an enlarged view taken at A in FIG. 3;
FIG. 5 is a schematic view showing the structure of the loading mechanism in one direction in example 1;
FIG. 6 is a schematic structural view of another direction of the charging mechanism in embodiment 1;
FIG. 7 is a schematic structural view of one direction of a feeding turnover mechanism in embodiment 1;
FIG. 8 is a schematic structural view of another direction of the feeding and overturning mechanism in embodiment 1;
FIG. 9 is a schematic structural view of a welding mechanism in embodiment 1;
FIG. 10 is a schematic view of the structure of a product conveying mechanism in embodiment 1;
fig. 11 is a schematic structural view of the evacuation mechanism in embodiment 1.
In the reference symbols: the device comprises a workbench 1, a rotary table 2, a control cabinet 3, a processing station 4, a product positioning unit 5, a feeding mechanism 6, a feeding turnover mechanism 7, a winding and trimming mechanism 8, a welding mechanism 9, a welding head surface cleaning mechanism 10, a product conveying mechanism 11, a vacuumizing mechanism 12, a winding fixing seat 13, a winding rotating unit 14, a pressing unit 15, a first pressing hook 16, a second pressing hook 17, a positioning rod 18, a rotating part 19, a rotating driving cylinder 20, a first driving motor 21, a primary product pneumatic clamping seat 22, a rotating seat 23, a spring pressing mechanism 24, an elastic limiting frame 25, a cylinder pressing mechanism 26, a pressing clamp 27, a feeding vibrating disc 28, a first conveying mechanism 29, a first conveying cylinder 30, a first sliding rail 31, a first support 32, a conveying table 33, a clamping seat 34, a pushing mechanism 35, a first pushing cylinder 36, a pusher 37, a second sliding bar 38, a second fixing plate 39, a pusher, a first pushing mechanism 30, a first pushing mechanism 32, a first, A first connecting bracket 32-1, a third slide bar 38-1, a third fixing plate 40, a suction cup 41, a pneumatic suction mechanism 42, a welding table 9-1, a welding fixing seat 9-2, a welding slide rail 9-3, a welding driving cylinder 9-4, a welding frame 9-5, an electric welding head 9-6, a welding radiator 9-7, a cooling fan 9-8, a grinding sheet winding disc 9-9, a grinding sheet clamping mechanism 9-10, a grinding sheet stretching cylinder 9-11, a first sliding cylinder 9-12, a grinding sheet fixer 9-13, a second driving cylinder 9-14, a grinding sheet lower fixer 9-15, a third slide rail 9-16, an upper pressing plate 9-17, a pneumatic clamping device 9-18, a conveying frame 11-1, a recovery bin 11-2, a pneumatic suction device 9, a welding table 9-1, a welding fixing seat 9-2, a grinding sheet winding disc 9-9, The device comprises a conveying rail 11-3, a pneumatic clamp 11-4, a polishing strip 11-5, a polishing cylinder 11-6, a vacuumizing support 12-1, a connecting support 12-2, a fifth sliding rail 12-, a vacuumizing fixed frame 12-4, a vacuumizing machine 12-5 and a vacuumizing cylinder 12-6.
Detailed Description
The invention will now be described by way of preferred consideration with reference to the following examples.
Example 1:
as shown in fig. 1 to 11, the automatic magnetic core winding production equipment provided in this embodiment includes a workbench 1, a turntable 2 and a control cabinet 3 are provided on the workbench 1, more than one processing station 4 is circumferentially provided on the turntable 2, more than one product positioning unit 5 is provided on each processing station 4, and the following processing equipment is circumferentially provided around the turntable 2:
a feeding mechanism 6 capable of feeding magnetic core products;
a feeding turnover mechanism 7 which can suck the product output by the feeding mechanism 6 and turn over the product to be sent to the processing station 4;
the winding and trimming mechanism 8 can wind a product and rapidly trim wires after the winding is finished;
the welding mechanism 9 can weld the winding part of the product after winding, and a welding head surface cleaning mechanism 10 which conducts surface scraping and skin grinding on the welding mechanism 9 in advance is arranged on the side edge of the welding mechanism 99;
a product conveying mechanism 11 capable of clamping and conveying the welded product;
wherein, the product conveying mechanism 11 is provided with a vacuum pumping mechanism 12 which can clean the surface of the product.
As shown in fig. 2, preferably, the winding and trimming mechanism 8 includes a winding frame 12-7 located at the side of the working platform 1, a winding fixing seat 13 located on the working platform 1, and a winding rotating unit 14 for driving one of the processing stations 4 to rotate to realize winding, the winding fixing seat 13 is provided with more than one pressing unit 15, the pressing unit 15 comprises a first pressing hook 16 and a second pressing hook 17, the first pressing hook 16 and the second pressing hook are respectively positioned at the initial winding section of the product and the final winding end of the product, the end part of the second stitching hook 17 can cut the thread, and the stitching unit 15 can move up and down back and forth by the driving of a plurality of air cylinders, the winding fixing seat 13 is also provided with a plurality of positioning rods 18 which can move back and forth and up and down to position the product, the winding rotation unit 14 includes a rotation portion 19, and a rotation driving cylinder 20 for driving the rotation portion 19 to rotate is connected to the rotation portion 19.
Further, preferably, a first driving motor 21 is arranged below the turntable 2 and below the worktable 1, the first driving motor 21 drives the turntable 2 to rotate, 4 groups of processing stations 4 are arranged on the turntable 2, the product positioning unit 5 is arranged on each processing station 4, the product positioning unit 5 comprises more than one primary product pneumatic clamping seat 22, each primary product pneumatic clamping seat 22 is connected to one rotating seat 23, all the rotating seats 23 on each processing station 4 are rotated by the same driving mechanism, the driving mechanism is matched with one rotating part 19, the primary product pneumatic clamping seat 22 clamps one end of a product, a spring pressing mechanism 24 for positioning the other end of the product is further arranged outside the primary product pneumatic clamping seat 22, an elastic limiting frame 25 for limiting the spring pressing mechanism 24 is arranged at the lower end of the spring pressing mechanism 24, and an air cylinder pressing mechanism 26 for pressing the spring pressing mechanism 24 at the position downwards is further arranged on the processing station 4 corresponding to the product conveying mechanism 11, and the air cylinder pressing mechanism 26 comprises more than one pressing clamp 27.
Further, as a preferred option, the feeding mechanism 6 includes a feeding vibration tray 28, a first conveying mechanism 29 is disposed below an output of the feeding vibration tray 28, the first conveying mechanism 29 includes a first conveying cylinder 30 disposed on a side, an output of the first conveying cylinder 30 is connected to a first slide rail 31, a first support 32 located on a side of the first slide rail 31 is connected to the first slide rail 31, a conveying table 33 is disposed on the first support 32, more than one clamping seat 34 is disposed on the conveying table 33, the output of the feeding vibration tray 28 is located on a sliding track of the clamping seat 34, a pushing mechanism 35 for pushing a product at an output end of the feeding vibration tray 28 into the clamping seat 34 is disposed on a side of the output of the feeding vibration tray 28, the pushing mechanism 35 includes a first pushing cylinder 36, and an output of the first pushing cylinder 36 is connected to a pusher 37.
Further, preferably, the feeding and overturning mechanism 7 includes a first connecting bracket 32-1, two second sliding strips 38 arranged at intervals are arranged on the first connecting bracket 32-1, a second fixing plate 39 is connected on the second sliding strips 38 in a sliding manner, a third fixing plate 40 is vertically arranged on one side of the second fixing plate 39, two third sliding strips 38-1 arranged at intervals are arranged on the third fixing plate 40, a suction cup 41 is connected on the third sliding strips 38-1 in a sliding manner, and more than one pneumatic suction mechanism 42 is arranged on the suction cup 41.
Further, preferably, the welding mechanism 9 comprises a welding table 9-1, a welding fixing seat 9-2 which slides back and forth is arranged on the welding table 9-1, welding slide rails 9-3 are arranged on two sides of the front end of the welding fixing seat 9-2, a welding driving air cylinder 9-4 is arranged on the welding fixing seat 9-2, a welding frame 9-5 which is connected with the welding slide rails 9-3 in a sliding manner is connected to the output of the welding driving air cylinder 9-4, more than one electric welding head 9-6 is arranged on the welding frame 9-5, a welding radiator 9-7 and a radiating fan 9-8 are arranged on the back of each electric welding head 9-6, the welding table 9-1 is further provided with the welding head surface cleaning mechanism 10, and the welding head surface cleaning mechanism 10 comprises a frosted sheet which is arranged on the working table 1 and corresponds to the left side of the welding table 9-1 and is wound around the frosted sheet The device comprises a wire coil 9-9, a sanding sheet clamping mechanism 9-10 positioned on a welding table 9-1 and a sanding sheet stretching cylinder 9-11 positioned on a workbench 1 and corresponding to the right side of the welding table 9-1, wherein the sanding sheet clamping mechanism 9-10 comprises a first sliding cylinder 9-12 positioned below the welding table 9-1, a sanding sheet fixer 9-13 capable of being driven by the first sliding cylinder 9-12 to move up and down is connected to the first sliding cylinder 9-12, a second driving cylinder 9-14 is also arranged on the welding table 9-1, the output of the second driving cylinder 9-14 is connected with a sanding sheet lower fixer 9-15 positioned below the sanding sheet, and the sanding sheet lower fixer 9-15 is connected to a third sliding rail 9-16 in a sliding manner, the polishing sheet fixer 9-13 is provided with more than one upper pressing plate 9-17, the output of the polishing sheet stretching cylinder 9-11 is connected with a pneumatic clamping device 9-18 for clamping the polishing sheet, and the polishing sheet stretching cylinder 9-11 can drive the pneumatic clamping device 9-18 to move left and right.
Further, preferably, the product conveying mechanism 11 comprises a conveying frame 11-1, more than one recovery bin 11-2 is arranged below the conveying frame 11-1, a conveying rail 11-3 obliquely arranged on the conveying frame 11-1 is arranged above each recovery bin 11-2, more than one pneumatic clamp 11-4 used for clamping the product is arranged on the conveying frame 11-1, a polishing strip 11-5 used for polishing a welding position of the product is arranged below the pneumatic clamp 11-4, a polishing cylinder 11-6 used for driving the polishing strip 11-5 to move back and forth is connected to the polishing strip 11-5, and the polishing cylinder 11-6 is located on the back of the conveying frame 11-1.
Further, preferably, the vacuumizing mechanism 12 comprises a vacuumizing support 12-1, a connecting support 12-2 is arranged on the vacuumizing support 12-1, a fifth sliding rail 12-3 is arranged on the connecting support 12-2, a vacuumizing fixing frame 12-4 is connected on the fifth sliding rail 12-3 in a sliding manner, more than one vacuumizing machine 12-5 is fixed on the vacuumizing fixing frame 12-4, and a vacuumizing cylinder 12-6 for driving the vacuumizing fixing frame 12-4 to move up and down is arranged on the connecting support 12-2.
The working principle is as follows: the invention firstly feeds a product through a feeding mechanism 6, the product is conveyed to a first group of processing stations through a feeding turnover mechanism 7 after being fed, then the first group of processing stations with the product is rotated to a winding and trimming mechanism 8 through a rotating turntable, after the product is wound by the winding and trimming mechanism 8, the two ends of the product are pressed by a pressing unit 15 after the winding is finished, at the moment, a wire of the product is subtracted by a second pressing hook 17, then the product after the winding and trimming mechanism is conveyed to a welding mechanism 8, the upper surface of an electric welding head 9-6 in the welding mechanism 8 is ground by a grinding sheet between the welding mechanisms to remove redundant waste materials generated in the early stage of grinding and the welding process, then the electric welding head 9-6 is driven to weld the surface of the product, and the product after the welding is conveyed to a product conveying mechanism 11, firstly, the product is polished through the polishing strip 11-5, namely the surface of the product is polished, after polishing is completed, the vacuumizer 12-5 is driven to work to extract dust and garbage on the surface of the product, then the pneumatic clamp 11-4 is driven to work to clamp the product, and the product is conveyed to the recovery bin 11-2 through the conveying track 11-3, so that the product circulation process is realized, automatic operation is realized, manual operation is not needed, and the work system efficiency is improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a magnetic core wire winding automatic production equipment, includes the workstation, its characterized in that is equipped with carousel and switch board on the workstation, and circumference is provided with more than one processing station on the carousel, is provided with more than one product positioning unit on each processing station, is provided with following processing equipment in the peripheral circumference of carousel:
the feeding mechanism can feed magnetic core products;
the feeding turnover mechanism can suck the product output by the feeding mechanism and turn the product to send the product to a processing station;
the winding and trimming mechanism can be used for winding a product and rapidly trimming the wire after winding is finished;
the welding mechanism can weld the winding part of the product after winding, and a welding head surface cleaning mechanism which conducts surface scraping and skin grinding on the welding mechanism in advance is arranged on the side edge of the welding mechanism;
the product conveying framework can clamp and convey the welded product;
wherein the product conveying framework is provided with a vacuum pumping mechanism capable of cleaning the surface of the product.
2. The automatic production equipment for the magnetic core winding according to claim 1, the winding and trimming mechanism comprises a winding frame positioned on the side edge of the workbench, a winding fixing seat positioned on the workbench and a winding rotating unit for driving a certain processing station to rotate to realize winding, the winding fixing seat is provided with more than one pressing unit, the pressing unit comprises a first pressing hook positioned at the initial winding section of the product and a second pressing hook positioned at the finishing end of the product winding, the end part of the second stitching hook can cut short the thread, and the stitching unit can move up and down back and forth under the driving of a plurality of cylinders, the winding fixing seat is also provided with a plurality of positioning rods which can move back and forth and up and down to position the product, the winding rotation unit comprises a rotation part, and a rotation driving cylinder for driving the rotation part to rotate is connected to the rotation part.
3. The automatic production equipment for the magnetic core winding according to claim 2, wherein a first driving motor is arranged below the turntable and below the workbench, the first driving motor drives the turntable to rotate, 4 groups of processing stations are arranged on the turntable, the product positioning unit is arranged on each processing station and comprises more than one primary product pneumatic clamping seat, each primary product pneumatic clamping seat is connected to one rotating seat, all the rotating seats on each processing station are rotated by the same driving mechanism, the driving mechanism is matched with one rotating part, the primary product pneumatic clamping seat clamps one end of a product, a spring pressing mechanism for positioning the other end of the product is further arranged outside the primary product pneumatic clamping seat, and an elastic limiting frame for limiting the spring pressing mechanism is arranged at the lower end of the spring pressing mechanism, and a cylinder pressing mechanism for pressing the spring pressing mechanism at the position downwards is further arranged on the processing station corresponding to the product conveying framework, and the cylinder pressing mechanism comprises more than one pressing clamp.
4. The automatic magnetic core winding production equipment according to claim 1, wherein the feeding mechanism comprises a feeding vibration disc, a first conveying mechanism is arranged below the output of the feeding vibration disc, the first conveying mechanism comprises a first conveying cylinder arranged on the side, the output of the first conveying cylinder is connected with a first slide rail, a first support located on the side of the first slide rail is connected onto the first slide rail, a conveying table is arranged on the first support, more than one clamping seat is arranged on the conveying table, the output of the feeding vibration disc is located on the sliding track of the clamping seat, a pushing mechanism for pushing the product at the output end of the feeding vibration disc into the clamping seat is arranged on the side of the output of the feeding vibration disc, the pushing mechanism comprises a first pushing cylinder, and a pusher is connected to the output of the first pushing cylinder.
5. The automatic production equipment for the magnetic core winding according to claim 1, wherein the feeding and overturning mechanism comprises a first connecting bracket, two second sliding bars arranged at intervals are arranged on the first connecting bracket, a second fixing plate is connected on the second sliding bars in a sliding manner, a third fixing plate is vertically arranged on one side of the second fixing plate, two third sliding bars arranged at intervals are arranged on the third fixing plate, a sucking disc is connected on the third sliding bars in a sliding manner, and more than one pneumatic suction mechanism is arranged on the sucking disc.
6. The automatic production equipment for the magnetic core winding according to claim 1, wherein the welding mechanism comprises a welding table, a welding fixing seat capable of sliding back and forth is arranged on the welding table, welding slide rails are arranged on two sides of the front end of the welding fixing seat, a welding driving cylinder is arranged on the welding fixing seat, a welding frame slidably connected to the welding slide rails is connected to the output of the welding driving cylinder, more than one electric welding head is arranged on the welding frame, a welding radiator and a cooling fan are arranged on the back of each electric welding head, the welding table is further provided with the surface cleaning mechanism, the surface cleaning mechanism for the welding head comprises a grinding sheet winding disc positioned on the working table and corresponding to the left side of the welding table, a grinding sheet clamping mechanism positioned on the welding table and a grinding sheet stretching cylinder positioned on the working table and corresponding to the right side of the welding table, the dull polish piece clamping mechanism including being located the first slip cylinder of welding bench below, be connected with on first slip cylinder and can be realized the fixer on the dull polish piece that reciprocates by the drive of first slip cylinder, still be equipped with the second on the welding bench and drive actuating cylinder, the output that the second drove actuating cylinder is connected with the dull polish piece lower part fixer that is located the dull polish piece below, dull polish piece lower part fixer sliding connection on the third slide rail, be equipped with the top board more than on the fixer on the dull polish piece, the tensile cylinder output connection of dull polish piece have and carry out tight pneumatic binding clasp to the dull polish piece, the tensile cylinder of dull polish piece can drive pneumatic binding clasp and remove.
7. The automatic production equipment for the magnetic core winding according to claim 1, wherein the product conveying framework comprises a conveying frame, more than one recovery bin is arranged below the conveying frame, a conveying rail obliquely arranged on the conveying frame is arranged above each recovery bin, more than one pneumatic clamp used for clamping the product is arranged on the conveying frame, a polishing strip used for polishing a welding position of the product is arranged below the pneumatic clamp, a polishing cylinder used for driving the polishing strip to move back and forth is connected to the polishing strip, and the polishing cylinder is located on the back of the conveying frame.
8. The automatic production equipment for the magnetic core winding according to claim 1, wherein the vacuumizing mechanism comprises a vacuumizing support, the vacuumizing support is provided with a connecting support, the connecting support is provided with a fifth slide rail, a vacuumizing fixing frame is connected onto the fifth slide rail in a sliding manner, more than one vacuumizing machine is fixed onto the vacuumizing fixing frame, and the connecting support is provided with a vacuumizing cylinder for driving the vacuumizing fixing frame to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112621065A (en) * | 2020-12-11 | 2021-04-09 | 东莞普莱信智能技术有限公司 | Multi-station full-automatic winding spot welding machine |
| CN112712993A (en) * | 2020-12-18 | 2021-04-27 | 蚌埠市正园电子科技股份有限公司 | Full-automatic winding equipment for miniature transformer |
| CN112809150A (en) * | 2021-02-05 | 2021-05-18 | 佛山市宇特自动化科技有限公司 | Automatic winding spot welding machine |
| CN114434977A (en) * | 2021-03-24 | 2022-05-06 | 深圳市中汇强科技有限公司 | Automatic plastic casing pipelined laser marking equipment for packing overturns |
| CN117578814B (en) * | 2023-11-24 | 2024-04-16 | 浙江环方汽车电器有限公司 | Easily-welded outer rotor rotary transformer and processing method and processing device thereof |
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| CN112621065A (en) * | 2020-12-11 | 2021-04-09 | 东莞普莱信智能技术有限公司 | Multi-station full-automatic winding spot welding machine |
| CN112712993A (en) * | 2020-12-18 | 2021-04-27 | 蚌埠市正园电子科技股份有限公司 | Full-automatic winding equipment for miniature transformer |
| CN112809150A (en) * | 2021-02-05 | 2021-05-18 | 佛山市宇特自动化科技有限公司 | Automatic winding spot welding machine |
| CN114434977A (en) * | 2021-03-24 | 2022-05-06 | 深圳市中汇强科技有限公司 | Automatic plastic casing pipelined laser marking equipment for packing overturns |
| CN117578814B (en) * | 2023-11-24 | 2024-04-16 | 浙江环方汽车电器有限公司 | Easily-welded outer rotor rotary transformer and processing method and processing device thereof |
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| CN111584232B (en) | 2022-02-15 |
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