CN105386239A - 一种用于汽车杯托的毛毡及其制备工艺 - Google Patents

一种用于汽车杯托的毛毡及其制备工艺 Download PDF

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CN105386239A
CN105386239A CN201510988247.3A CN201510988247A CN105386239A CN 105386239 A CN105386239 A CN 105386239A CN 201510988247 A CN201510988247 A CN 201510988247A CN 105386239 A CN105386239 A CN 105386239A
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felt
fiber
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李守伦
吴云
李守衡
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WUHU XINYUAN SPONGE CO Ltd
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Abstract

本发明涉及一种用于汽车杯托的毛毡及其制备工艺，属于汽车内饰用品技术领域。一种用于汽车杯托的毛毡，由以下按重量份配比的原料制成：牦牛毛纤维13-28份、棉纤维45-60份、聚酯纤维10-23份、竹炭纤维8-18份、复合阻燃剂13-22份、环氧树脂18-32份、防水防油剂40-65份。本发明的一种用于汽车杯托的毛毡，绿色环保、无毒无异味，外观无明显凹凸，但表面有一定的粗糙度，可以有效的增加杯子与杯托间的摩擦力，使杯子不易滑出，其中加入的复合阻燃剂可以有效的起到阻燃的效果，使其可以降低汽车内部起火的几率，另外加入的防水防油剂，可以有效的防止水或油浸入到内部，从而保持清洁。

Description

一种用于汽车杯托的毛毡及其制备工艺
技术领域
本发明涉及一种用于汽车杯托的毛毡及其制备工艺，属于汽车内饰用品技术领域。
背景技术
随着汽车工业的发展，汽车的内饰品也越来越实用，尤其是杯托已经成为车内的必备内饰品，但大多数的杯托都还只是结构简单的放置水杯的工具，但由于汽车在行驶过程中的加速减速等，会造成杯子在杯托中的移动，因此杯托的摩擦性就有必要的要求，而且由于汽车杯托属于封闭结构，清理较不易，因此其防潮、自洁都很重要，但目前的大多数汽车用杯托都只是结构简单的橡胶材料制成，好点的会在外部覆盖有仿皮或是简单的毛毡，并不能起到很好的减震、增阻、防潮等作用。
发明内容
本发明的目的在于解决上述已有技术存在的不足之处，提供一种绿色环保、去湿保暖、减震增阻、阻燃隔热的用于汽车杯托的毛毡及其制备工艺。
本发明是通过以下技术方案实现的：
一种用于汽车杯托的毛毡，其特殊之处在于由以下按重量份配比的原料制成：牦牛毛纤维13-28份、棉纤维45-60份、聚酯纤维10-23份、竹炭纤维8-18份、复合阻燃剂13-22份、环氧树脂18-32份、防水防油剂40-65份；
所述的复合阻燃剂为三氧化二锑、甲基膦酸二甲酯、硼酸锌、氢氧化铝的复合物；
所述的防水防油剂为氟碳化合物共聚物；
所述一种用于汽车杯托的毛毡，由以下按重量份最优配比的原料制成：牦牛毛纤维22份、棉纤维50份、聚酯纤维16份、竹炭纤维12份、复合阻燃剂15份、环氧树脂25份、防水防油剂55份；
一种用于汽车杯托的毛毡的制备工艺，其特殊之处在于包括以下步骤：
(1)将牦牛毛纤维、棉纤维、聚酯纤维、竹炭纤维依次按比例放入开松机中，开松成花状纤维，再放入到开松机中，进行精开松，得到混合纤维；
(2)将复合阻燃剂与环氧树脂放入混合机中混合均匀，得到混合粉末，将其装入粉末施加器中；
(3)将步骤(1)的混合纤维通过振动棉箱，输送到帘子上，帘子上方为粉末施加器，同时粉末施加器将步骤(2)的混合粉末均匀撒在混合纤维上，得到初成纤维；
(4)将步骤(3)的初成纤维经过气流成网机，放入到烘箱中，在200-260℃下使环氧树脂融化粘结，将混合纤维与复合阻燃剂粘结在一起，形成半成品毛毡；
(5)将步骤(4)的半成品毛毡浸入到防水防油剂中，浸泡25-30分钟，取出沥干，放入烘箱，在120-130℃下烘干，得到毛毡；
(6)将步骤(5)的毛毡进行检测、切割即可。
本发明的一种用于汽车杯托的毛毡，绿色环保、无毒无异味，外观无明显凹凸，但表面有一定的粗糙度，可以有效的增加杯子与杯托间的摩擦力，使杯子不易滑出，其中加入的复合阻燃剂可以有效的起到阻燃的效果，使其可以降低汽车内部起火的几率，另外加入的防水防油剂，可以有效的防止水或油浸入到内部，从而保持清洁。
具体实施方式
以下给出本发明的具体实施方式，用来对本发明的构成作进一步详细说明。
实施例1
本实施例的一种用于汽车杯托的毛毡，由以下按重量份配比的原料制成：牦牛毛纤维13份、棉纤维45份、聚酯纤维10份、竹炭纤维8份、复合阻燃剂13份、环氧树脂18份、防水防油剂40份；
所述的复合阻燃剂为三氧化二锑、甲基膦酸二甲酯、硼酸锌、氢氧化铝的复合物；
所述的防水防油剂为氟碳化合物共聚物。
实施例2
本实施例的一种用于汽车杯托的毛毡，由以下按重量份配比的原料制成：牦牛毛纤维28份、棉纤维60份、聚酯纤维23份、竹炭纤维18份、复合阻燃剂22份、环氧树脂32份、防水防油剂65份。
实施例3
本实施例的一种用于汽车杯托的毛毡，由以下按重量份最优配比的原料制成：牦牛毛纤维22份、棉纤维50份、聚酯纤维16份、竹炭纤维12份、复合阻燃剂15份、环氧树脂25份、防水防油剂55份；
以上实施例的一种用于汽车杯托的毛毡的制备工艺，包括以下步骤：
(1)将牦牛毛纤维、棉纤维、聚酯纤维、竹炭纤维依次按比例放入开松机中，开松成花状纤维，再放入到开松机中，进行精开松，得到混合纤维；
(2)将复合阻燃剂与环氧树脂放入混合机中混合均匀，得到混合粉末，将其装入粉末施加器中；
(3)将步骤(1)的混合纤维通过振动棉箱，输送到帘子上，帘子上方为粉末施加器，同时粉末施加器将步骤(2)的混合粉末均匀撒在混合纤维上，得到初成纤维；
(4)将步骤(3)的初成纤维经过气流成网机，放入到烘箱中，在240℃下使环氧树脂融化粘结，将混合纤维与复合阻燃剂粘结在一起，形成半成品毛毡；
(5)将步骤(4)的半成品毛毡浸入到防水防油剂中，浸泡30分钟，取出沥干，放入烘箱，在120℃下烘干，得到毛毡；
(6)将步骤(5)的毛毡进行检测、切割即可。
以上实施例的一种用于汽车杯托的毛毡，绿色环保、无毒无异味，外观无明显凹凸，但表面有一定的粗糙度，可以有效的增加杯子与杯托间的摩擦力，使杯子不易滑出，其中加入的复合阻燃剂可以有效的起到阻燃的效果，使其可以降低汽车内部起火的几率，另外加入的防水防油剂，可以有效的防止水或油浸入到内部，从而保持清洁。

Claims (5)

1.一种用于汽车杯托的毛毡，其特征在于由以下按重量份配比的原料制成：牦牛毛纤维13-28份、棉纤维45-60份、聚酯纤维10-23份、竹炭纤维8-18份、复合阻燃剂13-22份、环氧树脂18-32份、防水防油剂40-65份。
2.根据权利要求1所述的一种用于汽车杯托的毛毡，其特征在于所述的复合阻燃剂为三氧化二锑、甲基膦酸二甲酯、硼酸锌、氢氧化铝的复合物。
3.根据权利要求1所述的一种用于汽车杯托的毛毡，其特征在于所述的防水防油剂为氟碳化合物共聚物。
4.根据权利要求1所述的一种用于汽车杯托的毛毡，其特征在于由以下按重量份最优配比的原料制成：牦牛毛纤维22份、棉纤维50份、聚酯纤维16份、竹炭纤维12份、复合阻燃剂15份、环氧树脂25份、防水防油剂55份。
5.权利要求1-4所述一种用于汽车杯托的毛毡的制备工艺，其特征在于包括以下步骤：
(1)将牦牛毛纤维、棉纤维、聚酯纤维、竹炭纤维依次按比例放入开松机中，开松成花状纤维，再放入到开松机中，进行精开松，得到混合纤维；
(2)将复合阻燃剂与环氧树脂放入混合机中混合均匀，得到混合粉末，将其装入粉末施加器中；
(3)将步骤(1)的混合纤维通过振动棉箱，输送到帘子上，帘子上方为粉末施加器，同时粉末施加器将步骤(2)的混合粉末均匀撒在混合纤维上，得到初成纤维；
(4)将步骤(3)的初成纤维经过气流成网机，放入到烘箱中，在200-260℃下使环氧树脂融化粘结，将混合纤维与复合阻燃剂粘结在一起，形成半成品毛毡；
(5)将步骤(4)的半成品毛毡浸入到防水防油剂中，浸泡25-30分钟，取出沥干，放入烘箱，在120-130℃下烘干，得到毛毡；
(6)将步骤(5)的毛毡进行检测、切割即可。
CN201510988247.3A 2015-12-23 2015-12-23 一种用于汽车杯托的毛毡及其制备工艺 Pending CN105386239A (zh)

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Cited By (2)

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CN111850825A (zh) * 2020-07-20 2020-10-30 盐城众奥新材料科技有限公司 功能性针刺复合无纺布及其制作工艺
CN112609457A (zh) * 2020-11-27 2021-04-06 浙江雅宝无纺布制品有限公司 一种阻燃无纺布及其制备方法

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