CN108550459B - Automatic end-capping production system for solving problem of SMD high-performance soft magnetic core - Google Patents
Automatic end-capping production system for solving problem of SMD high-performance soft magnetic core Download PDFInfo
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- CN108550459B CN108550459B CN201810603044.1A CN201810603044A CN108550459B CN 108550459 B CN108550459 B CN 108550459B CN 201810603044 A CN201810603044 A CN 201810603044A CN 108550459 B CN108550459 B CN 108550459B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000005253 cladding Methods 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000012946 outsourcing Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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Abstract
The invention provides an automatic end-sealing production system for an SMD high-performance soft magnetic core, which comprises a vibrator arranged at a feeding end of a frame, wherein a guide plate is arranged at an outlet of the vibrator, two sides of the guide plate are respectively provided with a guide groove, a discharging frame is arranged on the frame at the outlet of the guide plate, the top of the discharging frame is provided with the guide plate, a plurality of discharging grooves are arranged on the guide plate, a processing platform is arranged on the frame at the discharging end of the discharging groove, a magnetic core guide frame is arranged at the rear side of the processing platform, a magnetic core conveying assembly is arranged on the magnetic core guide frame, a suction nozzle positioning assembly matched with the magnetic core conveying assembly is arranged on the frame at the input end of the processing platform, and a magnetic core collecting assembly is arranged on the frame at the output end of the processing platform; a magnetic core positioning component is arranged on the processing platform at one side of the discharge groove. The magnetic core processing device has the advantages of reasonable structure, high feeding speed, good effect and effective improvement of magnetic core processing efficiency.
Description
Technical Field
The invention relates to the technical field of electronic equipment, in particular to an automatic end-capping production system for an SMD high-performance soft magnetic core.
Background
The feeding end of the existing magnetic core cladding machine adopts a guide chute which is directly connected with a vibrator, and only one magnetic core can be processed at a time, so that the processing speed is low and the efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the automatic end-capping production system for the SMD high-performance soft magnetic core, which has the advantages of reasonable structure, high feeding speed, good effect and improvement of the processing efficiency of the magnetic core.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows: the utility model provides a solve automatic end-capping production system of SMD high performance soft magnetic core, it includes the glassware that shakes of installing at the frame feed end, shake the glassware and be two, through translation sliding seat movable mounting in frame feed end top, translation sliding seat is driven the walking by corresponding translation sliding seat cylinder, shake glassware exit and install the stock guide, stock guide both sides set up a baffle box respectively, each baffle box corresponds a glassware export, the stock guide is fixed on translation sliding seat, install the row work or material rest on the frame of stock guide exit, the row work or material rest top is installed and is arranged on the stock guide, be equipped with many row work or material rest on the stock guide, row work or material rest feed end cooperatees with the baffle box, install the processing platform in the frame of row work or material rest feed end, the processing platform rear side is equipped with the magnetic core guide that vertically makes progress, install magnetic core conveying assembly on the magnetic core guide, be equipped with the suction nozzle locating assembly with the magnetic core conveying assembly in the frame of processing platform input end, install magnetic core collection assembly in the frame of processing platform output end; a magnetic core positioning component is arranged on the processing platform at one side of the discharge groove.
The magnetic core conveying assembly comprises a sliding guide seat, a feeding sliding seat and a feeding lifting cylinder, wherein the sliding guide seat is arranged on a magnetic core guide frame on one side of a processing platform, a horizontal sliding groove is formed in the front side of the sliding guide seat, the feeding sliding seat is movably arranged on the front side of the sliding groove, a transmission screw is horizontally arranged in the sliding groove and driven to rotate by a corresponding screw transmission motor, the feeding sliding seat is provided with a feeding sliding block on the rear side, the feeding sliding block is in meshed connection with the transmission screw, the feeding sliding seat on one side of a discharging plate is provided with the feeding lifting cylinder, a vertical guide rail is arranged on the feeding sliding seat below the feeding lifting cylinder along the vertical direction, a magnetic core absorbing sliding seat is movably arranged on the vertical guide rail, and a piston rod of the feeding lifting cylinder is downwards connected with the top of the magnetic core absorbing sliding seat; a magnetic core suction component is arranged on the magnetic core suction sliding seat at one side of the discharging plate; a magnetic core pressing plate is arranged on the other side of the magnetic core suction sliding seat; and a discharging guide seat is arranged on the feeding sliding seat on one side of the magnetic core collecting assembly, a discharging lifting cylinder is movably arranged on the discharging guide seat, and a piston rod of the discharging lifting cylinder is downwards connected with a discharging manipulator.
The magnetic core suction assembly comprises an L-shaped suction nozzle fixing plate arranged at the lower part of a magnetic core suction sliding seat, a suction nozzle lifting adjusting plate is arranged on a cross arm of the suction nozzle fixing plate, suction nozzle height adjusting screws are arranged at two ends of the suction nozzle lifting adjusting plate, the bottom of the suction nozzle height adjusting screw downwards penetrates through the suction nozzle lifting adjusting plate to be connected with a suction nozzle mounting plate, a middle connecting plate is arranged on the suction nozzle mounting plate at one side of the processing platform, a magnetic core suction nozzle is arranged at the bottom of the middle connecting plate, a positioning clamping plate is arranged at the other side of the middle connecting plate, the bottom of the positioning clamping plate is horizontally bent towards the direction of a discharge plate to form a clamping plate, a suction nozzle lifting clamping groove penetrating up and down is arranged on the clamping plate, and a suction nozzle positioning assembly is arranged on a rack at the output end of the discharge plate; the suction nozzle positioning assembly comprises an adjusting cylinder vertical supporting plate fixed on one side of the output end of the discharging plate, an adjusting cylinder horizontal supporting plate is arranged at the top of the adjusting cylinder vertical supporting plate, a suction nozzle adjusting cylinder is arranged on the adjusting cylinder horizontal supporting plate, a piston rod of the suction nozzle adjusting cylinder is downwards connected with a suction nozzle lifting block, and two sides of the suction nozzle lifting block are inwards concave to form a suction nozzle embedding groove; the suction nozzle embedding groove is movably clamped with the suction nozzle lifting clamping groove.
The magnetic core collecting assembly comprises a bottom fixing plate and a first transverse moving seat, wherein the bottom fixing plate is fixed on a frame at the output end of the processing platform, the top of the bottom fixing plate is provided with the first transverse moving seat, the top of the first transverse moving seat is provided with a downward concave transverse limiting chute, the middle part of the first transverse moving seat is provided with a transverse power groove penetrating up and down, the transverse power groove is positioned at the center of the transverse limiting chute, a transverse transmission screw is arranged in the transverse power groove, the transverse transmission screw is driven to rotate by a corresponding transverse power motor, a second transverse moving seat is movably arranged on the transverse limiting chute, a transverse moving slide block at the bottom of the second transverse moving seat is meshed and connected with the transverse transmission screw, a longitudinal moving guide rail is arranged at the top of the second transverse moving seat, a transverse moving seat is in a cross shape in overlook mode between the longitudinal moving guide rail and the second transverse limiting chute, a longitudinal moving seat is movably arranged on the longitudinal moving guide rail, the top of the longitudinal moving seat at one end of the longitudinal moving guide rail is provided with a longitudinal transmission screw, the longitudinal transmission screw is driven to rotate by the corresponding longitudinal power motor, the bottom of the longitudinal moving seat is meshed with the longitudinal transmission screw, the longitudinal moving seat is provided with a sliding groove, the length direction of the sliding groove is matched with the sliding disc on the sliding disc in the sliding direction, and the sliding disc is matched with the sliding disc on the sliding groove; the discharging sliding groove is in a trapezoid shape with a small upper part and a large lower part, the bottom of the collecting tray is provided with a collecting sliding block, the collecting sliding block is movably arranged in the discharging sliding groove, and one side of the collecting sliding block is provided with a limiting buckle groove matched with the locking handle.
The magnetic core positioning assembly comprises a magnetic core positioning seat plate and input guide sliding blocks, wherein the magnetic core positioning seat plate is fixed at the top of the processing platform, concave stepped output guide steps are arranged on two sides of the top of the magnetic core positioning seat plate, an upward-protruding input limit guide rail is arranged at the input end of each output guide step, the input guide sliding blocks are movably installed on the input limit guide rail, a magnetic core input baffle is installed at the top of each input guide sliding block, the installed magnetic core input baffle spans over the magnetic core positioning seat plate, a feeding baffle is installed at the top of each magnetic core input baffle, and a plurality of concave magnetic core feeding guide grooves are formed in the feeding direction of each feeding baffle; the magnetic core feeding guide groove is matched with the discharge groove, the magnetic core feeding guide groove is positioned below the suction nozzle positioning assembly, output limit guide rails are arranged on two sides of the output end of the magnetic core positioning seat plate, output guide sliding blocks are movably arranged at the tops of the output limit guide rails, an output push plate is arranged between the two output guide sliding blocks, a core pushing cylinder is arranged at the top of the magnetic core positioning seat plate below the output push plate and is arranged between the two output limit guide rails, and a piston rod of the core pushing cylinder is connected with a push plate sliding block; the top of the push plate sliding block is connected with an output push plate, a plurality of magnetic core pushing grooves are formed in the end part of the output end of the output push plate, and the magnetic core pushing grooves are matched with a magnetic core cladding machine on the processing platform.
After the scheme is adopted, the control system and the air cylinder and other components are directly installed and used in outsourcing, the vibrator is used for conveying the magnetic core into the guide groove, the translation sliding seat is driven by the corresponding translation sliding seat air cylinder to travel, the guide groove is aligned with the corresponding discharge groove, the guide groove is aligned with the magnetic core sequentially arranged in the corresponding discharge groove, the magnetic core in the discharge groove is limited through the magnetic core feeding guide groove, the suction nozzle lifting clamping groove and the suction nozzle embedding groove in the original state of the magnetic core suction assembly are positioned on the same horizontal plane, when in suction, the screw transmission motor drives the transmission screw to rotate to drive the magnetic core suction sliding seat to move towards the direction of the discharge plate, the suction nozzle lifting clamping groove and the suction nozzle embedding groove are enabled to be embedded, the screw transmission motor drives the suction nozzle to descend to suck the magnetic core in the guide groove, the suction nozzle lifting sliding seat is driven to move towards the direction of the processing platform after suction, the suction nozzle lifting clamping groove exits from the corresponding discharge groove, when the magnetic core moves above the processing platform, the magnetic core lifting sliding seat is driven by the vertical lifting air cylinder to suck the magnetic core, the magnetic core lifting sliding seat is driven by the magnetic core lifting clamping seat to be processed into the pushing cylinder, the magnetic core to be processed by the magnetic core is simultaneously, and when the magnetic core is processed by the suction rod is driven by the suction cylinder to be coated by the suction cylinder, and the magnetic core is processed by the suction cylinder, and the magnetic core is simultaneously processed by the suction cylinder and the magnetic core is processed by the cylinder. The discharging lifting cylinder drives the discharging manipulator to put the processed magnetic core into the magnetic core collecting assembly; the transverse moving seat and the longitudinal moving seat in the magnetic core collecting assembly can realize the longitudinal and transverse movement of the collecting tray, the collecting tray is in split type insertion, the collecting tray after insertion is locked through the locking handle, and the collecting tray drives the magnetic cores to be arrayed and collected through the transverse moving seat and the longitudinal moving seat; the novel magnetic core processing device is reasonable in structure, multiple rows can be arranged once during discharging, double-channel feeding is adopted simultaneously, feeding speed is high, effect is good, standby time of a processing platform can be effectively reduced once through multiple rows, and therefore magnetic core processing efficiency is improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic diagram of a magnetic core collecting assembly.
Fig. 3 is an exploded view of the core collection assembly.
Fig. 4 is a schematic diagram of a magnetic core transport assembly.
Fig. 5 is a schematic view of a vibrator structure.
Fig. 6 is a schematic diagram of a magnetic core suction assembly.
Fig. 7 is a schematic view of a nozzle positioning assembly.
Fig. 8 is a schematic diagram of a magnetic core positioning assembly.
Fig. 9 is an exploded view of the core positioning assembly.
Fig. 10, 11, and 12 are schematic diagrams of control circuits according to the present invention (fig. 10, 11, and 12 are connected in this order).
Detailed Description
The invention is further described below with reference to all drawings, in which preferred embodiments of the invention are: referring to fig. 1 to 12, the automatic end-capping production system for solving the problem of SMD high-performance soft magnetic cores according to the present embodiment includes two vibrators 301 mounted at a feeding end of a frame, wherein the vibrators 301 are movably mounted at the top of the feeding end of the frame through translation sliding seats, the translation sliding seats are driven to walk by corresponding translation sliding seat cylinders, a guide plate 302 is mounted at an outlet of each vibrator 301, guide grooves are respectively formed at two sides of each guide plate 302, each guide groove corresponds to an outlet of each vibrator 301, the guide plates 302 are fixed on the translation sliding seats, a discharge frame 501 is mounted on the frame at the outlet of each guide plate 302, a discharge plate 502 is mounted at the top of each discharge frame 501, a plurality of discharge grooves 503 are formed on each discharge plate 502, the feeding ends of the discharge grooves 503 are matched with the guide grooves, a processing platform 504 is mounted on the frame at the discharging end of each discharge groove 503, a magnetic core guide frame 505 is arranged on the rear side of each processing platform 504, a magnetic core 505 is mounted on each magnetic core guide frame 505, and a magnetic core assembly is mounted on each frame collection platform 504; a magnetic core positioning component is arranged on the processing platform 504 at one side of the discharge groove 503.
The magnetic core conveying assembly comprises a sliding guide seat 202, a feeding sliding seat 203 and a feeding lifting cylinder 204, wherein the sliding guide seat 202 is arranged on a magnetic core guide frame 505 on one side of a processing platform 504, a horizontal sliding groove is formed in the front side of the sliding guide seat 202, the feeding sliding seat 203 is movably arranged on the front side of the sliding groove, a transmission screw 201 is horizontally arranged in the sliding groove, the transmission screw 201 is driven by a corresponding screw transmission motor to rotate, a feeding sliding block is arranged on the rear side of the feeding sliding seat 203, the feeding sliding block is meshed with the transmission screw 201, a feeding lifting cylinder 204 is arranged on the feeding sliding seat 203 on one side of a discharging plate 502, a vertical guide rail 206 is arranged on the feeding sliding seat 203 below the feeding lifting cylinder 204 along the vertical direction, a magnetic core suction sliding seat 205 is movably arranged on the vertical guide rail 206, and a piston rod of the feeding lifting cylinder 204 is downwards connected with the top of the magnetic core suction sliding seat 205; a magnetic core suction component is arranged on the magnetic core suction sliding seat 205 at one side of the discharge plate 502; the other side of the magnetic core suction sliding seat 205 is provided with a magnetic core pressing plate 210; a discharge guide seat 207 is arranged on the feeding sliding seat 203 on one side of the magnetic core collecting assembly, a discharge lifting cylinder 208 is movably arranged on the discharge guide seat 207, and a piston rod of the discharge lifting cylinder 208 is downwards connected with a discharge manipulator 209.
The magnetic core suction assembly comprises an L-shaped suction nozzle fixing plate 403 arranged at the lower part of a magnetic core suction sliding seat 205, suction nozzle lifting adjusting plates 404 are arranged on cross arms of the suction nozzle fixing plate 403, suction nozzle height adjusting screws 405 are arranged at two ends of the suction nozzle lifting adjusting plates 404, the bottoms of the suction nozzle height adjusting screws 405 penetrate through the suction nozzle lifting adjusting plates 404 downwards to be connected with a suction nozzle mounting plate 406, a middle connecting plate 407 is arranged on the suction nozzle mounting plate 406 at one side of a processing platform 504, a magnetic core suction nozzle 408 is arranged at the bottom of the middle connecting plate 407, a positioning clamping plate 409 is arranged at the other side of the middle connecting plate 407, the bottom of the positioning clamping plate 409 is horizontally bent towards the direction of a discharge plate 502 to form a clamping plate 410, suction nozzle lifting clamping grooves 411 penetrating up and down are arranged on the clamping plate 410, and a suction nozzle positioning assembly is arranged on a rack at the output end of the discharge plate 502; the suction nozzle positioning assembly comprises an adjusting cylinder vertical supporting plate 506 fixed at one side of the output end of the discharging plate 502, an adjusting cylinder horizontal supporting plate 507 is arranged at the top of the adjusting cylinder vertical supporting plate 506, a suction nozzle adjusting cylinder 412 is arranged on the adjusting cylinder horizontal supporting plate 507, a piston rod of the suction nozzle adjusting cylinder 412 is downwards connected with a suction nozzle lifting block 413, and suction nozzle embedding grooves 414 are formed in the concave shape at two sides of the suction nozzle lifting block 413; the nozzle engaging groove 414 is movably engaged with the nozzle lifting/lowering engaging groove 411.
The magnetic core collecting assembly comprises a bottom fixing plate 101 and a first transverse moving seat 102, wherein the bottom fixing plate 101 is fixed on a frame at the output end of a processing platform 504, the top of the bottom fixing plate 101 is provided with the first transverse moving seat 102, the top of the first transverse moving seat 102 is provided with a concave transverse limit chute 103, the middle part of the first transverse moving seat 102 is provided with a transverse power groove 104 penetrating up and down, the transverse power groove 104 is positioned at the center of the transverse limit chute 103, a transverse driving screw is arranged in the transverse power groove 104 and driven by a corresponding transverse power motor to rotate, the transverse limit chute 103 is movably provided with a second transverse moving seat 105, a transverse moving slide block at the bottom of the second transverse moving seat 105 is meshed with the transverse driving screw, the top of the second transverse moving seat 105 is provided with a longitudinal moving guide rail, the top of the longitudinal moving guide rail and the transverse limit chute 103 is in a cross shape in overlook, the longitudinal moving guide rail is movably provided with a longitudinal driving screw 106, the top of the second transverse moving seat 105 at one end of the longitudinal moving guide rail is provided with a longitudinal driving screw, the longitudinal driving screw is driven by the corresponding longitudinal driving motor to rotate, the bottom of the longitudinal driving screw 106 is meshed with the longitudinal driving screw 108 and the longitudinal driving screw is provided with a discharge groove 107 in the sliding direction of the discharge disc 107, and the discharge disc 107 is matched with the sliding groove 107 on one side of the sliding groove 107; the discharging sliding groove 107 is in a trapezoid shape with a small upper part and a large lower part, the bottom of the collecting tray 108 is provided with a collecting sliding block, the collecting sliding block is movably arranged in the discharging sliding groove 107, and one side of the collecting sliding block is provided with a limiting buckling groove matched with the locking handle.
The magnetic core positioning assembly comprises a magnetic core positioning seat board 1 and an input guide slide block 4, wherein the magnetic core positioning seat board 1 is fixed at the top of a processing platform 504, concave stepped output guide steps 2 are arranged on two sides of the top of the magnetic core positioning seat board 1, an upward-protruding input limit guide rail 3 is arranged at the input end of the output guide steps 2, the input guide slide block 4 is movably installed on the input limit guide rail 3, a magnetic core input baffle 5 is installed at the top of the input guide slide block 4, the installed magnetic core input baffle 5 spans over the magnetic core positioning seat board 1, a feeding baffle 12 is installed at the top of the magnetic core input baffle 5, and a plurality of concave magnetic core feeding guide grooves 13 are arranged in the feeding direction of the feeding baffle 12; the magnetic core feeding guide groove 13 is matched with the discharge groove 503, the magnetic core feeding guide groove 13 is positioned below the suction nozzle positioning component, output limit guide rails 6 are arranged on two sides of the output end of the magnetic core positioning seat board 1, an output guide slide block 7 is movably arranged at the top of the output limit guide rail 6, an output push plate 8 is arranged between the two output guide slide blocks 7, a core pushing cylinder 9 is arranged at the top of the magnetic core positioning seat board 1 below the output push plate 8, the core pushing cylinder 9 is arranged between the two output limit guide rails 6, and a piston rod of the core pushing cylinder 9 is connected with a push plate slide block 10; the top of the push plate sliding block 10 is connected with the output push plate 8, a plurality of magnetic core pushing grooves 11 are formed in the end part of the output end of the output push plate 8, and the magnetic core pushing grooves 11 are matched with a magnetic core cladding machine on a processing platform.
The control system and the air cylinder of the embodiment are directly installed and used for outsourcing, the vibration device of the embodiment is used for conveying the magnetic core into the guide groove, the translation sliding seat is driven by the corresponding translation sliding seat air cylinder to move, the guide groove is aligned with the corresponding discharge groove, the aligned guide groove sequentially arranges the magnetic core in the corresponding discharge groove, the magnetic core in the discharge groove is limited by the magnetic core feeding guide groove, the suction nozzle lifting clamping groove and the suction nozzle embedding groove in the original state of the magnetic core suction assembly are positioned on the same horizontal plane, during suction, the screw transmission motor drives the transmission screw to rotate to drive the magnetic core suction sliding seat to move towards the direction of the discharge plate, the suction nozzle lifting clamping groove is embedded with the suction nozzle embedding groove, the suction nozzle is driven to descend by the suction nozzle lifting air cylinder to suck the magnetic core in the magnetic core feeding guide groove after suction, the screw drive motor drives the magnetic core to absorb the sliding seat to move towards the direction of the processing platform, the suction nozzle lifting clamping groove is withdrawn from the suction nozzle embedding groove, when the magnetic core moves to the upper part of the processing platform, the vertical lifting cylinder drives the magnetic core to absorb the sliding seat to descend so as to put the magnetic core to be processed into the magnetic core pushing groove, the piston rod of the core pushing cylinder drives the push plate sliding block and the output push plate to push the magnetic core into the magnetic core coating machine for insulation and pressure resistance coating, after the processing is finished, the drive screw drives the feeding sliding seat to walk towards the feeding end, the feeding lifting cylinder drives the magnetic core absorbing component to descend so as to grasp the magnetic core to be processed, the discharging manipulator (the discharging manipulator is the suction nozzle) grips the processed magnetic core under the driving of the discharging lifting cylinder, then the feeding lifting cylinder and the discharging lifting cylinder synchronously ascend, when the magnetic core absorbing component descends so as to put the magnetic core to be processed on the processing platform, the discharging lifting cylinder drives the discharging manipulator to put the processed magnetic core into the magnetic core collecting assembly; the transverse moving seat and the longitudinal moving seat in the magnetic core collecting assembly can realize the longitudinal and transverse movement of the collecting tray, the collecting tray is in split type insertion, the collecting tray after insertion is locked through the locking handle, and the collecting tray drives the magnetic cores to be arrayed and collected through the transverse moving seat and the longitudinal moving seat; the novel magnetic core processing device is reasonable in structure, multiple rows can be arranged once during discharging, double-channel feeding is adopted, feeding speed is high, effect is good, standby time of a processing platform can be effectively reduced once through multiple rows, and therefore magnetic core processing efficiency is improved.
The above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, so that all changes made in the shape and principles of the present invention are covered by the scope of the present invention.
Claims (1)
1. The utility model provides a solve automatic end-capping production system of SMD high performance soft magnetic core, it includes installs at the glassware (301) of shaking of frame feed end, its characterized in that: the two vibration devices (301) are movably arranged at the top of a feeding end of a frame through a translation sliding seat, the translation sliding seat is driven to walk by a corresponding translation sliding seat cylinder, a guide plate (302) is arranged at the outlet of the vibration device (301), two guide grooves are respectively arranged at two sides of the guide plate (302), each guide groove corresponds to one vibration device (301) outlet, the guide plate (302) is fixed on the translation sliding seat, a discharge frame (501) is arranged on a frame at the outlet of the guide plate (302), a discharge plate (502) is arranged at the top of the discharge frame (501), a plurality of discharge grooves (503) are arranged on the discharge plate (502), the feeding end of the discharge grooves (503) is matched with the guide grooves, a processing platform (504) is arranged on the frame at the discharge end of the discharge grooves (503), a magnetic core guide frame (505) which is vertically upwards arranged at the rear side of the processing platform (504), a magnetic core conveying component is arranged on the magnetic core guide frame (505), a positioning component matched with the conveying component is arranged on the frame at the input end of the processing platform (504), and a magnetic core collecting component is arranged on the frame at the output end of the magnetic core (503); a magnetic core positioning assembly is arranged on a processing platform (504) at one side of the discharge groove (503);
The magnetic core conveying assembly comprises a sliding guide seat (202), a feeding sliding seat (203) and a feeding lifting cylinder (204), wherein the sliding guide seat (202) is arranged on a magnetic core guide frame (505) on one side of a processing platform (504), a horizontal sliding groove is formed in the front side of the sliding guide seat (202), the feeding sliding seat (203) is movably arranged on the front side of the sliding groove, a transmission screw (201) is horizontally arranged in the sliding groove, the transmission screw (201) is driven by a corresponding screw transmission motor to rotate, a feeding sliding block is arranged on the rear side of the feeding sliding seat (203), the feeding sliding block is in meshed connection with the transmission screw (201), a feeding lifting cylinder (204) is arranged on the feeding sliding seat (203) on one side of a discharging plate (502), a vertical guide rail (206) is arranged on the feeding sliding seat (203) on the lower side of the feeding lifting cylinder (204) along the vertical direction, a magnetic core sucking sliding seat (205) is movably arranged on the vertical guide rail, and a piston rod of the feeding lifting cylinder (204) is downwards connected with the top of the magnetic core sucking sliding seat (205); a magnetic core suction component is arranged on a magnetic core suction sliding seat (205) at one side of the discharge plate (502); a magnetic core pressing plate (210) is arranged on the other side of the magnetic core suction sliding seat (205); a discharge guide seat (207) is arranged on the feeding sliding seat (203) at one side of the magnetic core collecting assembly, a discharge lifting cylinder (208) is movably arranged on the discharge guide seat (207), and a piston rod of the discharge lifting cylinder (208) is downwards connected with a discharge manipulator (209);
The magnetic core suction assembly comprises an L-shaped suction nozzle fixing plate (403) arranged at the lower part of a magnetic core suction sliding seat (205), suction nozzle lifting adjusting plates (404) are arranged on cross arms of the suction nozzle fixing plates (403), suction nozzle height adjusting screws (405) are arranged at two ends of each suction nozzle lifting adjusting plate (404), the bottoms of the suction nozzle height adjusting screws (405) downwards penetrate through the suction nozzle lifting adjusting plates (404) to be connected with a suction nozzle mounting plate (406), an intermediate connecting plate (407) is arranged on the suction nozzle mounting plate (406) at one side of a processing platform (504), a magnetic core suction nozzle (408) is arranged at the bottom of the intermediate connecting plate (407), a positioning clamping plate (409) is arranged at the other side of the intermediate connecting plate (407), the bottoms of the positioning clamping plates (409) are horizontally bent towards the direction of a discharge plate (502) to form a clamping plate (410), suction nozzle lifting clamping grooves (411) penetrating up and down are arranged on the clamping plate (410), and suction nozzle positioning assemblies are arranged on a rack at the output end of the discharge plate (502). The suction nozzle positioning assembly comprises an adjusting cylinder vertical supporting plate (506) fixed at one side of the output end of the discharging plate (502), an adjusting cylinder horizontal supporting plate (507) is arranged at the top of the adjusting cylinder vertical supporting plate (506), a suction nozzle adjusting cylinder (412) is arranged on the adjusting cylinder horizontal supporting plate (507), a piston rod of the suction nozzle adjusting cylinder (412) is downwards connected with a suction nozzle lifting block (413), and suction nozzle embedding grooves (414) are formed in the concave shape at two sides of the suction nozzle lifting block (413); the suction nozzle embedding groove (414) is movably clamped with the suction nozzle lifting clamping groove (411);
The magnetic core collecting assembly comprises a bottom fixing plate (101) and a first transverse moving seat (102), wherein the bottom fixing plate (101) is fixed on a frame at the output end of a processing platform (504), the top of the bottom fixing plate (101) is provided with the first transverse moving seat (102), the top of the first transverse moving seat (102) is provided with a concave transverse limiting chute (103), the middle part of the first transverse moving seat (102) is provided with a transverse power groove (104) penetrating up and down, the transverse power groove (104) is positioned at the center of the transverse limiting chute (103), a transverse driving screw is arranged in the transverse power groove (104), the transverse driving screw is driven to rotate by a corresponding transverse power motor, a second transverse moving seat (105) is movably arranged on the transverse limiting chute (103), a transverse moving slide block at the bottom of the second transverse moving seat (105) is meshed with the transverse driving screw, the top of the second transverse moving seat (105) is provided with a longitudinal moving guide rail, the overlook between the longitudinal moving guide rail and the transverse limiting chute (103) is in a cross shape, the longitudinal moving seat (106) is movably arranged on the longitudinal moving guide rail, the second transverse motor (105) at one end of the longitudinal moving guide rail is positioned at the center of the transverse limiting chute (103), the longitudinal moving seat (103) is provided with a longitudinal driving screw at one end, the longitudinal top of the longitudinal moving seat (106) is driven to rotate by the corresponding longitudinal driving screw (106), the longitudinal driving screw is meshed with the longitudinal driving screw (106), the length direction of the unloading sliding groove (107) is consistent with the length direction of the transverse limiting sliding groove (103), a material collecting disc (108) is movably arranged on the unloading sliding groove (107), and a lock handle matched with the material collecting disc (108) is arranged on one side of the unloading sliding groove (107); the discharging sliding groove (107) is in a trapezoid shape with a small upper part and a large lower part, the bottom of the collecting tray (108) is provided with a collecting sliding block, the collecting sliding block is movably arranged in the discharging sliding groove (107), and one side of the collecting sliding block is provided with a limiting buckling groove matched with the locking handle;
The magnetic core positioning assembly comprises a magnetic core positioning seat plate (1) and an input guide sliding block (4), wherein the magnetic core positioning seat plate (1) is fixed at the top of a processing platform (504), concave stepped output guide steps (2) are arranged on two sides of the top of the magnetic core positioning seat plate (1), an upward-protruding input limit guide rail (3) is arranged at the input end of the output guide steps (2), the input guide sliding block (4) is movably installed on the input limit guide rail (3), a magnetic core input baffle (5) is installed at the top of the input guide sliding block (4), the installed magnetic core input baffle (5) spans over the magnetic core positioning seat plate (1), a feeding baffle (12) is installed at the top of the magnetic core input baffle (5), and a plurality of concave magnetic core feeding guide grooves (13) are formed in the feeding direction of the feeding baffle (12). The magnetic core feeding guide groove (13) is matched with the discharge groove (503), the magnetic core feeding guide groove (13) is positioned below the suction nozzle positioning assembly, output limit guide rails (6) are arranged on two sides of the output end of the magnetic core positioning seat board (1), output guide sliding blocks (7) are movably mounted at the tops of the output limit guide rails (6), an output push plate (8) is mounted between the two output guide sliding blocks (7), a core pushing cylinder (9) is arranged at the top of the magnetic core positioning seat board (1) below the output push plate (8), the core pushing cylinder (9) is mounted between the two output limit guide rails (6), and a push plate sliding block (10) is connected to a piston rod of the core pushing cylinder (9); the top of the push plate sliding block (10) is connected with the output push plate (8), a plurality of magnetic core pushing grooves (11) are formed in the end part of the output end of the output push plate (8), and the magnetic core pushing grooves (11) are matched with a magnetic core cladding machine on the processing platform.
Priority Applications (1)
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| CN109434459B (en) * | 2018-12-29 | 2024-03-29 | 北京格雷维尔电子有限公司容城电器厂 | Automatic magnetic head assembling machine |
| CN110203627A (en) * | 2019-07-20 | 2019-09-06 | 湖南信芯电子技术有限公司 | Plastic sucking disc composing system |
| CN112875181B (en) * | 2021-03-30 | 2022-05-10 | 汕头保税区松田电子科技有限公司 | Automatic ceramic dielectric chip arraying machine |
| CN113161138B (en) * | 2021-05-10 | 2022-12-23 | 东莞天苾电子科技有限公司 | Full-automatic electronic component shell pasting equipment |
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