CN105702449A - Full-automatic eight-axis in-line winding, arranging and tin-wrapping machine for power inductor - Google Patents
Full-automatic eight-axis in-line winding, arranging and tin-wrapping machine for power inductor Download PDFInfo
- Publication number
- CN105702449A CN105702449A CN201610231947.2A CN201610231947A CN105702449A CN 105702449 A CN105702449 A CN 105702449A CN 201610231947 A CN201610231947 A CN 201610231947A CN 105702449 A CN105702449 A CN 105702449A
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- CN
- China
- Prior art keywords
- automatic
- full
- stannum
- power inductance
- colleague
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/08—Tin or alloys based thereon
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
The invention discloses a full-automatic eight-axis in-line winding, arranging and tin-wrapping machine for a power inductor. The full-automatic eight-axis in-line winding, arranging and tin-wrapping machine is characterized by comprising a rack, a front bracket, a rear bracket, a loading part, a winding part, a rotating platform part, a turnover part, an arrangement part, a transmission part, an oil groove solder pot part and a flat belt part, wherein the front bracket and the rear bracket are arranged at two ends of the rack; and the loading part, the winding part, the rotating platform part, the turnover part, the arrangement part, the transmission part, the oil groove solder pot part and the flat belt part are arranged between the front bracket and the rear bracket and are sequentially connected with one another. The production mode of simultaneously carrying out multiple processes and simultaneously winding in eight axes can be achieved; and the full-automatic eight-axis in-line winding, arranging and tin-wrapping machine has the advantages of being high in automatic degree, high in capacity, simple and easy to operate, high in safety and high in universality.
Description
Technical field
The present invention relates to power inductance equipment technical field, be specifically related to the full-automatic eight axle colleague's coiling arrangements of a kind of power inductance and wrap up in stannum machine。
Background technology
At present, the production of power inductance is by coiling, bracing wire, trimming, line ball, is stained with agent, wraps up in the kinds of processes such as stannum and complete and produce, and the big absolutely parts of domestic production line are by multiple stage semiautomatic equipment, coordinate and are accomplished manually process portion one production line of composition。So the production line not only staffing of composition is many, hold facility place is wide, production efficiency is low, finished product rate is low, cause that production cost can be in any more, product competitiveness in the market is low, and along with the cost of labor of enterprise day by day increases with place use cost, the vivosphere making power inductance enterprise further walks compression, even withdraws from the market。
Summary of the invention
It is an object of the invention to provide the full-automatic eight axle colleague's coiling arrangements of a kind of power inductance and wrap up in stannum machine, can realize Alternative carry out simultaneously, the mode of production of eight axles simultaneously coiling, there is automaticity production capacity high, high, operate simple and easy, safety is high, the advantage of highly versatile。
The technical solution adopted for the present invention to solve the technical problems is: stannum machine is wrapped up in the full-automatic eight axle colleague's coiling arrangements of a kind of power inductance, it is characterized in that: include frame, be located at fore-stock and the after-poppet at frame two ends, and be located between fore-stock and after-poppet and be sequentially connected with feeding parts, winding part, rotation platform parts, turning part, arrangement part, drive disk assembly, oil groove stannum stove parts peace tape member。
As preferably, described feeding parts being provided with the automatic feed mechanism for carrying out being automatically positioned continuous feeding。
Preferably, described rotation platform parts include mounting bracket and the U-shaped pressure head that be connected detachable with mounting bracket。
Further, the material of described U-shaped pressure head is that compound is as glue material。
Preferably, described oil groove stannum stove parts are included smelting furnace, automatic Jin Xi mechanism and probe, described probe and automatic Jin Xi mechanism and are connected by PLC。
The invention has the beneficial effects as follows: making power inductance obtain better production capacity on producing and promote, minimizing personnel are supporting, coordinative composition of equipments, and it is greatly improved the yield rate of product。
Accompanying drawing explanation
Fig. 1 is the structural representation that stannum machine is wrapped up in the full-automatic eight axle colleague's coiling arrangements of power inductance。
Fig. 2 is the structural representation of mounting bracket and U-shaped pressure head。
Fig. 3 is the structural representation of oil groove stannum stove parts。
Detailed description of the invention
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearly understand, below in conjunction with accompanying drawing and embodiment, the present invention is further illustrated。Should be appreciated that embodiment described herein is used only for explaining the present invention, be not intended to limit the present invention。
As shown in Figure 1, stannum machine is wrapped up in the full-automatic eight axle colleague's coiling arrangements of one power inductance of the present invention, including frame 1, it is located at fore-stock 2 and the after-poppet 3 at frame 1 two ends and the feeding parts 4 be located between fore-stock 2 and after-poppet 3 and be sequentially connected with, winding part 5, rotation platform parts 6, turning part 7, arrangement part 8, drive disk assembly 9, oil groove stannum stove parts 10 peace tape member 11。
During work, power inductance magnetic core is placed on the automatic feed mechanism in feeding parts 4 and carries out being automatically positioned continuous feeding by workman, rotation platform parts 6 use nonstandard fixture by the location place to winding part 5 in rotary moving for clipper with magnet core, eight magnetic cores are carried out coiling by eight axles in winding part 8 simultaneously, pull around, the production technologies such as line ball, magnetic core is then carried out card line by rotation platform parts 6, the production technologies such as trimming, coiling production technology complete after power inductance by turning part 7, power inductance is carried out rule by arrangement part 8, neatly, plurality of rows, power inductance after plurality of rows is then driven in oil groove stannum stove parts 10 and carries out soldering flux applying by drive disk assembly 9, wrap up in the techniques such as stannum, after carried out the collection of power inductance finished product by flat rubber belting parts 11。
Existing half-automatic winder, after preliminary coiling, utilizes metal pressure head that power inductance waist is compressed, and facilitates subsequent handling to carry out (artificial bracing wire, line ball head)。But the metal of existing use presses use time length to be easily generated acute angle, and copper cash seven covering is caused damage, it is necessary to grinding process is done in dismounting。And the installation of pressure head is also highly difficult with dismounting, cause that equipment often to stop production and safeguard。
This equipment then takes that mounting bracket 6-1 is detachable with U-shaped pressure head 6-2 to be connected, and the material of U-shaped pressure head 6-2 uses the compound of highly abrasion-resistant as glue material。Material is through operation special handling later, and it has good rigidly, non-flexible type, is hardly damaged, the characteristic such as wear-resisting, such that it is able to be processed into the external form being conducive to mount scheme in Fig. 2。U-shaped pressure head 6-2 is replaceable mode and isolating construction, even if U-shaped pressure head 6-2 is damaged when need to change, and fast changeable, process without mounting bracket 6-1 also being done dismounting。And U-shaped pressure head 6-2 material be compound as glue material, its characteristic have wear-resisting, rigidity suitable, long service life, copper cash has good protection。
Existing semi-automatic wrapping up in stannum equipment, when the stannum in smelting furnace employs some, stannum face can only be watched by human eye after reducing, thus judging whether to need manually to add tin bar to smelting furnace, keeps stannum face height。So not only reducing production efficiency, in adding stannum process, furnace temperature reaches about 400 DEG C directly by manually adding tin bar, there is very big potential safety hazard。
As shown in Figure 3, this equipment oil groove stannum stove parts 10 include smelting furnace 10-1, automatic Jin Xi mechanism 10-2 and probe 10-3, probe 10-3 and automatic Jin Xi mechanism 10-2 is connected by PLC: smelting furnace 10-1 and probe 10-3 is connected into a closed loop, when this equipment is currently running other operations, probe 10-3 utilizes vacant pitch time to detect, and uses Serve Motor Control probe 10-3 to decline and causes setting position。If probe 10-3 contacts with stannum face, then probe 10-3 and smelting furnace 10-1 forms closed loop, and signal will feed back to PLC detection, it was demonstrated that smelting furnace 10-1 stannum face height is normal, and PLC can send signal and be normally carried out next step production action。If probe 10-3 does not contact with stannum face, namely probe 10-3 and smelting furnace 10-1 can not form closed loop, signal is not had to feed back to PLC, prove that smelting furnace 10-1 stannum face declines, PLC can send the motor in signal extremely automatic Jin Xi mechanism 10-2, solder is not forfeited solder and is entered in smelting furnace 10-1 by motor, after stannum face raises and connects formation closed loop with probe 10-3, PLC can send and cut off signal into stannum, thus carrying out next production process, being conducive to the lifting of production capacity and ensureing the personal safety of workman。
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equal replacement and improvement etc. made within the spirit and principles in the present invention, all should drop within protection scope of the present invention。
Claims (5)
1. stannum machine is wrapped up in the full-automatic eight axle colleague's coiling arrangements of power inductance, it is characterized in that: include frame, be located at fore-stock and the after-poppet at frame two ends, and be located between fore-stock and after-poppet and be sequentially connected with feeding parts, winding part, rotation platform parts, turning part, arrangement part, drive disk assembly, oil groove stannum stove parts peace tape member。
2. stannum machine is wrapped up in the full-automatic eight axle colleague's coiling arrangements of power inductance according to claim 1, it is characterised in that: described feeding parts are provided with the automatic feed mechanism for carrying out being automatically positioned continuous feeding。
3. stannum machine is wrapped up in the full-automatic eight axle colleague's coiling arrangements of power inductance according to claim 1, it is characterised in that: described rotation platform parts include mounting bracket and the U-shaped pressure head that be connected detachable with mounting bracket。
4. stannum machine is wrapped up in the full-automatic eight axle colleague's coiling arrangements of power inductance according to claim 3, it is characterised in that: the material of described U-shaped pressure head is that compound is as glue material。
5. stannum machine is wrapped up in the full-automatic eight axle colleague's coiling arrangements of power inductance according to claim 1, it is characterised in that: described oil groove stannum stove parts are included smelting furnace, automatic Jin Xi mechanism and probe, described probe and automatic Jin Xi mechanism and are connected by PLC。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610231947.2A CN105702449A (en) | 2016-04-08 | 2016-04-08 | Full-automatic eight-axis in-line winding, arranging and tin-wrapping machine for power inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610231947.2A CN105702449A (en) | 2016-04-08 | 2016-04-08 | Full-automatic eight-axis in-line winding, arranging and tin-wrapping machine for power inductor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105702449A true CN105702449A (en) | 2016-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610231947.2A Pending CN105702449A (en) | 2016-04-08 | 2016-04-08 | Full-automatic eight-axis in-line winding, arranging and tin-wrapping machine for power inductor |
Country Status (1)
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| CN (1) | CN105702449A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6089498A (en) * | 1998-06-26 | 2000-07-18 | Sticht; Walter | Monitoring means for an end of a thread-like material wound on a supply coil and process for this |
| CN201708093U (en) * | 2010-06-25 | 2011-01-12 | 厦门顶科电子有限公司 | Relay automatic tin feeding and wetting device |
| CN202443859U (en) * | 2011-09-20 | 2012-09-19 | 樊江成 | Color ring inductance automatic coiling soldering machine |
| CN104810145A (en) * | 2015-05-20 | 2015-07-29 | 江苏汇安隆电器有限公司 | Wire reel tightening device used in production process of transformer |
| CN204991453U (en) * | 2015-08-11 | 2016-01-20 | 东莞市大研自动化设备有限公司 | Novel full -automatic wire winding soldering tin machine of paster inductance |
| CN205564525U (en) * | 2016-04-08 | 2016-09-07 | 肇庆市宏华电子科技有限公司 | Tin machine of wrapping up in is arranged in eight spool full -automatic colleague's wire windings of power inductance |
-
2016
- 2016-04-08 CN CN201610231947.2A patent/CN105702449A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6089498A (en) * | 1998-06-26 | 2000-07-18 | Sticht; Walter | Monitoring means for an end of a thread-like material wound on a supply coil and process for this |
| CN201708093U (en) * | 2010-06-25 | 2011-01-12 | 厦门顶科电子有限公司 | Relay automatic tin feeding and wetting device |
| CN202443859U (en) * | 2011-09-20 | 2012-09-19 | 樊江成 | Color ring inductance automatic coiling soldering machine |
| CN104810145A (en) * | 2015-05-20 | 2015-07-29 | 江苏汇安隆电器有限公司 | Wire reel tightening device used in production process of transformer |
| CN204991453U (en) * | 2015-08-11 | 2016-01-20 | 东莞市大研自动化设备有限公司 | Novel full -automatic wire winding soldering tin machine of paster inductance |
| CN205564525U (en) * | 2016-04-08 | 2016-09-07 | 肇庆市宏华电子科技有限公司 | Tin machine of wrapping up in is arranged in eight spool full -automatic colleague's wire windings of power inductance |
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Application publication date: 20160622 |
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