CN105304310B - Full-automatic magnetic core assembly production line - Google Patents
Full-automatic magnetic core assembly production line Download PDFInfo
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- CN105304310B CN105304310B CN201510890287.4A CN201510890287A CN105304310B CN 105304310 B CN105304310 B CN 105304310B CN 201510890287 A CN201510890287 A CN 201510890287A CN 105304310 B CN105304310 B CN 105304310B
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- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000010073 coating (rubber) Methods 0.000 claims abstract description 51
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 230000007306 turnover Effects 0.000 claims abstract description 8
- 239000011162 core material Substances 0.000 claims description 57
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000006698 induction Effects 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000005496 tempering Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 1
- 238000010791 quenching Methods 0.000 claims 1
- 230000000171 quenching effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 108010001267 Protein Subunits Proteins 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention discloses a full-automatic magnetic core assembly production line which comprises a frame, wherein a product classification transmission mechanism, a material taking manipulator, a shifting fork assembly, a material taking turnover mechanism, a magnetic core feeding manipulator and a framework plate feeding and receiving mechanism are sequentially arranged on the frame respectively, a test feeding slideway is arranged below the product classification transmission mechanism, a two-shaft rubber coating machine is arranged between the product classification transmission mechanism and the material taking manipulator, and a magnetic core framework assembly mechanism is arranged below the material taking turnover mechanism.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to a full-automatic magnetic core assembly production line.
Background
The small-sized transformer mainly comprises a magnetic core and a framework, the traditional magnetic core assembly process is mostly realized manually, the efficiency is low, the quality is difficult to be ensured, and in order to solve the problem, the applicant applies for patent numbers in 2014 and 2 months: 201420068302.8 discloses a full-automatic magnetic core assembly production line, which comprises a frame, a feeding dividing mechanism, an upper magnetic core manipulator, a tray assembly body, an upper framework manipulator, an integer manipulator, a discharging guide manipulator, a dividing assembly mechanism, a discharging dust removing mechanism and a control device, wherein the feeding dividing mechanism is arranged on the frame, a workbench is arranged at the upper end part of the frame, the feeding dividing mechanism is arranged at one end of the workbench, the tray assembly body is arranged above the feeding dividing mechanism, the divider is arranged at the other end of the workbench, the upper magnetic core manipulator is arranged between the tray assembly body and the divider, the integer manipulator, the discharging dust removing mechanism and the discharging guide manipulator are uniformly arranged above the divider, and the upper framework manipulator is arranged on the side edge of the workbench and connected with the divider.
In order to further improve the working efficiency, the capacity is improved, and meanwhile, the automatic control is realized from the process of pulling out materials and feeding materials to the process of realizing integrated assembly forming, and new automatic equipment is needed for realizing.
Disclosure of Invention
The invention provides a full-automatic magnetic core assembly production line for overcoming the defects, and the wire twisting machine is simple to operate, high in automation degree, high in production efficiency and high in wire twisting quality.
In order to achieve the above purpose, the present invention adopts the following technical scheme.
The utility model provides a full-automatic magnetic core assembly production line, includes the frame, in set gradually product classification drive mechanism, getting manipulator, shift fork sub-unit, getting tilting mechanism, magnetic core material loading manipulator and skeleton dish send-receive mechanism in the frame respectively, product classification drive mechanism below is equipped with the test pay-off slide, be equipped with the diaxon rubber coating machine between product classification drive mechanism and the getting manipulator, get material upset below and be equipped with magnetic core skeleton equipment mechanism.
Particularly, get material tilting mechanism includes feeding unit, gets material unit and tilting unit, the feeding unit includes that feeding former reaction piece, origin inductive switch, directly shakes material loading rotary motor seat and sets up rotatory power servo motor on the material loading rotary motor seat that directly shakes, it includes clip cylinder, gets material arm lock, straight material loading upset clamp cylinder seat and directly shakes, the tilting unit includes upset link gear and clamp material link gear, upset link gear includes upset lift stopper, hydraulic buffer, upset lift limit stop, upset lift cylinder support, gets material lift bottom plate and multiunit lift cylinder, clamp material link gear includes clamp material location cylinder support, clamp material location bracket, upset clamp block, product safety position and parallel clamp cylinder.
Particularly, the magnetic core skeleton assembly mechanism comprises a first carry area, a second induction area, a third driving area and a fourth execution area, wherein the first carry area comprises a finished grade, a core position, a first rotating shaft, a rotating shaft lock sleeve, a core track, a magnetic core overturning cylinder, a cylinder mounting seat, a photoelectric element and a feeding jig connecting plate, the second induction area comprises a screw and nut connecting rod, a second magnetic core track, a track connecting plate, a guide rod, an induction rod, a screw rod, a second screw rod, a photoelectric switch, a magnetic core feeding manipulator bottom plate and a stepping motor, the third driving area comprises a bearing, a belt, a motor synchronous wheel, a driven synchronous wheel, a magnetic core material returning motor connecting plate, a feeding jig connecting plate base, a skeleton jig hardening and tempering plate and a driving cylinder, and the fourth execution area comprises a sliding pedestal, a skeleton connecting plate, a skeleton jig, a material loading block, a magnetic core pushing head, a limiting block, a second limiting block and an overturning power cylinder.
Particularly, the product classification transmission mechanism comprises a sliding block connecting block, a belt connecting block, a finished product distributing disc, a belt clamping plate, an induction rod, a distributing disc positioning pin and a movable conveying sliding rail seat plate, wherein a driven wheel shaft fixing seat, a conveying driven synchronous wheel and a distributing disc movable sliding rail are arranged in front of the movable conveying sliding rail seat plate, a conveyor connecting plate, a movable conveying bottom plate, a distributing frame vertical plate and a distributing frame bottom plate are arranged in front of the distributing disc movable sliding rail, a distributing frame power servo motor is arranged on the distributing frame bottom plate, and a conveying connecting plate and an origin induction photoelectric element are arranged on one side of the distributing frame power servo motor.
The upper part of the two-shaft rubber coating machine comprises a self-rotating seat, a rubber coating jig seat, a belt guide transition fixing plate, a transition shaft, a belt blocking lock ring, a belt detection seat, a photoelectric switch, a belt cutting cylinder, a belt cutting sliding block seat, a cutter and a cutter sliding rail, and the right side of the two-shaft rubber coating machine comprises a screw nut, a belt rotating shaft, a belt fixing shaft sleeve, a rubber cloth wheel pressure spring, a belt fixing plate, a rubber coating main body guard plate, a first bearing, a second bearing, a rubber coating bearing fixing seat, a rubber coating baffle plate, a rubber coating main body, a rubber coating support column, a detection ring, a second switch, a motor seat, a rubber coating power synchronous belt and a rubber coating cushion block; the middle part of the two-shaft rubber coating machine comprises a revolution baffle ring, a rubber coating reversing synchronous belt, a revolution disc gasket, a rolling bearing, a revolution disc, a second rubber coating main body guard plate and a third rubber coating main body guard plate, and the lower part of the two-shaft rubber coating machine comprises a third bearing, a rubber coating power belt pulley, a revolution driving shaft, a second motor seat and a fourth bearing.
The beneficial effects of the invention are as follows: according to the full-automatic magnetic core assembly production line, the magnetic core transmission mechanism with bilateral transmission and the skeleton transmission mechanism with middle linear transmission are set, assembly is carried out at the transmission intersection position, the magnetic core and the skeleton automatic feeding transmission mechanism are respectively set to realize automatic feeding, and the assembly and the forming are automatically positioned, processed and formed at the assembly station, so that the assembly and the forming process of the whole magnetic core are fully and automatically realized, the operation is simple, the automation degree is high, the production efficiency is high, and the cost is effectively saved.
Drawings
The invention is further illustrated by the accompanying drawings, in which embodiments do not constitute any limitation of the invention.
FIG. 1 is a schematic diagram of a fully automated magnetic core assembly line according to the present invention;
FIG. 2 is a schematic diagram of a material taking and overturning mechanism in a fully automatic magnetic core assembly line;
FIG. 3 is a schematic view of a magnetic core skeleton assembly mechanism in a fully automatic magnetic core assembly line according to the present invention;
FIG. 4 is a schematic diagram of a product classification transmission mechanism in a fully automatic magnetic core assembly line according to the present invention;
FIG. 5 is a schematic diagram of a two-axis encapsulation machine in a fully automatic magnetic core assembly line according to the present invention.
Detailed Description
The invention will be further described with reference to the drawings and examples, which are preferred embodiments of the invention.
Example 1:
in this embodiment, the basic constituent elements of known components or their main fittings known to those skilled in the art are not specifically identified in the drawings and are only described in text.
As shown in fig. 1-5, the full-automatic magnetic core assembly production line disclosed in this embodiment includes a frame 7, a product classification transmission mechanism 1, a material taking manipulator 2, a shifting fork assembly 3, a material taking turnover mechanism 4, a magnetic core feeding manipulator 5 and a framework disc feeding and receiving mechanism 6 are respectively and sequentially arranged on the frame 7, a test feeding slideway 10 is arranged below the product classification transmission mechanism 1, a two-shaft rubber coating machine 9 is arranged between the product classification transmission mechanism 1 and the material taking manipulator 2, and a magnetic core framework assembly mechanism 8 is arranged below the material taking turnover mechanism 4.
The material taking and overturning mechanism 4 comprises a feeding unit, a material taking unit and an overturning unit, wherein the feeding unit comprises a raw feeding reaction piece 101, an origin inductive switch 102, a direct vibration feeding rotary motor seat 103 and a rotary power servo motor 104 arranged on the direct vibration feeding rotary motor seat 103, the material taking unit comprises a clamp cylinder 105, a material taking clamping arm 106, a linear rotary cylinder seat 107 and a direct vibration feeding overturning clamping cylinder seat 108, the overturning unit comprises an overturning linkage mechanism and a material clamping linkage mechanism, the overturning linkage mechanism comprises an overturning lifting limiting block 110, a hydraulic buffer 111, an overturning lifting limiting block 112, an overturning lifting cylinder support 113, a material taking lifting bottom plate 114 and a plurality of groups of lifting cylinders 109, and the material clamping linkage mechanism comprises a material clamping positioning cylinder support 115, a material clamping positioning support 116, an overturning clamping block 117, a product setting bit 118 and a parallel clamping cylinder 119.
The magnetic core skeleton assembly mechanism 8 comprises a first carry area, a second induction area, a third driving area and a fourth execution area, wherein the first carry area comprises a grade 01, a core position 02, a first rotating shaft 03, a rotating shaft lock sleeve 04, a core track 05, a magnetic core overturning cylinder 06, a cylinder mounting seat 07, a photoelectric seat 08, a photoelectric element 09 and a feeding jig connecting plate 010, the second induction area comprises a screw nut connecting rod 11, a second magnetic core track 12, a track connecting plate 13, a guide rod 14, an induction rod 15, a screw rod 16, a second screw rod 17, a photoelectric switch 18, a magnetic core feeding manipulator bottom plate 22 and a stepping motor 23, the third driving area comprises a bearing 24, a belt 25, a motor synchronous wheel 26, a driven synchronous wheel 27, a magnetic core material returning motor connecting plate 28, a feeding jig connecting plate base 29, a skeleton jig hardening and tempering plate 30 and a driving cylinder 31, and the fourth execution area comprises a pedestal 32, a skeleton connecting plate 33, a skeleton jig 34, a load block 35, a magnetic core pushing head 36, a limiting block 37, a second limiting block 38 and an overturning power cylinder 39.
The product classification transmission mechanism 1 comprises a slide block connection block 201, a belt connection block 202, a finished product distributing disc 203, a belt clamping plate 204, a sensing rod 205, a distributing disc positioning pin 206 and a movable conveying sliding rail seat plate 207, wherein a driven wheel shaft fixing seat 208, a conveying driven synchronous wheel 209 and a distributing disc movable sliding rail 210 are arranged in front of the movable conveying sliding rail seat plate 207, a conveyor connection plate 211, a movable conveying bottom plate 212, a distributing frame vertical plate 213 and a distributing frame bottom plate 214 are arranged in front of the distributing disc movable sliding rail 210, a distributing frame power servo motor 215 is arranged on the distributing frame bottom plate 214, and a conveying connection plate 216 and an origin sensing photoelectric element 217 are arranged on one side of the distributing frame power servo motor 215.
The upper part of the two-shaft rubber coating machine 9 comprises a self-rotating seat 301, a rubber coating jig seat 302, a belt guide transition fixing plate 303, a transition shaft 304, a belt blocking lock ring 305, a rubber belt detection seat 306, a photoelectric switch 307, a belt cutting cylinder 338, a belt cutting slide block seat 339, a cutter 340 and a cutter sliding rail 341, and the right side of the two-shaft rubber coating machine 9 comprises a screw nut 308, a rubber belt rotating shaft 309, a rubber belt fixing shaft sleeve 310, a rubber belt wheel pressing spring 311, a rubber belt fixing plate 312, a rubber coating main body guard plate 313, a first bearing 314, a second bearing 314, a rubber belt bearing fixing seat 316, a rubber belt baffle 317, a rubber coating main body 318, a rubber coating support 319, a detection ring 320, a second switch 321, a motor seat 322, a rubber coating power synchronous belt 323 and a rubber coating cushion block 324; the middle part of the two-shaft rubber coating machine 9 comprises a revolution baffle ring 331, a rubber coating reversing synchronous belt 332, a revolution disc gasket 333, a rolling bearing 334, a revolution disc 335, a second rubber coating main body guard plate 336 and a third rubber coating main body guard plate 337, and the lower part of the two-shaft rubber coating machine 9 comprises a third bearing 325, a rubber coating power belt pulley 326, a revolution driving shaft 327, a second motor seat 328, a fourth bearing 329 and a rubber coating stepping power motor 330.
The full-automatic magnetic core assembly production line has the beneficial effects that: the automatic magnetic core feeding and receiving machine comprises a product classification transmission mechanism 1, a material taking manipulator 2, a shifting fork assembly 3, a material taking turnover mechanism 4, a magnetic core feeding manipulator 5 and a framework disc feeding and receiving mechanism 6, wherein a test feeding slideway 10 is arranged below the product classification transmission mechanism 1, a biaxial rubber coating machine 9 is arranged between the product classification transmission mechanism 1 and the material taking manipulator 2, a magnetic core framework assembling mechanism 8 is arranged below the material taking turnover mechanism, the whole magnetic core assembling and forming process is realized completely automatically, the operation is simple, the automation degree is high, the production efficiency is high, and the cost is effectively saved.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.
Claims (3)
1. A full-automatic magnetic core assembly line, its characterized in that: the magnetic core feeding and receiving machine comprises a frame, wherein a product classification transmission mechanism, a material taking manipulator, a shifting fork assembly, a material taking turnover mechanism, a magnetic core feeding manipulator and a framework plate feeding and receiving mechanism are sequentially arranged on the frame respectively, a test feeding slideway is arranged below the product classification transmission mechanism, a two-shaft rubber coating machine is arranged between the product classification transmission mechanism and the material taking manipulator, and a magnetic core framework assembly mechanism is arranged below the material taking turnover mechanism; the material taking and overturning mechanism comprises a feeding unit, a material taking unit and an overturning unit, wherein the feeding unit comprises a raw feeding reaction piece, an origin inductive switch, a direct vibration feeding rotary motor seat and a rotary power servo motor arranged on the direct vibration feeding rotary motor seat, the material taking unit comprises a clamp cylinder, a material taking clamping arm, a linear rotary cylinder seat and a direct vibration feeding overturning clamping cylinder seat, the overturning unit comprises an overturning linkage mechanism and a material clamping linkage mechanism, the overturning linkage mechanism comprises an overturning lifting limiting block, a hydraulic buffer, an overturning lifting limiting stop block, an overturning lifting cylinder support, a material taking lifting bottom plate and a plurality of groups of lifting cylinders, and the material clamping linkage mechanism comprises a material clamping positioning cylinder support, a material clamping positioning supporting block, an overturning clamping block, a product setting position and a parallel clamping cylinder; the product classification transmission mechanism comprises a slide block connecting block, a belt connecting block, a finished product distributing disc, a belt clamping plate, an induction rod, a distributing disc positioning pin and a movable conveying sliding rail seat plate, a driven wheel shaft fixing seat, a conveying driven synchronous wheel and a distributing disc movable sliding rail are arranged before the movable conveying sliding rail seat plate, a conveyor connecting plate, a movable conveying bottom plate, a distributing frame vertical plate and a distributing frame bottom plate are arranged before the distributing disc movable sliding rail, a distributing disc power servo motor is arranged on the distributing frame bottom plate, and a conveying connecting plate and an origin induction photoelectric element are arranged on one side of the distributing disc power servo motor.
2. A fully automated magnetic core assembly line according to claim 1, wherein: the magnetic core skeleton equipment mechanism includes first carry district, second response district, third drive district and fourth execution district, first carry district includes that the one-tenth is put and first pivot, pivot lock housing, iron core track, magnetic core upset cylinder, cylinder mount pad, photoelectric seat, photoelectric element and the material loading tool connecting plate that associate with it, the second response district includes lead screw nut connecting rod, second magnetic core track, track connecting plate, guide arm, response stick, lead screw, second lead screw, photoelectric switch, magnetic core feeding manipulator bottom plate and step motor, the third drive district includes bearing, belt, motor synchronizing wheel, driven synchronizing wheel, magnetic core material returning motor connecting plate, material loading tool connecting plate base, skeleton tool quenching and tempering board and actuating cylinder, the fourth execution district includes slide seat, skeleton connecting plate, skeleton tool, material loading piece, magnetic core push head, stopper, second stopper and upset power cylinder.
3. A fully automated magnetic core assembly line according to claim 1, wherein: the upper part of the two-shaft rubber coating machine comprises a self-rotating seat, a rubber coating jig seat, a rubber coating transition fixing plate, a transition shaft, a retaining ring, a rubber belt detection seat, a photoelectric switch, a belt cutting cylinder, a belt cutting sliding block seat, a cutter and a cutter sliding rail, wherein the right side of the two-shaft rubber coating machine comprises a screw nut, a rubber belt rotating shaft, a rubber belt fixing shaft sleeve, a rubber cloth wheel pressure spring, a rubber belt fixing plate, a rubber coating main body guard plate, a first bearing, a second bearing, a rubber belt bearing fixing seat, a rubber belt baffle plate, a rubber coating main body, a rubber coating pillar, a detection ring, a second switch, a motor seat, a rubber coating power synchronous belt and a rubber coating cushion block; the middle part of the two-shaft rubber coating machine comprises a revolution baffle ring, a rubber coating reversing synchronous belt, a revolution disc gasket, a rolling bearing, a revolution disc, a second rubber coating main body guard plate and a third rubber coating main body guard plate, and the lower part of the two-shaft rubber coating machine comprises a third bearing, a rubber coating power belt pulley, a revolution driving shaft, a second motor seat and a fourth bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510890287.4A CN105304310B (en) | 2015-12-04 | 2015-12-04 | Full-automatic magnetic core assembly production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510890287.4A CN105304310B (en) | 2015-12-04 | 2015-12-04 | Full-automatic magnetic core assembly production line |
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| CN105304310A CN105304310A (en) | 2016-02-03 |
| CN105304310B true CN105304310B (en) | 2024-05-28 |
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| CN201510890287.4A Active CN105304310B (en) | 2015-12-04 | 2015-12-04 | Full-automatic magnetic core assembly production line |
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