CN105438570A - Centralized type automatic packaging method - Google Patents
Centralized type automatic packaging method Download PDFInfo
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- CN105438570A CN105438570A CN201511012943.7A CN201511012943A CN105438570A CN 105438570 A CN105438570 A CN 105438570A CN 201511012943 A CN201511012943 A CN 201511012943A CN 105438570 A CN105438570 A CN 105438570A
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- carton
- station
- production line
- line
- boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention relates to the technical field of packaging and particularly discloses a centralized type automatic packaging method. The method comprises the following steps: opening boxes; conveying the boxes; receiving a material; returning the boxes; sealing the boxes; putting the boxes off a conveying line and the like. According to the automatic packaging method, a box opening device is firstly used for automatically opening folded carton boxes and sending the carton boxes to an automatic conveying line, so that stacking of lots of carton boxes is avoided and space is saved; the carton boxes are sent to a material receiving device so as to fill products when passing a material receiving work position; after the products are filled, the material receiving device is used for automatically returning the products to an automatic conveying line; finally a box sealing device is used for sealing the opening of the upper part of each carton box and then the boxes are put off the line. In conclusion, the automatic packaging method disclosed by the invention can be used for realizing centralized treatment on packaging of a plurality of equipment during simultaneous production; the packaging method has the effects of obviously improving the packaging efficiency, greatly alleviating the labor intensity of workers and lowering the labor cost.
Description
Technical field
The present invention relates to packing technique field, particularly relate to a kind of centralized automatic package handling method.
Background technology
Along with popularizing further of automation equipment, in the manufacturing, people more and more adopt automatic equipment to replace manual operation, such as: manipulator, mechanical arm, robot etc., obviously, these automation equipments not only can reduce artificial use, and better can ensure the quality of production of product.
But, in the manufacturing of whole product, most of automated production all concentrates on production Fabrication procedure, but most products also needs through packaging after producing, existing package handling is often by manually carrying out, mainly unpacked by artificial, the operations such as vanning and joint sealing, for single device, need to be equipped with at least one workman and carry out package handling, by that analogy, when there being multiple devices to produce simultaneously, what be then equipped with is artificial just more and more, particularly for the production cycle, equipment is such as faster: capping machine, the speed of production of its per minute at least reaches 1100PCS, such high-speed production, a workman cannot complete packaging usually, need to be equipped with many people, such calculation comes, human cost will increase at double, in view of this, contriver is through test repeatedly and demonstration, present package handling is improved.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, a kind of centralized automatic package handling method is provided, utilizes this packing method can significantly improve the efficiency of package handling, alleviate the labour intensity of workman in a large number, save recruitment cost.
For achieving the above object, the centralized automatic package handling method of one of the present invention, comprises the steps:
S1. unpack, folding carton is opened and is carried out sealing-in to the bottom of carton by box opening device; And the carton opened feeding automatic delivery line is transmitted automatically;
S2. splicing, sends the empty carton on automatic delivery line into splicing station and carries out product filling;
S3. return case, the carton of product filled is sent into automatic delivery line and continues to transmit;
S4. joint sealing, carries out upper seal by carton automatic delivery line completing product filling;
S5. roll off the production line, the carton of upper seal is continued to be sent to by automatic delivery line the station that rolls off the production line and rolls off the production line.
As preferably, described automatic delivery line comprises the first conveyor line for sending carton and the second conveyor line for regaining carton, and described first conveyor line and the second conveyor line are that stacked on top of one another is arranged.
As preferably, in the step of S1, also include bagging step, after the bottom sealing-in of carton, install interior poly-bag in carton additional, the oral area of described interior poly-bag overturns outside the upper opening of carton.
As preferably, between the step of S1 and S2, also include bagging step, carton, in transport process, installs interior poly-bag additional in carton, and the oral area of described interior poly-bag overturns outside the upper opening of carton, and cover has the carton of interior poly-bag to enter splicing step.
Further, between S4 and S5 step, also include envelope step, the oral area of interior poly-bag is carried out hot sealing.
As preferably, between S4 and S5 step, go back involving vibrations step, when the carton of product filled is through vibration station, vibratory equipment vibrates carton.
As preferably, in S3 step, the carton of splicing station adheres to the identifying information of current product filled.
Further, in S6 step, described in the station quantity that rolls off the production line identical with the quantity of splicing station, and each station that rolls off the production line receives the carton of identical splicing station, and each station that rolls off the production line scans identifying information; When scanning identifying information and preset information to time corresponding then carton roll off the production line at the current station that rolls off the production line; When the identifying information of scanning and preset information not to roll off the production line station to then allowing carton continue to flow into the next one time corresponding.
Further, described identifying information is label adhesive paper, Quick Response Code or bar code.
Beneficial effect of the present invention: compared with prior art, the centralized automatic package handling method of one of the present invention, use this automatic packaging method, box opening device is first utilized automatically to be opened by folding carton, and carton is sent into automatic delivery line, thus avoid a large amount of carton accumulations, save space, when carton is through splicing station, carton is sent into material-receiving device and carry out product filling, after product has loaded, material-receiving device sends product back to automatic delivery line automatically, finally by sealing device, sealing is carried out on the top of carton can roll off the production line, in sum, package handling when multiple devices can be produced by this automatic packaging method at the same time carries out centralized processing, this packing method can significantly improve the efficiency of package handling, alleviate the labour intensity of workman in a large number, save recruitment cost.
Accompanying drawing explanation
Fig. 1 is the method flow schematic diagram of the embodiment of the present invention one.
Fig. 2 is the method flow schematic diagram of the embodiment of the present invention two.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be described in detail.
Embodiment one.
See Fig. 1, a kind of centralized automatic package handling method, comprises the steps:
S1. unpack, folding carton is opened and is carried out sealing-in to the bottom of carton by box opening device; And the carton opened feeding automatic delivery line is transmitted automatically;
S2. splicing, sends the empty carton on automatic delivery line into splicing station and carries out product filling;
S3. return case, the carton of product filled is sent into automatic delivery line and continues to transmit;
S4. joint sealing, carries out upper seal by carton automatic delivery line completing product filling;
S5. roll off the production line, the carton of upper seal is continued to be sent to by automatic delivery line the station that rolls off the production line and rolls off the production line.
Use this automatic packaging method, box opening device is first utilized automatically to be opened by folding carton, and carton is sent into automatic delivery line, thus avoid a large amount of carton accumulations, save space, when carton is through splicing station, carton is sent into material-receiving device and carry out product filling, after product has loaded, material-receiving device sends product back to automatic delivery line automatically, finally by sealing device, sealing is carried out on the top of carton can roll off the production line, in sum, package handling when multiple devices can be produced by this automatic packaging method at the same time carries out centralized processing, this packing method can significantly improve the efficiency of package handling, alleviate the labour intensity of workman in a large number, save recruitment cost.
And as further improving, described automatic delivery line comprises the first conveyor line for sending carton and the second conveyor line for regaining carton, and described first conveyor line and the second conveyor line are that stacked on top of one another is arranged.Utilize the method that double-layer overlapped is arranged, empty carton transmits successively from the first conveyor line of top, and after carton has loaded product, carton returns from the second conveyor line, utilize originally improve one's methods can at least save 30% space, place, be conducive to the reasonable distribution of production site.
Usually, when manually carrying out package handling, in order to prevent the factors such as carton moisture regain, all can install interior poly-bag additional in carton, product being filled in interior poly-bag; In the step of S1, also include bagging step, after the bottom sealing-in of carton, add interior poly-bag in carton, the oral area of described interior poly-bag overturns outside the upper opening of carton.Carton is only needed to open, corresponding bagging device can be utilized to be placed in carton by interior poly-bag, and in the present embodiment, bagging device is convenient to carry out integrated with the equipment opening carton, can degree of automation be improved, and reduce the length of the halt of carton on automatic delivery line; Thus in the step of S3, directly product is filled in interior poly-bag, realize the objects such as dust-proof, moistureproof.
Certainly, due to this automatic packaging line in actual use, the phenomenons such as the perforation caused to prevent the internal poly-bag of product, the thickness of described interior poly-bag is 0.15 ~ 0.2mm, preferably 0.18mm, like this, not only can prevent the destruction of the internal poly-bag of product, and preferably sealing function can be realized.
After product fills in interior poly-bag, in order to ensure the better leak tightness of product, between S4 and S5 step, also include envelope step, the oral area of interior poly-bag is carried out hot sealing.When the thickness of interior poly-bag is 0.18mm, the described hot-press sealed time is 0.9 second, and product has good leak tightness in interior poly-bag to utilize this envelope step to guarantee.
In general, for less Shell-Class product such as bottle cap etc., during automatic Loading, easily there is comparatively wide arc gap in carton, between S4 and S5 step, go back involving vibrations step, when the carton of product filled is through vibration station, vibratory equipment vibrates carton.Described vibratory equipment can adopt existing vibrator etc., start building after sequence adding local oscillator, thus it is more even, smooth that product is distributed in carton.
This packing method is mainly used in the package handling that multiple devices are produced simultaneously, for manufacturing enterprise, likely there is difference in the product of every platform device fabrication, like this, cause when rolling off the production line to prevent different product and obscure, in S3 step, the carton of splicing station adheres to the identifying information of current product filled.When rolling off the production line, can carry out sorting out and piling up according to this identifying information.
Certainly, in order to make the degree of automation of this packing method higher, in S6 step, the described station quantity that rolls off the production line is identical with the quantity of splicing station, and each station that rolls off the production line receives the carton of identical splicing station, each station that rolls off the production line is provided with the means of identification for scanning recognition information, and described means of identification is provided with cylinder or manipulator etc. for carton being pushed the station that rolls off the production line; When carton is conveyed through means of identification, the identifying information of means of identification to carton scans, when the identifying information of scanning rolls off the production line to utilizing cylinder that carton is pushed the current station that rolls off the production line time corresponding with the preset information of means of identification; When the preset information of identifying information and the means of identification of scanning not to roll off the production line station to allowing carton continue to flow into the next one along automatic delivery line time corresponding; Above-mentioned means of identification can be CCD camera, fiber sensor or code reader etc.
Need to emphasize further, when described identifying information be label adhesive paper or bar code time, described label adhesive paper utilizes labelling machine etc. automatically to generate relevant information on paster, then by the manipulator of being correlated with etc. by the surface of paster automatic laminating in carton; When described identifying information is Quick Response Code, utilize chopping machine, at the printout surface Quick Response Code of carton.
Embodiment two.
A kind of centralized automatic package handling method, comprises the steps:
S1. unpack, folding carton is opened and is carried out sealing-in to the bottom of carton by box opening device; And the carton opened feeding automatic delivery line is transmitted automatically;
S2. splicing, sends the empty carton on automatic delivery line into splicing station and carries out product filling;
S3. return case, the carton of product filled is sent into automatic delivery line and continues to transmit;
S4. joint sealing, carries out upper seal by carton automatic delivery line completing product filling;
S5. roll off the production line, the carton of upper seal is continued to be sent to by automatic delivery line the station that rolls off the production line and rolls off the production line.
Use this automatic packaging method, box opening device is first utilized automatically to be opened by folding carton, and carton is sent into automatic delivery line, thus avoid a large amount of carton accumulations, save space, when carton is through splicing station, carton is sent into material-receiving device and carry out product filling, after product has loaded, material-receiving device sends product back to automatic delivery line automatically, finally by sealing device, sealing is carried out on the top of carton can roll off the production line, in sum, package handling when multiple devices can be produced by this automatic packaging method at the same time carries out centralized processing, this packing method can significantly improve the efficiency of package handling, alleviate the labour intensity of workman in a large number, save recruitment cost.
And as further improving, described automatic delivery line comprises the first conveyor line for sending carton and the second conveyor line for regaining carton, and described first conveyor line and the second conveyor line are that stacked on top of one another is arranged.Utilize the method that double-layer overlapped is arranged, empty carton transmits successively from the first conveyor line of top, and after carton has loaded product, carton returns from the second conveyor line, utilize originally improve one's methods can at least save 30% space, place, be conducive to the reasonable distribution of production site.
Usually, when manually carrying out package handling, in order to prevent the factors such as carton moisture regain, all can install interior poly-bag additional in carton, product being filled in interior poly-bag; Between the step of S1 and S2, also include bagging step, carton, in transport process, adds interior poly-bag in carton, and the oral area of described interior poly-bag overturns outside the upper opening of carton, and cover has the carton of interior poly-bag to enter splicing step.When entering automatic delivery line after carton is opened, corresponding bagging device can be utilized to be placed in carton by interior poly-bag, certainly, also can adopt the mode of artificial bagging, one artificial, its cost is also lower, meanwhile, the speed of artificial bagging can meet the needs of production completely, thus in the step of S3, directly product is filled in interior poly-bag, realize the objects such as dust-proof, moistureproof.
Certainly, due to this automatic packaging line in actual use, the phenomenons such as the perforation caused to prevent the internal poly-bag of product, the thickness of described interior poly-bag is 0.2mm, like this, not only can prevent the destruction of the internal poly-bag of product, and can realize preferably sealing function.
After product fills in interior poly-bag, in order to ensure the better leak tightness of product, between S4 and S5 step, also include envelope step, the oral area of interior poly-bag is carried out hot sealing.When the thickness of interior poly-bag is 0.2mm, the described hot-press sealed time is 1.1 seconds, and product has good leak tightness in interior poly-bag to utilize this envelope step to guarantee.
In general, for less Shell-Class product such as bottle cap etc., during automatic Loading, easily there is comparatively wide arc gap in carton, between S4 and S5 step, go back involving vibrations step, when the carton of product filled is through vibration station, vibratory equipment vibrates carton.Described vibratory equipment can adopt existing vibrator etc., start building after sequence adding local oscillator, thus it is more even, smooth that product is distributed in carton.
This packing method is mainly used in the package handling that multiple devices are produced simultaneously, for manufacturing enterprise, likely there is difference in the product of every platform device fabrication, like this, cause when rolling off the production line to prevent different product and obscure, in S3 step, the carton of splicing station adheres to the identifying information of current product filled.When rolling off the production line, can carry out sorting out and piling up according to this identifying information.
Certainly, in order to make the degree of automation of this packing method higher, in S6 step, the described station quantity that rolls off the production line is identical with the quantity of splicing station, and each station that rolls off the production line receives the carton of identical splicing station, each station that rolls off the production line is provided with the means of identification for scanning recognition information, and described means of identification is provided with cylinder or manipulator etc. for carton being pushed the station that rolls off the production line; When carton is conveyed through means of identification, the identifying information of means of identification to carton scans, when the identifying information of scanning rolls off the production line to utilizing cylinder that carton is pushed the current station that rolls off the production line time corresponding with the preset information of means of identification; When the preset information of identifying information and the means of identification of scanning not to roll off the production line station to allowing carton continue to flow into the next one along automatic delivery line time corresponding; Above-mentioned means of identification can be CCD camera, fiber sensor or code reader etc.
Need to emphasize further, when described identifying information be label adhesive paper or bar code time, described label adhesive paper utilizes labelling machine etc. automatically to generate relevant information on paster, then by the manipulator of being correlated with etc. by the surface of paster automatic laminating in carton; When described identifying information is Quick Response Code, utilize chopping machine, at the printout surface Quick Response Code of carton.
Above content is only preferred embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, this description should not be construed as limitation of the present invention.
Claims (9)
1. a centralized automatic package handling method, is characterized in that, comprise the steps:
S1. unpack, folding carton is opened and is carried out sealing-in to the bottom of carton by box opening device; And the carton opened feeding automatic delivery line is transmitted automatically;
S2. splicing, sends the empty carton on automatic delivery line into splicing station and carries out product filling;
S3. return case, the carton of product filled is sent into automatic delivery line and continues to transmit;
S4. joint sealing, carries out upper seal by carton automatic delivery line completing product filling;
S5. roll off the production line, the carton of upper seal is continued to be sent to by automatic delivery line the station that rolls off the production line and rolls off the production line.
2. the centralized automatic package handling method of one according to claim 1, it is characterized in that: described automatic delivery line comprises the first conveyor line for sending carton and the second conveyor line for regaining carton, described first conveyor line and the second conveyor line are that stacked on top of one another is arranged.
3. the centralized automatic package handling method of one according to claim 1, it is characterized in that: in the step of S1, also include bagging step, after the bottom sealing-in of carton, in carton, install interior poly-bag additional, the oral area of described interior poly-bag overturns outside the upper opening of carton.
4. according to the centralized automatic package handling method of one that claim 1 is stated, it is characterized in that: between the step of S1 and S2, also include bagging step, carton is in transport process, interior poly-bag is installed additional in carton, the oral area of described interior poly-bag overturns outside the upper opening of carton, and cover has the carton of interior poly-bag to enter splicing step.
5. the centralized automatic package handling method of the one according to claim 3 or 4, is characterized in that: between S4 and S5 step, also includes envelope step, the oral area of interior poly-bag is carried out hot sealing.
6. the centralized automatic package handling method of one according to claim 1, is characterized in that: between S4 and S5 step, goes back involving vibrations step, and when the carton of product filled is through vibration station, vibratory equipment vibrates carton.
7. the centralized automatic package handling method of one according to claim 1, is characterized in that: in S3 step, the carton of splicing station adheres to the identifying information of current product filled.
8. the centralized automatic package handling method of one according to claim 7, it is characterized in that: in S6 step, the described station quantity that rolls off the production line is identical with the quantity of splicing station, and each station that rolls off the production line receives the carton of identical splicing station, and each station that rolls off the production line scans identifying information; When scanning identifying information and preset information to time corresponding then carton roll off the production line at the current station that rolls off the production line; When the identifying information of scanning and preset information not to roll off the production line station to then allowing carton continue to flow into the next one time corresponding.
9. the centralized automatic package handling method of one according to claim 8, is characterized in that: described identifying information is label adhesive paper, Quick Response Code or bar code.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511012943.7A CN105438570A (en) | 2015-12-31 | 2015-12-31 | Centralized type automatic packaging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511012943.7A CN105438570A (en) | 2015-12-31 | 2015-12-31 | Centralized type automatic packaging method |
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| Publication Number | Publication Date |
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| CN105438570A true CN105438570A (en) | 2016-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201511012943.7A Pending CN105438570A (en) | 2015-12-31 | 2015-12-31 | Centralized type automatic packaging method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109435328A (en) * | 2018-10-23 | 2019-03-08 | 东莞市厚威包装科技股份有限公司 | A kind of leakproof dress device and method for carton assembling poly-bag |
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| CN103809566A (en) * | 2014-02-17 | 2014-05-21 | 朱海平 | Work station material status monitoring and dispatching management system and method |
| CN103979175A (en) * | 2014-05-27 | 2014-08-13 | 马鞍山市安工大工业技术研究院有限公司 | Laundry detergent conveying and loading device |
| CN104309859A (en) * | 2014-10-28 | 2015-01-28 | 北京阔博包装机械设备有限公司 | Bagging machine |
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2015
- 2015-12-31 CN CN201511012943.7A patent/CN105438570A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7444794B1 (en) * | 2007-05-08 | 2008-11-04 | Tetra Laval Holdings & Finance, Sa | Bulge reducer for gable top package |
| CN202208386U (en) * | 2011-08-22 | 2012-05-02 | 毛传云 | Automatic carton loading system |
| CN103809566A (en) * | 2014-02-17 | 2014-05-21 | 朱海平 | Work station material status monitoring and dispatching management system and method |
| CN103979175A (en) * | 2014-05-27 | 2014-08-13 | 马鞍山市安工大工业技术研究院有限公司 | Laundry detergent conveying and loading device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109435328A (en) * | 2018-10-23 | 2019-03-08 | 东莞市厚威包装科技股份有限公司 | A kind of leakproof dress device and method for carton assembling poly-bag |
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Address after: Group of villagers Sha Zhen Ren Zhou Cun Yong Mao 523000 Guangdong city of Dongguan Province Applicant after: Jinfu Technology Co., Ltd. Address before: Group of villagers Sha Zhen Ren Zhou Cun Yong Mao 523000 Guangdong city of Dongguan Province Applicant before: Jinfu Industry Co., Ltd., Dongyuan City |
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