CN202155990U - Modified structure of bakelite molding machine - Google Patents
Modified structure of bakelite molding machine Download PDFInfo
- Publication number
- CN202155990U CN202155990U CN2011202274826U CN201120227482U CN202155990U CN 202155990 U CN202155990 U CN 202155990U CN 2011202274826 U CN2011202274826 U CN 2011202274826U CN 201120227482 U CN201120227482 U CN 201120227482U CN 202155990 U CN202155990 U CN 202155990U
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- Prior art keywords
- manipulator
- bakelite
- cylinder
- improved
- arm
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- Expired - Lifetime
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Abstract
The utility model discloses a modified structure of a bakelite molding machine, which comprises a frame, an injecting system, a mold closing system, a hydraulic transmission system, an electrical control system and a heating and cooling system, wherein the injecting system, the mold closing system, the hydraulic transmission system, the electrical control system and the heating and cooling system are arranged in the frame. The frame is provided with a table, a mold cavity is arranged in the table, a manipulator for taking workpieces is arranged above the mold cavity of the bakelite molding machine, and a conveying device for conveying the workpieces is arranged on one side of the bakelite molding machine. The workpieces can be taken from the mold cavity by the manipulator automatically without opening a safety door, so that the temperature of a mold cannot be subjected to effect of the external temperature. Simultaneously, the workpieces are placed on the conveying device for conveyance and naturally cooled during conveyance, so that molding quality of products is guaranteed. Moreover, a plurality of machines can be operated by one person at the same time by the aid of coordination of the manipulator and the conveying device, so that production capacity is effectively enhanced, and on one hand, labor intensity of workers can be relieved, and on the other hand, production efficiency can be improved.
Description
Technical field
The utility model relates to bakelite make-up machine art, refers in particular to a kind of bakelite make-up machine with manipulator and conveyer.
Background technology
The bakelite make-up machine has another name called injection (mo(u)lding) machine or injector; It is to utilize mould for plastics to process the main former of the plastics part of different shape thermoplastic or thermosetting material; Different according to shape, generally be divided into vertical bakelite make-up machine, horizontal bakelite make-up machine, all electric bakelite make-up machine.No matter the bakelite make-up machine of which kind of type is usually by compositions such as injecting systems, matched moulds system, Hydraulic Power Transmission System, electric control system, lubricating system, heating and cooling system, safety monitoring systems.
The operation principle of bakelite make-up machine is similar with the syringe of the usefulness of having an injection; It is the thrust by screw rod (or plunger); The plastics of the molten condition that has plastified (being viscous state) are injected in the closed good die cavity, after solidifying and setting, obtain the technical process of workpiece.Injection moulding is the process of a circulation, and each cycle mainly comprises: quantifying feed-fusion plastification-exert pressure is injected-is filled mould and cools off-open the mould pickup, takes out behind the plastic again mold closing again, carries out next one and circulates.
The molding process of general bakelite make-up machine is: at first granular or powdered plastic are added in the machine barrel; And the rotation through screw rod and the heating of machine barrel outer wall make plastics become molten condition, and machine carries out matched moulds and moves forward with injection seat then, makes nozzle be adjacent to the pouring head of mould; Then feed pressure oil to injection cylinder; Screw rod is pushed ahead, thereby, keep (claiming pressurize again), cool off through certain hour and pressure with in very high pressure and the fast speeds close die that the melt implantation temperature is lower; Make its curing molding, but just workpiece is taken out in die sinking.
This common bakelite make-up machine is not with manipulator and conveyer belt; Therefore need workpiece be taken out from die cavity by manual work; The process of taking out workpiece need be opened, the closed safe door; Operation is bothersome and the time is long, and makes the mould temperature of mould receive ectocine, is prone to cause that Workpiece shaping is imperfect, workpiece deliquescing, fracture root etc. lead Chang Xianxiang; In addition every machine fixedly one man operation can't leave, production capacity is about 2000 mould/skies, staff's labour intensity is big, but production efficiency is not high.
The utility model content
In view of this, the utility model is to the disappearance of prior art existence, and its main purpose provides a kind of structure-improved of bakelite make-up machine, can guarantee the moulding quality of workpiece, can alleviate staff's labour intensity again, enhances productivity.
For realizing above-mentioned purpose, the utility model adopts following technical scheme:
A kind of structure-improved of bakelite make-up machine; Comprise frame and be arranged at injecting systems, matched moulds system, Hydraulic Power Transmission System, electric control system and heating and the cooling system in the frame; Has board on the said frame; Be provided with a die cavity in the board, be provided with the manipulator of the workpiece that is used to take in the die cavity of bakelite make-up machine top, in a side of bakelite make-up machine be provided with one be used for conveying workpieces conveyer.
As a kind of preferred version; Said conveyer comprises conveyer belt and belt bracing frame; This belt bracing frame mainly is made up of the hollow pipe of a plurality of settings; The top of belt bracing frame is respectively equipped with telescopically and is received into the travelling carriage in the hollow pipe, and aforementioned conveyer belt is supported on the top of this travelling carriage.
As a kind of preferred version, the end that said travelling carriage is connected with the belt bracing frame is provided with a height adjustment mechanism.
As a kind of preferred version; Said height adjustment mechanism comprises that two transverse slats, a screw rod and heighten and shake the hand; This two transverse slat laterally arranges, and wherein a transverse slat is fixed on the travelling carriage, and another transverse slat is fixed on the belt bracing frame; This screw rod runs through two transverse slats up and down, and this is heightened to shake the hand and is set on the screw rod between two transverse slats.
As a kind of preferred version, said two travelling carriage height are different, and the aforementioned conveyer belt that is supported on this travelling carriage top forms and is beneficial to the incline structure that workpiece transmits.
As a kind of preferred version, said manipulator comprises manipulator support and mechanical arm, and this manipulator support is fixed on the die cavity top of bakelite make-up machine, and this mechanical arm is installed on the manipulator support.
As a kind of preferred version, said mechanical arm comprises a transverse arm and a vertical arm, and this transverse arm is articulated in the top of manipulator support through an axle center, and vertical arm is mobilizable is installed on the transverse arm for this.
As a kind of preferred version, said transverse arm comprises that one can be arranged on the sliding seat and that the sideslip rail, in the manipulator swivel mount slides along the sideslip rail around the manipulator swivel mount, two that the manual frame of machinery rotates and drives first cylinder that this sliding seat is slided; Said vertical arm comprises that one is installed in the material grasping hand and that vertical slide rail, on the aforementioned sliding seat is arranged at vertical slide rail lower end and drives the second up and down cylinder of this vertical arm; When aforementioned sliding seat when the effect lower edge sideslip rail of first cylinder slides, vertically arm is with the same moved further of sliding seat, when vertical slide rail when sliding seat is vertically sliding in the effect lower edge of second cylinder, the material grasping hand is synchronized drive and moves up and down.
As a kind of preferred version, to the material grasping hand also correspondence be furnished with interconnective successively backing plate, the conversion cylinder, crossover sub and material grasping luck cylinder, this backing plate is connected the bottom of slide rail, this material grasping luck cylinder is connected with the material grasping palmistry.
After the utility model adopted technique scheme, its beneficial effect was that it sets up manipulator and conveyer on traditional bakelite make-up machine; Adopt the manipulator workpiece of from die cavity, taking automatically; Need not to open safety door, thereby make the mould temperature of mould not receive externally temperature influence, workpiece is placed on the conveyer and transmits simultaneously; In transport process, workpiece is cooled off naturally, guarantee the formed product quality; And manipulator and conveyer are used can realize that a people operates two machines simultaneously, and the production capacity value effectively promotes, and can alleviate staff's labour intensity on the one hand, can also enhance productivity on the other hand.
Be architectural feature and the effect of more clearly setting forth the utility model, come the utility model is elaborated below in conjunction with accompanying drawing and specific embodiment.
Description of drawings
Fig. 1 is the package assembly sketch map of the embodiment of the utility model;
Fig. 2 is the manipulator package assembly sketch map of the embodiment of the utility model;
Fig. 3 is the robot manipulator structure decomposing schematic representation of the embodiment of the utility model;
Fig. 4 is the conveyer package assembly sketch map of the embodiment of the utility model;
Fig. 5 is the conveyer STRUCTURE DECOMPOSITION sketch map of the embodiment of the utility model.
The accompanying drawing identifier declaration:
100, bakelite bakelite make-up machine
101, die cavity
102, board
103, frame
10, manipulator
11, manipulator support
111, column
112, support backing plate
113, power supply box
114, magnetic valve outer cover
115, backing plate
116, flat board
117, axis hole
118, magnetic valve
12, mechanical arm
121, transverse arm
122, vertical arm
123, manipulator swivel mount
124, back flushing device
125, backwash seat
126, sideslip rail
127, first cylinder
128, axle center
129, axle center rotating seat
130, sliding seat
131, cylinder block
132, vertical slide rail
133, cross the line cover
134, limited block
135, second cylinder
136, back flushing device fixed block
137, backflush device
138, backing plate
139, conversion cylinder
140, crossover sub
141, material grasping luck cylinder
142, material grasping hand
143, drive cylinder
144, air gauge
20, conveyer
21, conveyer belt
22, belt bracing frame
222, wheel
223, wheel lid
224, travelling carriage
225, screw rod
226, heighten and shake the hand
227, power supply box
228, motor
229, chain
230, runing rest
24, conveyer belt support body
241, axis hole
242, conveyer belt main shaft
243, roller
244, height adjustment mechanism
245, transverse slat
30, workpiece.
The specific embodiment
At first; The utility model is that example is explained with bakelite bakelite make-up machine; Extremely shown in Figure 5 like Fig. 1; It has demonstrated the concrete structure of the embodiment of the utility model; This bakelite bakelite make-up machine 100 comprises frame 103 and is arranged at injecting systems, matched moulds system, Hydraulic Power Transmission System, electric control system, lubricating system, heating and cooling system and the safety monitoring system in the frame 103 that the key of the utility model is that this bakelite bakelite make-up machine 100 also includes manipulator 10 and conveyer 20.
In conjunction with Fig. 1 and Fig. 2; Have a die cavity 101 on the board 102 of this bakelite bakelite make-up machine 100, and board 102 is provided with the manipulator control module, this manipulator control module is set the control program of control manipulator 10 actions; In the present embodiment; Control program has also been made security settings, specifically is meant: if one, programme-control safety door open mode, manipulator 10 stops; When two, board 102 was not in the die sinking program, manipulator 10 stopped.Said manipulator 10 is installed on the die wall of this die cavity 101, and it is connected to through wiring in the manipulator control module of board 102, to realize the function of the automatic workpiece 30 of from die cavity 102, taking.
This manipulator 10 comprises manipulator support 11 and mechanical arm 12; Particularly; Said manipulator support 11 comprises column 111, supports backing plate 112, power supply box 113 and magnetic valve outer cover 114; This support backing plate 112 be by one be positioned at the bottom the flat board 116 that lies against on the backing plate of backing plate 115 and constitute, this backing plate 115 is installed on the board 102 of bakelite bakelite make-up machine 100, and aforementioned column 111 is fixed on this flat board 116; This column 111 is rectangular cylinder, is provided with an axis hole 117 in the top of column 111.Said power supply box 113 and magnetic valve outer cover 114 be packed in respectively column 111 upper ends two on sidewall, wherein be provided with magnetic valve 118 in the magnetic valve outer cover 114.
Said mechanical arm 12 comprises a transverse arm 121 and a vertical arm 122; Particularly; This transverse arm 121 is articulated in the axis hole 117 on manipulator support 11 tops through an axle center 128; And 128 ends that expose at axis hole 117 are provided with an axle center rotating seat 129 in the axle center, are equipped with one to this axle center rotating seat 129 and drive cylinder 143, and be provided with an air gauge 144 in an end of cylinder.Said transverse arm 121 comprises that one can be arranged on the sliding seat 130 and that the sideslip rail 126, in the manipulator swivel mount 123 slides along sideslip rail 126 around the manipulator swivel mount 123, two that manipulator support 11 rotates and drives first cylinder 127 that this sliding seat 130 is slided; Be provided with a backflush device seat 125 on this manipulator swivel mount 123 simultaneously, first backflush device 124 is installed in this backflush device seat 125, and aforementioned two sideslip rails 126 are located in this back flushing air seat 125 simultaneously, first backflush device 124 is folded in the two sideslip rails 126.
Said vertical arm 122 mobilizable being installed on the transverse arm 121, this vertical arm 122 comprise that one is installed in material grasping hand 142 and that vertical slide rail 132, on the aforementioned sliding seat 130 is arranged at vertical slide rail 132 lower ends and drives the second up and down cylinder 135 of this vertical arm 122; Should vertical slide rail 132 vertical with aforementioned sliding seat 130, and be provided with line cover 133 in a side of vertical slide rail 132, this be crossed line and overlaps top of 133 and be connected with vertical slide rail 132, and its lower end is connected with a limited block 134.Said second cylinder 135 is installed in by vertical slide rail 132 sides, is provided with cylinder block 131 in a side of sliding seat 130, and this second cylinder 135 is installed on this cylinder block 131.To material grasping hand 142 also correspondence be furnished with interconnective successively backing plate 138, conversion cylinder 139, crossover sub 140 and material grasping luck cylinder 141, this backing plate 138 is connected the bottom of vertical slide rail 132, this material grasping luck cylinder 141 is connected with material grasping hand 142.In addition, also the sidewall in sliding seat 131 is provided with a back flushing air fixed block 136, and a backflush device 137 is installed on this backflush device fixed block 136.
During work, when aforementioned sliding seat 130 when the effect lower edge sideslip rail of first cylinder 127 126 slides, vertically arm 122 is with sliding seat 130 same moved further; When vertical slide rail 132 when sliding seat 130 is vertically gone up and down in the effect lower edge of second cylinder 135, material grasping hand 142 is synchronized to drive and moves up and down.
Please combine Fig. 1, Fig. 4 and Fig. 5; Said conveyer 20 is used for the workpiece 30 that aforementioned manipulator 10 takes out is transported to specific collection basket; This conveyer 20 comprises conveyer belt 21 and belt bracing frame 22, and " H " shape frame that said belt bracing frame 22 is arranged by two spacings links, and each frame mainly is made up of the hollow pipe of two settings; On four pin of these belt bracing frame 22 bottoms wheel 222 is installed, wheel is provided with wheel lid 223; These belt bracing frame 22 tops are respectively equipped with the travelling carriage 224 that can telescopically be accommodated in up and down in the hollow pipe, and an end that is connected with belt bracing frame 22 in travelling carriage 224 is provided with a height adjustment mechanism 244.Said height adjustment mechanism 244 comprises that two transverse slats 245, a screw rod 225 and heighten and shake the hand 226; This two transverse slat 245 laterally arranges; Wherein a transverse slat 245 is fixed on the travelling carriage 224; Another transverse slat 245 is fixed on the belt bracing frame 22, and this screw rod 225 runs through two transverse slats 245 up and down, and this is heightened on 226 screw rods 225 that are set between two transverse slats 245 of shaking the hand.In addition, be provided with power supply box 227, motor 228 and chain 229, be with runing rest 230 on each bar of travelling carriage 224 in one of them travelling carriage 224.In the present embodiment, said two travelling carriages 224 are highly different, are beneficial to the incline structure that workpiece 30 transmits thereby the conveyer belt 21 that is supported on travelling carriage 224 tops is formed.
In addition, also be equipped with a conveyer belt support body 24 to the installation of conveyer belt 21, these conveyer belt support body 24 two ends are equipped with axis hole 241; Be equipped with conveyer belt main shaft 242 in the axis hole 241; Be arranged with roller 243 outside the conveyer belt main shaft 242, this conveyer belt 21 is set on two rollers 243, and wherein a conveyer belt main shaft 242 is connected with aforementioned chain 229; During work, motor 228 applies driving force and cooperates conveyer belt main shaft 242 to move through roller 243 drive conveyer belts 21 by chain 229.
As shown in Figure 1; The operation principle of the utility model is: manipulator 10 is installed on the bakelite make-up machine board 102; And wiring is connected in the manipulator control program of board 102, and the control program through board 102 drives the magnetic valve 118 on the manipulator 10, wait die sinking after; Magnetic valve 118 drives each cylinder stretching, extension gripping workpiece 30 and is placed on the conveyer belt 21, by conveyer belt 21 workpiece 30 is sent to assigned address.
The design focal point of the utility model is; It sets up manipulator and conveyer on traditional bakelite make-up machine, adopt the manipulator workpiece of from die cavity, taking automatically, need not to open safety door; Thereby make the mould temperature of mould not receive externally temperature influence; Workpiece is placed on the conveyer and transmits simultaneously, in transport process, workpiece is cooled off naturally, guarantees the formed product quality; And manipulator and conveyer are used can realize that a people operates two machines simultaneously, and the production capacity value effectively promotes, and can alleviate staff's labour intensity on the one hand, can also enhance productivity on the other hand.
The above; It only is the preferred embodiment of the utility model; Be not that the technical scope of the utility model is done any restriction; So every technical spirit according to the utility model all still belongs in the scope of the utility model technical scheme any trickle modification, equivalent variations and modification that above embodiment did.
Claims (9)
1. the structure-improved of a bakelite make-up machine; Comprise frame and be arranged at injecting systems, matched moulds system, Hydraulic Power Transmission System, electric control system and heating and the cooling system in the frame; Has board on the said frame; Be provided with a die cavity in the board, it is characterized in that: be provided with the manipulator of the workpiece that is used to take in the die cavity of bakelite make-up machine top, in a side of bakelite make-up machine be provided with one be used for conveying workpieces conveyer.
2. the structure-improved of bakelite make-up machine according to claim 1; It is characterized in that: said conveyer comprises conveyer belt and belt bracing frame; This belt bracing frame mainly is made up of the hollow pipe of a plurality of settings; The top of belt bracing frame is respectively equipped with telescopically and is received into the travelling carriage in the hollow pipe, and aforementioned conveyer belt is supported on the top of this travelling carriage.
3. the structure-improved of bakelite make-up machine according to claim 2 is characterized in that: the end that said travelling carriage is connected with the belt bracing frame is provided with a height adjustment mechanism.
4. the structure-improved of bakelite make-up machine according to claim 3; It is characterized in that: said height adjustment mechanism comprises that two transverse slats, a screw rod and heighten and shake the hand; This two transverse slat laterally arranges, and wherein a transverse slat is fixed on the travelling carriage, and another transverse slat is fixed on the belt bracing frame; This screw rod runs through two transverse slats up and down, and this is heightened to shake the hand and is set on the screw rod between two transverse slats.
5. the structure-improved of bakelite make-up machine according to claim 2 is characterized in that: said two travelling carriage height are different, and the aforementioned conveyer belt that is supported on this travelling carriage top forms and is beneficial to the incline structure that workpiece transmits.
6. the structure-improved of bakelite make-up machine according to claim 1 is characterized in that: said manipulator comprises manipulator support and mechanical arm, and this manipulator support is fixed on the die cavity top of bakelite make-up machine, and this mechanical arm is installed on the manipulator support.
7. the structure-improved of bakelite make-up machine according to claim 6; It is characterized in that: said mechanical arm comprises a transverse arm and a vertical arm; This transverse arm is articulated in the top of manipulator support through an axle center, and vertical arm is mobilizable is installed on the transverse arm for this.
8. the structure-improved of bakelite make-up machine according to claim 7 is characterized in that: said transverse arm comprises that one can be arranged on the sliding seat and that the sideslip rail, in the manipulator swivel mount slides along the sideslip rail around the manipulator swivel mount, two that the manual frame of machinery rotates and drives first cylinder that this sliding seat is slided;
Said vertical arm comprises that one is installed in the material grasping hand and that vertical slide rail, on the aforementioned sliding seat is arranged at vertical slide rail lower end and drives the second up and down cylinder of this vertical arm;
When aforementioned sliding seat when the effect lower edge sideslip rail of first cylinder slides, vertically arm is with the same moved further of sliding seat, when vertical slide rail when sliding seat is vertically sliding in the effect lower edge of second cylinder, the material grasping hand is synchronized drive and moves up and down.
9. the structure-improved of bakelite make-up machine according to claim 8; It is characterized in that: to the material grasping hand also correspondence be furnished with interconnective successively backing plate, the conversion cylinder, crossover sub and material grasping luck cylinder; This backing plate is connected the bottom of slide rail, and this material grasping luck cylinder is connected with the material grasping palmistry.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202274826U CN202155990U (en) | 2011-06-30 | 2011-06-30 | Modified structure of bakelite molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202274826U CN202155990U (en) | 2011-06-30 | 2011-06-30 | Modified structure of bakelite molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202155990U true CN202155990U (en) | 2012-03-07 |
Family
ID=45763637
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202274826U Expired - Lifetime CN202155990U (en) | 2011-06-30 | 2011-06-30 | Modified structure of bakelite molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202155990U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105564901A (en) * | 2016-02-25 | 2016-05-11 | 苏州单科机电有限公司 | Automatic adjusting conveyor device |
| CN108821199A (en) * | 2018-07-23 | 2018-11-16 | 恒劢安全防护用品（南通）有限公司 | A kind of fingerprint item push lifting device |
| CN110978394A (en) * | 2019-12-23 | 2020-04-10 | 爱雷德机床有限公司 | Unattended injection molding machine |
-
2011
- 2011-06-30 CN CN2011202274826U patent/CN202155990U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105564901A (en) * | 2016-02-25 | 2016-05-11 | 苏州单科机电有限公司 | Automatic adjusting conveyor device |
| CN108821199A (en) * | 2018-07-23 | 2018-11-16 | 恒劢安全防护用品（南通）有限公司 | A kind of fingerprint item push lifting device |
| CN108821199B (en) * | 2018-07-23 | 2023-09-15 | 恒劢安全防护用品（南通）有限公司 | Hand mould strip propelling movement hoisting device |
| CN110978394A (en) * | 2019-12-23 | 2020-04-10 | 爱雷德机床有限公司 | Unattended injection molding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120307 |