CN105463825A - 一种全棉纱卡的前处理方法 - Google Patents
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 28
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical group [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 8
- 239000004115 Sodium Silicate Substances 0.000 claims description 5
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Abstract
本发明涉及一种全棉纱卡的前处理方法,所述的方法包括:①烧毛;②浸轧、打卷冷堆;③紧式连续浸轧碱氧液短蒸;④丝光处理;⑤烘干。采用本方法处理全棉纱卡,可以提高效率、减少污染。
Description
技术领域
本发明涉及印染技术领域,尤其是棉织物印染技术领域。
背景技术
全棉纱卡产品具有布面匀整光洁,质朴柔和,定型稳定,吸湿耐磨等特点,多为休闲裤选料,尤其是经过免熨烫处理后,柔软舒适、无折痕的特点更加突出,成为目前休闲类长短裤首选面料。
天然棉纤维中的果胶、蜡质、蛋白质等天然杂质,降低了棉纤维的亲水性。果胶质中大量不溶性原果胶,分子量大,分子中梭基上的氢离子可被正二价的钙、镁离子取代,生成不溶于水的果胶酸钙镁盐;同时果胶中的梭基、经基也可能和纤维素中的轻基形成酷键和氢键,使果胶分子形成网状结构。把蜡质粘附在纤维上。为了减少经纱在织造过程中的断头率,提高生产效率,要进行以增强经纱强力和耐磨性为目的的上浆加工。淀粉及其衍生物成本低,易生物降解,在亲水性纤维表面有良好的粘附力和一定的成膜性,是纺织浆料的主要成分。
上浆对纺织有利,却使织物手感粗糙,降低了织物的吸水性,影响织物的印、染等后续加工。
为了改善棉织物的手感,提高润湿性、白度和色彩鲜艳度,使织物的染色、印花等后整理加工获得均一满意的效果,必须对棉织物进行去除浆料为目的的退浆和去除天然杂质为目的的精练。
传统的碱退浆、碱精练,能有效去除棉纤维上的浆料、果胶、蜡质和含氮物质等杂质。达到退浆、去杂净,煮练匀透的效果。但长时间的高温、高碱处理,容易损伤棉纤维使织物手感粗糙。同时由于工艺流程长,消耗大量能源和水,排放残液碱性高、BOD、COD值高。加重了污水处理的负担。
发明内容
本发明所要解决的技术问题是提供一种污染少、效率高的全棉纱卡的前处理方法。
为了解决上述技术问题,本发明提出下列技术方案:
一种全棉纱卡的前处理方法,其特征在于所述的方法由下列步骤组成:
①烧毛用烧毛机对布坯进行2正2反烧毛处理,所述烧毛机的车速为80-120m/min;
②浸轧、打卷冷堆浸轧液的配方为:NaOH35-40g/L、H2O214-16g/L、双氧水稳定剂14-16g/L、螯合分散剂5g/L;冷堆的温度为:20-25℃;堆置的时间为20-24小时;
③紧式连续浸轧碱氧液短蒸在有张力的条件下,按次序不间歇进行退卷、水洗、浸轧碱氧液、汽蒸、水洗、浸轧碱氧液、汽蒸、水洗、烘干的操作;其中,所述碱氧液的配方为:NaOH20-25g/L、H2O210-11g/L、双氧水稳定剂8g/L、精炼剂5g/L;汽蒸的温度为95-98℃、每次汽蒸的时间为60-90秒;每次水洗的温度为90-95℃;
④丝光处理在有张力的条件下,用200-220g/L的NaOH溶液进行处理,然后在张力下水洗、酸中和去碱,落布PH值6.5-7.5;
⑤烘干。
优选的,所述①烧毛步骤中,所述烧毛机的车速为100m/min。
优选的,所述②浸轧、打卷冷堆步骤中,所述的双氧水稳定剂为硅酸钠稳定剂;所述③两次连续浸轧碱氧液短蒸步骤中,所述的双氧水稳定剂为东莞嘉宏有机硅科技有限公司生产的双氧水稳定剂Goon2011。
优选的,所述③两次连续浸轧碱氧液短蒸步骤中,所述的精炼剂为广东宏昊化工有限公司生产的渗透煮练剂KW。
优选的,所述②浸轧、打卷冷堆步骤中,所述的螯合分散剂为佛山晨辉化工发展有限公司生产的螯合分散剂HA。
优选的,所述②浸轧、冷堆步骤中,所述的堆置时间为22小时。
优选的,所述③紧式连续浸轧碱氧液短蒸步骤中,所述每次汽蒸的时间为70-80秒。
采用本发明对全棉纱卡进行前处理,具有以下技术效果:
1、具有良好的毛效及退浆率。
2、采用紧式短蒸,处理时间短,汽蒸箱内不用堆置,减小汽蒸箱的使用面积,降低能耗。
3、采用紧式操作,解决了卷边问题,尤其是高弹布的卷边问题。
4、采用紧式操作,可以保持布坯左中右毛效的均一性。
4、采用连续浸轧碱氧液短蒸的工艺,可以保持前后布坯的毛效一致。
5、操作简单、布面手感柔软。
为了更好的阐述技术方案,下面结合具体实施方式对本发明作进一步的说明,但本发明所要求的保护范围不限于下列实施例。
具体实施方式
实施例1
①烧毛用烧毛机对布坯(规格:全棉纱卡20*16/128*6063”坯)进行2正2反烧毛处理,所述烧毛机的车速为80m/min;
②浸轧、打卷冷堆浸轧液的配方为:NaOH35g/L、H2O214g/L、硅酸钠稳定剂(水玻璃)14g/L、螯合分散剂HA5g/L;冷堆的温度为:20-25℃;堆置的时间为20小时;
③紧式连续浸轧碱氧液短蒸在有张力的条件下,按次序不间歇进行退卷、水洗、浸轧碱氧液、汽蒸、水洗、浸轧碱氧液、汽蒸、水洗、烘干的操作;其中,所述碱氧液的配方为:NaOH20g/L、H2O210g/L、双氧水稳定剂(Goon2011)8g/L、渗透煮练剂KW5g/L;汽蒸的温度为95-98℃、每次汽蒸的时间为60-70秒;每次水洗的温度为90-95℃;
④丝光处理在有张力的条件下,用200g/L的NaOH溶液进行处理,然后在张力下水洗、酸中和去碱,落布PH值6.5-7.5;
⑤烘干。
毛效测试根据FZ/T01071-2008《纺织品毛细效应试验方法》测试。毛效:12.5cm/30min。布坯左中右毛效差值小于1cm,前后布坯毛效差值小于2cm。
退浆率测试用碘和碘化钾滴定退浆布,对比TEGEWA标准色卡评级,级数高退浆尽。本实施例退浆率:8级。
实施例2
①烧毛用烧毛机对布坯(规格:全棉纱卡20*16/128*6063”坯)进行2正2反烧毛处理,所述烧毛机的车速为120m/min;
②浸轧、打卷冷堆浸轧液的配方为:NaOH40g/L、H2O216g/L、硅酸钠稳定剂(水玻璃)16g/L、螯合分散剂HA5g/L;冷堆的温度为:20-25℃;堆置的时间为24小时;
③紧式连续浸轧碱氧液短蒸在有张力的条件下,按次序不间歇进行退卷、水洗、浸轧碱氧液、汽蒸、水洗、浸轧碱氧液、汽蒸、水洗、烘干的操作;其中,所述碱氧液的配方为:NaOH25g/L、H2O211g/L、双氧水稳定剂(Goon2011)8g/L、渗透煮练剂KW5g/L;汽蒸的温度为95-98℃、每次汽蒸的时间为80-90秒;每次水洗的温度为90-95℃;
④丝光处理在有张力的条件下,用220g/L的NaOH溶液进行处理,然后在张力下水洗、酸中和去碱,落布PH值6.5-7.5;
⑤烘干。
毛效测试根据FZ/T01071-2008《纺织品毛细效应试验方法》测试。毛效:13.0cm/30min。布坯左中右毛效差值小于1cm,前后布坯毛效差值小于2cm。
退浆率测试用碘和碘化钾滴定退浆布,对比TEGEWA标准色卡评级,级数高退浆尽。本实施例退浆率:8级。
实施例3
①烧毛用烧毛机对布坯(规格:全棉纱卡20*16/128*6063”坯)进行2正2反烧毛处理,所述烧毛机的车速为100m/min;
②浸轧、打卷冷堆浸轧液的配方为:NaOH38g/L、H2O215g/L、硅酸钠稳定剂(水玻璃)15g/L、螯合分散剂HA5g/L;冷堆的温度为:20-25℃;堆置的时间为22小时;
③紧式连续浸轧碱氧液短蒸在有张力的条件下,按次序不间歇进行退卷、水洗、浸轧碱氧液、汽蒸、水洗、浸轧碱氧液、汽蒸、水洗、烘干的操作;其中,所述碱氧液的配方为:NaOH22g/L、H2O210g/L、双氧水稳定剂(Goon2011)8g/L、渗透煮练剂KW5g/L;汽蒸的温度为95-98℃、每次汽蒸的时间为70-80秒;每次水洗的温度为90-95℃;
④丝光处理在有张力的条件下,用210g/L的NaOH溶液进行处理,然后在张力下水洗、酸中和去碱,落布PH值6.5-7.5;
⑤烘干。
毛效测试根据FZ/T01071-2008《纺织品毛细效应试验方法》测试。毛效:13.3cm/30min。布坯左中右毛效差值小于1cm,前后布坯毛效差值小于2cm。
退浆率测试用碘和碘化钾滴定退浆布,对比TEGEWA标准色卡评级,级数高退浆尽。本实施例退浆率:8级。
Claims (7)
1.一种全棉纱卡的前处理方法,其特征在于所述的方法由下列步骤组成:
①烧毛用烧毛机对布坯进行2正2反烧毛处理,所述烧毛机的车速为80-120m/min;
②浸轧、打卷冷堆浸轧液的配方为:NaOH35-40g/L、H2O214-16g/L、双氧水稳定剂14-16g/L、螯合分散剂5g/L;冷堆的温度为:20-25℃;堆置的时间为20-24小时;
③紧式连续浸轧碱氧液短蒸在有张力的条件下,按次序不间歇进行退卷、水洗、浸轧碱氧液、汽蒸、水洗、浸轧碱氧液、汽蒸、水洗、烘干的操作;其中,所述碱氧液的配方为:NaOH20-25g/L、H2O210-11g/L、双氧水稳定剂8g/L、精炼剂5g/L;汽蒸的温度为95-98℃、每次汽蒸的时间为60-90秒;每次水洗的温度为90-95℃;
④丝光处理在有张力的条件下,用200-220g/L的NaOH溶液进行处理,然后在张力下水洗、酸中和去碱,落布PH值6.5-7.5;
⑤烘干。
2.根据权利要求1所述一种全棉纱卡的前处理方法,其特征在于所述的①烧毛步骤中,所述烧毛机的车速为100m/min。
3.根据权利要求1所述一种全棉纱卡的前处理方法的方法,其特征在于所述②浸轧、打卷冷堆步骤中,所述的双氧水稳定剂为硅酸钠稳定剂;所述③两次连续浸轧碱氧液短蒸步骤中,所述的双氧水稳定剂为东莞嘉宏有机硅科技有限公司生产的双氧水稳定剂Goon2011。
4.根据权利要求1所述一种全棉纱卡的前处理方法,其特征在于所述的③两次连续浸轧碱氧液短蒸步骤中,所述的精炼剂为广东宏昊化工有限公司生产的渗透煮练剂KW。
5.根据权利要求1所述一种全棉纱卡的前处理方法,其特征在于所述的②浸轧、打卷冷堆步骤中,所述的螯合分散剂为佛山晨辉化工发展有限公司生产的螯合分散剂HA。
6.根据权利要求1所述一种全棉纱卡的前处理方法,其特征在于所述的②浸轧、冷堆步骤中,所述的堆置时间为22小时。
7.根据权利要求1-6任一项所述一种全棉纱卡的前处理方法的方法,其特征在于所述的③紧式连续浸轧碱氧液短蒸步骤中,所述每次汽蒸的时间为70-80秒。
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