CN105442147A - Method for preparing ultraviolet-resistant far infrared ecological fabric - Google Patents
Method for preparing ultraviolet-resistant far infrared ecological fabric Download PDFInfo
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- CN105442147A CN105442147A CN201510696757.3A CN201510696757A CN105442147A CN 105442147 A CN105442147 A CN 105442147A CN 201510696757 A CN201510696757 A CN 201510696757A CN 105442147 A CN105442147 A CN 105442147A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/04—Pigments
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/106—Radiation shielding agents, e.g. absorbing, reflecting agents
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/25—Resistance to light or sun, i.e. protection of the textile itself as well as UV shielding materials or treatment compositions therefor; Anti-yellowing treatments
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
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Abstract
The invention relates to a method for preparing an ultraviolet-resistant far infrared ecological fabric. The method is characterized by comprising a step (1) of raw material matching; a step (2) of yarn spinning technology; a step of (3) weaving technology; and a step (4) of dyeing and finishing. According to the technical scheme, a technology method, the technological quality and a function are innovative, the dope dyeing technology is selected to spin black quantum energy polyester staple fiber, white quantum energy polyester staple fiber and elastic fiber blended yarn, the mutual configuration of functions and plant tissues of fiber and yarn density is fully utilized, and ideal ultraviolet-resistant far infrared ecological fabric is developed. The manufacturing procedures are shortened, the colour fastness is good, and environmental pollution is reduced. The fabric and clothes made from colored spun yarn are very popular in abroad, consumer groups in China are extending continuously, so that functional color-spun fabric made from dope dyeing yarn has a large market in textile industry.
Description
Technical field
The present invention relates to a kind of preparation method of fabric, specific design relates to a kind of preparation method of uvioresistant far infrared ecological fabrics, belongs to weaving, functional textile technical field.
Background technology
Current, environmental protection, low-carbon economy, energy-saving and emission-reduction day by day become the common recognition of globalization, polyester staple fiber is at present in the international market towards top grade, functional, ecological property future development, look textile product is that industry is cognitive with its environment-friendlyfashionable fashionable gradually, my company plays technical advantage, positive preemption techniques commanding elevation, exploitation has the new varieties of high added value with all strength, ultraviolet resistant textiles starts from the beginning of the nineties in the world, with Australia be representative be located in low latitudes, the country that sunshine is stronger, take the lead in developing ultraviolet resistant textiles to protect human body, and make ultraviolet resistant textiles enter commercialization stage.Japan is in first place in the world in exploitation anti-ultraviolet fabric always, and the goods such as release one after another sportswear, shirt, cap and the parasol with ultra-violet radiation resisting function, are subject to the favor of consumers in general.Domestic in recent years also in the research to ultraviolet resistant textiles.Chemical fiber grade uvioresistant ultrafine powder and master batch are developed in Donghua University's Chemical Fibre Project research center; Shandong giant dragon chemical company, by ultra-violet absorber and screener reasonable coordination, succeeds in developing the uvioresistant finishing agent for COTTON FABRIC; The nanometer scale ceramics cotton textiles of high-tech industry Co., Ltd of Xiamen HuaPu exploitation, have uvioresistant, antibacterial and far infrared thermal insulation function simultaneously.About far infrared fabric, many discussion was done by existing a lot of producer both at home and abroad, also had corresponding product to appear on the market, received the welcome of consumer.Make a general survey of Related product in the market, coating and continuous yarn product are relatively many, and short fiber is relatively less.Due to far-infrared fabric medical health care function, so be usually used in making sweater sweat pants, underwear pants, rib, shoulder protector, protecting abdomen, knee-pad, socks product, cushion, bed clothes, bedcover etc., for weak and sickly, the old man of deficiency of vital energy chilly and patient, the sportsman that, winter light for clothing trains, and the outdoor of the cold and cool invasion and attack of officers and men or field man etc., beyond doubt a kind of happiness.Even to common common people, the effect of disease-prevention health also can be played.Healthy, natural, environmental protection has been many development trends of generally acknowledging new century textile industry.Look forward to the future, this market will continue flourish.For the exploitation improving the uvioresistant far-infrared fabric that the wearability of fabric and the general level of the health of human body are carried out more and more is subject to people's attention.But product in the market exists various problem, and cost is higher, it is good like this that the performance of product does not have described in producer, and even some producer adulterates, mixes the spurious with the genuine, and consumer creates bad impact to health after using.
Summary of the invention
In order to solve above-mentioned Problems existing, the invention discloses a kind of preparation method of uvioresistant far infrared ecological fabrics, this technical scheme is in process, technical quality and functionally innovating, original liquid coloring technology is selected to spin black quantum energy terylene short fiber, white quantum energy terylene short fiber and elastomer blended yarn, make full use of the function of fiber and plant tissue and weft density mutually to configure, develop and ideal there is the far ecological fabrics of uvioresistant, both manufacturing procedure was shortened, COLOR FASTNESS is good, additionally reduce the pollution to environment, therefore with the fabric that colour-spun yarns is made, clothes etc. are all the fashion abroad, the domestic consumer group is also in continuous expansion, therefore functional look textile fabric that in textile industry, stoste tinted yarn is made has very large market.
To achieve these goals, technical scheme of the present invention is as follows, and a kind of preparation method of uvioresistant far infrared ecological fabrics, is characterized in that, said method comprising the steps of: 1) raw material choice; 2) spinning process; 3) weaving process; 4) dyeing and Final finishing.
As a modification of the present invention, described step 1) Raw apolegamy is specific as follows: black quantum energy terylene 45/ true qualities quantum energy terylene 5519.7tex*2(30S/2) * black quantum energy terylene 45/ true qualities quantum energy terylene 45/ elastomer 1019.7tex*2(30S/2) 228/10 centimetres * 209/10 centimetres.
As a modification of the present invention, described spinning process is specific as follows: warp thread: the white terylene 5519.7tex*2 of quantum energy black terylene 45/ quantum energy; Quantum energy black terylene staple fibre and quantum energy true qualities polyester staple fiber: griping cotton machine---blending hopper automatic mixer---single roller scutcher---vibrating bin cotton feeder---single beater scutcher---carding machine---drawing frame---Speed frames---fine spining machine---automatic winder---doubling winder; Weft yarn: quantum energy terylene 90/ elastomer 10: the black terylene of quantum energy, the white terylene of quantum energy and elastomer: griping cotton machine---blending hopper automatic mixer---single roller scutcher---vibrating bin cotton feeder---single beater scutcher---carding machine---drawing frame---Speed frames---fine spining machine---automatic winder---doubling winder.
As a modification of the present invention, described weaving process is specific as follows: Benniger warping machines, and--Sizing machines--empty through machine----repair and knit--and become to wrap into by Rapier looms; By the warp thread radical 3584 of process stipulation during warping, the speed of a motor vehicle 600 ms/min, adopts lower speed of beaming, control the tension difference between resultant yarn, ensure that sheet yarn tension is even, winding is even, yarn and yarn arrange evenly, ensureing yarn path clean, smooth simultaneously, laying the first stone for improving weaving efficiency.
Sizing operation is crucial, improves weavability by sizing, makes yarn sheet through sizing at tension force, arrangement, rolling density uniformity, makes good beam of a loom, reach increase warp thread ABRASION RESISTANCE, surface hairiness pastes volt, yarn body is bright and clean.Preferred slurry, stretches based on coating and guarantor.Clear for ensureing opening, reduce broken end, the rate of sizing controls between 10-12%, and attentional manipulation each district tension force, accomplishes both to be conducive to starching, turn avoid tension difference excessive and increase and extend; Adopt the process route of " in high, is low ", follow enhancings, protect stretch, wear-resisting, the principle that infiltration and coating are laid equal stress on, press in middling speed, layering preliminary drying, low temperature drying after first high temperature dries and protects, protect serous coat, high moisture regain, little elongation, after waxing, tightly to reel, to lay equal stress on effect with the infiltration and coating that increase yarn, and paste volt filoplume, make warp fibers adhesiveness good, the good film-forming property of slurries, lays good basis for ensureing to weave smoothly.
Adopt dobby machine to weave when weaving, adopt plain weave, longitude and latitude yarn count thickness is consistent, and cloth cover presents wool-like effect, fabric comfortable feel, functional embodiment is obvious.
Type: Sizing machines (GA338SF-S);
Starching form: tandem sizing box;
The rate of sizing: 13%;
Regain: 7%;
Percentage elongation :≤1%;
Sizing Cut Mark Length: 126m;
Winding speed: 70m/min;
Slurry groove temperature/viscosity (DEG C/S): 92 DEG C;
Stock tank pH value: 7 ~ 8;
Squeezing roller pressure: I:5KN; II:16-17KN
To size mixing formula
PR-SU：20KG
Oxidized starch: 62.5KG
AD：12.5KG
SLMO-96：2KG
Supply bucket constant volume: 0.9M
3
Supply barrel temperature: 98-100 DEG C
Mixing cirtern constant volume (L): 600
As a modification of the present invention, described postfinishing process is as follows: stand cloth margin to seam → singe → destarch → PH washes → bank up → washing → tentering → preshrunk.
As a modification of the present invention, singeing finish in described postfinishing process: the speed of a motor vehicle: 80 ~ 110m/min, flame temperature: 800 ~ 900 DEG C, burner distance: about 2cm, burner quantity: positive and negative respectively have two; Desizing route: compregnate warm water----bank up--washing by compregnate enzyme liquid; Process conditions: adopt enzyme desizing, specific as follows: enzyme temperature: 55-65 DEG C, wash Ge Wendu: 80-90 DEG C, cylinder air pressure is no more than 0.3Mpa, and bank up time 45-55 minute.
As a modification of the present invention, in described postfinishing process, washing process is as follows: and cold wash → 10 ~ 15g/L sodium carbonate washes → and cold wash → 2 ~ 3g/L acetic acid washes → cold wash.
As a modification of the present invention, described weaving process is specific as follows: BEN-DIRECT1000 Benniger warping machines, and--GA338SF-S Sizing machines--GA177 is empty through machine, and----repair and knit--and become to wrap into storehouse by SLIVER Rapier looms.
As a modification of the present invention, described postfinishing process is as follows: stand cloth margin to seam → singe → destarch → PH washes → bank up → washing → tentering → preshrunk.
Relative to prior art, advantage of the present invention is as follows, 1) raw materials of chemical fibres used by this preparation method can pass through stock-dye or original liquid coloring, obtain colored fibre like this and no longer need Colour Difference in following process, and both shortened manufacturing procedure with the spinning of original liquid coloring technique, COLOR FASTNESS is good, additionally reduce the pollution to environment, therefore with the fabric that colour-spun yarns is made, clothes etc. are all the fashion abroad, the domestic consumer group is also in continuous expansion, therefore functional look textile fabric that in textile industry, stoste tinted yarn is made has very large market.Because terylene molecular structure is tight, hydrophobicity is strong, and do not contain in molecule-SO3-,-COO-wait hydrophilic group, polyster fibre dyeing adopts traditional dyeing and finishing technology, be difficult to dye with hydrophilic dye at normal temperatures, thus need to dye at high temperature under high pressure, chromatogram is subject to a definite limitation, and dyeing energy consumption is large, cost is high, dyeing blowdown flow rate is large, economic benefit and social benefit limited.Original liquid coloring spinning technique is a relatively economical direct macromolecular material fibroblast technology of getting up with chemical fibre technology synchronized development, relative to knitting rear printing technology, the meaning that the section of original liquid coloring polyster fibre is spun and look spins yarn dye technology industrialization is the Colour Difference under the aqueous medium after eliminating traditional grey cloth pre-treatment, therefore, production process does not have dyeing waste-water to pollute and energy consumption is dried in washing repeatedly, belong to ecological, environmental protective technology, there is obvious low-carbon economy feature, become the important directions representing the extensive Specializing Techniques innovation of chemical fibre; Original liquid coloring referred to polyester fondant (or section) before entering spinning manifold, inject the colorant after super-dry, melting, filtration, metering, together with polyester fondant after the full and uniform mixing of high efficiency static mixer, jointly enter spinning manifold and carry out spinning.In this production process, three aspects be noted: one is colouring agent, put forth effort research high-performance dyestuff and pigment, the particularly synthesis of high temperature resistant dyestuff.Two is dispersants, by air-flow crushing and grinding technique, and the dispersant that exploitation is close with pigment size.Three is carriers, researchs and develops resin dedicated, improves the cooperative effect of pigment in Masterbatch and dispersiveness.Can omit most dyeing and finishing process like this, a large amount of discharge reducing carbon dioxide, significantly conserves water and chemicals.Masterbatch and quantum energy powder ratio in the grey yarn of spun fiber crops is all very little, but if directly add Masterbatch in terylene chips, Masterbatch addition very little, is difficult to mix with terylene, easily causes aberration.We adopt the method for the composite granulation again of Masterbatch to dilute Masterbatch, and make it prior to melting granulation again after a certain amount of section mixing, adding the composite look grain that reproduces when spinning can reach requirement.Terylene base quantum energy fiber under paste, mixes fusion by quantum energy powder (1% ~ 2%) and ordinary polyester resin, melt extrude in spherical or columned quantum energy dacron master grain, terylene base black masterbatch and the spinning of quantum energy dacron master grain original liquid coloring, then through the black polyster fibre of quantum energy that co-blended spinning is produced.With different color and luster and different performance fibrous raw material interworking mix spinning, reach mix, full color, COLOR FASTNESS are good and sliver even thickness, filoplume are few, fault is few and little requirement is more difficult accomplishes.As slightly neglected, causing lot number to mix, a large amount of defective product will be produced, therefore the field management in workshop is had higher requirement.For this reason, keep the steady quality of colour-spun yarns, in production, Mixing Method wants science.Adopt two or more colored fibre mix spinning, we adopt and carry out in the mixed cotton method of the opening and cleaning step bale of cotton and cotton heap in proportion, and various color and luster fiber is distributed in each position of yarn, and this method has stereoeffect.If make true qualities sliver and dyeing strip by certain mixed than bar processed of arrange in pairs or groups, although the mixed ratio control of various fibers in mixed cotton comparatively correctly, the stereoeffect of mixed cotton is slightly poor.Original liquid coloring changes traditional handicraft, achieves without discharge dyeing, solves dyeing pollute from source, meets ecological requirement of producing.Solve the problem of different fiber interweaving or blending piece dyeing finishing, and be made in the finishing process of grey cloth at yarn, due to the thermal contraction performance of different fiber or the difference of dye uptake, make cloth cover present feel soft, the style that cloth cover is plentiful.The process of fiber product, particularly prints and dyes, the process such as arrangement, use nontoxic, can natural degradation dyestuff, finishing agent etc., and utilize new and high technology to carry out cleaner production; The consumption of fiber product, to use, to human body friendly, comfortable; After fiber product consumption uses, Pro derelicto or process can not bring environmental problem, can recycle, or back to nature.
Detailed description of the invention
In order to deepen, to understanding of the present invention and understanding, below in conjunction with detailed description of the invention, to illustrate the present invention further.
Embodiment 1:
A preparation method for uvioresistant far infrared ecological fabrics, said method comprising the steps of: 1) raw material choice; Due to spin front painted to yarn spinning without particular/special requirement, adopt original spinning equipment and production technology.Especially when polyster fibre and other fiber blends, use colored polyester fiber not only to reduce dyeing process, and be convenient to realize the style that fabric designs in advance.And spin the front painted dyeing process reducing dyeing apparatus and multiple tracks fiber or fabric, eliminate dyeing assistant, each pigment molecular is attached to side in target product, fundamentally eliminate the discharge of dyestuff, decrease raw-material consumption, avoid environmental pollution, reduce dyeing cost, save huge pollution treatment expense.We adopt be spin front painted, before spinning by terylene base black masterbatch and terylene base quantum energy masterbatch accurate measurement and terylene chips melt Homogeneous phase mixing in proportion, then spinning cuts into short fiber, evenly, fast light, washable, rub resistance geometric ratio normal dyeing wants high to the black short fiber colouring of the quantum energy terylene spinned.
This fabric specification is 152.4cm black quantum energy terylene 45/ true qualities quantum energy terylene 5519.7tex*2(30S/2) * black quantum energy terylene 45/ true qualities quantum energy terylene 45/ elastomer 1019.7tex*2(30S/2) 228 pieces/10 centimetres * 209/10 centimetres, look knits plain weave.
The technological process of production is specific as follows: 1, the black terylene short fiber technological process of production of quantum energy,
Original liquid coloring is exactly in the course of the polymerization process, polyester-based black masterbatch is added before spinning, thus the obtained black terylene short fiber of quantum energy, adopt original liquid coloring colored fiber production technology system, polyester-based black agglomerate is produced with the black pigment powder of 30% and the terylene of 70%, quantum energy dacron master grain is produced with the quantum energy powder of 20% and the terylene of 80%, polyester slice, polyester-based black masterbatch and polyester-based quantum energy masterbatch are the ratio combination drying of 100:20:5 according to mass ratio before spinning, make the black terylene short fiber of the quantum energy meeting technique by following technique.
---melting mixing---melt distribution---spinning manifold---spinning pump---spinneret component---ring blowing lip oil feeding system---traction-feeding-wheel-fiber barrel-creel-silk guide frame-five roller guiding machine-finish bath-first time drawing-off-drawing-off bath up and down--second time drawing-off-Steam Heating--the third time drawing-off-five roller HEAT SETTING-folded silk-Steam Heating that oils-curling-loose HEAT SETTING-cooling conveying-cut off-inspection eventually--packing of polyester slice+polyester-based black masterbatch+polyester-based quantum energy masterbatch (combination drying);
The white terylene short fiber technological process of production of quantum energy:
Quantum energy dacron master grain is produced with the quantum energy powder of 20% and the terylene of 80%, this time only need add polyester slice and polyester-based quantum energy masterbatch in the course of the polymerization process, being the ratio combination drying of 100:5 according to mass ratio, make the white terylene short fiber of the quantum energy meeting technique by following technique.
---melting mixing---melt distribution---spinning manifold---spinning pump---spinneret component---ring blowing lip oil feeding system---traction-feeding-wheel-fiber barrel-creel-silk guide frame-five roller guiding machine-finish bath-first time drawing-off-drawing-off bath up and down--second time drawing-off-Steam Heating--the third time drawing-off-five roller HEAT SETTING-folded silk-Steam Heating that oils-curling-loose HEAT SETTING-cooling conveying-cut off-inspection eventually--packing of polyester slice+polyester-based quantum energy masterbatch (combination drying).
2) spinning process; Fabric specifications design is different through weft yarn, and warp thread is black quantum energy terylene 45/ true qualities quantum energy terylene 5519.7tex*2(30S/2), weft yarn is black quantum energy terylene 45/ true qualities quantum energy terylene 45/ elastomer 1019.7tex*2(30S/2).To the black polyster fibre of quantum energy, quantum energy true qualities synthetic fibre staple fibre and the preliminary treatment of elastomer humidification, its spinnability must be improved before spinning.A certain proportion of water, antistatic additive is mainly used to be sprinkled into uniformly in raw material, concrete addition is: water accounts for fiber dry weight 2%, antistatic additive accounts for fiber dry weight 0.6%, bank up and can use for 24 hours, improve the cohesive force of fiber, antistatic effect, prevents from occurring the phenomenons such as flyings, winding needle cloth and roller in production process.
Because polyster fibre and elastomer are all chemical fibre, regularity is better, free from foreign meter, technique should be followed " many pines many mixed, tip-tap is opened less, few fall or do not fall " principle, flow process should be short, and each Beater Speed is unsuitable fast, prevents from excessively hitting causing fibre damage and forming ligation.Although the easy rolling of single beater scutcher, in order to ensure carding step slivering quality, embossing roller should be used; Increase calender roller pressure; Warp thread is the grey yarns of quantum energy terylene fiber crops, and in order to make yarn reach numb grey effect, the black terylene short fiber of quantum energy and the white short fiber of quantum energy terylene fully mix, and in Blowing carding operation, the abundant shredding of cotton fiber, grabs in cotton process and adopt " duty is grabbed and grabbed select content less " method; Simultaneously according to the mic value of raw cotton, short flannel and impurity content, rational Beater Speed and dirt rod is used to space when cotton cleaning process.In mixing in doubling step, take the technique of " gently quantitative, heavily pressurize, reasonable tension drawing-off, fully and close, anti-tangle anti-blocking ", suitably amplify horn mouth and production is carried out smoothly, improve drawn sliver regularity level, strictly control the quantitative of sliver, ensure Spinning Evenness.Adopt compact spinning in spinning process, improve yarn strength and reduce Yarn filoplume, being weaving process thereafter, breaking to broken end, improving output.
Described spinning process is specific as follows: warp thread: the white terylene 5519.7tex*2 of quantum energy black terylene 45/ quantum energy; Quantum energy black terylene staple fibre and quantum energy true qualities polyester staple fiber: FA002A type griping cotton machine---A006B type blending hopper automatic mixer---the mono-roller scutcher of FA111---FA046 vibrating bin cotton feeder---FA141A type single beater scutcher---A186F carding machine---FA1310 drawing frame (three roads)---JWF1415 Speed frames---DTM129 fine spining machine---NO.21C automatic winder---NO.28 doubling winder
Weft yarn: quantum energy terylene 90/ elastomer 10: the black terylene of quantum energy, the white terylene of quantum energy and elastomer: FA002A type griping cotton machine---A006B type blending hopper automatic mixer---the mono-roller scutcher of FA111---FA046 vibrating bin cotton feeder---FA141A type single beater scutcher---A186F carding machine---FA1310 drawing frame (three roads)---JWF1415 Speed frames---DTM129 fine spining machine---NO.21C automatic winder---NO.28 doubling winder.
Yarning process parameter and key point:
(1) opening picking main technologic parameters:
FA046 vibrating cotton box cotton feeding brad curtain speed 70m/min
Equal cotton hired roughneck is spaced for 6mm to brad curtain
Stripping Beater Speed is 429r/min
Evener roller speed is 272r/min
Brad curtain and stripping hired roughneck spacer are 2mm
Brad curtain and evener roller space for 20mm
FA111 mono-roller scutcher Beater Speed is 1236r/min
FA002A type griping cotton machine rotating speed is 720r/min
Lap roller rotating speed is 13r/min
Dirt rod spacer is 5mm
Rotation speed of fan is 1300r/min
Hired roughneck is spaced for 2mm to stripping cutter
Hired roughneck is spaced for 10mm to balance curved bar
Beater Speed is 1000r/min
(2), comb and parallel cotton fibers prior to spinning main technologic parameters:
Cylinder speed: 360r/min;
Doffer speed: 19r/min
Licker-in speed: 690r/min;
Cover plate speed: 144mm/min;
Feed plate and licker-in space: 12 ";
Mote knife and licker-in space: 15 ";
Cylinder and doffer are spaced: 5 ";
Cylinder and licker-in space: 7 "
Pattern doffing roller and licker-in space: 15 "
Cylinder and Flat Gauge: 7*6*6*6*7 ";
Comb and parallel cotton fibers prior to spinning is quantitative: 20.6g/5m.
(3), drafting main technologic parameters
Sliver exporting speed 230m/min, wet surely heavy 22g/5m, number of doubling 8, roller gauge 11*18mm
(4) rove main technologic parameters
Quantitative 4.8g/10m done by rove
Twist factor 61.2
Back zone drafting multiple 1.19 times
Roller gauge 10mm*25mm × 35mm
Apron nip 7.0mm
Ingot speed 850r/min.
(5) spun yarn main technologic parameters
Diameter of ring PG14254,
Quantitative dry weight 1.96g/100m
Spinning-drafting multiple 24.49
First break draft multiple 1.16
Yarn twist factor is designed to 364
Front roller speed 240 revs/min
Ratch 18 × 22.
(6) winder main technologic parameters
NO-21C speed is 1250r/min
Warp thread and weft yarn are owing to being all colour-spun yarns, and we are in order to spin the effect of numb grey yarn, former capital at opening picking stage mixed cotton, and not at drafting stage mixed cotton in case there is the effect of Fancy Yarns.So through weft yarn raw material except carrying out mixed cotton in the mixed cotton stage, according to the component ratio of weight configuration blending, other follow-up spinning process are consistent.By above-mentioned design, while technological requirement Instructing manufacture, appropriately adjust in light of the circumstances, the numb grey quantum energy terylene 19.7tex*2(30S/2 of spinning) and numb grey quantum energy terylene 90/ elastomer 1019.7tex*2(30S/2) yarn is that rear road uvioresistant far infrared ecological fabrics provides fabulous yarn raw material.
3) weaving process:
BEN-DIRECT1000 Benniger warping machines----GA177 is empty through machine, and----repair and knit--and become to wrap into storehouse GA338SF-S Sizing machines by SLIVER Rapier looms.
How warping process makes all even warp beam of tension in Warping reel smooth is crucial.By the warp thread radical 3584 of process stipulation during warping, the speed of a motor vehicle 600 ms/min, adopts lower speed of beaming, control the tension difference between resultant yarn, ensure that sheet yarn tension is even, winding is even, yarn and yarn arrange evenly, ensureing yarn path clean, smooth simultaneously, laying the first stone for improving weaving efficiency.
Sizing operation is crucial, improves weavability by sizing, makes yarn sheet through sizing at tension force, arrangement, rolling density uniformity, makes good beam of a loom, reach increase warp thread some ABRASION RESISTANCE, surface hairiness pastes volt, yarn body is bright and clean.Preferred slurry, stretches based on coating and guarantor.Clear for ensureing opening, reduce broken end, the rate of sizing controls between 10-12%, and attentional manipulation each district tension force, accomplishes both to be conducive to starching, turn avoid tension difference excessive and increase and extend; Adopt the process route of " in high, is low ", follow enhancings, protect stretch, wear-resisting, the principle that infiltration and coating are laid equal stress on, press in middling speed, layering preliminary drying, low temperature drying after first high temperature dries and protects, protect serous coat, high moisture regain, little elongation, after waxing, tightly to reel, to lay equal stress on effect with the infiltration and coating that increase yarn, and paste volt filoplume, make starched yarn fiber adhesiveness good, the good film-forming property of slurries, lays good basis for ensureing to weave smoothly.
Adopt dobby machine to weave when weaving, adopt plain weave, longitude and latitude yarn count slightly presents wool-like effect on cloth cover, fabric comfortable feel, and functional embodiment is obvious.
Described weaving process is specific as follows: BEN-DIRECT1000 Benniger warping machines, and--GA338SF-S Sizing machines--GA177 is empty through machine, and----repair and knit--and become to wrap into storehouse by SLIVER Rapier looms.
3, weaving process parameter and key point
(1) warping
Type: Benniger high-speed warping machine (BEN-DIRECT1000)
Total warping radical: 3584, wherein Side End Number 60 × 2;
Number * radical/bar: 200*17+184*1;
Winding speed: 50m/min;
Rolling density: 0.5g/cm3;
Tension force: Discrete control.
(2) sizing
Type: Sizing machines (GA338SF-S);
Starching form: tandem sizing box;
The rate of sizing: 13%;
Regain: 7%;
Percentage elongation :≤1%;
Sizing Cut Mark Length: 126m;
Winding speed: 70m/min;
Slurry groove temperature/viscosity (DEG C/S): 92 DEG C;
Stock tank pH value: 7 ~ 8;
Squeezing roller pressure: I:5KN; II:16-17KN
To size mixing formula
PR-SU：20KG
Oxidized starch: 62.5KG
AD：12.5KG
SLMO-96：2KG
Supply bucket constant volume: 0.9M3
Supply barrel temperature: 98-100 DEG C
Mixing cirtern constant volume (L): 600
(3) gait
Model: drawing-in machine (GA177)
Porter: 48#;
Reed width: 189.6cm;
Heald frame number of pages: 6 pages;
Ground tissue is combined and is worn method: 1,3,5,2,4,6
Selvage Stitch is combined and is worn method: 1,3,5,2,4,6
Ground tissue is combined into number: 1;
Selvage Stitch is combined into number: 1;
Organize reed to enter number: 1;
Selvage Stitch reed enters number: 1;
Method worn by menopause tablet: 1,1,2,2,3,3,4,4,5,5,6,6
(4) weaving process technical parameter
Type: SLIVER Rapier looms;
Speed: 500rpm;
Upper machine filling density: 48/English inch;
Opening pattern: electronic dobby;
Opening time: 315 degree;
Enter the sword time: 65 degree;
Connect the sword time: 180 degree
Predetermined tension: 220kg
Back beam height: 60mm;
Warp stop frame height: 3 lattice
Temple pad: 4mm
Machine controls cloth width: 186-188cm;
A cropping number: 3;
Temperature/relative humidity (DEG C/%): 25 ± 2 DEG C/76 ± 3%.
(5) arranging process
Finished product lump length: 100m;
Become bag specification: 2*100
Every part overall length: 200m
Folding length: 1m;
Place: 1-3mm.
4) dyeing and Final finishing:
Rear finishing duplex process flow: stand cloth margin to seam → → destarch → → tentering → preshrunk of banking up → wash of singing
It is improper that temperature of singing and the speed of a motor vehicle of singing control, and can damage fiber, powerful decline, adopt the effect of amylase and high temperature washing, slurry on removing fabric, through sufficient hot water wash, cold wash, oven dry after slurry, makes the feel of fabric and gloss better be improved.Will notice when high-temperature shaping that temperature controls, otherwise color and luster can send out into change.After fully washing, cloth cover does not detect content of formaldehyde, does not detect decomposable asymmetric choice net carcinogenic aromatic amine dyestuff yet.
Singeing finish:
The speed of a motor vehicle: 80 ~ 110m/min
Flame temperature: 800 ~ 900 DEG C
Burner distance: about 2cm
Burner quantity: positive and negative respectively have two
Desizing route:
Compregnate warm water----bank up--washing by compregnate enzyme liquid
Process conditions: adopt enzyme desizing, specific as follows: enzyme temperature: 55-65 DEG C, wash Ge Wendu: 80-90 DEG C, cylinder air pressure is no more than 0.3Mpa, and bank up time 45-55 minute.
High-temperature hot sizing is one of master operation of postfinishing process.Its impact is very large, controls the fabric width of finished product, stable dimensions, and has and prevent fabric width hypersystole, go to wrinkle smooth and control the effect of broadwise washing shrinkage.
Technological process:
----------------drying and shaping--gauze--goes out cloth, cropping to pin on hairbrush to upper overfeeding to screw thread expanding to mechanical whole latitude to lower overfeeding to centralising device to entering cloth rack on infrared spy limit
Waterproof adds RESIN FINISH process route:
Washing process cold wash → 10 ~ 15g/L sodium carbonate washes → and cold wash → 2 ~ 3g/L acetic acid washes → cold wash
Tentering setting is that fabric is moved to designed fabric width, makes density and style meet designing requirement, finally carries out preshrunk, make fabric shrinkage drop to less than 3%.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned technological means, also comprises the technical scheme be made up of above technical characteristic.
Claims (8)
1. a preparation method for uvioresistant far infrared ecological fabrics, is characterized in that, said method comprising the steps of: 1) raw material choice; 2) spinning process; 3) weaving process; 4) dyeing and Final finishing.
2. the preparation method of uvioresistant far infrared ecological fabrics according to claim 1, it is characterized in that, described step 1) Raw apolegamy is specific as follows: black quantum energy terylene 45/ true qualities quantum energy terylene 5519.7tex*2(30S/2) * black quantum energy terylene 45/ true qualities quantum energy terylene 45/ elastomer 1019.7tex*2(30S/2) 228/10 centimetres * 209/10 centimetres.
3. the preparation method of uvioresistant far infrared ecological fabrics according to claim 2, it is characterized in that, described spinning process is specific as follows: warp thread: the white terylene 5519.7tex*2 of quantum energy black terylene 45/ quantum energy; Quantum energy black terylene staple fibre and quantum energy true qualities polyester staple fiber: griping cotton machine---blending hopper automatic mixer---single roller scutcher---vibrating bin cotton feeder---single beater scutcher---carding machine---drawing frame---Speed frames---fine spining machine---automatic winder---doubling winder;
Weft yarn: quantum energy terylene 90/ elastomer 10: the black terylene of quantum energy, the white terylene of quantum energy and elastomer: griping cotton machine---blending hopper automatic mixer---single roller scutcher---vibrating bin cotton feeder---single beater scutcher---carding machine---drawing frame---Speed frames---fine spining machine---automatic winder---doubling winder.
4. the preparation method of uvioresistant far infrared ecological fabrics according to claim 2, it is characterized in that, described weaving process is specific as follows: Benniger warping machines, and--Sizing machines--empty through machine----repair and knit--and become to wrap into by Rapier looms; By the warp thread radical 3584 of process stipulation during warping, the speed of a motor vehicle 600 ms/min, adopts lower speed of beaming, control the tension difference between resultant yarn, ensure that sheet yarn tension is even, winding is even, yarn and yarn arrange evenly, ensure yarn path clean, smooth simultaneously, laying the first stone for improving weaving efficiency, adopting dobby machine to weave when weaving, adopting plain weave, longitude and latitude yarn count thickness is consistent, cloth cover presents wool-like effect, fabric comfortable feel, functional embodiment is obvious;
Type: Sizing machines;
Starching form: tandem sizing box;
The rate of sizing: 13%;
Regain: 7%;
Percentage elongation :≤1%;
Sizing Cut Mark Length: 126m;
Winding speed: 70m/min;
Slurry groove temperature/viscosity (DEG C/S): 92 DEG C;
Stock tank pH value: 7 ~ 8;
Squeezing roller pressure: I:5KN; II:16-17KN
To size mixing formula
PR-SU：20KG
Oxidized starch: 62.5KG
AD：12.5KG
SLMO-96：2KG
Supply bucket constant volume: 0.9M
3
Supply barrel temperature: 98-100 DEG C
Mixing cirtern constant volume (L): 600.
5. the preparation method of uvioresistant far infrared ecological fabrics according to claim 2, it is characterized in that, described postfinishing process is as follows: stand cloth margin to seam → singe → destarch → PH washes → bank up → washing → tentering → preshrunk.
6. the preparation method of uvioresistant far infrared ecological fabrics according to claim 4, it is characterized in that, singeing finish in described postfinishing process: the speed of a motor vehicle: 80 ~ 110m/min, flame temperature: 800 ~ 900 DEG C, burner distance: about 2cm, burner quantity: positive and negative respectively have two; Desizing route: compregnate warm water----bank up--washing by compregnate enzyme liquid; Process conditions: adopt enzyme desizing, specific as follows: enzyme temperature: 55-65 DEG C, wash Ge Wendu: 80-90 DEG C, cylinder air pressure is no more than 0.3Mpa, and bank up time 45-55 minute.
7. the preparation method of uvioresistant far infrared ecological fabrics according to claim 5, it is characterized in that, in described postfinishing process, washing process is as follows: and cold wash → 10 ~ 15g/L sodium carbonate washes → and cold wash → 2 ~ 3g/L acetic acid washes → cold wash.
8. the preparation method of uvioresistant far infrared ecological fabrics according to claim 6, it is characterized in that, the production technology of the black terylene of quantum energy is as follows: original liquid coloring is exactly in the course of the polymerization process, polyester-based black masterbatch is added before spinning, thus the obtained black terylene short fiber of quantum energy, adopt original liquid coloring colored fiber production technology system, polyester-based black agglomerate is produced with the black pigment powder of 30% and the terylene of 70%, quantum energy dacron master grain is produced with the quantum energy powder of 20% and the terylene of 80%, polyester slice, the ratio combination drying that polyester-based black masterbatch and polyester-based quantum energy masterbatch are 100:20:5 according to mass ratio before spinning makes the black terylene short fiber of quantum energy, the production technology of the white terylene of quantum energy is as follows, quantum energy dacron master grain is produced with the quantum energy powder of 20% and the terylene of 80%, this time only need add polyester slice and polyester-based quantum energy masterbatch in the course of the polymerization process, the white terylene short fiber of quantum energy can be obtained at the ratio combination drying according to mass ratio being 100:5.
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| WO2017071199A1 (en) * | 2015-10-26 | 2017-05-04 | 江苏悦达纺织集团有限公司 | Method for preparing ultraviolet-resistant and far-infrared-resistant ecological fabric |
| CN107776144A (en) * | 2017-10-24 | 2018-03-09 | 海宁市丽欧经编有限公司 | Imitative velveteen composite lether and its production technology |
| CN108978229A (en) * | 2018-06-26 | 2018-12-11 | 鲁丰织染有限公司 | Original liquid coloring fabric and its processing technology |
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| CN114959997B (en) * | 2022-06-10 | 2023-12-26 | 丹阳市丹祈纺织有限公司 | Preparation method of woven multifunctional unidirectional moisture-conducting synthetic fiber fabric |
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Effective date of registration: 20190628 Address after: No. 699 Century Avenue, Yancheng City, Jiangsu Province Patentee after: Jiangsu Yueda Cotton Textile Co., Ltd. Address before: 224055 Century Avenue 699, Yancheng City, Jiangsu Province Patentee before: Jiangsu Yueda Textile Corporation (Group) |