CN105421101A - Process of printing and dyeing artificial leather with pitaya juice - Google Patents
Process of printing and dyeing artificial leather with pitaya juice Download PDFInfo
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- CN105421101A CN105421101A CN201510981906.0A CN201510981906A CN105421101A CN 105421101 A CN105421101 A CN 105421101A CN 201510981906 A CN201510981906 A CN 201510981906A CN 105421101 A CN105421101 A CN 105421101A
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- China
- Prior art keywords
- artificial leather
- dyestuff
- dyeing
- printing
- dragon fruit
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- 239000002649 leather substitute Substances 0.000 title claims abstract description 127
- 238000000034 method Methods 0.000 title claims abstract description 110
- 238000004043 dyeing Methods 0.000 title claims abstract description 45
- 238000007639 printing Methods 0.000 title claims abstract description 42
- 235000010837 Echinocereus enneacanthus subsp brevispinus Nutrition 0.000 title claims abstract description 19
- 235000006850 Echinocereus enneacanthus var dubius Nutrition 0.000 title claims abstract description 19
- 240000008086 Echinocereus enneacanthus Species 0.000 title abstract description 16
- 235000011389 fruit/vegetable juice Nutrition 0.000 title abstract 2
- 239000000975 dye Substances 0.000 claims description 77
- 244000157072 Hylocereus undatus Species 0.000 claims description 43
- 235000018481 Hylocereus undatus Nutrition 0.000 claims description 40
- 238000006386 neutralization reaction Methods 0.000 claims description 32
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 30
- 238000007598 dipping method Methods 0.000 claims description 30
- 239000000706 filtrate Substances 0.000 claims description 30
- 239000002253 acid Substances 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 239000000284 extract Substances 0.000 claims description 23
- 235000020419 dragon fruit juice Nutrition 0.000 claims description 22
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 20
- 238000002360 preparation method Methods 0.000 claims description 20
- 238000009288 screen filtration Methods 0.000 claims description 20
- 235000018553 tannin Nutrition 0.000 claims description 20
- 229920001864 tannin Polymers 0.000 claims description 20
- 239000001648 tannin Substances 0.000 claims description 20
- 239000003795 chemical substances by application Substances 0.000 claims description 16
- 238000000227 grinding Methods 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 10
- 238000002791 soaking Methods 0.000 claims description 10
- 239000011780 sodium chloride Substances 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- -1 neopelex Chemical compound 0.000 claims description 9
- 239000003513 alkali Substances 0.000 claims description 8
- 239000004094 surface-active agent Substances 0.000 claims description 8
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 7
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 claims description 5
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 claims description 5
- 229960001927 cetylpyridinium chloride Drugs 0.000 claims description 5
- YMKDRGPMQRFJGP-UHFFFAOYSA-M cetylpyridinium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+]1=CC=CC=C1 YMKDRGPMQRFJGP-UHFFFAOYSA-M 0.000 claims description 5
- KWABLUYIOFEZOY-UHFFFAOYSA-N dioctyl butanedioate Chemical compound CCCCCCCCOC(=O)CCC(=O)OCCCCCCCC KWABLUYIOFEZOY-UHFFFAOYSA-N 0.000 claims description 5
- 239000000787 lecithin Substances 0.000 claims description 5
- 235000010445 lecithin Nutrition 0.000 claims description 5
- 229940067606 lecithin Drugs 0.000 claims description 5
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 4
- 229920000053 polysorbate 80 Polymers 0.000 claims description 4
- 241001070941 Castanea Species 0.000 claims description 3
- 235000014036 Castanea Nutrition 0.000 claims description 3
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims description 3
- 150000008041 alkali metal carbonates Chemical class 0.000 claims description 3
- 229910000318 alkali metal phosphate Inorganic materials 0.000 claims description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 3
- 235000013311 vegetables Nutrition 0.000 abstract description 9
- 238000010025 steaming Methods 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 12
- 239000000835 fiber Substances 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 239000000049 pigment Substances 0.000 description 7
- 229920000915 polyvinyl chloride Polymers 0.000 description 7
- 239000004800 polyvinyl chloride Substances 0.000 description 7
- 239000004744 fabric Substances 0.000 description 4
- 238000005562 fading Methods 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 239000010985 leather Substances 0.000 description 4
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 241000220317 Rosa Species 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 235000000842 betacyanins Nutrition 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 239000003446 ligand Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- 241000218652 Larix Species 0.000 description 1
- 235000005590 Larix decidua Nutrition 0.000 description 1
- 229930182559 Natural dye Natural products 0.000 description 1
- 230000002605 anti-dotal effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 229940094952 green tea extract Drugs 0.000 description 1
- 235000020688 green tea extract Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000978 natural dye Substances 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000979 synthetic dye Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/62—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds with sulfate, sulfonate, sulfenic or sulfinic groups
- D06P1/621—Compounds without nitrogen
- D06P1/622—Sulfonic acids or their salts
- D06P1/623—Aliphatic, aralophatic or cycloaliphatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/642—Compounds containing nitrogen
- D06P1/6426—Heterocyclic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
- D06P1/67358—Halides or oxyhalides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Coloring (AREA)
Abstract
The invention relates to a process of printing and dyeing artificial leather with pitaya juice. The process includes the following steps: a) preparing a pitaya peel dye; b) preparing a dye; c) treating artificial leather; d) dyeing the artificial leather; e) hot-steaming the artificial leather; and f) after-finishing the artificial leather. The process can improve adhesion force of the vegetable dye on the artificial leather, so that the printed and dyed artificial leather is not liable to discolor and fade.
Description
Technical field
The present invention relates to artificial leather dyeing and printing process field, be specifically related to a kind of technique utilizing Dragonfruit Juice printing and dyeing artificial leather.
Background technology
Printing and dyeing are referred to as dyeing and finishing again.Dye molecule is stably combined by being formed with cloth or artificial leather base substrate after physical and chemical process process.In dyeing process, common chemical synthetic dye can produce a large amount of pollutions, and on cloth after dye transfer or artificial leather, also can there is the material of more multipair human health, be unfavorable for the health of human body.For this reason, people are in dyeing process, find natural dye, be mainly vegetable colour to print and dye to cloth, artificial leather etc., effect of printing and dyeing preferably can either be reached like this, also harmful substance can be avoided to remain in artificial leather, cloth, be conducive to the health of human body, also can reduce the generation of pollutant in dyeing process simultaneously.But have to, vegetable colour, the tack on artificial leather is poor, in the process that printing and dyeing use afterwards, easily produces the situation of fading, fading.
Dragon fruit is the fruit of cactaceous perennial succulent, and it is of high nutritive value, and has anti-oxidant, Green Tea Extract, antidotal effect.In recent years, have the technique of extracting about dragon fruit pigment to get more and more, also illustrate that dragon fruit not only has good effect on edible thus, its pigment also has good use value on other field.The skin of dragon fruit is dark red to rose, and primary pigments composition is Betacyanins, and it is bright-colored, extracts easily, generally uses the extracting methods such as solvent, microwave, ultrasonic wave.But the application after extracting about its pigment, also rarely has report.
Summary of the invention
The object of the present invention is to provide and a kind ofly can promote the adhesive force of vegetable colour on artificial leather, fugitive color, the Dragonfruit Juice that utilizes that fades are not printed and dyed the technique of artificial leather to make the artificial leather after printing and dyeing.
For solving the problem, the technical solution adopted in the present invention is as follows:
Utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, comprise the steps:
A. pitaya peel preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of pitaya peel are 5-10:1, dipping 12-24h, with 80-100 object screen filtration, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 12-24h, with 80-100 object screen filtration, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 28-32 part obtained through a step, tannin extract 4-6 part, color-fixing agent 1.5-2.5 part, surfactant 0.8-1.2 part, sodium chloride 0.2-0.5 part and water 40-60 part; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.5-2.5; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 30-45min, and every 5min improves pH value 0.4-0.6;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 30-40 DEG C, dipping 25-35min;
E. heat is steamed: by the artificial leather after Step d process temperature be 80-120 DEG C, pressure is 0.5-1.5kg/cm
2steam under heat steam 30-90min;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
In the present invention, preferred scheme is the tannin extract in described b step is chestnut extract.
In the present invention, the preferred scheme at least one that to be the color-fixing agent in b step be in cetylpyridinium chloride, brocide and crosslinked color-fixing agent DE.
In the present invention, the preferred scheme at least one that to be the surfactant in described b step be in lecithin, neopelex, dioctyl succinate disulfonate acid, Tween-80.
In the present invention, preferred scheme is also comprise d1 step between described Step d and step e: stamp: adopt printing machine to carry out stamp process to the artificial leather through Step d process, and the environment temperature of stamp process is 25-35 DEG C, humidity is 35-50%.
In the present invention, preferred scheme is that the alkali that described step c adopts is selected from alkali-metal carbonate, alkali-metal phosphate, NaOH and potassium hydroxide.
In the present invention, preferred scheme is that the clean water in described f step is specially: with the artificial leather 30s of clean water through step e process, clean 2-3 time.
In the present invention, preferred scheme is, the described technique utilizing Dragonfruit Juice printing and dyeing artificial leather, comprises the steps:
A. dragon fruit preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of dragon fruit are 6:1, dipping 13h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 13h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 30 parts, tannin extract 4 parts, 2 parts, color-fixing agent, 1 part, surfactant, 0.3 part, sodium chloride and 55 parts, the water that obtain through a step;
By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 2.3; Neutralisation treatment is specially: in the acid solution of dipping, add sodium bicarbonate carry out neutralisation treatment 40min, and every 5min improves pH value 0.4;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 35 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 95 DEG C, pressure is 0.8kg/cm
2steam under heat steam 60min;
F. Final finishing: by the clean water used for artificial leather 2 times through step e process, shady and cool place is air-dry.
Compared with prior art, tool of the present invention has the following advantages:
1, in dyeing and printing process of the present invention, by add color-fixing agent and containing the tannin extract of tannin as mordant, the contained ligand such as hydroxyl, carboxyl can be made on phytochrome molecule and forms complicated multicomponent complex with contained hydroxyl on fiber molecule on artificial leather, active force between fiber molecule on phytochrome and artificial leather is increased, promotes the adhesive force of vegetable colour on artificial leather;
2, by neutralisation treatment, neutralize the free acid on artificial leather, strengthen infiltration and the combination of the fiber molecule on artificial leather and dyestuff, make to dye more even; In addition, in N-process, promote pH value slowly, the passage between fiber molecule can be opened further, the depths and the fiber molecule that make phytochrome molecule further can penetrate into artificial leather leather form multicomponent complex, the adhesive force of further lifting vegetable colour on artificial leather;
3, after dyeing, carry out heat and steam process, the motion of artificial leather plants on surface pigment molecular can be accelerated, and gap between collagenous fibres is opened further, phytochrome molecule is made to enter the comparatively depths of artificial leather, make the phytochrome molecule on artificial leather surface less, the fixation ability of artificial leather is stronger.
Below in conjunction with detailed description of the invention, the present invention is described in detail.
Detailed description of the invention
Utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, comprise the steps:
A. pitaya peel preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of pitaya peel are 5-10:1, dipping 12-24h, with 80-100 object screen filtration, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 12-24h, with 80-100 object screen filtration, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
Dragon fruit is the fruit of cactaceous perennial succulent, and the skin of dragon fruit is dark red to rose, and primary pigments composition is Betacyanins, and it is bright-colored, may be used for printing and dyeing;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 28-32 part obtained through a step, tannin extract 4-6 part, color-fixing agent 1.5-2.5 part, surfactant 0.8-1.2 part, sodium chloride 0.2-0.5 part and water 40-60 part; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
Tannin extract in this step, the general name of the native compound of a class complexity.Wherein except main component tannin, also have non-tannis and insoluble matter, include but not limited to chestnut extract, oak tannin extract and larch bark tannin extract; Color-fixing agent in this step can be the color-fixing agent of field of printing and dyeing, includes but not limited to cetylpyridinium chloride and brocide and crosslinked color-fixing agent DE; Color-fixing agent in this step, can be the surfactant of field of printing and dyeing, include but not limited to lecithin, neopelex, dioctyl succinate disulfonate acid and Tween-80;
The general adhesive force of phytochrome is lower, in dyeing and printing process of the present invention, by add color-fixing agent and containing the tannin extract of tannin as mordant, the contained ligand such as hydroxyl, carboxyl can be made on phytochrome molecule and forms complicated multicomponent complex with contained hydroxyl on fiber molecule on artificial leather, active force between fiber molecule on phytochrome and artificial leather is increased, promotes the adhesive force of vegetable colour on artificial leather;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.5-2.5; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 30-45min, and every 5min improves pH value 0.4-0.6;
Alkali in this step can be highly basic, weak base or salt of weak acid, includes but not limited to alkali-metal carbonate, alkali-metal phosphate, NaOH and potassium hydroxide; Artificial leather in the present invention can be various artificial leather, includes but not limited to PVC artificial leather, PU artificial leather and artificial polyvinyl chloride leather;
By neutralisation treatment, neutralize the free acid on artificial leather, strengthen infiltration and the combination of the fiber molecule on artificial leather and dyestuff, make to dye more even; In addition, in N-process, promote pH value slowly, the passage between fiber molecule can be opened further, the depths and the fiber molecule that make phytochrome molecule further can penetrate into artificial leather leather form multicomponent complex, the adhesive force of further lifting vegetable colour on artificial leather;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 30-40 DEG C, dipping 25-35min;
E. heat is steamed: by the artificial leather after Step d process temperature be 80-120 DEG C, pressure is 0.5-1.5kg/cm
2steam under heat steam 30-90min;
After dyeing, carry out heat and steam process, the motion of artificial leather plants on surface pigment molecular can be accelerated, and gap between collagenous fibres is opened further, phytochrome molecule is made to enter the comparatively depths of artificial leather, make the phytochrome molecule on artificial leather surface less, the fixation ability of artificial leather is stronger;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
In the present invention, preferred scheme is also comprise d1 step between described Step d and step e: stamp: adopt printing machine to carry out stamp process to the artificial leather through Step d process, and the environment temperature of stamp process is 25-35 DEG C, humidity is 35-50%.Adopt the stamp processing environment of said temperature and humidity range, printing quality can be made better.
In the present invention, preferred scheme is that the clean water in described f step is specially: with the artificial leather 30s of clean water through step e process, clean 2-3 time.
Embodiment 1
Utilize the technique of Dragonfruit Juice printing and dyeing artificial leather, comprise the steps:
A. pitaya peel preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of pitaya peel are 6:1, dipping 13h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 13h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 30 parts, tannin extract 4 parts, cetylpyridinium chloride 2 parts, dioctyl succinate disulfonate acid 1 part, 0.3 part, sodium chloride and 55 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 2.3; Neutralisation treatment is specially: in the acid solution of dipping, add sodium bicarbonate carry out neutralisation treatment 40min, and every 5min improves pH value 0.4;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 35 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 95 DEG C, pressure is 1.2kg/cm
2steam under heat steam 60min;
F. Final finishing: by the clean water used for artificial leather 2 times through step e process, each 30s, shady and cool place is air-dry.
Embodiment 2
Utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, comprise the steps:
A. dragon fruit preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of pitaya peel are 5:1, dipping 12h, with 80 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 12h, with 80 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 28 parts, tannin extract 4 parts, brocide 1.5 parts, 0.8 part, lecithin, 0.2 part, sodium chloride and 40 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.5; Neutralisation treatment is specially: in the acid solution of dipping, add saleratus carry out neutralisation treatment 30min, and every 5min improves pH value 0.6;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 30 DEG C, dipping 35min;
E. heat is steamed: by the artificial leather after Step d process temperature be 80 DEG C, pressure is 0.5kg/cm
2steam under heat steam 90min;
F. Final finishing: by the clean water used for artificial leather 3 times through step e process, each 30s, shady and cool place is air-dry.
Embodiment 3
Utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, comprise the steps:
A. pitaya peel preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of pitaya peel are 10:1, dipping 24h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 24h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 32 parts obtained through a step, tannin extract 6 parts, crosslinked color-fixing agent DE2.5 part, dioctyl succinate disulfonate acid 1.2 parts, 0.5 part, sodium chloride and 60 parts, water; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 2.5; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 45min, and every 5min improves pH value 0.42;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 40 DEG C, dipping 25min;
E. heat is steamed: by the artificial leather after Step d process temperature be 120 DEG C, pressure is 1.5kg/cm
2steam under heat steam 90min;
F. Final finishing: by the clean water used for artificial leather 3 times through step e process, each 30s, shady and cool place is air-dry.
Embodiment 4
Utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, comprise the steps:
A. pitaya peel preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of pitaya peel are 8:1, dipping 18h, with 95 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 20h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 31 parts, tannin extract 6 parts, cetylpyridinium chloride 2.3 parts, Tween-80 1.1 parts, 0.4 part, sodium chloride and 55 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 2; Neutralisation treatment is specially: in the acid solution of dipping, add potassium phosphate carry out neutralisation treatment 40min, and every 5min improves pH value 0.45;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 38 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 100 DEG C, pressure is 0.8kg/cm
2steam under heat steam 80min;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
Embodiment 5
Utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, comprise the steps:
A. pitaya peel preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of pitaya peel are 9:1, dipping 20h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 18h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 31 parts, tannin extract 5.5 parts, brocide 2.2 parts, 0.9 part, lecithin, 0.3 part, sodium chloride and 53 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 2.1; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 35min, and every 5min improves pH value 0.6;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 37 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 110 DEG C, pressure is 1.3kg/cm
2steam under heat steam 45min;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
Comparative example 1
Utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, do not comprise step c and step e as different from Example 1, all the other are all identical with embodiment.
Comparative example 2
Utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, do not comprise step c as different from Example 1, all the other are all identical with embodiment.
Comparative example 3
Utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, do not comprise step e as different from Example 1, all the other are all identical with embodiment.
Experimental example
Get 8 pieces of PVC artificial leather, the dyeing and printing process respectively through embodiment 1-5, comparative example 1-3 carries out printing and dyeing process, then cuts the skin bit of 1 piece of 5cm × 5cm size from the PVC artificial leather after every block printing and dyeing, carry out stripping extraction experiments, extract selects the pyridine solution of 25%, above-mentioned skin bit is placed in respectively the flask of 50mL, adds 10mL extract, then 60 DEG C are heated to, constant temperature 25min, pulls out, cleaning, dry, observe situation of stripping; Concrete outcome refers to following table 1:
Table 1: to strip information slip through the extraction of stripping of the PVC artificial leather of embodiment 1-5, comparative example 1-3 process
Experimental group | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
To strip situation | Minute quantity is stripped | Minute quantity is stripped | Minute quantity is stripped | Minute quantity is stripped |
Experimental group | Embodiment 5 | Comparative example 1 | Comparative example 2 | Comparative example 3 |
To strip situation | Minute quantity is stripped | Strip in a large number | Strip on a small quantity | Strip on a small quantity |
Adopt above-mentioned PVC artificial leather, after drying, repeat aforesaid operations, observe and the required number of times through extraction experiments of stripping that recorder's fabricate-leather is stripped completely, concrete data refer to following table 2:
Table 2: to strip completely data logger through the PVC artificial leather of embodiment 1-5, comparative example 1-3 process
Experimental group | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
Number of processes | 7th time | 8th time | 8th time | 9th time |
Experimental group | Embodiment 5 | Comparative example 1 | Comparative example 2 | Comparative example 3 |
Number of processes | The 5th | 2nd time | The 4th | 3rd time |
As can be seen from the data in upper table 1-2, dyeing and printing process of the present invention, significantly can promote the adhesive ability of vegetable colour on artificial leather, makes the artificial leather after printing and dyeing process be not easy to produce the situation of fading, fading.
Above-mentioned embodiment is only the preferred embodiment of the present invention; can not limit the scope of protection of the invention with this, change and the replacement of any unsubstantiality that those skilled in the art does on basis of the present invention all belong to the present invention's scope required for protection.
Claims (8)
1. utilize a technique for Dragonfruit Juice printing and dyeing artificial leather, it is characterized in that comprising the steps:
A. pitaya peel preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of pitaya peel are 5-10:1, dipping 12-24h, with 80-100 object screen filtration, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 12-24h, with 80-100 object screen filtration, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 28-32 part obtained through a step, tannin extract 4-6 part, color-fixing agent 1.5-2.5 part, surfactant 0.8-1.2 part, sodium chloride 0.2-0.5 part and water 40-60 part; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.5-2.5; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 30-45min, and every 5min improves pH value 0.4-0.6;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 30-40 DEG C, dipping 25-35min;
E. heat is steamed: by the artificial leather after Step d process temperature be 80-120 DEG C, pressure is 0.5-1.5kg/cm
2steam under heat steam 30-90min;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
2. the technique utilizing Dragonfruit Juice printing and dyeing artificial leather according to claim 1, is characterized in that: the tannin extract in described b step is chestnut extract.
3. the technique utilizing Dragonfruit Juice printing and dyeing artificial leather according to claim 1, is characterized in that: the color-fixing agent in b step is at least one in cetylpyridinium chloride, brocide and crosslinked color-fixing agent DE.
4. the technique utilizing Dragonfruit Juice printing and dyeing artificial leather according to claim 1, is characterized in that: the surfactant in described b step is at least one in lecithin, neopelex, dioctyl succinate disulfonate acid, Tween-80.
5. the technique utilizing Dragonfruit Juice printing and dyeing artificial leather according to claim 1, it is characterized in that also comprising d1 step between described Step d and step e: stamp: adopt printing machine to carry out stamp process to the artificial leather through Step d process, the environment temperature of stamp process is 25-35 DEG C, humidity is 35-50%.
6. the technique utilizing Dragonfruit Juice printing and dyeing artificial leather according to claim 1, is characterized in that: the alkali that described step c adopts is selected from alkali-metal carbonate, alkali-metal phosphate, NaOH and potassium hydroxide.
7. the technique utilizing Dragonfruit Juice printing and dyeing artificial leather according to claim 1, is characterized in that the clean water in described f step is specially: with the artificial leather 30s of clean water through step e process, clean 2-3 time.
8. the technique utilizing Dragonfruit Juice printing and dyeing artificial leather according to claim 1, is characterized in that comprising the steps:
A. dragon fruit preparation of dyestuff: get dragon fruit pericarp, ultramicro grinding, obtain pulp and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of pitaya peel are 6:1, dipping 13h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 13h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. dragon fruit dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the dragon fruit dyestuff 30 parts, tannin extract 4 parts, 2 parts, color-fixing agent, 1 part, surfactant, 0.3 part, sodium chloride and 55 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 2.3; Neutralisation treatment is specially: in the acid solution of dipping, add sodium bicarbonate carry out neutralisation treatment 40min, and every 5min improves pH value 0.4;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 35 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 95 DEG C, pressure is 0.8kg/cm
2steam under heat steam 60min;
F. Final finishing: by the clean water used for artificial leather 2 times through step e process, shady and cool place is air-dry.
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