CN210652040U - Automatic feeding and discharging machine - Google Patents
Automatic feeding and discharging machine Download PDFInfo
- Publication number
- CN210652040U CN210652040U CN201920385345.1U CN201920385345U CN210652040U CN 210652040 U CN210652040 U CN 210652040U CN 201920385345 U CN201920385345 U CN 201920385345U CN 210652040 U CN210652040 U CN 210652040U
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- 238000007599 discharging Methods 0.000 title claims description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 172
- 239000000463 material Substances 0.000 claims abstract description 106
- 230000003028 elevating effect Effects 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims description 32
- 239000000843 powder Substances 0.000 claims description 20
- 230000000903 blocking effect Effects 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 13
- 210000000078 claw Anatomy 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 230000001680 brushing effect Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012797 qualification Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model discloses an automatic blanking machine, including the main frame, install the upper support frame at main frame top, install coil feeding mechanism, the coil location at upper support frame top respectively and move material mechanism, the last unloading clamp of robot and get the mechanism to and install the product at main frame top respectively and connect material elevating system, brush hair thorn push mechanism, brush hair thorn mechanism, finished product charging mechanism and finished product to receive the material and deposit the mechanism, the upper end position that the product connects material elevating system passes the upper support frame. The utility model discloses a mechanism adopts the bilayer to arrange, and compact structure can realize that the automatic feed of coil, automatic location move the material, automatic unloading, automatic brush burr, automatic feeding and a series of automated operation such as receipts material, and production efficiency is high, and the operation is reliable and stable, and the flexibility is good, and the location is accurate, and the precision is high, enables product quality stability, can improve the qualification rate of product, has reduced intensity of labour.
Description
Technical Field
The utility model relates to an automation equipment technical field, more specifically say, relate to an automatic material loading and unloading machine.
Background
As shown in fig. 1 and 2, an existing inductor product may be provided with a case 01 and a coil 02, and both ends of the coil 02 are respectively provided with coil pins 03 protruding out of the case 01, and the inductor product may be press-formed by a powder forming press, and in operation, the coil 02 may be put into a mold of the powder forming press, and the powder for preparing the case 01 and the coil 02 are pressed together into a specific shape by pressure.
However, in the production process of inductance products, the loading and unloading operation of coils generally adopts manual operation, when loading, workers need to place the coils in the die of the powder forming press one by one, and when unloading, the workers also need to take the coils out of the die of the powder forming press one by one. Although some feeding and discharging machines are available in the market, the existing feeding and discharging machines are still semi-automatic equipment and still need to manually place coils.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the above-mentioned defect among the prior art, provide a compact structure, can realize that the feed of coil, location move the material, go up unloading, brush burr, feed and receive a series of automation mechanized operations such as material, production efficiency height, operation reliable and stable, the flexibility is good, the precision is high, enable product quality stable, can improve the product percent of pass and reduce intensity of labour's automatic blanking machine.
To achieve the above object, the utility model provides an automatic feeding and discharging machine, including the main frame, upper supporting frame, a coil feeding mechanism for providing the coil, a coil location that is used for fixing a position and transferring a plurality of coils that coil feeding mechanism conveyed and come to the robot goes up unloading clamp and gets the mechanism of material, a coil clamp that is used for moving coil location that the mechanism conveyed and comes gets the powder forming press and carry the product that has undergone powder pressing from the powder forming press and remove to the unloading clamp of robot that the product connects elevating system was got to the product and get the mechanism, a product that is used for getting the unloading clamp of robot and gets the mechanism clamp and get the product that comes down and carry connects elevating system, a brush thorn pushing mechanism that is used for propelling movement of product on the product connects the elevating system to brush thorn mechanism, a brush thorn mechanism that is used for clearing up the dust on the product, a finished product charging mechanism that is used for packing the product that has brushed the burr onto finished product that, And a finished product receiving and storing mechanism for storing products, wherein the upper support frame is erected at the top of the table board of the main frame, the coil feeding mechanism, the coil positioning and moving mechanism and the robot feeding and discharging clamping mechanism are respectively arranged at the top of the upper support frame, the coil feeding mechanism and the robot feeding and discharging clamping mechanism are arranged at the same side of the coil positioning and moving mechanism, a discharge port of the coil feeding mechanism extends to the coil positioning and moving mechanism, the product receiving and lifting mechanism, the bristle thorn pushing mechanism, the bristle thorn mechanism, the finished product feeding mechanism and the finished product receiving and storing mechanism are respectively arranged at the top of the table board of the main frame, the upper end part of the product receiving and lifting mechanism penetrates through the top of the upper support frame and is positioned beside the tail end of a moving path of the coil positioning and moving mechanism, and the product receiving and lifting mechanism and the bristle thorn pushing mechanism are, one end of the finished product charging mechanism is located at the discharging end of the brushing thorn mechanism, and the other end of the finished product charging mechanism is located at the feeding hole of the finished product receiving and storing mechanism.
As the preferred embodiment, coil feeding mechanism includes vibration dish, coil pay-off track, sharp feeder and location dam device, the discharge gate of vibration dish is connected with the orbital feed end of coil pay-off, sharp feeder is located the orbital bottom of coil pay-off, location dam device is located the orbital discharge end of coil pay-off.
As the preferred embodiment, the positioning material blocking device comprises a positioning material blocking cylinder support, a positioning material blocking driving cylinder and a positioning needle head, the positioning material blocking driving cylinder is installed at the top of the upper supporting frame through the positioning material blocking cylinder support, the piston rod of the positioning material blocking driving cylinder extends out of the position and is connected with the positioning needle head, and the positioning needle head is located above the discharge end of the coil feeding track.
As a preferred embodiment, the coil positioning and material moving mechanism comprises a material moving module bracket, a coil material moving driving module, a material distributing guide jig, a cover plate cylinder mounting seat, a cover plate driving cylinder, a coil material feeding cover plate, a positioning needle driving cylinder, a positioning needle mounting seat and a coil material distributing positioning needle, wherein the coil material moving driving module is mounted on the upper supporting frame through the material moving module bracket, the material distributing guide jig is mounted on a sliding block of the coil material moving driving module, the top of the material distributing guide jig is provided with a plurality of material distributing grooves arranged in the material moving direction of the coil material moving driving module and a plurality of positioning needle holes longitudinally penetrating through the corresponding material distributing grooves, the cover plate driving cylinder is horizontally mounted on one side surface of the material distributing guide jig through the cover plate cylinder mounting seat, and the extending part of a piston rod of the cover plate driving cylinder and the coil material feeding cover plate, the coil feeding cover plate is provided with a plurality of cover plate pressure heads corresponding to the positions of the distributing groove positions, the positioning needle driving air cylinder is longitudinally arranged on the other side surface of the distributing guide jig, the extending part of a piston rod of the positioning needle driving air cylinder is connected with the positioning needle mounting seat, and the coil distributing positioning needles are arranged on the positioning needle mounting seat and inserted into the positioning needle holes.
In a preferred embodiment, the robot loading and unloading clamping mechanism comprises a multi-axis robot and a robot clamp, the robot clamp is arranged on a tail end shaft of the multi-shaft robot and comprises a clamp connecting plate, a feeding propulsion cylinder, a feeding clamping jaw cylinder, a discharging propulsion cylinder and a discharging clamping jaw cylinder, the clamp connecting plate is fixedly connected with a tail end shaft of the multi-shaft robot, the feeding propulsion cylinder and the discharging propulsion cylinder are arranged on the clamp connecting plate and are parallel to each other, the feeding clamping claw cylinder is arranged on the extending part of the piston rod of the feeding propulsion cylinder, two clamping claws of the feeding clamping claw cylinder are respectively provided with a flat coil feeding clamp, the blanking clamping jaw air cylinder is installed on the extending part of a piston rod of the blanking propelling air cylinder, and two clamping jaws of the blanking clamping jaw air cylinder are respectively provided with a flat coil blanking clamp.
As a preferred embodiment, the product receiving lifting mechanism comprises a receiving lifting module support, a product receiving lifting driving module and a product receiving seat, the product receiving lifting driving module is longitudinally mounted on the main frame through the receiving lifting module support, the product receiving seat is connected with a sliding block of the product receiving lifting driving module, and a product receiving chute is arranged at the top of the product receiving seat.
As preferred embodiment, brush hair thorn push mechanism includes propelling movement module support, brush hair thorn propelling movement drive module, propelling movement piece mounting panel and product propelling movement piece, brush hair thorn propelling movement drive module passes through propelling movement module support mounting on the main frame, the product propelling movement piece passes through the propelling movement piece mounting panel and installs on the sliding block of brush hair thorn propelling movement drive module.
As a preferred embodiment, the bristle-stabbing mechanism comprises a bristle-stabbing support, a bristle-stabbing rail, a rail support, an upper brush wheel mounting block, an upper brush wheel shaft, an upper brush wheel lifting cylinder, an upper brush wheel motor, a lower brush wheel mounting block, a lower brush wheel shaft, a lower brush wheel lifting cylinder and a lower brush wheel motor, wherein the upper brush wheel mounting block and the lower brush wheel mounting block are respectively connected to the bristle-stabbing support in a sliding manner through a slider rail assembly, the upper brush wheel lifting cylinder is mounted at the upper end of the bristle-stabbing support, a piston rod extending portion of the upper brush wheel lifting cylinder is connected to the upper brush wheel mounting block, the upper brush wheel is mounted to the upper brush wheel mounting block through an upper brush wheel shaft, one end of the upper brush wheel shaft is connected to an output shaft of the upper brush wheel motor fixed to the upper brush wheel mounting block, the lower brush wheel lifting cylinder is installed at the lower end of the brush thorn support, the extending part of a piston rod of the lower brush wheel lifting cylinder is connected with the lower brush wheel installation block, the lower brush wheel is installed on the lower brush wheel installation block through the lower brush wheel shaft, one end of the lower brush wheel shaft is connected with an output shaft of a lower brush wheel motor fixed on the lower brush wheel installation block, the brush thorn track is installed between the upper brush wheel and the lower brush wheel through the track support, a track groove on the brush thorn track is communicated with the top and the bottom of the brush thorn track, and a brush powder waste material box is arranged below the brush thorn track.
As a preferred embodiment, the finished product charging mechanism comprises a charging module bracket, a finished product charging displacement driving module, a finished product charging installation seat, a finished product receiving charging groove seat, a finished product charging pushing cylinder and a finished product charging pushing block, wherein the finished product charging displacement driving module is installed on the main frame through the charging module bracket, the finished product charging installation seat is connected with a sliding block of the finished product charging displacement driving module, the finished product receiving charging groove seat and the finished product charging pushing cylinder are respectively installed at the top of the finished product charging installation seat, an extending part of a piston rod of the finished product charging pushing cylinder is connected with the finished product charging pushing block, and a pushing head of the finished product charging pushing block is located in a finished product receiving charging groove arranged at the top of the finished product receiving charging groove seat.
As a preferred embodiment, the finished product receiving and storing mechanism comprises a storage rack lifting module support, a storage rack lifting driving module, a finished product receiving storage rack, finished product receiving storage trays, guide pillars and linear bearings, wherein the storage rack lifting driving module is longitudinally mounted on the main frame through the storage rack lifting module support, the side surfaces of the finished product receiving storage rack are connected with sliding blocks of the storage rack lifting driving module, the finished product receiving storage trays are placed on the finished product receiving storage rack in a layered manner, each finished product receiving storage tray is provided with a plurality of finished product receiving storage grooves, the upper ends of the guide pillars are mounted at the bottom of the finished product receiving storage rack, and the lower ends of the guide pillars downwards penetrate through a deck of the main frame and are inserted into the corresponding linear bearings.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model discloses be equipped with coil feeding mechanism, the coil location moves material mechanism, the mechanism is got to last unloading clamp of robot, the product connects material elevating system, brush hair thorn push mechanism, brush hair thorn mechanism, finished product charging mechanism and finished product material deposit mechanism, it adopts the bilayer to arrange, moreover, the steam generator is compact in structure, can realize the automatic feed of coil, automatic location moves the material, automatic unloading, automatic brush burr, a series of automation mechanized operations such as automatic feeding and receipts material, high production efficiency, the operation is reliable and stable, the flexibility is good, the location is accurate, the precision is high, enable product quality to be stable, can improve the qualification rate of product, labor intensity is reduced, can satisfy the large-scale production of enterprise, the processing of specially adapted bulk cargo coil.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of an inductive product with a coil;
FIG. 2 is a schematic diagram of a coil configuration;
fig. 3 is a schematic structural diagram of an automatic feeding and discharging machine according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of an upper layer part of an automatic feeding and discharging machine provided by the embodiment of the present invention;
fig. 5 is a schematic structural view of a lower layer part of an automatic feeding and discharging machine according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a coil feeding mechanism and a coil positioning and moving mechanism provided in an embodiment of the present invention;
fig. 7 is a partial enlarged view of the positioning stop device provided in the embodiment of the present invention;
fig. 8 is a schematic structural diagram of a coil positioning and material moving mechanism provided in the embodiment of the present invention;
fig. 9 is an exploded view of a main body portion of a coil positioning and material moving mechanism provided in an embodiment of the present invention;
fig. 10 is a schematic structural view of a robot loading and unloading clamping mechanism provided in the embodiment of the present invention;
fig. 11 is a schematic structural view of a product receiving lifting mechanism provided in the embodiment of the present invention;
fig. 12 is a first schematic structural view of a bristle-stabbing pushing mechanism and a bristle-stabbing mechanism provided in an embodiment of the present invention;
fig. 13 is a second schematic structural view of the bristle-stabbing pushing mechanism and the bristle-stabbing mechanism according to the embodiment of the present invention;
fig. 14 is a first schematic structural diagram of a finished product loading mechanism and a finished product receiving and storing mechanism provided by an embodiment of the present invention;
fig. 15 is a schematic structural diagram of a finished product charging mechanism and a finished product collecting and storing mechanism provided in the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 3, 4 and 5, an embodiment of the present invention provides an automatic feeding and discharging machine, which includes a main frame 1, an upper support frame 2, a coil feeding mechanism 3 for providing coils, a coil positioning and transferring mechanism 4 for positioning and transferring a plurality of coils conveyed by the coil feeding mechanism 3 to a feeding and discharging clamping mechanism 5 of a robot, a feeding and discharging clamping mechanism 5 of a robot for taking coils conveyed by the coil positioning and transferring mechanism 4 to a powder forming press and clamping and transferring products subjected to powder pressing from the powder forming press to a product receiving and lifting mechanism 6, a product receiving and lifting mechanism 6 for conveying products clamped by the feeding and discharging clamping mechanism 5 of a robot downward, a bristle prick pushing mechanism 7 for pushing products on the product receiving and lifting mechanism 6 to a bristle prick mechanism 8, a bristle prick mechanism 8 for cleaning dust on products, A finished product charging mechanism 9 for loading products brushed with burrs into the finished product receiving and storing mechanism 10, and a finished product receiving and storing mechanism 10 for storing the products, wherein the upper support frame 2 is erected on the top of the table board of the main frame 1, the coil feeding mechanism 3, the coil positioning and moving mechanism 4 and the robot feeding and clamping mechanism 5 are respectively installed on the top of the upper support frame 2, the coil feeding mechanism 3 and the robot feeding and clamping mechanism 5 are positioned on the same side of the coil positioning and moving mechanism 4, the discharge port of the coil feeding mechanism 3 extends to the coil positioning and moving mechanism 4, the product receiving and lifting mechanism 6, the bristle pushing mechanism 7, the bristle piercing mechanism 8, the finished product charging mechanism 9 and the finished product receiving and storing mechanism 10 are respectively installed on the top of the table board of the main frame 1, the upper end part of the product receiving and lifting mechanism 6 passes through the top of the upper support frame 2 and is positioned beside the tail end of the moving, the product receiving lifting mechanism 6 and the bristle thorn pushing mechanism 7 are both located at the feeding end of the bristle thorn mechanism 8, one end of the finished product charging mechanism 9 is located at the discharging end of the bristle thorn mechanism 8, and the other end of the finished product charging mechanism 9 is located at the feeding hole of the finished product receiving storage mechanism 10.
The following describes each mechanism of the present embodiment in detail with reference to the drawings.
As shown in fig. 6, the coil feeding mechanism 3 includes a vibrating plate 31, a coil feeding rail 32, a linear feeder 33 (also called a direct vibration), and a positioning and blocking device 34, wherein a discharge port of the vibrating plate 31 is connected to a feed end of the coil feeding rail 32, the linear feeder 33 is located at a bottom of the coil feeding rail 32, the linear feeder 33 can vibrate the coil feeding rail 32, and the positioning and blocking device 34 is located at a discharge end of the coil feeding rail 32. Wherein feeding by means of the vibratory pan 31 may be an alternative to manual operation, and the vibratory pan 31 may output coils of bulk material (i.e. a single coil).
As shown in fig. 7, the positioning and stopping device 34 includes a positioning and stopping cylinder support 341, a positioning and stopping driving cylinder 342, and a positioning needle 343, the positioning and stopping driving cylinder 342 is mounted on the top of the upper support frame 2 through the positioning and stopping cylinder support 341, the extending part of the piston rod of the positioning and stopping driving cylinder 342 is connected with the positioning needle 343, and the positioning needle 343 is located above the discharge end of the coil feeding track 32.
During the feed, the coil of depositing in the vibration dish 31 can export coil location through coil pay-off track 32 and move material mechanism 4, when the output of previous coil, location material blocking drives actuating cylinder 342 and can drives location syringe needle 343 and move the hole site of inserting next coil downwards, block the output of next coil, prevent to produce the influence to previous coil, play and block the branch material effect, until the previous coil has exported the back, location material blocking drives actuating cylinder 342 and just drives location syringe needle 343 and resets, let go.
As shown in fig. 8 and 9, the coil positioning and moving mechanism 4 includes a moving module support 41, a coil moving driving module 42, a separating guiding jig 43, a cover plate cylinder mounting seat 44, a cover plate driving cylinder 45, a coil feeding cover plate 46, a positioning pin driving cylinder 47, a positioning pin mounting seat 48 and a coil separating positioning pin 49, the coil moving driving module 42 is mounted on the upper support frame 2 through the moving module support 41, the separating guiding jig 43 is mounted on a sliding block of the coil moving driving module 42, the top of the separating guiding jig 43 is provided with a plurality of separating slots 431 arranged in the moving direction of the coil moving driving module 42 and a plurality of positioning pin holes 432 longitudinally penetrating through the corresponding separating slots 431, the cover plate driving cylinder 45 is horizontally mounted on one side surface of the separating guiding jig 43 through the cover plate cylinder mounting seat 44, the extending part of the piston rod of the cover plate driving cylinder 45 and the coil feeding cover plate 46, the coil feeding cover plate 46 is provided with a plurality of cover plate pressure heads 461 corresponding to the positions of the material distributing groove 431, a positioning needle driving cylinder 47 is longitudinally arranged on the other side surface of the material distributing guide jig 43, the extending part of a piston rod of the positioning needle driving cylinder 47 is connected with a positioning needle mounting seat 48, and a coil distributing positioning needle 49 is arranged on the positioning needle mounting seat 48 and inserted into each positioning needle hole 432.
In this embodiment, the number of the dividing groove 431 and the number of the coil dividing positioning pins 49 may be preferably six, so that the dividing guide jig 43 can transfer six coils at a time.
Preferably, a photoelectric sensor 35 (such as an infrared sensor) for detecting whether the coil is output into the material dividing groove 431 or not may be further disposed on the positioning material blocking cylinder bracket 341.
When the coil is output from the coil feeding track 32, the distributing guide jig 43 is just located at the discharge port of the coil feeding track 32, the coil can enter the distributing groove 431 of the distributing guide jig 43, the coil moving drive module 42 can drive the distributing guide jig 43 to move, so that different distributing groove 431 can be sequentially replaced until all the distributing groove 431 are filled with the coil, the cover plate drive cylinder 45 can drive the cover plate pressure head 461 on the coil feeding cover plate 46 to press the coil pin of the coil, the positioning pin drive cylinder 47 can drive the coil distributing positioning pin 49 to move upwards and be inserted into the hole position of the coil, and unnecessary deviation of the coil during moving is prevented, and subsequent feeding operation is influenced. After the coil is filled, the coil moving driving module 42 drives the distributing guiding jig 43 to move to the clamping station of the robot loading and unloading clamping mechanism 5. When the robot loads and unloads the material clamping mechanism 5 to clamp the material, the coil feeding cover plate 46 and the coil separating positioning needle 49 are retreated.
As shown in fig. 10, the robot loading and unloading gripping mechanism 5 includes a multi-axis robot 51 and a robot clamp, preferably, the multi-axis robot 51 may be a six-axis robot commonly used in the market, the robot clamp is installed on the sixth axis of the six-axis robot, wherein the robot clamp includes a clamp connection plate 52, a loading pushing cylinder 53, a loading clamping jaw cylinder 54, a unloading pushing cylinder 55 and an unloading clamping jaw cylinder 56, the clamp connection plate 52 is fixedly connected with the end axis of the multi-axis robot 51, the loading pushing cylinder 53 and the unloading pushing cylinder 55 are installed on the clamp connection plate 52 and parallel to each other, the loading clamping jaw cylinder 54 is installed on the piston rod extending portion of the loading pushing cylinder 53, two clamping jaws of the loading clamping jaw cylinder 54 are respectively provided with a flat coil loading clamp 57, the unloading clamping jaw cylinder 56 is installed on the piston rod extending portion of the unloading pushing cylinder 55, two clamping jaws of the blanking clamping jaw cylinder 56 are respectively provided with a flat coil blanking clamp 58.
The six-axis robot with high precision is adopted, the positioning is accurate, the double-cylinder propulsion retreats, the clamping jaw cylinder can drive the flat clamp to take and place a plurality of coils at one time, the flexibility is good, the efficiency is high, the operation is stable and reliable, and the material falling problem can not occur.
When the coil moving driving module 42 drives the distributing guiding jig 43 to move to the clamping station of the feeding and discharging clamping mechanism 5 of the robot, the coil feeding clamp 57 can clamp all the coils under the driving of the feeding propelling cylinder 53 and the feeding clamping claw cylinder 54, and all the coils can be conveyed to the powder forming press together under the driving of the six-axis robot. After the coil and the powder for preparing the housing are pressed into an inductance product, the coil blanking clamp 58 can clamp away all inductance products under the driving of the blanking propelling cylinder 55 and the blanking clamping jaw cylinder 56, and all inductance products are placed on the product receiving lifting mechanism 6 under the driving of the six-axis robot.
As shown in fig. 11, the product receiving lifting mechanism 6 includes a receiving lifting module bracket 61, a product receiving lifting driving module 62 and a product receiving seat 63, the product receiving lifting driving module 62 is vertically installed on the main frame 1 through the receiving lifting module bracket 61, the product receiving seat 63 is connected with a sliding block of the product receiving lifting driving module 62, and a product receiving chute 631 is disposed at the top of the product receiving seat 63.
Get mechanism 5 and place the inductance product in the product of product material receiving seat 63 meets material spout 631 back when the unloading of robot presss from both sides, the product meets material lift drive module 62 and drives the product and meets material seat 63 and descend to the station of brush burr push mechanism 7, and the product of product material receiving seat 63 meets material spout 631 and can dock brush burr track 82 of brush burr mechanism 8.
As shown in fig. 12 and 13, the bristle feeding mechanism 7 includes a feeding module bracket 71, a bristle feeding driving module 72, a feeding block mounting plate 73, and a product feeding block 74, the bristle feeding driving module 72 is mounted on the main frame 1 through the feeding module bracket 71, and the product feeding block 74 is mounted on a sliding block of the bristle feeding driving module 72 through the feeding block mounting plate 73.
When the product receiving seat 63 descends to the right position, the bristle-thorn pushing driving module 72 can drive the product pushing block 74 to move towards the bristle-thorn mechanism 8, so that the inductance product on the product receiving seat 63 is pushed into the bristle-thorn track 82 of the bristle-thorn mechanism 8.
As shown in fig. 12 and 13, the brush burr structure 8 includes a brush burr support 81, a brush burr rail 82, a rail support 83, an upper brush wheel 84, an upper brush wheel mounting block 85, an upper brush wheel shaft 86, an upper brush wheel lifting cylinder 87, an upper brush wheel motor 88, a lower brush wheel 89, a lower brush wheel mounting block 810, a lower brush wheel shaft 811, a lower brush wheel lifting cylinder 812, and a lower brush wheel motor 813, the upper brush wheel mounting block 85 and the lower brush wheel mounting block 810 are slidably coupled to the brush burr support 81 through a slider rail assembly 814, respectively, the upper brush wheel lifting cylinder 87 is mounted on the upper end of the brush burr support 81, a piston rod extending portion of the upper brush wheel lifting cylinder 87 is coupled to the upper brush wheel mounting block 85, the upper brush wheel 84 is mounted to the upper brush wheel mounting block 85 through the upper brush wheel shaft 86, one end of the upper brush wheel shaft 86 is coupled to an output shaft of the upper brush wheel motor 88 fixed to the upper brush wheel mounting block 85, the lower brush wheel lifting cylinder 812 is installed at the lower end of the bristle support 81, the extending part of the piston rod of the lower brush wheel lifting cylinder 812 is connected with the lower brush wheel installation block 810, the lower brush wheel 89 is installed on the lower brush wheel installation block 810 through the lower brush wheel shaft 811, one end of the lower brush wheel shaft 811 is connected with the output shaft of the lower brush wheel motor 813 fixed on the lower brush wheel installation block 810, the bristle track 82 is installed between the upper brush wheel 84 and the lower brush wheel 89 through the track support 83, the track groove on the bristle track 82 is communicated with the top and the bottom of the bristle track 82, two coil pins of the inductance product can move in the track groove, the top and the bottom of the shell of the inductance product are exposed, and the brush powder waste material box 815 is arranged below the bristle track 82.
When brushing burrs, the upper brush wheel lifting cylinder 87 and the lower brush wheel lifting cylinder 812 can drive the upper brush wheel 84 and the lower brush wheel 89 to be close to each other, and under the driving of the two brush wheel motors, the two brush wheel pairs perform brushing burr operation on the inductance product passing through the brushing burr rail 82, so that powder on the inductance product is removed. When the bristle track 82 is filled with the inductor product, the previously burred inductor product is extruded into the finished product receiving and loading chute 94 of the finished product loading mechanism 9.
As shown in fig. 14 and 15, the finished product charging mechanism 9 includes a charging module support 91, a finished product charging displacement drive module 92, a finished product charging mount 93, finished product connects material charging slot seat 94, finished product charging push-in cylinder 95 and finished product charging push-in block 96, finished product charging shift drive module 92 is installed on main frame 1 through charging module support 91, finished product charging mount pad 93 is connected with the sliding block of finished product charging shift drive module 92, finished product connects material charging slot seat 94 and finished product charging push-in cylinder 95 to be installed respectively at the top of finished product charging mount pad 93, the piston rod extension part of finished product charging push-in cylinder 95 is connected with finished product charging push-in block 96, the pusher head of finished product charging push-in block 96 is located in finished product connects material charging slot 941 that finished product connects material charging slot seat 94 top setting, finished product connects material charging slot 941 can dock brush hair thorn track 82. Wherein the moving direction of the finished product charging mechanism 9 is perpendicular to the charging direction.
After the finished product receiving charging slot 941 on the finished product receiving charging slot seat 94 is filled with the inductor product, the finished product charging shift driving module 92 can drive the finished product receiving charging slot seat 94 to move to the finished product receiving storage mechanism 10, and the finished product charging pushing cylinder 95 can drive the finished product charging pushing block 96 to push the inductor product placed in the finished product receiving charging slot 941 into the finished product receiving storage slot 1014 of the finished product receiving storage tray 104.
As shown in fig. 14 and 15, the finished product collecting and storing mechanism 10 includes a rack lifting module support 101, a rack lifting driving module 102, a finished product collecting and storing rack 103, the finished product receiving and storing device comprises finished product receiving and storing trays 104, guide columns 105 and linear bearings 106, wherein the storage rack lifting driving module 102 is longitudinally installed on the main frame 1 through a storage rack lifting module support 101, the side surface of the finished product receiving and storing rack 103 is connected with a sliding block of the storage rack lifting driving module 102, the finished product receiving and storing trays 104 are placed on the finished product receiving and storing rack 103 in a layered mode, a plurality of finished product receiving and storing grooves 1014 are formed in each finished product receiving and storing tray 104, the upper ends of the guide columns 105 are installed at the bottom of the finished product receiving and storing rack 103, the lower ends of the guide columns 105 downwards penetrate through a deck plate of the main frame 1 and are inserted into the corresponding linear bearings 106, and the linear bearings 106.
When all the finished product receiving storage grooves 1014 of one finished product receiving storage tray 104 are filled with the inductor products, the storage rack lifting drive module 102 can drive the finished product receiving storage rack 103 to move longitudinally, and the next finished product receiving storage tray 104 is replaced.
It should be noted that, in the specific implementation, all the driving modules of the present embodiment can be set as various linear driving modules (also called linear modules) driven by the servo motor in the market, and when the linear driving modules work, the servo motor can drive the sliding block on the screw rod to move. In addition, each cylinder, motor, sensor of this embodiment all can be connected with the controller through the wire, by controller control action, wherein, this controller can be various common controlgear in the market at present such as computer, control panel, switch board.
To sum up, the utility model discloses a mechanism adopts the bilayer to arrange, and compact structure can realize that the automatic feed of coil, automatic location move the material, the automatic unloading of going up, automatic brush burr, automatic feeding and a series of automation mechanized operations such as receipts material, and production efficiency is high, and the operation is reliable and stable, and the flexibility is good, and the location is accurate, and the precision is high, enables product quality stable, can improve the qualification rate of product, has reduced intensity of labour, can satisfy the large-scale production of enterprise, the processing of specially adapted bulk cargo coil.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (10)
1. The utility model provides an automatic material loading and unloading machine which characterized in that: the automatic coil feeding device comprises a main frame (1), an upper support frame (2), a coil feeding mechanism (3) for providing coils, a coil positioning and material moving mechanism (4) for positioning a plurality of coils conveyed by the coil feeding mechanism (3) and transferring the coils to a feeding and discharging clamping mechanism (5) of a robot, a feeding and discharging clamping mechanism (5) of the robot for clamping the coils conveyed by the coil positioning and material moving mechanism (4) to a powder forming press and transferring a powder pressed product to a product receiving and lifting mechanism (6) from the powder forming press, a product lifting mechanism (6) for conveying the product clamped by the feeding and discharging clamping mechanism (5) of the robot downwards, a bristle thorn pushing mechanism (7) for pushing the product on the product receiving and lifting mechanism (6) to a bristle thorn mechanism (8), a bristle thorn mechanism (8) for cleaning dust on the product, and a brush head mechanism (8) for cleaning the product, A finished product charging mechanism (9) used for loading the burr-brushed product into the finished product receiving and storing mechanism (10) and a finished product receiving and storing mechanism (10) used for storing the product, wherein the upper support frame (2) is erected at the top of the table board of the main frame (1), the coil feeding mechanism (3), the coil positioning and moving mechanism (4) and the robot feeding and discharging clamping mechanism (5) are respectively arranged at the top of the upper support frame (2), the coil feeding mechanism (3) and the robot feeding and discharging clamping mechanism (5) are positioned at the same side of the coil positioning and moving mechanism (4), a discharge port of the coil feeding mechanism (3) extends to the coil positioning and moving mechanism (4), the product receiving lifting mechanism (6), the bristle thorn pushing mechanism (7), the bristle thorn mechanism (8), the finished product charging mechanism (9) and the finished product receiving and storing mechanism (10) are respectively arranged at the top of the table board of the main frame (1), the product connects the top that material elevating system (6) was received to the upper end position and passes upper bracket (2) and is located the terminal next door in moving path that the coil location moved material mechanism (4), the product connects material elevating system (6) and brush hair thorn push mechanism (7) to all be located the feed end of brush hair thorn mechanism (8), the one end of finished product charging mechanism (9) is located the discharge end of brush hair thorn mechanism (8), the other end of finished product charging mechanism (9) is located the feed inlet that the finished product was received material and is deposited mechanism (10).
2. The automatic loading and unloading machine according to claim 1, characterized in that: coil feeding mechanism (3) are including vibration dish (31), coil pay-off track (32), sharp feeder (33) and location dam device (34), the discharge gate of vibration dish (31) is connected with the feed end of coil pay-off track (32), sharp feeder (33) are located the bottom of coil pay-off track (32), location dam device (34) are located the discharge end of coil pay-off track (32).
3. The automatic feeding and discharging machine according to claim 2, characterized in that: the positioning material blocking device (34) comprises a positioning material blocking cylinder support (341), a positioning material blocking driving cylinder (342) and a positioning needle head (343), the positioning material blocking driving cylinder (342) is installed at the top of the upper support frame (2) through the positioning material blocking cylinder support (341), the piston rod of the positioning material blocking driving cylinder (342) extends out of the position to be connected with the positioning needle head (343), and the positioning needle head (343) is located above the discharge end of the coil feeding track (32).
4. The automatic loading and unloading machine according to claim 1, characterized in that: coil location material moving mechanism (4) is including moving material module support (41), coil material moving drive module (42), branch material direction tool (43), apron cylinder mount pad (44), apron drive cylinder (45), coil pan feeding apron (46), pilot pin drive cylinder (47), pilot pin mount pad (48) and coil branch material pilot pin (49), coil material moving drive module (42) is installed on upper bracket (2) through moving material module support (41), divide material direction tool (43) to install on the sliding block of coil material moving drive module (42), divide the top of material direction tool (43) to be equipped with a plurality of and move the trench material (431) and a plurality of that the material moving direction of coil material moving drive module (42) was arranged and vertically run through corresponding location pinhole (432) of dividing material trench (431), apron drive cylinder (45) through apron cylinder mount pad (44) horizontal installation at a position of dividing material direction tool (43) The side, the piston rod of apron drive cylinder (45) stretches out position and coil pan feeding apron (46), be equipped with a plurality of on coil pan feeding apron (46) and divide the corresponding apron pressure head (461) in position of material trench (431), pilot pin drive cylinder (47) vertically install the another side at branch material direction tool (43), the piston rod that the pilot pin driven cylinder (47) stretches out the position and is connected with pilot pin mount pad (48), coil branch material pilot pin (49) are installed on pilot pin mount pad (48) and are inserted in each pilot pin hole (432).
5. The automatic loading and unloading machine according to claim 1, characterized in that: the robot feeding and discharging clamping mechanism (5) comprises a multi-axis robot (51) and a robot clamp, the robot clamp is mounted on a tail end shaft of the multi-axis robot (51), the robot clamp comprises a clamp connecting plate (52), a feeding pushing cylinder (53), a feeding clamping claw cylinder (54), a discharging pushing cylinder (55) and a discharging clamping claw cylinder (56), the clamp connecting plate (52) is fixedly connected with the tail end shaft of the multi-axis robot (51), the feeding pushing cylinder (53) and the discharging pushing cylinder (55) are mounted on the clamp connecting plate (52) and are parallel to each other, the feeding clamping claw cylinder (54) is mounted on a piston rod extending part of the feeding pushing cylinder (53), two clamping claws of the feeding clamping claw cylinder (54) are respectively provided with a flat coil feeding clamp (57), and the discharging clamping claw cylinder (56) is mounted on a piston rod extending part of the discharging pushing cylinder (55), two clamping jaws of the blanking clamping jaw cylinder (56) are respectively provided with a flat coil blanking clamp (58).
6. The automatic loading and unloading machine according to claim 1, characterized in that: the product meets material elevating system (6) connects material lift drive module (62) and product to connect material seat (63) including connecing material lift module support (61), product to connect material lift drive module (62) vertically to install on main frame (1) through connecing material lift module support (61), the product connects material seat (63) to connect the sliding block that material lift drive module (62) with the product to be connected, the top that the product connects material seat (63) is equipped with the product and connects material spout (631).
7. The automatic loading and unloading machine according to claim 1, characterized in that: brush burr push mechanism (7) include propelling movement module support (71), brush burr propelling movement drive module (72), propelling movement piece mounting panel (73) and product propelling movement piece (74), brush burr propelling movement drive module (72) are installed on main frame (1) through propelling movement module support (71), install on the sliding block of brush burr propelling movement drive module (72) through propelling movement piece mounting panel (73) product propelling movement piece (74).
8. The automatic loading and unloading machine according to claim 1, characterized in that: the brush thorn mechanism (8) comprises a brush thorn support (81), a brush thorn track (82), a track support (83), an upper brush wheel (84), an upper brush wheel mounting block (85), an upper brush wheel shaft (86), an upper brush wheel lifting cylinder (87), an upper brush wheel motor (88), a lower brush wheel (89), a lower brush wheel mounting block (810), a lower brush wheel shaft (811), a lower brush wheel lifting cylinder (812) and a lower brush wheel motor (813), wherein the upper brush wheel mounting block (85) and the lower brush wheel mounting block (810) are respectively connected to the brush thorn support (81) in a sliding mode through a sliding block sliding rail component (814), the upper brush wheel lifting cylinder (87) is mounted at the upper end of the brush thorn support (81), the extending part of a piston rod of the upper brush wheel lifting cylinder (87) is connected with the upper brush wheel mounting block (85), the upper brush wheel (84) is mounted on the upper brush wheel mounting block (85) through the upper brush wheel shaft (86), one end of the upper brush wheel shaft (86) is connected with an output shaft of an upper brush wheel motor (88) fixed on an upper brush wheel mounting block (85), the lower brush wheel lifting cylinder (812) is mounted at the lower end of the brush thorn support (81), the extending part of a piston rod of the lower brush wheel lifting cylinder (812) is connected with a lower brush wheel mounting block (810), the lower brush wheel (89) is mounted on the lower brush wheel mounting block (810) through a lower brush wheel shaft (811), one end of the lower brush wheel shaft (811) is connected with an output shaft of a lower brush wheel motor (813) fixed on the lower brush wheel mounting block (810), the brush thorn track (82) is mounted between the upper brush wheel (84) and the lower brush wheel (89) through a track support (83), and a track groove on the brush thorn track (82) is communicated with the top and the bottom of the brush thorn track (82), a waste powder brushing box (815) is arranged below the bristle thorn track (82).
9. The automatic loading and unloading machine according to claim 1, characterized in that: the finished product charging mechanism (9) comprises a charging module bracket (91), a finished product charging displacement driving module (92), a finished product charging installation seat (93), a finished product receiving and charging groove seat (94), a finished product charging push-in cylinder (95) and a finished product charging push-in block (96), the finished product charging displacement driving module (92) is arranged on the main frame (1) through a charging module bracket (91), the finished product charging installation seat (93) is connected with a sliding block of a finished product charging displacement driving module (92), the finished product receiving and charging groove seat (94) and the finished product charging push-in cylinder (95) are respectively arranged at the top of the finished product charging installation seat (93), the extending part of a piston rod of the finished product charging pushing cylinder (95) is connected with a finished product charging pushing block (96), the material pushing head of the finished product charging pushing block (96) is positioned in a finished product receiving and charging groove (941) arranged at the top of the finished product receiving and charging groove seat (94).
10. The automatic loading and unloading machine according to claim 1, characterized in that: the finished product receiving and storing mechanism (10) comprises a storage rack lifting module bracket (101), a storage rack lifting driving module (102), a finished product receiving and storing rack (103), a finished product receiving and storing tray (104), a guide post (105) and a linear bearing (106), the storage rack lifting driving module (102) is longitudinally arranged on the main frame (1) through a storage rack lifting module bracket (101), the side surface of the finished product receiving storage rack (103) is connected with a sliding block of the storage rack lifting driving module (102), the finished product receiving and storing trays (104) are arranged on the finished product receiving and storing rack (103) in layers, each finished product receiving and storing tray (104) is respectively provided with a plurality of finished product receiving and storing grooves (1014), the upper end of the guide post (105) is arranged at the bottom of the finished product receiving storage rack (103), the lower ends of the guide columns (105) downwards penetrate through a deck plate of the main frame (1) and are inserted into corresponding linear bearings (106).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920385345.1U CN210652040U (en) | 2019-03-23 | 2019-03-23 | Automatic feeding and discharging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920385345.1U CN210652040U (en) | 2019-03-23 | 2019-03-23 | Automatic feeding and discharging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210652040U true CN210652040U (en) | 2020-06-02 |
Family
ID=70834453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920385345.1U Withdrawn - After Issue CN210652040U (en) | 2019-03-23 | 2019-03-23 | Automatic feeding and discharging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210652040U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109866463A (en) * | 2019-03-23 | 2019-06-11 | 广东鑫信智能装备有限公司 | Automatic charging & discharging machine |
| CN112742733A (en) * | 2020-12-26 | 2021-05-04 | 南昌市彦畅机电科技有限公司 | Be used for aircraft part high accuracy visual detection device |
| CN113369417A (en) * | 2021-05-31 | 2021-09-10 | 合泰盟方电子（深圳）股份有限公司 | Coil moves material device and coil pin stamping system |
| CN113617966A (en) * | 2021-07-26 | 2021-11-09 | 东阳东磁自动化科技有限公司 | Automatic bending pin-arranging equipment for large-size inductor and implementation method thereof |
-
2019
- 2019-03-23 CN CN201920385345.1U patent/CN210652040U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109866463A (en) * | 2019-03-23 | 2019-06-11 | 广东鑫信智能装备有限公司 | Automatic charging & discharging machine |
| CN109866463B (en) * | 2019-03-23 | 2023-11-21 | 广东鑫信智能装备有限公司 | Automatic feeding and discharging machine |
| CN112742733A (en) * | 2020-12-26 | 2021-05-04 | 南昌市彦畅机电科技有限公司 | Be used for aircraft part high accuracy visual detection device |
| CN112742733B (en) * | 2020-12-26 | 2022-07-08 | 南昌市彦畅机电科技有限公司 | Be used for aircraft part high accuracy visual detection device |
| CN113369417A (en) * | 2021-05-31 | 2021-09-10 | 合泰盟方电子（深圳）股份有限公司 | Coil moves material device and coil pin stamping system |
| CN113369417B (en) * | 2021-05-31 | 2023-02-10 | 合泰盟方电子（深圳）股份有限公司 | Coil moves material device and coil pin stamping system |
| CN113617966A (en) * | 2021-07-26 | 2021-11-09 | 东阳东磁自动化科技有限公司 | Automatic bending pin-arranging equipment for large-size inductor and implementation method thereof |
| CN113617966B (en) * | 2021-07-26 | 2023-09-01 | 东阳东磁自动化科技有限公司 | Automatic bending and pin trimming equipment for large-size inductor and implementation method thereof |
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