CN107553289B - Automatic production line for guide plate surface treatment - Google Patents
Automatic production line for guide plate surface treatment Download PDFInfo
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- CN107553289B CN107553289B CN201710968818.6A CN201710968818A CN107553289B CN 107553289 B CN107553289 B CN 107553289B CN 201710968818 A CN201710968818 A CN 201710968818A CN 107553289 B CN107553289 B CN 107553289B
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- 238000004381 surface treatment Methods 0.000 title claims abstract description 48
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- 230000001360 synchronised effect Effects 0.000 claims abstract description 33
- 238000007494 plate polishing Methods 0.000 claims abstract description 31
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- 230000007246 mechanism Effects 0.000 claims description 122
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- 239000000463 material Substances 0.000 claims description 23
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- 238000000429 assembly Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 abstract description 9
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- 230000003203 everyday effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides an automatic production line for guide plate surface treatment, which comprises a stock bin, a first robot device, a guide plate polishing device, a discharging conveying line, a synchronous belt conveying line, a hook transferring system, a second robot device, a first vision system and a hook polishing device. The first robot device is used for transferring the guide plate in the bin into the guide plate polishing device to polish two surfaces of the guide plate. The discharging conveying line is used for receiving the polished guide plate and conveying the guide plate to the synchronous belt conveying line, the first vision system detects the position of the guide plate on the synchronous belt conveying line, the second robot device accurately grabs and places the guide plate, the hook conveying system is used for hooking the placed guide plate and conveying the hook conveying system to the rear-stage guide plate powder spraying equipment, and the hook polishing device is used for polishing hooks. The automatic production line for the surface treatment of the guide plate has the advantages of high production efficiency and low production cost, and can realize automatic polishing of the guide plate and polishing of the hooks and automatic feeding of the hooks.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to an automatic production line for guide plate surface treatment.
Background
The electric saw is also called as "power saw", which mainly uses electricity as power to cut timber, stone, steel and other cutting tools, and the front part is provided with a chain saw blade for cutting. The guide plates are the main part of the electric saw, because in the structure of the electric saw, a chain saw blade is installed between the two guide plates for positioning. In the production process of the guide plate, the guide plate needs to be punched into the shape and the process hole by punching equipment, and then the high-frequency quenching treatment is carried out on the surface of the guide plate so as to improve the strength of the guide plate. However, after the processes of stamping, welding, high-temperature heat treatment and the like, an oxide layer is generated on the surface of the guide plate, and the oxide layer can seriously affect the subsequent electrostatic spraying of the guide plate, so that the quality of the surface of the guide plate cannot be ensured. In addition, in the subsequent electrostatic painting process of the guide plates, the guide plates need to be manually hung one by one on the hooks of the painting suspension chain, which requires a lot of labor force and makes the labor intensity of workers great. Furthermore, after the electrostatic spraying is carried out on the existing guide plate, a layer of powder is adhered to the surface of the hook, so that the hook needs to be replaced once every day, and the defect of high production cost exists.
Disclosure of Invention
In order to solve the problems, the invention mainly aims to provide the automatic guide plate surface treatment production line which is simple to operate, high in production efficiency and low in production cost, and can realize automatic polishing of a guide plate, polishing of a hook and automatic feeding of the hook.
In order to achieve the above object, the invention provides an automatic production line for surface treatment of a guide plate, which comprises a storage bin, a first robot device, a guide plate polishing device, a discharge conveying line, a synchronous belt conveying line, a hook transfer system, a second robot device, a first vision system, a hook polishing device and a control system, wherein the storage bin is positioned below the first robot device, the first robot device comprises a first manipulator, the first manipulator is arranged towards the storage bin, the guide plate polishing device comprises a feeding unit, a conveying unit and two first polishing units, the first manipulator moves between the storage bin and the feeding unit, the feeding unit feeds the conveying unit, polishing assemblies of the two first polishing units are arranged towards a conveying channel of the conveying unit, the two first polishing units are respectively positioned at two sides of the conveying channel, the discharge conveying line is arranged at an outlet side of the conveying channel, an input end of the synchronous belt conveying line is connected with an output end of the discharge conveying line, the hook transfer system is provided with a plurality of hooks, the second robot device comprises a second manipulator, the second manipulator is positioned above the synchronous belt conveying line, the second manipulator is arranged towards the conveying channel, the conveying system is arranged towards the conveying channel, the first hook is arranged towards the conveying system, the first vision system is arranged towards the conveying device, and the first vision system is arranged towards the conveying device, and the first hook is arranged towards the conveying device, the conveying device is arranged towards the conveying end, and the conveying device is arranged towards the conveying end towards the conveying device.
From the above, the first robot device is used for transferring the stacked group guide plates in the bin to the feeding unit of the guide plate polishing device, and the guide plates are moved into the conveying unit by the feeding unit, so that the two first polishing units polish the two surfaces of the guide plates. The discharging conveying line is used for receiving the polished guide plate of the guide plate polishing device and conveying the guide plate to the synchronous belt conveying line, so that the first vision system positioned at the second robot device detects and identifies the position of the guide plate on the synchronous belt, the second robot device can conveniently grasp the guide plate and accurately place the grasped guide plate at the position to be hooked, the hook conveying system is used for hooking the guide plate placed by the second robot device and conveying the hooked guide plate to the rear-stage guide plate powder spraying device, in addition, the hook conveying system is also used for conveying the hook after the guide plate powder spraying step to the hook polishing device to polish the hook, powder adhered on the hook is removed, the replacement period of the hook is prolonged, and the production cost is saved. Therefore, the automatic production line for the surface treatment of the guide plate has the advantages of simplicity in operation, high production efficiency and low production cost through the arrangement and structural design of the automatic production line for the surface treatment of the guide plate, and can realize automatic polishing of the guide plate, polishing of the hook and automatic feeding of the hook.
The feeding unit comprises a first sliding rail, a first sliding seat, a first driving mechanism, a second sliding seat, a second driving mechanism, a material taking mechanism and a pushing mechanism, wherein the first sliding rail is arranged along the extending direction of the conveying unit, the first sliding seat is slidably connected with the first sliding rail along the extending direction of the first sliding rail, a material storage seat is arranged on the first sliding seat, the driving end of the first driving mechanism is connected with the first sliding seat, the second sliding seat is provided with the second sliding rail towards the first sliding seat, the second sliding rail is slidably connected with the first sliding seat, the material storage seat is positioned between the second sliding seat and the conveying unit, the second driving mechanism is arranged on the first sliding seat, the output end of the second driving mechanism is connected with the second sliding seat, the material taking mechanism is connected with the rack of the guide plate polishing device, the material taking mechanism is positioned above the second sliding seat, the material taking mechanism moves between the second sliding seat and the material storage seat, the pushing mechanism is connected with the rack, the pushing mechanism is arranged towards the material storage seat, and the pushing mechanism is used for feeding the conveying unit.
From the above, the feeding unit is used for receiving a group of stacked guide plates transferred by the first robot device, moving the guide plates to the feeding opening of the conveying unit through the first sliding seat and the second sliding seat, and the material taking mechanism and the material pushing mechanism are used for transferring the guide plates into the conveying unit one by one to realize feeding of the conveying unit.
Further scheme is, the transportation unit includes transportation passageway, tilting mechanism and plectrum mechanism, transportation passageway is connected with the frame, tilting mechanism is located transportation passageway's entrance, tilting mechanism includes first motor and rotating turret, the drive end and the rotating turret of first motor are connected, be provided with a plurality of first holding tanks in the circumference of rotating turret, and one of a plurality of first holding tanks just is to transportation passageway's entry, plectrum mechanism is located tilting mechanism and transportation passageway directly over, plectrum mechanism includes second motor and chain, the drive end and the chain of second motor are connected, be provided with a plurality of plectrums in the circumference of chain, second motor drive plectrum passes first holding tank and transportation passageway.
From the above, the first accommodation groove on the rotating frame is used for accommodating the guide plate conveyed by the feeding unit, and the shifting piece mechanism is used for shifting the guide plate in the first accommodation groove into the conveying channel, so that the polishing unit polishes the guide plate in the conveying channel, and the guide plate is moved to the outlet side of the conveying channel after polishing is completed. And set up a plurality of first holding tanks on the rotating turret, can effectually improve baffle grinding device's production efficiency.
Still further scheme is, every first grinding unit all includes mount pad, third motor and polishing subassembly, and the mount pad is connected with the frame, and the pedestal of third motor is connected with the mount pad, and polishing subassembly is connected with the drive end of third motor, all is provided with the opening on two lateral walls of transportation passageway, and the opening setting of the polishing subassembly orientation lateral wall of a first grinding unit.
From the above, set up the opening on the lateral wall of transportation passageway for the polishing subassembly of polishing unit can contact with the baffle in the transportation passageway, and then realizes polishing the baffle surface. And all set up the opening on two lateral walls of transportation passageway, can make the polishing subassembly of two polishing units polish to the two surfaces of the baffle in the transportation passageway respectively, improve baffle grinding device's machining efficiency.
The first robot device further comprises a truss, a third sliding seat, a third driving mechanism, a fourth sliding seat and a fourth driving mechanism, wherein the truss is provided with a third sliding rail, the third sliding seat is slidably connected with the third sliding rail along the extending direction of the third sliding rail, the third driving mechanism is connected with the third sliding seat, the third driving mechanism drives the third sliding seat to slide along the third sliding rail, and the fourth sliding seat is provided with a fourth sliding rail along the vertical direction; the third sliding seat is connected with the fourth sliding rail in a sliding manner along the extending direction of the fourth sliding rail, the first manipulator is arranged on the fourth sliding seat, the fourth driving mechanism is connected with the third sliding seat, and the driving end of the fourth driving mechanism is connected with the fourth sliding seat.
From the above, the first manipulator moves to the bin through the third sliding seat and the fourth sliding seat, and a group of stacked guide plates in the bin are moved to the feeding unit of the guide plate polishing device, so that automatic feeding of the guide plate polishing device is realized, and the production efficiency of the guide plate surface treatment automatic production line is improved.
The hook polishing device comprises a workbench, a second polishing unit, a fifth driving mechanism and a transmission belt, wherein the second polishing unit is rotatably connected with the workbench around the axis of the second polishing unit, the second polishing unit is provided with a first brush and a second brush which are oppositely arranged along the radial extension of the second polishing unit, the circumference of the second polishing unit is provided with a first belt wheel, the fifth driving mechanism is connected with the workbench, the driving end of the fifth driving mechanism is provided with a second belt wheel, and the transmission belt is connected between the first belt wheel and the second belt wheel.
From the above, the fifth driving mechanism drives the second polishing unit to rotate around the axis of the second polishing unit through the driving belt, so that the first brush and the second brush rotate along the circumferential direction of the second polishing unit, the first brush and the second brush polish the hooks through the hook polishing device, and powder adhered on the hooks is removed.
In another preferred scheme, the automatic guide plate surface treatment production line further comprises a second vision system, the second vision system is arranged on the second robot device, and an image acquisition end of the second vision system is arranged towards the hook.
From the above, the second vision system is used for detecting the position of the hook, so that the second robot device can accurately place the guide plate when the second robot device moves the guide plate, and the hook of the hook transfer system can accurately hook the guide plate.
The automatic production line for surface treatment of the guide plate further comprises a follow-up clamping jaw device, the follow-up clamping jaw device is connected with the second robot device and is electrically connected with the control system, the follow-up clamping jaw device comprises a guide rail, a plurality of clamping jaw units and a sixth driving mechanism, the clamping jaw units are respectively connected with the guide rail in a sliding mode, the clamping jaw units are arranged towards the hooks, the clamping jaw units are used for clamping the hooks between the second robot device and the follow-up clamping jaw device, one clamping jaw unit clamps one hook, and the sixth driving mechanism drives the clamping jaw units to slide along the guide rail.
From the above, the follow-up clamping jaw device can clamp a plurality of hooks positioned between the second robot device and the follow-up clamping jaw device, so that the hooks are prevented from shaking when the hooks hook the guide plate, and the success rate of hooking the guide plate by the hooks is ensured.
The automatic guide plate surface treatment production line further comprises a receiving device, the receiving device is arranged on the outlet side of the synchronous belt conveying line, the receiving device comprises a fixing seat, a seventh driving mechanism, a lifting mechanism and a lifting table, the fixing seat is provided with a sixth sliding rail in an extending mode towards the outside of the body, the seventh driving mechanism is connected with the fixing seat, the input end of the lifting mechanism is connected with the driving end of the seventh driving mechanism, the lifting table is slidably connected with the sixth sliding rail along the extending direction of the sixth sliding rail, the lifting table is connected with the output end of the lifting mechanism, a second accommodating groove is formed in the lifting table, and the second accommodating groove is arranged towards the outlet of the synchronous belt conveying line.
From the above, the receiving device is used for recovering and stacking the guide plates which are missed by the second robot device.
The further scheme is that the quantity of the guide plate polishing devices is three, the three guide plate polishing devices are arranged in parallel along the horizontal moving direction of the first manipulator, the quantity of the hook polishing devices is two, and the two hook polishing devices are distributed along the conveying direction of the hook conveying system.
From the above, the processing efficiency of polishing of the guide plate of the automatic guide plate surface treatment production line can be improved by arranging a plurality of guide plate polishing devices, the production speed of the automatic guide plate surface treatment production line is improved, the polishing effect of hooks on the hook conveying system can be improved by arranging a plurality of hook polishing devices, and the production cost is reduced.
Drawings
FIG. 1 is a block diagram of an embodiment of an automated guide plate surface treatment line of the present invention.
FIG. 2 is a block diagram of a fence grinding apparatus of an embodiment of a fence surface treatment automated manufacturing line of the present invention with parts of the components omitted.
FIG. 3 is a block diagram of another embodiment of a fence polishing device of an automated fence surface treatment line of the present invention with parts of the components omitted.
FIG. 4 is a block diagram of a loading unit of a guide plate polishing device of an embodiment of the guide plate surface treatment automatic production line of the present invention.
FIG. 5 is a block diagram of a transport unit of a fence polishing device of an embodiment of a fence surface treatment automated manufacturing line of the present invention.
FIG. 6 is a block diagram of a first grinding unit of a fence grinding device of an embodiment of a fence surface treatment automated manufacturing line of the present invention.
FIG. 7 is a partial block diagram of a first robot apparatus of an embodiment of the guide plate surface treatment automated production line of the present invention.
FIG. 8 is a partial block diagram of a second robot apparatus of an embodiment of the guide plate surface treatment automated production line of the present invention.
Fig. 9 is an enlarged view at a in fig. 8.
FIG. 10 is a block diagram of an embodiment of a hanger polishing apparatus of an automated guide surface treatment line of the present invention with portions of the components omitted.
FIG. 11 is a block diagram of an embodiment of a guide plate surface treatment automated manufacturing line of the present invention with a portion of the assembly omitted from the follow-up jaw assembly.
FIG. 12 is a partial block diagram of an embodiment of an automated guide plate surface treatment line of the present invention.
FIG. 13 is a block diagram of a receiving device of an embodiment of an automated guide plate surface treatment line of the present invention.
The invention is further described below with reference to the drawings and examples.
Detailed Description
Referring to fig. 1, the automatic guide plate surface treatment generating line 100 includes a stock bin 101, a control system 102, a discharge conveyor line 103, a timing belt conveyor line 104, a hook transfer system 105, a first vision system 106, a second vision system 107, a first robot device 1, a guide plate polishing device, a second robot device 5, a hook polishing device 6, a follow-up jaw device 7, and a receiving device 8. Wherein the control system 102 is electrically connected with the first robot device 1, the guide plate polishing device, the discharge conveyor line 103, the synchronous belt conveyor line 104, the hook transfer system 105, the second robot device 5, the hook polishing device 6 and the follow-up clamping jaw device 7, respectively.
Referring to fig. 2 to 4, in combination with fig. 1, the guide plate polishing device 20 includes a frame 200, a loading unit 2, a transporting unit 3, and two first polishing units 4. The feeding unit 2 includes a first sliding rail 21, a first sliding seat 22, a first driving mechanism 23, a second sliding seat 24, a second driving mechanism 25, a material taking mechanism 26, a material pushing mechanism 27 and a limiting component. The first slide rail 21 is disposed along the extending direction of the transport unit 3, and the first slide seat 22 is slidably connected to the first slide rail 21 along the extending direction of the first slide rail 21. The driving end of the first driving mechanism 23 is connected with the first sliding seat 22, and the first driving mechanism 23 is used for driving the first sliding seat 22 to slide along the first sliding rail 21. The second sliding seat 24 is provided with a second sliding rail 221 towards the first sliding seat 22, and the second sliding rail 221 is slidably connected with the first sliding seat 22.
In addition, the first sliding seat 22 is provided with a storage seat 221, the storage seat 221 is located between the second sliding seat 24 and the transport unit 3, the second sliding seat 24 is also provided with a placing table 241, and the placing table 241 is used for placing groups of guide plates transplanted by the first robot device 1. The limiting assembly is connected with the first sliding seat, specifically, the limiting assembly includes a first limiting rod set 281, a second limiting rod set 282 and a driving mechanism 283, the sliding seat 22 is provided with a sliding rail 222 towards the transportation unit 3, and the first limiting rod set 281 and the second limiting rod set 282 are slidably connected with the sliding rail 222 along the extending direction of the sliding rail 222. The first limiting rod set 281 and the second limiting rod set 283 are oppositely arranged, the first limiting rod set 281 and the second limiting rod set 282 penetrate through the second sliding seat 24, and the first limiting rod set 281 and the second limiting rod set 282 are respectively located on two sides of the placing table 241. The driving mechanism 283 is mounted on the first sliding seat 22, the driving end of the driving mechanism 283 is connected with the second limiting rod set 282, and the driving mechanism 283 is used for driving the second limiting rod set 282 to move towards the first limiting rod set 281, so that the group guide plates placed on the placing table 241 are limited, and the group guide plates are prevented from falling obliquely. The magazine 221 is used for storing guide plates grasped by the take-off mechanism 26 from the placement table 241.
The extracting mechanism 26 is connected with the frame 200, the extracting mechanism 26 moves between the second sliding seat 24 and the storage seat 221, and the extracting mechanism 26 is located above the second sliding seat 24, specifically, the extracting mechanism 26 includes a driving mechanism 261 and an extracting assembly 262, the extracting assembly 262 is slidably connected with the frame 200, and the extracting head 263 of the extracting assembly 262 is disposed towards the placement table 241 of the second sliding seat 24. The drive end of the driving mechanism 261 is connected with the material taking assembly 262, and the driving mechanism 261 drives the material taking head 263 of the material taking assembly to move between the placing table 241 and the material storage seat 221, so that a single guide plate is grabbed from the placing table 241 to the material storage seat 221 for storage.
The pushing mechanism 27 is connected with the frame 200, the pushing mechanism 27 is disposed towards the storage seat 221, and the pushing mechanism 27 is used for feeding the transporting unit 3. Specifically, the pushing mechanism 27 includes a driving mechanism 261 and a push rod 262, the push rod 262 is slidably connected with the frame 200, and the push rod 262 is disposed toward the magazine 221. The driving end of the driving mechanism 261 is connected with the push rod 262, and the driving mechanism 261 is used for driving the push rod 262 to move towards the storage seat 221, so that a guide plate on the storage seat 221 is pushed towards the conveying unit 3, and feeding of the conveying unit 3 is achieved.
The transport unit 3 includes a transport passage 31, a turnover mechanism 32, and a plectrum mechanism 33. The transportation path 31 is connected to the rack 200, and openings 312 are provided on both side walls 311 of the transportation path 31.
Referring to fig. 5, the turnover mechanism 32 is connected to the rack 200, and the turnover mechanism 32 is located at the entrance of the transport path 31. The turnover mechanism 32 comprises a first motor 321 and a rotating frame 322, the driving end of the first motor 32 is fixedly connected with the rotating frame 322, and the first motor 32 is used for driving the rotating frame 322 to rotate. The rotating frame 322 is provided with a plurality of first receiving grooves 323 in an axial direction, and preferably, the number of the first receiving grooves 323 is four. And when the feeding unit 2 performs guide plate feeding on the transport unit 3, one of the plurality of first accommodating grooves 323 is opposite to the inlet of the transport passage 31, and the other of the plurality of first accommodating grooves 323 is opposite to the storage seat 221.
The plectrum mechanism 33 is located the transportation passageway 31 and the tilting mechanism 32 directly over, and plectrum mechanism 33 includes second motor 331 and chain 332, and the drive end and the chain 332 of second motor 331 are connected, and the circumference of chain 332 is provided with a plurality of plectrums 333, and a plurality of plectrums 333 are along the circumference evenly distributed of chain. The second motor 331 is used for driving the chain 332 to drive, and then drives the pulling sheet 333 on the chain 332 to move, so that the pulling sheet 333 sequentially passes through the first accommodating groove 323 and the conveying channel 31 opposite to the inlet of the conveying channel 31, and then the guide plate in the first accommodating groove 323 is transplanted into the conveying channel 31, and the guide plate falls onto the discharging conveying line 103 after passing through the conveying channel 31.
The polishing components of the two first polishing units 4 are all arranged towards the conveying channel 31 of the conveying unit 3, and the two first polishing units 4 are respectively positioned at two sides of the conveying channel 31. Specifically, as shown in fig. 6, each first grinding unit 4 includes a mounting seat 41, a third motor 42, a grinding assembly 43, a sliding seat 44, a driving mechanism 45 and a driving mechanism 46, the mounting seat 41 is connected with the frame 200, a seat body of the third motor 42 is connected with the mounting seat 41, the grinding assembly 43 is connected with the driving end of the third motor 42, and the grinding assembly of one first grinding unit 4 is set toward one transport passage 31.
Specifically, a sliding rail 201 is disposed on the rack 200, the mounting seat 41 is slidably connected with the sliding rail 201 along an extending direction of the sliding rail 201, a driving end of the driving mechanism 45 is connected with the mounting seat 41, and the driving mechanism 45 is used for driving the mounting seat 41 to slide along the sliding rail 201. The mounting seat 41 is provided with a sliding rail 411 along a vertical direction, the sliding seat 44 is slidably connected with the sliding rail 411 along an extending direction of the sliding rail 411, a driving end of the driving mechanism 46 is connected with the sliding seat 44, and the driving mechanism 46 is used for driving the sliding seat 44 to slide along the sliding rail 411. The third motor 42 is mounted on a slide mount 44, the sharpening assembly 43 preferably employs a brush, and the sharpening assembly 43 is positioned at the opening 312. The sliding rail 201 and the mounting seat 41 and the sliding seat 44 are arranged on the frame 200, so that the first grinding unit 4 can realize automatic abrasion compensation of the grinding assembly 43. And two first grinding units 4 are arranged, so that the guide plate polishing device 20 can polish two surfaces of the guide plate simultaneously, and the production efficiency of the guide plate surface treatment automatic production line 100 is improved.
Preferably, the number of the feeding units 2 of the guide plate polishing device 20 is two, the two feeding units 2 are respectively located at two sides of the conveying unit 3, and the first motor 321 of the conveying unit 3 can control the rotating frame 322 to rotate reversely, so that when the guide plate in the first feeding unit 2 is completely grabbed, the guide plate polishing device 20 can be immediately switched to the second feeding unit 2 to feed the conveying unit, and further the production efficiency of the automatic guide plate surface treatment production line 100 is improved.
Referring to fig. 7, and in combination with fig. 1, the first robot device 1 is located above the bin 101, the first robot device 1 includes a first manipulator 11, a truss 12, a third slide 13, a third driving mechanism 14, a fourth slide 15, and a fourth driving mechanism 16, and the first manipulator 11 is disposed toward the bin 101. Specifically, the truss 12 is provided with a third slide rail 121 extending in the longitudinal direction thereof, and the third slide seat 13 is slidably connected to the third slide rail 121 in the extending direction of the third slide rail 121. The third driving mechanism 14 is connected to the third sliding seat 13, and the third driving mechanism 14 drives the third sliding seat 13 to slide along the third slide rail 121. The fourth slide holder 15 is provided with a fourth slide rail 151 in a vertical direction, the third slide holder 13 is slidably connected with the fourth slide rail 151 in an extending direction of the fourth slide rail 151, and the first robot 11 is mounted on the fourth slide holder. The fourth driving mechanism 16 is connected with the third sliding seat 13, the driving end of the fourth driving mechanism 16 is connected with the fourth sliding seat 15, and the fourth driving mechanism 16 is used for driving the first manipulator 11 to move along the vertical direction.
The first manipulator 11 moves to the bin 101 through the third sliding seat 13 and the fourth sliding seat 15, and moves a group of stacked guide plates in the bin 101 to the feeding unit 2 of the guide plate polishing device 20, so that automatic feeding of the guide plate polishing device 20 is realized, and the production efficiency of the guide plate surface treatment automatic production line 100 is improved.
Preferably, as shown in fig. 1, the number of the guide polishing devices 20 is three, and the three guide polishing devices 20 are arranged in parallel along the horizontal moving direction of the first manipulator 11, that is, the three dressing polishing devices are arranged in parallel along the length direction of the truss 12. Through setting up three baffle grinding device 20 to and set up truss 12, third sliding seat 13 and fourth sliding seat 15 in first robot device 1, make first manipulator 11 can transplant the group baffle that will pile up respectively in the feed bin 101 to the material loading unit 2 department of a plurality of baffle grinding device 20, make many baffle grinding device 20 can polish processing to a plurality of baffles simultaneously, and then improve the production efficiency of baffle surface treatment automatic production line 100 by a wide margin. In addition, the first robot device 1 can also timely supplement the feeding units 2 of the plurality of guide plate polishing devices 20, so that each guide plate polishing device 20 can be continuously produced.
The discharge conveyor line 103 is disposed at the outlet side of the transport passage 31 of the transport unit 3 of each guide plate polishing device 20, and the input end of the timing belt conveyor line 104 is connected with the input end of the discharge conveyor line 103. The discharging conveyor line 103 is used for receiving the guide plate falling from the transportation channel 31 after finishing polishing processing in each guide plate polishing device 20, and then transferring the guide plate onto the synchronous belt conveyor line 104. As shown in fig. 12, the synchronous belt conveyor line 104 includes a plurality of synchronous belts 1041 and an encoder 1042, which are arranged in parallel, the input end of the encoder 1042 is adjacent to the synchronous belt 1041, the encoder 1042 is used for monitoring the moving state of the synchronous belt 1041, so that the second robot device 5 can accurately transplant the guide plate on the synchronous belt conveyor line 1041, so that the hooks 1051 of the hook transferring system 105 can accurately hook the transplanted guide plate, and then move the guide plate into the spraying equipment at the later stage for spraying.
The hook transfer system 105 includes a plurality of hooks 1051 and a guide rail 1052, the plurality of hooks 1051 are distributed along the extending direction of the guide rail 1052, and the hooks 1051 of the hook transfer system 105 slide along the guide rail 1052 and sequentially pass through the hook polishing device 6, the second robot device 5, the follow-up clamping jaw device 7 and the guide plate spraying device (not shown) and circulate, so that polishing treatment is performed on hooks to be hooked on the hook transfer system 105, automatic hooking is performed on the guide plate which is finished in polishing processing on the synchronous belt conveying line 104, and then the hooked guide plate is transferred into the guide plate spraying device for automatic production of spraying processing. Further, as shown in fig. 1, the guide rail 1052 has an ascending slope at the second robot device 5 so that the hooking hook 1051 can move along the ascending slope and hooking the guide plate is achieved.
Referring to fig. 8 and 9, and in combination with fig. 1, the second robot device 5 includes a second robot arm 51 and a truss 52, the second robot arm 51 is mounted on the truss 52, and the second robot arm 51 is located above the timing belt conveyor line 104. The second manipulator 51 is arranged towards the synchronous conveyor 104, a suction cup assembly 511 is arranged at the claw end of the second manipulator 51, and the second manipulator 51 feeds the hooks 1051 of the hook conveying system 105 through the suction cup assembly 511.
The first vision system 106 is arranged on the truss 52 of the second robot device 5, and the image acquisition end of the first vision system 106 is arranged towards the timing belt conveyor line 104, preferably the first vision system 106 is an industrial camera. The first vision system 106 is used for detecting the position of the synchronous belt conveying line 104, where the discharging conveying line 103 moves out of the guide plate, and then sends a first detection signal to the control system 102, and the control system controls the second manipulator 51 to move to the first area of the synchronous belt conveying line 104 to clamp the guide plate after acquiring the first detection signal.
The second vision system 107 is arranged on the truss 52 of the second robot device 5, the image acquisition end of the second vision system 107 being arranged towards the hooks of the hook transfer system 105, preferably the second vision system 107 is an industrial camera. The second vision system 107 is configured to detect a position of the hook 1051 on the hook transferring system 105 moving to the synchronous belt conveying line 104, and then send a second detection signal to the control system 102, where the control system controls the second manipulator 51 to move the clamped guide plate to the second area of the synchronous belt conveying line 104 to place the guide plate after acquiring the second detection signal, and makes a hole on the guide plate be placed on a hook portion of a corresponding one of the hooks 1051 of the hook transferring system 105, so that the hook 1051 hooks the guide plate.
In addition, the automatic guide plate surface treatment production line 100 further includes an illumination system 108, where the illumination system 108 includes a plurality of groups of lamps, and the plurality of groups of lamps are disposed toward the synchronous belt conveyor line 104 and are used to provide illumination environments for the first vision system 106 and the second vision system 107, so as to ensure that the first vision system 106 and the second vision system 107 can capture clear images.
Referring to fig. 10 in combination with fig. 1, in the conveying direction of the hook transfer system 105, the hook polishing devices 6 are located at the upstream end of the second robot device 5, preferably the number of hook polishing devices 6 is two, the two hook polishing devices 6 are distributed along the conveying direction of the hook transfer system 105, and in the conveying direction of the hook transfer system 105, both hook polishing devices 6 are located at the upstream end of the second robot device 5. Each hook polishing device 6 includes a table 61, a second polishing unit 62, a fifth driving mechanism 63, a belt 64, and a belt 65, wherein the second polishing unit 62 is rotatably connected with the table 61 about its own axis.
The second polishing unit 62 includes a first brush 621, a second brush 622, a first pulley 623, a pulley 624, a transmission shaft 625, a gear 626, and a gear 627. The first brush 621 and the second brush 622 are oppositely disposed, and the first brush 621 and the second brush 622 are each disposed along a radial extension of the body of the second polishing unit 62. In addition, the first brush 621 and the second brush 622 are rotatably connected with the body of the second polishing unit 62 about their own axes, respectively, and the end of the first brush 621 is provided with a gear 6211 and the end of the second brush 622 is provided with a gear 6221. The first pulley 623 is disposed in the circumferential direction of the body of the second grinding unit 62, the transmission shaft 625 is disposed coaxially with the body of the second grinding unit 62, and the pulley 624 is fixedly connected with the transmission shaft 625. Both the gear 626 and the gear 627 are fixedly connected with the transmission shaft 625, and the gear 626 is engaged with the gear 6211 of the first brush 621 and the gear 627 is engaged with the gear 6221 of the second brush 622.
The fifth driving mechanism 63 is connected to the table 61, a second pulley 631 and a pulley 632 are provided at the driving end of the fifth driving mechanism 63, the belt 64 is connected between the first pulley 623 and the second pulley 631, and the belt 65 is connected between the pulley 624 and the pulley 632. The fifth driving mechanism 63 drives the second polishing unit 62 to rotate around the axis of the fifth driving mechanism 63 through the driving belt 64, meanwhile, the fifth driving mechanism 63 drives the driving shaft 625 to rotate through the driving belt 65, and then the gear 626 and the gear 627 on the driving shaft 625 drive the first brush 621 and the second brush 622 to rotate respectively, and then the first brush 621 and the second brush 622 polish the hook 1051 passing through the hook polishing device 6, powder adhered on the hook 1051 is removed, the replacement period of the hook 1051 is shortened, and the production cost is saved.
Referring to fig. 11 and 12, and in combination with fig. 1, the follow-up jaw device 7 is connected to the second robot device 5, and the follow-up jaw device 7 includes a guide rail 71, a plurality of jaw units 72, a sixth driving mechanism 73, and a table 74, wherein the guide rail 71 is disposed on the table 74 and the guide rail 71 is disposed in a ring shape, the plurality of jaw units 72 are slidably connected with the guide rail 71, respectively, and the plurality of jaw units 72 are disposed toward a hook 1051 of the hook transfer system 105. The plurality of jaw units 72 are each used to clamp the excess hook 1051 between the second robotic device 5 and the follower jaw device 7, and one jaw unit 72 clamps one hook feed 1051. The sixth driving mechanism 73 is connected to the frame 74, and the sixth driving mechanism 73 is used to drive the plurality of jaw units 73 to slide along the guide rail 71. The follow-up clamping jaw device 7 can clamp a plurality of hooks 1051 positioned between the second robot device 5 and the follow-up clamping jaw device 7, so that the hooks 1051 are guaranteed not to shake, the second manipulator 51 can accurately place holes in the guide plate on the hook parts of the hooks 1051, and the success rate of hooking the guide plate by the hooks 1051 is guaranteed.
Referring to fig. 13, and referring to fig. 1, the material receiving device 8 is disposed at an outlet side of the timing belt conveyor line 104, the material receiving device 8 includes a fixing base 81, a seventh driving mechanism 82, a lifting mechanism 83, and a lifting table 84, the fixing base 81 is provided with a sixth slide rail 811 extending outward of the body, the seventh driving mechanism 82 is connected to the fixing base 81, an input end of the lifting mechanism 83 is connected to a driving end of the seventh driving mechanism 82, the lifting table 84 is slidably connected to the sixth slide rail 811 along an extending direction of the sixth slide rail 811, the lifting table 84 is connected to an output end of the lifting mechanism 83, a second accommodating groove 841 is provided on the lifting table 84, and the second accommodating groove 841 is disposed toward an outlet of the timing belt conveyor line 104. The material receiving device 8 is used for recovering and stacking the guide plates which are not grabbed by the second robot device 5.
Preferably, the number of the receiving devices 8 is two, and the automatic production line 100 for surface treatment of guide plates further comprises a discharge line 109, the discharge line 109 is located at the outlet of the synchronous belt conveying line 104, the two receiving devices 8 are located at two ends of the discharge line 109, the second receiving grooves 841 of the two receiving devices 8 are respectively arranged towards the receiving lines 109, the receiving lines 109 can realize forward and reverse rotation, and then when the second receiving grooves 841 of the first receiving devices 8 are filled, the receiving lines 109 are turned over to move the guide plates towards the second receiving devices 8.
The working process of the automatic production line for the surface treatment of the guide plate is as follows:
The first robot device 1 controls the first manipulator 11 to move into the bin 101 to move the stacked groups of guide plates into each feeding unit 2 of each guide plate polishing device 20, so that the feeding units 2 move the guide plates into the conveying units 3 one by one, the conveying units 3 drive the guide plates to move, and further, the two first polishing units 4 polish two surfaces of the guide plates respectively.
The transport unit 3 then moves the polished guide plate over the outfeed conveyor line 103 so that the guide plate can automatically drop onto the outfeed conveyor line 103. When the guide plates fall onto the discharge conveyor line 103, the discharge conveyor line 103 moves the guide plates one by one onto the timing belt conveyor line 104, so that the timing belt 104 conveys the guide plates one by one to the second robot device 5.
When the guide plate moves to the first vision system 106 at the second robot device 5 through the synchronous belt conveying line 104, the first vision system 106 detects the position of the guide plate and sends a first detection signal to the control system 102, and the control system 102 controls the second manipulator 51 to move to the first area to clamp the guide plate according to the acquired first detection signal. Meanwhile, the second vision system 107 detects the position of the hook 1051 moving to the second robot device 5 on the moving hook transfer system 105, and sends the control system 102 a second detection signal, and the control system 102 controls the second manipulator 51 to move to the second area according to the acquired second detection signal, and places the gripped guide plate on the synchronous belt conveyor line 104 of the area, and makes the hole on the guide plate placed on the hook portion of the corresponding one of the hooks 1051 of the hook transfer system 105, so that the hook 1051 hooks the guide plate.
When the hooks 1051 of the hook transfer system 105 are moved to the second area, the jaw units 72 located at the second area clamp a corresponding one of the hooks 1051 and move following the hooks 1051, preventing the hooks 1051 from shaking. Next, the hook 1051 hooks the guide plate on the timing belt conveyor line 104 by the rising gradient of the guide rail 1052, and after the hook 1051 hooks the guide plate, the gripper unit 72 releases the grip on the hook 1051 and circulates to prepare for gripping of the other hook 1051.
After the hooking of the guide plate is completed by the hook 1051, the hook transfer system 105 controls the hook 1051 and the guide plate thereon to move together to the guide plate spraying equipment of the subsequent stage to spray the guide plate surface. After the spray process is completed, the guide plate on the hook 1051 is unloaded and the hook 1051 is ready for the guide plate hooking of the next round.
In addition, before hooking the guide plate, the hook transfer system 105 moves the hook 1051 thereon to the hook polishing device 6 to polish the hook 1051, removes powder adhered on the hook 1051, and then moves the hook 1051 between the second robot device 5 and the follow-up jaw device 7 to prepare for hooking the guide plate.
According to the technical scheme, the guide plate surface treatment automatic production line has the advantages of being simple in operation, high in production efficiency and low in production cost, and can realize automatic polishing of the guide plate, polishing of the hooks and automatic feeding of the hooks through the arrangement and structural design of the guide plate surface treatment production line.
Finally, it should be emphasized that the foregoing description is merely illustrative of the preferred embodiments of the invention, and that various changes and modifications can be made by those skilled in the art without departing from the spirit and principles of the invention, and any such modifications, equivalents, improvements, etc. are intended to be included within the scope of the invention.
Claims (8)
1. Baffle surface treatment automatic production line, its characterized in that includes:
a storage bin;
the first robot device is positioned below the bin and comprises a first manipulator which is arranged towards the bin;
The guide plate polishing device comprises a feeding unit, a conveying unit and two first polishing units, wherein the first manipulator moves between the storage bin and the feeding unit, the feeding unit feeds materials to the conveying unit, polishing assemblies of the two first polishing units are all arranged towards a conveying channel of the conveying unit, and the two first polishing units are respectively positioned at two sides of the conveying channel;
The discharging conveying line is arranged at the outlet side of the conveying channel;
The input end of the synchronous belt conveying line is connected with the output end of the discharging conveying line;
the hook transferring system is provided with a plurality of hooks;
the second robot device comprises a second manipulator, the second manipulator is positioned above the synchronous belt conveying line, the second manipulator is arranged towards the synchronous belt conveying line, and the second manipulator feeds the hooks;
The first vision system is arranged on the second robot device, and an image acquisition end of the first vision system is arranged towards the synchronous belt conveying line;
a hook polishing device located at an upstream end of the second robot device in a conveying direction of the hook transfer system;
The control system is respectively and electrically connected with the first robot device, the guide plate polishing device, the discharging conveying line, the synchronous belt conveying line, the hook transferring system, the second robot device, the first vision system and the hook polishing device;
The feeding unit comprises:
the first sliding rail is arranged along the extending direction of the conveying unit;
The first sliding seat is slidably connected with the first sliding rail along the extending direction of the first sliding rail, and a storage seat is arranged on the first sliding seat;
the driving end of the first driving mechanism is connected with the first sliding seat;
The second sliding seat faces the first sliding seat and is provided with a second sliding rail, the second sliding rail is slidably connected with the first sliding seat, and the storage seat is positioned between the second sliding seat and the transport unit;
The second driving mechanism is arranged on the first sliding seat, and the output end of the second driving mechanism is connected with the second sliding seat;
The material taking mechanism is connected with the rack of the guide plate polishing device, is positioned above the second sliding seat and moves between the second sliding seat and the storage seat;
The pushing mechanism is connected with the frame, is arranged towards the storage seat and is used for feeding the conveying unit;
The transport unit includes:
the transportation channel is connected with the rack;
The turnover mechanism is positioned at the inlet of the transportation channel and comprises a first motor and a rotating frame, the driving end of the first motor is connected with the rotating frame, a plurality of first accommodating grooves are formed in the circumferential direction of the rotating frame, and one of the first accommodating grooves is opposite to the inlet of the transportation channel;
The plectrum mechanism, plectrum mechanism is located tilting mechanism with transport path is directly over, plectrum mechanism includes second motor and chain, the drive end of second motor with the chain is connected, be provided with a plurality of plectrums in the circumference of chain, the second motor drive the plectrum passes first holding tank with transport path.
2. The automatic guide plate surface treatment production line according to claim 1, wherein:
each first grinding unit comprises:
The mounting seat is connected with the rack;
The base body of the third motor is connected with the mounting base;
the polishing assembly is connected with the driving end of the third motor;
Openings are formed in two side walls of the conveying channel, and the polishing assembly of one first polishing unit is arranged towards the opening of one side wall.
3. The automatic guide plate surface treatment production line according to claim 1, wherein:
The first robot apparatus further includes:
The truss is provided with a third sliding rail;
the third sliding seat is slidably connected with the third sliding rail along the extending direction of the third sliding rail;
The third driving mechanism is connected with the third sliding seat and drives the third sliding seat to slide along the third sliding rail;
the fourth sliding seat is provided with a fourth sliding rail along the vertical direction, the third sliding seat is slidably connected with the fourth sliding rail along the extending direction of the fourth sliding rail, and the first manipulator is arranged on the fourth sliding seat;
And the fourth driving mechanism is connected with the third sliding seat, and the driving end of the fourth driving mechanism is connected with the fourth sliding seat.
4. The automatic guide plate surface treatment production line according to claim 1, wherein:
the hook polishing device comprises:
a work table;
The second polishing unit is rotatably connected with the workbench around the axis of the second polishing unit, a first hairbrush and a second hairbrush which are oppositely arranged are arranged in a radial extending manner of the second polishing unit, and a first belt wheel is arranged on the periphery of the second polishing unit;
The fifth driving mechanism is connected with the workbench, and a driving end of the fifth driving mechanism is provided with a second belt wheel;
And the transmission belt is connected between the first belt pulley and the second belt pulley.
5. The automatic guide plate surface treatment production line according to claim 1, wherein:
The automatic guide plate surface treatment production line further comprises a second vision system, the second vision system is arranged on the second robot device, and an image acquisition end of the second vision system faces towards the hook.
6. The automatic guide plate surface treatment production line according to claim 1, wherein:
The automatic guide plate surface treatment production line further comprises a follow-up clamping jaw device, wherein the follow-up clamping jaw device is connected with the second robot device and is electrically connected with the control system;
the follow-up jaw apparatus includes:
A guide rail;
The clamping jaw units are respectively and slidably connected with the guide rail, the clamping jaw units are arranged towards the hooks, the clamping jaw units are used for clamping the hooks between the second robot device and the follow-up clamping jaw device, and one clamping jaw unit clamps one hook;
and the sixth driving mechanism drives the clamping jaw units to slide along the guide rail.
7. The automatic guide plate surface treatment production line according to claim 1, wherein:
the automatic production line of baffle surface treatment still includes receiving device, receiving device sets up the export side of hold-in range transfer chain, receiving device includes:
The fixing seat extends outwards towards the body and is provided with a sixth sliding rail;
The seventh driving mechanism is connected with the fixed seat;
the input end of the lifting mechanism is connected with the driving end of the seventh driving mechanism;
The lifting platform is connected with the sixth sliding rail in a sliding manner along the extending direction of the sixth sliding rail, the lifting platform is connected with the output end of the lifting mechanism, a second accommodating groove is formed in the lifting platform, and the second accommodating groove faces to the outlet of the synchronous belt conveying line.
8. The automatic guide plate surface treatment production line according to any one of claims 1 to 7, characterized in that:
the number of the guide plate polishing devices is three, and the three guide plate polishing devices are arranged in parallel along the horizontal moving direction of the first manipulator;
The number of the hook polishing devices is two, and the two hook polishing devices are distributed along the conveying direction of the hook conveying system.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109108902B (en) * | 2018-10-28 | 2020-08-25 | 太原市富利恒自动化科技有限公司 | Shock-absorbing rubber mat line-feeding method and device |
| CN110743743B (en) * | 2019-09-25 | 2021-04-23 | 西安利辉自动化设备有限公司 | Rubber protective sleeve powder spraying production line |
| CN111037398A (en) * | 2019-12-26 | 2020-04-21 | 安徽科大智能物联技术有限公司 | Manipulator system of polishing based on vision guide |
| CN111347332A (en) * | 2020-04-20 | 2020-06-30 | 深圳爱多多环保科技有限公司 | Full-automatic grinding line |
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