CN105499532B - 一种车轮模具喷涂料装置 - Google Patents

一种车轮模具喷涂料装置 Download PDF

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CN105499532B
CN105499532B CN201511006536.5A CN201511006536A CN105499532B CN 105499532 B CN105499532 B CN 105499532B CN 201511006536 A CN201511006536 A CN 201511006536A CN 105499532 B CN105499532 B CN 105499532B
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fixed
wheel
paint spraying
lower section
nozzles
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CN105499532A (zh
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薛博文
刘利华
郭建东
刘伟东
郑尧
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CITIC Dicastal Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20—Accessories: Details
    • B22D17/2007—Methods or apparatus for cleaning or lubricating moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20—Accessories: Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
    • B05C1/027—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00—Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D25/00—Special casting characterised by the nature of the product
    • B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2310/00—Manufacturing methods
    • B60B2310/20—Shaping
    • B60B2310/202—Shaping by casting

Abstract

本发明一种车轮模具喷涂料装置，由机架、伺服电机、伺服电动缸、空心轴以及喷头等组成，将车轮的四块边模分别放到四块滑板上，转动手轮通过丝杆和导轨调节滑板到合适的位置；伺服电机通过带轮和同步带带动空心轴和喷头旋转，喷头自动打开；伺服电动缸通过导柱使喷头在旋转的同时上升到顶端，此时即可完成四块边模的喷涂料过程。本发明在使用中能够实现车轮边模自动喷涂料的功能，喷涂效果均匀一致，根据不同的轮型可调节不同的喷涂参数，能够减轻工人的劳动强度，改善其操作环境；同时具有结构简单、使用方便、工艺先进等特点。

Description

一种车轮模具喷涂料装置
技术领域
本发明涉及一种自动喷涂料装置，具体地说是一种车轮模具自动喷涂料装置。
背景技术
为了保证铝合金车轮模具在压铸过程中能够保温，并且压铸件能够顺利从模具上脱离，在模具被加热后上机之前，往往需要在其内壁均匀的喷上一层涂料。目前所有的车轮生产企业都是人工手持喷枪对模具进行喷涂的，这种方式不仅很难使喷涂的厚度达到均匀一致的效果，而且操作环境对人体危害非常大。本装置能够根据不同的轮型调节不同的喷涂参数，自动化程度非常高。
发明内容
本发明的目的是要提供一种车轮模具喷涂料装置，它能够能够实现车轮边模自动喷涂料的功能。
为了实现上述目的，本发明的技术方案是：一种车轮模具喷涂料装置，由机架、伺服电动缸、导柱、导套、底板、升降板、伺服电机、连接架、小带轮、同步带、旋转接头、大带轮、过渡法兰、轴承座、空心轴、手轮、丝杆、导轨、滑板、喷枪、连杆、转头、螺母组成。四个导套安装在底板上，与导套配合的四根导柱安装在升降板的下方。伺服电动缸固定在底板下方，其输出端与升降板的下方铰接。输出端安装有小带轮的伺服电机固定在连接架下方。连接架安装在升降板的左侧。轴承座通过过渡法兰固定在升降板上方。下端固定有旋转接头和大带轮的空心轴通过轴承固定在轴承座内。小带轮和大带轮通过同步带连接。固定有喷枪的连杆通过转头安装在空心轴顶端。下方固定有螺母的滑板通过导轨固定在机架上方的平台上。丝杆与螺母配合，手轮固定在丝杆的末端。
实际使用时将车轮的四块边模分别放到四块滑板上，转动手轮通过丝杆和导轨调节滑板到合适的位置。伺服电机通过带轮和同步带带动空心轴和喷枪旋转，喷枪自动打开。伺服电动缸通过导柱使喷枪在旋转的同时上升到顶端，此时即可完成四块边模的喷涂料过程。
本发明在使用中能够实现车轮边模自动喷涂料的功能，喷涂效果均匀一致，根据不同的轮型可调节不同的喷涂参数，能够减轻工人的劳动强度，改善其操作环境。同时具有结构简单、使用方便、工艺先进等特点。
附图说明
图1是本发明一种车轮模具喷涂料装置的主视图。
图2是本发明一种车轮模具喷涂料装置的左视图。
图中，1－机架、2－伺服电动缸、3－导柱、4－导套、5－底板、6－升降板、7－伺服电机、8－连接架、9－小带轮、10－同步带、11－旋转接头、12－大带轮、13－过渡法兰、14－轴承座、15－空心轴、16－手轮、17－丝杆、18－导轨、19－滑板、20－喷枪、21－连杆、22－转头、23－螺母。
具体实施方式
下面结合附图说明依据本发明提出的具体装置的细节和工作情况。
该装置由机架1、伺服电动缸2、导柱3、导套4、底板5、升降板6、伺服电机7、连接架8、小带轮9、同步带10、旋转接头11、大带轮12、过渡法兰13、轴承座14、空心轴15、手轮16、丝杆17、导轨18、滑板19、喷枪20、连杆21、转头22以及螺母23所组成。四个导套4安装在底板5上，与导套4配合的四根导柱3安装在升降板6的下方。伺服电动缸2固定在底板5下方，其输出端与升降板6的下方铰接。输出端安装有小带轮9的伺服电机7固定在连接架8下方。连接架8安装在升降板6的左侧。轴承座14通过过渡法兰13固定在升降板6上方。下端固定有旋转接头11和大带轮12的空心轴15通过轴承固定在轴承座14内。小带轮9和大带轮12通过同步带10连接。固定有喷枪20的连杆21通过转头22安装在空心轴15顶端。下方固定有螺母23的滑板19通过导轨18固定在机架1上方的平台上。丝杆17与螺母23配合，手轮16固定在丝杆17的末端。
工作过程中，将车轮的四块边模分别放到四块滑板19上，转动手轮16通过丝杆17和导轨18调节滑板19到合适的位置。伺服电机7通过带轮和同步带10带动空心轴15和喷枪20旋转，喷枪20自动打开。伺服电动缸2通过导柱3使喷枪20在旋转的同时上升到顶端，此时即可完成四块边模的喷涂料过程。

Claims (1)

1.一种车轮模具喷涂料装置，由机架（1）、伺服电动缸（2）、导柱（3）、导套（4）、底板（5）、升降板（6）、伺服电机（7）、连接架（8）、小带轮（9）、同步带（10）、旋转接头（11）、大带轮（12）、过渡法兰（13）、轴承座（14）、空心轴（15）、手轮（16）、丝杆（17）、导轨（18）、滑板（19）、喷枪（20）、连杆（21）、转头（22）、螺母（23）组成，其特征在于：四个导套（4）安装在底板（5）上，与导套（4）配合的四根导柱（3）安装在升降板（6）的下方；伺服电动缸（2）固定在底板（5）下方，其输出端与升降板（6）的下方铰接；输出端安装有小带轮（9）的伺服电机（7）固定在连接架（8）下方；连接架（8）安装在升降板（6）的左侧；轴承座（14）通过过渡法兰（13）固定在升降板（6）上方；下端固定有旋转接头（11）和大带轮（12）的空心轴（15）通过轴承固定在轴承座（14）内；小带轮（9）和大带轮（12）通过同步带（10）连接；固定有喷枪（20）的连杆（21通过转头（22）安装在空心轴（15）顶端；下方固定有螺母（23）的滑板（19）通过导轨（18）固定在机架（1）上方的平台上；丝杆（17）与螺母（23）配合，手轮（16）固定在丝杆（17）的末端。
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