CN105479663A - Manufacturing device with iron core steel pipe thread bushing - Google Patents
Manufacturing device with iron core steel pipe thread bushing Download PDFInfo
- Publication number
- CN105479663A CN105479663A CN201610008726.9A CN201610008726A CN105479663A CN 105479663 A CN105479663 A CN 105479663A CN 201610008726 A CN201610008726 A CN 201610008726A CN 105479663 A CN105479663 A CN 105479663A
- Authority
- CN
- China
- Prior art keywords
- product
- demoulding
- handgrip
- iron core
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/83—Lubricating means
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention relates to a manufacturing device with an iron core steel pipe thread bushing. The manufacturing device comprises a four-axis linkage track mechanism and a finished product conveying mechanism. The four-axis linkage track mechanism comprises an X-axis track, a Y-axis moving track, a Z-axis moving track and an R-axis rotation mechanism. The R-axis rotation mechanism is arranged at the bottom of the Z-axis moving track and connected with a demolding grab hand. The portion, located above the demolding grab hand, of the Z-axis moving track is fixedly provided with an iron core grab hand. The R-axis rotation mechanism comprises a drive servo motor and a transmission mechanism. The demolding grab hand comprises a screwing clamping jaw and a pneumatic clamping jaw. The R-axis rotation mechanism is used for driving the screwing clamping jaw to rotate so that a product can be demolded. After demolding, the pneumatic clamping jaw clamps the product. The finished product conveying mechanism comprises a conveyor belt. The start portion of the conveyor belt is provided with a receiving block. The receiving block is provided with a V-shaped receiving opening and driven by an overturning device to turn over by 90 degrees so that the product can stand. The receiving block is further provided with a push device used for pushing the product to the conveyor belt after the receiving block is turned over.
Description
Technical field
The present invention relates to the making apparatus of a kind of ribbon core steel tube screw thread cover, belong to steel tube screw thread cover preparing technical field.
Background technology
Steel tube screw thread cover is used for being enclosed within steel pipe two ends, plays the effect protected steel pipe in the process of steel pipe storage, transport.
Steel tube screw thread cover has the structures such as overall plastic, steel is moulded, and cylindric iron core is injection-moulded in the inside of steel tube screw thread cover by the steel tube screw thread cover that steel is moulded as core, play the effect improving product physical mechanical strength.
When this ribbon core steel tube screw thread cover is prepared in injection moulding in prior art, adopt every platform machines configurations operative employee, manually thread bush is rotated and take out product, and manually add iron core and the manual mode adding releasing agent is produced.This production method has following shortcoming: 1. yield poorly, quality stability is poor, operation needs people to come, and the ability difference of personnel there are differences.2 safety coefficients are low, and the injection molding operation demoulding needs operating personnel's access arrangement movable part, although equipment has safety device, the sector still causes production accident because safety device is malfunctioning every year.3. labour intensity is high, and about 7 kilograms that certain workshop current inner ring helicitic texture injecting products is the heaviest, class's output is 290, within average 148 seconds, has two operation actions, requires high to the physical efficiency of operating personnel, adopts the underproduction to solve physical efficiency problem at present.4. manufacturing cost is high, and due to the rise year by year of cost of labor in recent years, the manufacturing cost of product increases very fast, and the profitability of product reduces.
Summary of the invention
The technical issues that need to address of the present invention are: the operating efficiency that prior art makes ribbon core steel tube screw thread cover is lower, and manufacturing cost is high, and automaticity is low, and labour intensity is higher, but also has higher potential safety hazard.
The present invention takes following technical scheme:
A making apparatus for ribbon core steel tube screw thread cover, is characterized in that: comprise four-axle linked rail mechanism, finished product delivery mechanism; Described four-axle linked rail mechanism comprises X-axis track 1, Y-axis moving track 2, Z axis moving track 3, R axle rotating mechanism 4; When described X-axis track 1 moves, drive Y-axis moving track 2, Z axis moving track 3 move together; Described Y-axis moving track 2 is demoulding moving direction, drives Z axis moving track 3 to move together time mobile; Described R axle rotating mechanism 4 is arranged on the bottom of Z axis moving track 3, and is connected with demoulding handgrip 7, is positioned on the Z axis moving track 3 above demoulding handgrip 7 and is fixed with iron core handgrip 8; Described R axle rotating mechanism 4 comprises driving servomotor 4a and transmission mechanism 4b, described demoulding handgrip 7 comprises and screws claw 7a and air-actuated jaw 7b, described R axle rotating mechanism 4 screws claw 7a rotation for drive and makes product stripping, and after the demoulding, described air-actuated jaw 7b is by clamping product; Described finished product delivery mechanism comprises conveyer belt 12, the initial position of described conveyer belt 12 is provided with splicing block 9, splicing block has V-arrangement material receiving port, and drive turning 90 degree by turning device 11, make product upright, splicing block 9 is also provided with material-pulling device 10, and splicing block 9 overturns rear material-pulling device 10 and is pushed out on conveyer belt 12 by product.
Further, the initiating terminal of described conveyer belt 12 is also provided with photoelectric sensor, photoelectric sensor senses that newly entering product rear carrier 12 starts the distance being fed forward setting, ensures product equidistant intervals on the conveyor belt, makes product cool on conveyer belt 12 simultaneously.
Further, also comprise oil spray system, described oil spray system comprises fuel tank, source of the gas, Lubricant oil sprayer 12, force snesor, described force snesor is arranged on demoulding handgrip 7, the front end of described Lubricant oil sprayer 12 oil pipe is provided with shower nozzle 13, described shower nozzle 13 is fixedly installed on iron core handgrip 8, when the demoulding of demoulding handgrip 7 is stressed be greater than setting value time, when then iron core is put into mould 14 by next iron core handgrip 8, Lubricant oil sprayer 12 starts automatically, and mist of oil sprays in mould 14 by shower nozzle 13, is convenient to the demoulding.
Further, screw claw 7a described in and there is a pair pawl head of 180 ° of being separated by, for snapping in hole corresponding on product.
Beneficial effect of the present invention is:
1) efficiency of the making of ribbon core steel tube screw thread cover and the demoulding improves greatly.
2) automaticity improves, and labour intensity reduces.
3) stripping means compared to prior art, safety guarantee is better.
4) product annual production improves greatly.
5) every platform equipment is estimated to reduce costs 230,000 yuan/year, and wherein cost of labor can reduce by 200,000 yuan/year, and manufacturing cost can reduce by 30,000 yuan/year.
6) product quality and qualification rate significantly promote.
7) reduce labour, improve the automation that enterprise produces.
8) iron core handgrip and demoulding handgrip coexist setting up and down on Z axis, and the implementation process demoulding, iron core enter mould and can accomplish without any letup, and design ingenious.
9) on iron core handgrip, arrange the shower nozzle of oil spray, oil spout in trend mould when iron core enters mould, be convenient to the demoulding, design ingenious, rhythm is compact.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further described.
Fig. 1 is the schematic perspective view of four-axle linked rail mechanism.
Fig. 2 is the schematic perspective view at four-axle linked another visual angle of rail mechanism.
Fig. 3 is the front view of the making apparatus of ribbon core steel tube screw thread of the present invention cover.
Fig. 4 is the left view of the making apparatus of ribbon core steel tube screw thread of the present invention cover.
Fig. 5 is the three-dimensional structure diagram of demoulding handgrip and iron core handgrip.
Fig. 6 is the amplification assumption diagram of demoulding handgrip.
Fig. 7 is the amplification assumption diagram of iron core handgrip.
Fig. 8 is the structural representation of finished product delivery mechanism.
Fig. 9 is the schematic diagram of oil spray system.
Figure 10 is the enlarged drawing of Fig. 9 oil spray system.
Figure 11 is the further enlarged drawing of Figure 10.
Figure 12 is the photo of iron core, is used as signal.
Figure 13 is the photo of finished product product, is used as signal.
In figure, 1.X axle track, 2.Y axle moving track, 3.Z axle moving track, 4.R axle rotating mechanism, 5. iron core feeding device, 6. product material-receiving device, 7. demoulding handgrip, 8. iron core handgrip, 9. splicing block, 10. material-pulling device, 11. turning devices, 12. conveyer belts, 13. shower nozzles, 14. moulds, 4a. drives servomotor, 4b. transmission mechanism, 7a. screws claw, 7b. air-actuated jaw.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further described.
This Machinery Design is used for injection machine threading protectors series, and main function is blowing and the crawl of double thread protector.Wherein supplied materials adopts vibrating disc feeding form, installs employing gripper installation form unshakable in one's determination, and feeding adopts gripper and rotates to twist expects.The control core parts of machine comprise PLC, servomotor and Delta touch-screen, and user can be operated separately by man-machine interface each position to machine, and can carry out the adjustment of visualize at the relevant parameter of man-machine interface to institute's product.
See Fig. 1-Fig. 4, complete machine is made up of parts such as X-axis, Y-axis, Z axis, R axle, demoulding handgrip 7, iron core handgrip 8, product material-receiving device 6, iron core feeding device 5, finished product coolconveyer structures.
Automatically the demoulding is screwed and iron core enters the course of action such as mould automatically for completing product, manipulator needs to capture position, wait position, demoulding position at iron core, iron core enters mould position, lower material level equipotential is put a loopy moving and accurately locates, and all these move and locate and all rely on the XYZ tri-axle mobile positioning function of manipulator to realize.
X, Y, Z tri-axle be used for the running fix of manipulator in three directions, three axles move and all adopt Serve Motor Control, and positioning precision is accurate.The anchor point of three axles comprises iron core crawl position, de-molding position, iron core enter mould position, finished product blanking position and benchmark zero point etc., control system can adjust corresponding locating point position parameter automatically according to different product specifications, realizes the system self-adaption function of many specification products.
The locomotive function of Y-axis is also for rotation-displacement synchronous function during the finished product demoulding, control demoulding handgrip to move backward at rotating stripping demoulding automatic synchronization, in order to realize screwing demoulding functions, its synchronizing moving speed can adjust automatically according to different product specification and rotary speed, guarantee translational speed matching product pitch and screw rotating speed, realizing reliable knockout course.
X, Y, Z three-axis structure form as shown in Figure 1, 2, is made up of parts such as X-axis moving track 1, X-axis Mobile base 1a, Y-axis seat 2a, Y-axis moving track 2, Z axis seat 3a, Z axis trave lling girder 3 and the drivings separately of three axles.
X-axis Mobile base 1a accurately can locate movement along X-axis moving track 1 under X-axis drived control, and Y-axis and Z axis are all attached on X-axis Mobile base 1a, moved can be controlled by X-axis Mobile base 1a.
There is provided rotary power see Fig. 5, R axle for demoulding handgrip screws product, R axle is fixed on Z axis trave lling girder 3, and rotary actuation adopts Serve Motor Control, can accurately control rotation torque, rotary speed and the anglec of rotation.According to different product specification, R axle can adjust the relevant demoulding parameters such as rotation torque, rotary speed and the anglec of rotation automatically.
R axle forms primarily of driving servomotor 4a and transmission mechanism 4b, drives servomotor 4a to provide rotary power, by transmission mechanism, rotary power is passed to demoulding handgrip 7, drives demoulding handgrip 7 to rotate, realizes product and screw the demoulding.
Demoulding handgrip 7 for screwing product and capturing in product stripping process.In the knockout course of product, demoulding handgrip is firmly grasped product and is rotated under R axle drives, and shifts product onto and rotates in mould, and simultaneously synchronizing moving backward under Y-axis drives, makes product deviate from mould.
Demoulding handgrip, primarily of screwing claw 7a and Pneumatic clamping jaw 7b two parts formation, screws claw 7a for rotating product, and Pneumatic clamping jaw 7b is used for promptly product.Screwing claw 7a snaps in the draw-in groove of product, rotates under R axle drives, thus drives product to rotate.Pneumatic clamping jaw 7b extend into spreading in product endoporus, from interiors of products clamping product.
See Fig. 5,7, iron core handgrip 8 is for the crawl of iron core, and iron core handgrip 8 is fixed on Z axis trave lling girder, and on R axle top, it can move along three directions under XYZ tri-axle drives.Iron core handgrip adopts pneumatic harmomegathus mode to capture iron core, and handgrip stretches into core interior, jaw spreading, can firmly grasp iron core.
After product blanking completes, moved by manipulator and iron core handgrip is moved to iron core crawl position, capture iron core by iron core handgrip 8.After the demoulding completes, moved by manipulator and the iron core on iron core handgrip 8 is sent in mould.
See Fig. 3,8, after demoulding handgrip 7 demoulding completes, product is put into product material-receiving device 6, product material-receiving device 6 pairs of products carry out 90 ° of upsets, product attitude is made to become vertical shape from horizontal, and product is shifted onto on cooling conveyor 12, after product suitably cools on cooling conveyor 12, be fed to and collect in material frame.
See Fig. 8, product material-receiving device 6 is made up of parts such as splicing block 9, turning device 10 and material-pulling devices 11, and product is put on splicing block 9 by demoulding handgrip 7, because product attitude during blowing is horizontal, therefore splicing block 9 adopts V-type face structure, can ensure that splicing is stablized.Splicing block 9 is half-twist under turning device 11 promotes, and drives product upset to make it be vertical shape, then to be shifted onto on cooling conveyor by product by material-pulling device and carry out cooling and carrying.
See Fig. 3, iron core feeding device 5 is for storing stand-by iron core, and after manually iron core feeding device 5 being put in iron core accumbency, automatic capturing iron core is sent in mould by iron core handgrip 8.
Figure 12 is the photo of iron core, and 13 is photos of product, only for referencial use.
Specific implementation process is as follows:
Iron core material loading: operative employee or automatic feed mechanism carry out iron core material loading;
Iron core captures: four-axle linked rail mechanism carries out three-dimensional and moves, and capture station to iron core, iron core handgrip 8 captures iron core, moves up along Z axis moving track 3, waits for the demoulding;
The finished product demoulding: four-axle linked rail mechanism carries out three-dimensional and moves, to finished product demoulding station, the claw 7a that screws of demoulding handgrip 7 blocks product, the action of R axle rotating mechanism, screw claw 7a to rotate, move along Y-axis moving track 2 simultaneously, make product break away from moulds, force snesor detects the resistance that the demoulding is subject to.
Iron core enters mould: four-axle linked rail mechanism carries out three-dimensional and moves, iron core handgrip 8 moves down along Z axis moving track 3, put into mould 14, if ejection resistance is greater than setting value during a upper product stripping, now Lubricant oil sprayer 12 starts automatically, mist of oil sprays in mould 14 by shower nozzle 13, is convenient to the next demoulding;
Finished product blanking: four-axle linked rail mechanism carries out three-dimensional and moves, product after the demoulding is put into the V-shaped groove of splicing block 9 by demoulding handgrip 7, turning device 11 overturns, make product upright, product is pushed forward on conveyer belt 12 by material-pulling device 10, and photoelectric sensor senses product, and conveyer belt moves forward setpoint distance automatically, ensure product equidistant intervals on the conveyor belt, make product cool on conveyer belt 12 simultaneously.
Use pickoff to solve the whole manually-operated problem of work, achieve whole process automation mechanized operation.
Claims (4)
1. a making apparatus for ribbon core steel tube screw thread cover, is characterized in that: comprise four-axle linked rail mechanism, finished product delivery mechanism;
Described four-axle linked rail mechanism comprises X-axis track (1), Y-axis moving track (2), Z axis moving track (3), R axle rotating mechanism (4);
When described X-axis track (1) is mobile, drive Y-axis moving track (2), Z axis moving track (3) move together; Described Y-axis moving track (2) is demoulding moving direction, drives Z axis moving track (3) to move together time mobile; Described R axle rotating mechanism (4) is arranged on the bottom of Z axis moving track (3), and be connected with demoulding handgrip (7), be positioned on the Z axis moving track (3) above demoulding handgrip (7) and be fixed with iron core handgrip (8);
Described R axle rotating mechanism (4) comprises driving servomotor (4a) and transmission mechanism (4b), described demoulding handgrip (7) comprises and screws claw (7a) and air-actuated jaw (7b), described R axle rotating mechanism (4) screws claw (7a) rotation for drive and makes product stripping, after the demoulding, described air-actuated jaw (7b) is by clamping product;
Described finished product delivery mechanism comprises conveyer belt (12), the initial position of described conveyer belt (12) is provided with splicing block (9), splicing block has V-arrangement material receiving port, and drive turning 90 degree by turning device (11), make product upright, splicing block (9) is also provided with material-pulling device (10), after splicing block (9) upset, product is pushed out on conveyer belt (12) by material-pulling device (10).
2. the making apparatus of ribbon core steel tube screw thread cover as claimed in claim 1, it is characterized in that: the initiating terminal of described conveyer belt (12) is also provided with photoelectric sensor, photoelectric sensor senses that newly entering product rear carrier (12) starts the distance being fed forward setting, ensure product equidistant intervals on the conveyor belt, make product cool on conveyer belt (12) simultaneously.
3. the making apparatus of ribbon core steel tube screw thread cover as claimed in claim 1, it is characterized in that: also comprise oil spray system, described oil spray system comprises fuel tank, source of the gas, Lubricant oil sprayer (12), force snesor, described force snesor is arranged on demoulding handgrip (7), the front end of described Lubricant oil sprayer (12) oil pipe is provided with shower nozzle (13), described shower nozzle (13) is fixedly installed on iron core handgrip (8), when the demoulding of demoulding handgrip (7) is stressed be greater than setting value time, when then iron core is put into mould (14) by next iron core handgrip (8), Lubricant oil sprayer (12) starts automatically, mist of oil sprays in mould (14) by shower nozzle (13), be convenient to the demoulding.
4. the making apparatus of ribbon core steel tube screw thread cover as claimed in claim 1, is characterized in that: described in screw claw (7a) and there is a pair pawl head of 180 ° of being separated by, for snapping in hole corresponding on product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610008726.9A CN105479663B (en) | 2016-01-07 | 2016-01-07 | A kind of making apparatus of ribbon core steel tube screw thread set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610008726.9A CN105479663B (en) | 2016-01-07 | 2016-01-07 | A kind of making apparatus of ribbon core steel tube screw thread set |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105479663A true CN105479663A (en) | 2016-04-13 |
| CN105479663B CN105479663B (en) | 2017-09-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610008726.9A Expired - Fee Related CN105479663B (en) | 2016-01-07 | 2016-01-07 | A kind of making apparatus of ribbon core steel tube screw thread set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105479663B (en) |
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| CN204800979U (en) * | 2015-05-08 | 2015-11-25 | 慈溪市精诚模具有限公司 | Screw thread demoulding structure |
| CN204844750U (en) * | 2015-07-24 | 2015-12-09 | 施祖平 | Injection molding machine catcher robot |
| CN105172030A (en) * | 2015-08-14 | 2015-12-23 | 杭州余杭振华日化玻璃有限公司 | Automatic insert injection molding machine |
| CN204914402U (en) * | 2015-07-23 | 2015-12-30 | 苏州市新大陆塑胶五金工业有限公司 | Automatic unloader that goes up of injection molding machine |
| CN205588549U (en) * | 2016-01-07 | 2016-09-21 | 上海宝钢工业有限公司 | Preparation equipment of band iron core steel pipe thread bush |
-
2016
- 2016-01-07 CN CN201610008726.9A patent/CN105479663B/en not_active Expired - Fee Related
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5735782A (en) * | 1994-09-23 | 1998-04-07 | Asea Brown Boveri Ab | Robot installation |
| EP2033725A1 (en) * | 2007-09-10 | 2009-03-11 | Samsys SA | Universal automatic device for supplying and unloading parts for a machine tool |
| CN203510655U (en) * | 2013-05-30 | 2014-04-02 | 延康汽车零部件如皋有限公司 | Mechanical arm of pneumatic injection molding machine |
| CN103433508A (en) * | 2013-06-28 | 2013-12-11 | 苏州紫金港智能制造装备有限公司 | Automatic flexible processing device and processing method for special-shaped bar |
| CN203543034U (en) * | 2013-10-17 | 2014-04-16 | 苏州市利来星辰塑业科技有限公司 | Hybrid manipulator |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN105479663B (en) | 2017-09-05 |
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