CN109866463B - Automatic feeding and discharging machine - Google Patents
Automatic feeding and discharging machine Download PDFInfo
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- CN109866463B CN109866463B CN201910224388.6A CN201910224388A CN109866463B CN 109866463 B CN109866463 B CN 109866463B CN 201910224388 A CN201910224388 A CN 201910224388A CN 109866463 B CN109866463 B CN 109866463B
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- 238000007599 discharging Methods 0.000 title claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 173
- 239000000463 material Substances 0.000 claims abstract description 107
- 238000003860 storage Methods 0.000 claims description 32
- 239000000843 powder Substances 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 15
- 238000004080 punching Methods 0.000 claims description 13
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 2
- 239000002699 waste material Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012797 qualification Methods 0.000 abstract description 3
- 210000000078 claw Anatomy 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 230000001939 inductive effect Effects 0.000 description 6
- 230000001680 brushing effect Effects 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The invention discloses an automatic feeding and discharging machine which comprises a main frame, an upper supporting frame arranged at the top of the main frame, a coil feeding mechanism, a coil positioning and moving mechanism, a robot feeding and discharging clamping mechanism, a product receiving and lifting mechanism, a bristle thorn pushing mechanism, a bristle thorn mechanism, a finished product charging mechanism and a finished product receiving and storing mechanism which are respectively arranged at the top of the main frame, wherein the upper end parts of the product receiving and lifting mechanisms penetrate through the upper supporting frame. The mechanism of the invention adopts double-layer arrangement, has compact structure, can realize a series of automatic operations of automatic feeding, automatic positioning and material moving, automatic feeding and discharging, automatic deburring, automatic charging and material receiving and the like of the coil, has high production efficiency, stable and reliable operation, good flexibility, accurate positioning and high precision, can ensure stable product quality, can improve the qualification rate of the product and reduce the labor intensity.
Description
Technical Field
The invention relates to the technical field of automatic equipment, in particular to an automatic feeding and discharging machine.
Background
As shown in fig. 1 and 2, a conventional inductance product may be provided with a housing 01 and a coil 02, both ends of the coil 02 are respectively provided with a coil pin 03 protruding from the housing 01, the inductance product may be press-molded by a powder molding press, and in operation, the coil 02 may be placed into a mold of the powder molding press, and powder for preparing the housing 01 may be pressed into a specific shape together with the coil 02 by pressure.
However, in the production process of the inductance product, manual operation is generally adopted in the feeding and discharging operation of the coil, when feeding, workers need to place the coils in the die of the powder forming press one by one, and when discharging, the workers need to take the coils out of the die of the powder forming press one by one. Although some feeding and discharging machines are also on the market at present, the existing feeding and discharging machines are still semi-automatic equipment, and coils still need to be manually placed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the automatic feeding and discharging machine which has a compact structure, can realize a series of automatic operations such as feeding, positioning and moving, feeding and discharging, deburring, feeding and receiving of coils, has high production efficiency, stable and reliable operation, good flexibility and high precision, can stabilize the product quality, can improve the product percent of pass and reduce the labor intensity.
In order to achieve the above object, the invention provides an automatic feeding and discharging machine, comprising a main frame, an upper supporting frame, a coil feeding mechanism for providing coils, a coil positioning and feeding mechanism for positioning a plurality of coils conveyed by the coil feeding mechanism and transferring the coils to a robot feeding and discharging clamping mechanism, a robot feeding and discharging clamping mechanism for clamping the coils conveyed by the coil positioning and feeding mechanism to a powder forming press and transferring the products pressed by the powder from the powder forming press to a product receiving and discharging lifting mechanism, a product receiving and discharging lifting mechanism for conveying the products clamped by the robot feeding and discharging mechanism downwards, a bristle punching and pushing mechanism for pushing the products on the product receiving and discharging lifting mechanism to a bristle punching mechanism, a bristle punching mechanism for cleaning dust on the products, a finished product charging mechanism for charging the products with burrs onto a finished product receiving and discharging and storing mechanism, and a finished product receiving and storing mechanism for storing the products, the upper support frame is erected at the top of a table panel of the main frame, the coil feeding mechanism, the coil positioning and material moving mechanism and the robot feeding and discharging clamping mechanism are respectively arranged at the top of the upper support frame, the coil feeding mechanism and the robot feeding and discharging clamping mechanism are positioned at the same side of the coil positioning and material moving mechanism, a discharge hole of the coil feeding mechanism extends to the coil positioning and material moving mechanism, the product receiving and lifting mechanism, the bristle thorn pushing mechanism, the bristle thorn mechanism, the finished product charging mechanism and the finished product receiving and material storing mechanism are respectively arranged at the top of the table panel of the main frame, the upper end part of the product receiving and material lifting mechanism passes through the top of the upper support frame and is positioned beside the tail end of a moving path of the coil positioning and material moving mechanism, the product receiving lifting mechanism and the bristle thorn pushing mechanism are both positioned at the feeding end of the bristle thorn mechanism, one end of the finished product charging mechanism is positioned at the discharging end of the bristle thorn mechanism, and the other end of the finished product charging mechanism is positioned at the feeding port of the finished product receiving and storing mechanism.
As a preferred embodiment, the coil feeding mechanism comprises a vibration disc, a coil feeding track, a linear feeder and a positioning stop device, wherein a discharge hole of the vibration disc is connected with a feeding end of the coil feeding track, the linear feeder is positioned at the bottom of the coil feeding track, and the positioning stop device is positioned at the discharge end of the coil feeding track.
As the preferred implementation mode, location stop device includes location stop cylinder support, location stop driving cylinder and location syringe needle, location stop driving cylinder passes through location stop cylinder support and installs the top at the upper bracket, location stop driving cylinder's piston rod stretches out the position and is connected with the location syringe needle, the location syringe needle is located coil pay-off orbital discharge end top.
As the preferred implementation mode, coil location moves material mechanism includes moves material module support, coil and moves material drive module, divides material direction tool, apron cylinder mount pad, apron drive cylinder, coil pan feeding apron, locating needle drive cylinder, locating needle mount pad and coil and divides the material location needle, coil moves the material drive module and passes through and move material module support mounting on the upper bracket, divide the material direction tool to install on the sliding block that the material drive module was moved to the coil, divide the top of material direction tool to be equipped with a plurality of to the coil move the material position of dividing the material direction arrangement of material drive module and a plurality of vertically run through corresponding dividing the locating pinhole of material position, the apron drive cylinder is installed at a side of dividing the material direction tool through apron cylinder mount pad level, the piston rod extension part of apron drive cylinder is connected with coil pan feeding apron, be equipped with a plurality of and divide the corresponding apron pressure head of material position on the coil pan feeding apron, the locating needle drive cylinder is vertically installed on another side of dividing the material direction tool, the locating needle drive cylinder extends and installs the locating needle in each piston rod location needle location seat and is installed in the locating needle location seat.
As the preferred implementation mode, the robot feeding and discharging clamping mechanism comprises a multi-axis robot and a robot clamp, the robot clamp is arranged on the tail end shaft of the multi-axis robot, the robot clamp comprises a clamp connecting plate, a feeding pushing cylinder, a feeding clamping claw cylinder, a discharging pushing cylinder and a discharging clamping claw cylinder, the clamp connecting plate is fixedly connected with the tail end shaft of the multi-axis robot, the feeding pushing cylinder and the discharging pushing cylinder are arranged on the clamp connecting plate and are parallel to each other, the feeding clamping claw cylinder is arranged on the extending part of a piston rod of the feeding pushing cylinder, flat coil feeding clamps are respectively arranged on two clamping jaws of the feeding clamping claw cylinder, the discharging clamping claw cylinder is arranged on the extending part of a piston rod of the discharging pushing cylinder, and flat coil discharging clamps are respectively arranged on two clamping jaws of the discharging clamping claw cylinder.
As the preferred implementation mode, product connects material elevating system and connects material seat including connecing material elevating module support, product and connect material elevating drive module and product, the product connects material elevating drive module and vertically installs on the main frame through connecing material elevating module support, the product connects the material seat to be connected with the sliding block that the product connects material elevating drive module, the top that the product connects the material seat is equipped with the product and connects the material spout.
As the preferred implementation mode, the bristle thorn pushing mechanism comprises a pushing module support, a bristle thorn pushing driving module, a pushing block mounting plate and a product pushing block, wherein the bristle thorn pushing driving module is mounted on the main frame through the pushing module support, and the product pushing block is mounted on a sliding block of the brush burr pushing driving module through the pushing block mounting plate.
As the preferred embodiment, brush thorn mechanism includes brush burr support, brush thorn track, track support, goes up the brush wheel installation piece, goes up the brush shaft, goes up the brush wheel lift cylinder, goes up the brush wheel motor, down the brush wheel, brush wheel installation piece down, brush wheel axle, lower brush wheel lift cylinder and lower brush wheel motor, go up brush wheel installation piece and lower brush wheel installation piece respectively through slider slide rail subassembly sliding connection on brush thorn support, go up the brush wheel lift cylinder and install the upper end at brush burr support, go up the piston rod extension part and the last brush wheel installation piece of brush wheel lift cylinder, go up the brush wheel and install on last brush wheel installation piece through last brush wheel shaft, the one end of last brush wheel shaft is connected with the output shaft of the last brush wheel motor of fixing on last brush wheel installation piece, lower brush wheel lift cylinder is installed in the lower end of brush burr support, the piston rod extension part and lower brush wheel installation piece of brush wheel lift cylinder are connected, lower brush wheel is installed on brush wheel axle under brush wheel installation piece through lower brush wheel axle, brush wheel installation piece and the brush groove that the track is connected with the brush bristle groove that the brush bristle is equipped with down on the track top of brush thorn, brush bristle groove is connected with the brush bristle groove that the brush bristle is installed down to the track top.
As the preferred implementation mode, finished product charging mechanism includes the module support that charges, finished product charge shift drive module, finished product charge mount pad, finished product connect the material loading groove seat, finished product charge push cylinder and finished product charge push piece, finished product charge shift drive module passes through the module support that charges and installs on the main frame, finished product charge mount pad is connected with the sliding block of finished product charge shift drive module, finished product connect the material loading groove seat and finished product charge push cylinder install respectively at the top of finished product charge mount pad, the piston rod extension part that finished product charge push cylinder is connected with finished product charge push piece, the pushing block that finished product charge push the material head is located the finished product that finished product connects the material loading groove seat top to set up connects the material loading groove.
As the preferred implementation mode, the finished product material receiving and storing mechanism comprises a storage rack lifting module support, a storage rack lifting driving module, a finished product material receiving and storing rack, a finished product material receiving and storing tray, a guide pillar and a linear bearing, wherein the storage rack lifting driving module is longitudinally arranged on a main frame through the storage rack lifting module support, the side surface of the finished product material receiving and storing rack is connected with a sliding block of the storage rack lifting driving module, the finished product material receiving and storing tray is placed on the finished product material receiving and storing rack in a layered manner, a plurality of finished product material receiving and storing grooves are respectively arranged on each finished product material receiving and storing tray, the upper end of the guide pillar is arranged at the bottom of the finished product material receiving and storing rack, and the lower end of the guide pillar downwards penetrates through a table panel of the main frame and is inserted into the corresponding linear bearing.
Compared with the prior art, the invention has the beneficial effects that:
the automatic feeding device is provided with a coil feeding mechanism, a coil positioning and transferring mechanism, a robot feeding and discharging clamping mechanism, a product receiving and lifting mechanism, a brushing thorn pushing mechanism, a brushing thorn mechanism, a finished product charging mechanism and a finished product receiving and storing mechanism, adopts double-layer arrangement, has a compact structure, can realize a series of automatic operations such as automatic feeding, automatic positioning and transferring, automatic feeding and discharging, automatic deburring, automatic charging and receiving of coils, and the like, has high production efficiency, stable and reliable operation, good flexibility, accurate positioning and high precision, can stabilize the product quality, can improve the qualification rate of the product, reduces the labor intensity, can meet the large-scale production of enterprises, and is particularly suitable for processing bulk coils.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of the structure of an inductive product with a coil;
FIG. 2 is a schematic diagram of the structure of a coil;
fig. 3 is a schematic structural diagram of an automatic feeding and discharging machine according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of an upper layer part of an automatic feeding and discharging machine according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a lower layer part of an automatic feeding and discharging machine according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a coil feeding mechanism and a coil positioning and moving mechanism according to an embodiment of the present invention;
FIG. 7 is an enlarged view of a portion of a positioning dam assembly provided by an embodiment of the present invention;
FIG. 8 is a schematic structural view of a coil positioning and displacement mechanism according to an embodiment of the present invention;
FIG. 9 is an exploded view of a main body portion of a coil positioning displacement mechanism provided by an embodiment of the present invention;
fig. 10 is a schematic structural diagram of a feeding and discharging clamping mechanism of a robot according to an embodiment of the present invention;
FIG. 11 is a schematic structural view of a product receiving lifting mechanism according to an embodiment of the present invention;
FIG. 12 is a schematic view of a bristle puncturing and pushing mechanism and a bristle puncturing mechanism according to an embodiment of the present invention;
FIG. 13 is a second schematic structural view of a bristle puncturing and pushing mechanism and a bristle puncturing mechanism according to an embodiment of the present invention;
fig. 14 is a schematic structural view of a finished product charging mechanism and a finished product receiving and storing mechanism according to an embodiment of the present invention;
fig. 15 is a schematic structural diagram II of a finished product loading mechanism and a finished product receiving and storing mechanism according to an embodiment of the present invention.
Description of the embodiments
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 3, 4 and 5, an embodiment of the present invention provides an automatic feeding and discharging machine, which comprises a main frame 1, an upper supporting frame 2, a coil feeding mechanism 3 for feeding coils, a coil positioning and feeding mechanism 4 for positioning and transferring a plurality of coils fed by the coil feeding mechanism 3 to a robot feeding and discharging clamp take-up mechanism 5, a coil clamping and taking-up mechanism 10 for clamping the coils fed by the coil positioning and feeding mechanism 4 to a powder forming press and for clamping and transferring a product pressed by powder from the powder forming press to a product receiving lifting mechanism 6, a product receiving lifting mechanism 6 for feeding down the product clamped by the robot feeding and discharging mechanism 5, a bristle punching and feeding mechanism 7 for pushing the product on the product receiving lifting mechanism 6 to a bristle punching mechanism 8, a finished product charging mechanism 9 for cleaning the product of a brush burr onto a finished product receiving and storing mechanism 10, a finished product receiving frame 2 for storing the product, a coil feeding and lifting mechanism 2 for clamping and feeding the product on the coil feeding mechanism 4, a finished product feeding mechanism 1, a coil feeding and a feeding mechanism 2 mounted on the upper supporting frame 3 and a coil feeding mechanism 4, a feeding and lifting mechanism 4 mounted on the top of the main frame 3 and a feeding mechanism 4, respectively, a feeding and a feeding mechanism 4 mounted on the top of the coil feeding and lifting mechanism 4, respectively, and a feeding mechanism 4 mounted on the feeding and a feeding mechanism 4, the upper end part of the product receiving lifting mechanism 6 passes through the top of the upper support frame 2 and is positioned beside the tail end of the moving path of the coil positioning and material moving mechanism 4, the product receiving lifting mechanism 6 and the bristle thorn pushing mechanism 7 are both positioned at the feeding end of the bristle thorn mechanism 8, one end of the finished product charging mechanism 9 is positioned at the discharging end of the bristle thorn mechanism 8, and the other end of the finished product charging mechanism 9 is positioned at the feeding port of the finished product receiving and storing mechanism 10.
The respective mechanisms of the present embodiment will be described in detail below with reference to the drawings.
As shown in fig. 6, the coil feeding mechanism 3 includes a vibration plate 31, a coil feeding rail 32, a linear feeder 33 (also called direct vibration) and a positioning stopper 34, wherein a discharge port of the vibration plate 31 is connected with a feeding end of the coil feeding rail 32, the linear feeder 33 is located at a bottom of the coil feeding rail 32, the linear feeder 33 is capable of vibrating the coil feeding rail 32, and the positioning stopper 34 is located at a discharge end of the coil feeding rail 32. Wherein, the feeding of the vibration disc 31 can replace the manual operation, and the vibration disc 31 can output coils (namely single coils) of bulk materials.
As shown in fig. 7, the positioning stop device 34 includes a positioning stop cylinder bracket 341, a positioning stop driving cylinder 342 and a positioning needle 343, the positioning stop driving cylinder 342 is mounted on the top of the upper support frame 2 through the positioning stop cylinder bracket 341, a piston rod extending part of the positioning stop driving cylinder 342 is connected with the positioning needle 343, and the positioning needle 343 is located above a discharge end of the coil feeding rail 32.
During feeding, coils stored in the vibration disc 31 can be output to the coil positioning and material moving mechanism 4 through the coil feeding track 32, when the previous coil is output, the positioning and material blocking driving cylinder 342 can drive the positioning needle 343 to move downwards to be inserted into the hole site of the next coil, the output of the next coil is blocked, the influence on the previous coil is prevented, the blocking and material distributing effect is achieved, and the positioning needle 343 is driven to reset and pass through by the positioning and material blocking driving cylinder 342 until the previous coil is output.
As shown in fig. 8 and 9, the coil positioning and transferring mechanism 4 includes a transferring module bracket 41, a coil transferring driving module 42, a distributing guide jig 43, a cover cylinder mounting seat 44, a cover driving cylinder 45, a coil feeding cover 46, a positioning needle driving cylinder 47, a positioning needle mounting seat 48 and a coil distributing positioning needle 49, the coil transferring driving module 42 is mounted on the upper supporting frame 2 through the transferring module bracket 41, the distributing guide jig 43 is mounted on a sliding block of the coil transferring driving module 42, the top of the distributing guide jig 43 is provided with a plurality of distributing groove positions 431 arranged in the transferring direction of the coil transferring driving module 42 and a plurality of positioning needle holes 432 longitudinally penetrating through the corresponding distributing groove positions 431, a piston rod extending part of the cover driving cylinder 45 is connected with the coil feeding cover 46, a plurality of pressing heads corresponding to the positions of the distributing groove positions 431 are arranged on the coil feeding cover 46, the positioning needle driving cylinder 47 is longitudinally mounted on the other side surface of the distributing guide cylinder seat 43, and the positioning needle is connected with the positioning needle holes 48, and the piston rod extending part of the positioning needle driving cylinder 45 is mounted on the other piston rod extending part of the positioning needle seat 48.
In this embodiment, the number of the material distributing groove 431 and the coil material distributing positioning pins 49 may be preferably six, so that the material distributing guide jig 43 can transfer six coils at a time.
Preferably, a photoelectric sensor 35 (such as an infrared sensor) for detecting whether the coil is output into the material distributing groove 431 or not may be further provided on the positioning material blocking cylinder bracket 341.
When the coil is output from the coil feeding track 32, the distributing guide jig 43 is just positioned at the discharge hole of the coil feeding track 32, the coil can enter the distributing groove position 431 of the distributing guide jig 43, the coil moving driving module 42 can drive the distributing guide jig 43 to move, so that different distributing groove positions 431 are sequentially replaced until all the distributing groove positions 431 are filled with the coil, the cover plate driving cylinder 45 can drive the cover plate pressure head 461 on the coil feeding cover plate 46 to press coil pins of the coil, the positioning needle driving cylinder 47 can drive the coil distributing positioning needle 49 to move upwards and insert into a hole site of the coil, and unnecessary deviation of the coil during moving is prevented, and subsequent feeding operation is affected. After the coil is filled, the coil moving driving module 42 drives the distributing guide jig 43 to move to the clamping station of the robot feeding and discharging clamping mechanism 5. When the robot loading and unloading clamping mechanism 5 clamps the material, the coil feeding cover plate 46 and the coil distributing positioning needle 49 are retracted.
As shown in fig. 10, the robot feeding and discharging gripping mechanism 5 includes a multi-axis robot 51 and a robot gripper, preferably, the multi-axis robot 51 may be configured as a six-axis robot commonly used in the market at present, the robot gripper is mounted on a sixth axis of the six-axis robot, wherein the robot gripper includes a gripper connecting plate 52, a feeding pushing cylinder 53, a feeding gripper cylinder 54, a discharging pushing cylinder 55 and a discharging gripper cylinder 56, the gripper connecting plate 52 is fixedly connected with a distal end axis of the multi-axis robot 51, the feeding pushing cylinder 53 and the discharging pushing cylinder 55 are mounted on the gripper connecting plate 52 and parallel to each other, the feeding gripper cylinder 54 is mounted on a piston rod extending portion of the feeding pushing cylinder 53, flat coil feeding clips 57 are respectively provided on two clamping jaws of the feeding gripper cylinder 54, the discharging gripper cylinder 56 is mounted on a piston rod extending portion of the discharging gripper cylinder 55, and flat coil discharging clips 58 are respectively provided on two clamping jaws of the discharging gripper cylinder 56.
The six-axis robot with high precision is accurate in positioning, the double-cylinder pushing backing is adopted, the clamping jaw cylinder can drive the flat clamp to take and place a plurality of coils at one time, the flexibility is good, the efficiency is high, the operation is stable and reliable, and the problem of material dropping can not occur.
When the coil moving driving module 42 drives the distributing guide jig 43 to move to the clamping station of the robot feeding and discharging clamping mechanism 5, the coil feeding clamp 57 can clamp all coils under the driving of the feeding pushing cylinder 53 and the feeding clamping claw cylinder 54, and all coils can be conveyed to the powder forming press together under the driving of the six-axis robot. After the coil and the powder for preparing the shell are pressed into the inductive products, the coil blanking clamp 58 can clamp all the inductive products under the driving of the blanking pushing cylinder 55 and the blanking clamping claw cylinder 56, and all the inductive products are placed on the product receiving lifting mechanism 6 under the driving of the six-axis robot.
As shown in fig. 11, the product receiving lifting mechanism 6 includes a receiving lifting module support 61, a product receiving lifting driving module 62 and a product receiving seat 63, the product receiving lifting driving module 62 is longitudinally mounted on the main frame 1 through the receiving lifting module support 61, the product receiving seat 63 is connected with a sliding block of the product receiving lifting driving module 62, and a product receiving chute 631 is arranged at the top of the product receiving seat 63.
After the robot loading and unloading clamping mechanism 5 places the inductance product in the product receiving chute 631 of the product receiving seat 63, the product receiving lifting driving module 62 drives the product receiving seat 63 to descend to the station of the bristle thorn pushing mechanism 7, and the product receiving chute 631 of the product receiving seat 63 can butt joint the bristle thorn rail 82 of the bristle thorn mechanism 8.
As shown in fig. 12 and 13, the bristle punching pushing mechanism 7 includes a pushing module bracket 71, a bristle punching pushing driving module 72, a pushing block mounting plate 73, and a product pushing block 74, the bristle punching pushing driving module 72 is mounted on the main frame 1 through the pushing module bracket 71, and the product pushing block 74 is mounted on a sliding block of the bristle punching pushing driving module 72 through the pushing block mounting plate 73.
After the product receiving seat 63 is lowered into place, the bristle thorn pushing driving module 72 can drive the product pushing block 74 to move towards the bristle thorn mechanism 8, so that the inductance product on the product receiving seat 63 is pushed into the bristle thorn rail 82 of the bristle thorn mechanism 8.
As shown in fig. 12 and 13, the bristle punching mechanism 8 includes a bristle holder 81, a bristle punching rail 82, a rail holder 83, an upper brush wheel 84, an upper brush wheel mounting block 85, an upper brush wheel shaft 86, an upper brush wheel lifting cylinder 87, an upper brush wheel motor 88, a lower brush wheel 89, a lower brush wheel mounting block 810, a lower brush wheel shaft 811, a lower brush wheel lifting cylinder 812 and a lower brush wheel motor 813, the upper brush wheel mounting block 85 and the lower brush wheel mounting block 810 are respectively slidably connected to the bristle holder 81 through a slide block and slide rail assembly 814, the upper brush wheel lifting cylinder 87 is mounted at the upper end of the bristle holder 81, a piston rod extension portion of the upper brush wheel lifting cylinder 87 is connected to the upper brush wheel mounting block 85, the upper brush wheel 84 is mounted on the upper brush wheel mounting block 85 through the upper brush wheel shaft 86, one end of an upper brush wheel shaft 86 is connected with an output shaft of an upper brush wheel motor 88 fixed on an upper brush wheel mounting block 85, a lower brush wheel lifting cylinder 812 is mounted at the lower end of a brush burr bracket 81, a piston rod extending part of the lower brush wheel lifting cylinder 812 is connected with a lower brush wheel mounting block 810, a lower brush wheel 89 is mounted on the lower brush wheel mounting block 810 through a lower brush wheel shaft 811, one end of the lower brush wheel shaft 811 is connected with an output shaft of a lower brush wheel motor 813 fixed on the lower brush wheel mounting block 810, a bristle thorn rail 82 is mounted between the upper brush wheel 84 and the lower brush wheel 89 through a rail bracket 83, rail grooves on the bristle thorn rail 82 are communicated with the top and the bottom of the bristle thorn rail 82, two coil pins of an inductance product can be put on the rail grooves to move, the top and the bottom of a shell of the inductance product are exposed, and a bristle waste box 815 is arranged below the bristle thorn rail 82.
When brushing burrs, the upper hairbrush wheel lifting cylinder 87 and the lower hairbrush wheel lifting cylinder 812 can drive the upper hairbrush wheel 84 and the lower hairbrush wheel 89 to be close to each other, and under the driving of the two hairbrush wheel motors, the two hairbrush wheel pairs perform brushing thorn operation through the inductance products of the brushing thorn rail 82, so that powder on the inductance products is removed. After the bristle rail 82 is filled with inductive product, the inductive product that has been previously brushed with burrs is extruded into the product receiving and loading bin 94 of the product loading mechanism 9.
As shown in fig. 14 and 15, the finished product charging mechanism 9 includes a charging module support 91, a finished product charging displacement driving module 92, a finished product charging installation seat 93, a finished product receiving charging groove seat 94, a finished product charging pushing cylinder 95 and a finished product charging pushing block 96, the finished product charging displacement driving module 92 is installed on the main frame 1 through the charging module support 91, the finished product charging installation seat 93 is connected with a sliding block of the finished product charging displacement driving module 92, the finished product receiving charging groove seat 94 and the finished product charging pushing cylinder 95 are respectively installed at the top of the finished product charging installation seat 93, a piston rod extending part of the finished product charging pushing cylinder 95 is connected with the finished product charging pushing block 96, a pushing head of the finished product charging pushing block 96 is located in a finished product receiving charging groove 941 arranged at the top of the finished product receiving charging groove seat 94, and the finished product receiving groove 941 can be abutted to the bristle thorn rail 82. Wherein the movement direction of the finished product charging mechanism 9 is perpendicular to the charging direction.
After the finished product receiving and loading slot 941 on the finished product receiving and loading slot seat 94 is filled with the inductance product, the finished product loading and shifting driving module 92 can drive the finished product receiving and loading slot seat 94 to move to the finished product receiving and loading storage mechanism 10, and the finished product loading pushing cylinder 95 can drive the finished product loading pushing block 96 to push the inductance product placed in the finished product receiving and loading slot 941 into the finished product receiving and loading storage slot 1014 of the finished product receiving and loading storage tray 104.
As shown in fig. 14 and 15, the finished product receiving and storing mechanism 10 includes a storage rack lifting module support 101, a storage rack lifting driving module 102, a finished product receiving and storing rack 103, a finished product receiving and storing tray 104, a guide post 105 and a linear bearing 106, the storage rack lifting driving module 102 is longitudinally mounted on the main frame 1 through the storage rack lifting module support 101, the side surface of the finished product receiving and storing rack 103 is connected with a sliding block of the storage rack lifting driving module 102, the finished product receiving and storing tray 104 is placed on the finished product receiving and storing rack 103 in layers, a plurality of finished product receiving and storing grooves 1014 are respectively arranged on each finished product receiving and storing tray 104, the upper ends of the guide posts 105 are mounted at the bottom of the finished product receiving and storing rack 103, the lower ends of the guide posts 105 downwards penetrate through a table panel of the main frame 1 and are inserted into the corresponding linear bearings 106, and the linear bearings 106 are mounted on the table panel of the main frame 1.
When all the product receiving storage tanks 1014 of one product receiving storage tray 104 are filled with the inductance product, the storage rack lifting driving module 102 can drive the product receiving storage rack 103 to move longitudinally, and replace the next product receiving storage tray 104.
It should be noted that, in the implementation, all driving modules of the present embodiment may be set as various linear driving modules (also called linear modules) driven by a servo motor in the market at present, and when the servo motor works, the servo motor can drive the sliding block on the screw rod to move. In addition, each cylinder, motor, sensor of this embodiment all can be connected through wire with the controller, by the action of controller control, wherein, this controller can be various common control equipment on the market at present such as computer, control panel, switch board.
In summary, the mechanism provided by the invention adopts double-layer arrangement, has a compact structure, can realize a series of automatic operations such as automatic feeding, automatic positioning and material moving, automatic feeding and discharging, automatic deburring, automatic loading and receiving of coils and the like, has high production efficiency, stable and reliable operation, good flexibility, accurate positioning and high precision, can ensure stable product quality, can improve the qualification rate of products, reduces labor intensity, can meet the large-scale production of enterprises, and is particularly suitable for processing bulk coils.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.
Claims (10)
1. An automatic feeding and discharging machine which is characterized in that: comprises a main frame (1), an upper supporting frame (2), a coil feeding mechanism (3) for providing coils, a coil positioning and feeding mechanism (4) for positioning and transferring a plurality of coils conveyed by the coil feeding mechanism (3) to a robot feeding and discharging clamping mechanism (5), a finished product feeding and discharging clamping mechanism (5) for clamping and transferring a product pressed by powder to a product receiving and discharging lifting mechanism (6) from the powder forming press, a product receiving and discharging lifting mechanism (6) for conveying the product clamped by the robot feeding and discharging mechanism (5) downwards, a bristle punching and pushing mechanism (7) for pushing the product on the product receiving and discharging lifting mechanism (6) to a bristle punching mechanism (8), a finished product feeding mechanism (8) for cleaning dust on the product, a finished product feeding mechanism (9) for feeding the brushed product into a finished product receiving and storing mechanism (10), and a finished product storing mechanism (10) for storing the product, wherein the upper supporting frame (2) is arranged on the upper supporting frame (1), the coil feeding and discharging mechanism (4) are respectively arranged on the upper supporting frame (3) and the upper supporting frame (4), coil feeding mechanism (3) and robot go up unloading and press from both sides and get mechanism (5) and be located the same side of coil location displacement mechanism (4), the discharge gate of coil feeding mechanism (3) extends to coil location displacement mechanism (4), product receiving elevating system (6), brush hair thorn push mechanism (7), brush hair thorn mechanism (8), finished product charging mechanism (9) and finished product receipts material and deposit mechanism (10) and install respectively at the top of the deck plate of main frame (1), the upper end position of product receiving elevating system (6) passes the top of upper bracket (2) and is located the terminal next door of the travel path of coil location displacement mechanism (4), product receiving elevating system (6) and brush hair thorn push mechanism (7) all are located the feed end of brush hair thorn mechanism (8), the one end of finished product charging mechanism (9) is located the discharge end of brush hair thorn mechanism (8), the other end of finished product charging mechanism (9) is located the feed end of finished product receipts material and deposits mechanism (10).
2. The automatic feeding and discharging machine according to claim 1, wherein: coil feeding mechanism (3) are including vibration dish (31), coil pay-off track (32), straight line feeder (33) and location stop device (34), the discharge gate of vibration dish (31) is connected with the feed end of coil pay-off track (32), straight line feeder (33) are located the bottom of coil pay-off track (32), location stop device (34) are located the discharge end of coil pay-off track (32).
3. The automatic feeding and discharging machine according to claim 2, wherein: the positioning stop device (34) comprises a positioning stop cylinder support (341), a positioning stop driving cylinder (342) and a positioning needle head (343), the positioning stop driving cylinder (342) is installed at the top of the upper supporting frame (2) through the positioning stop cylinder support (341), the extending part of a piston rod of the positioning stop driving cylinder (342) is connected with the positioning needle head (343), and the positioning needle head (343) is located above the discharge end of the coil feeding track (32).
4. The automatic feeding and discharging machine according to claim 1, wherein: the coil positioning and material moving mechanism (4) comprises a material moving module support (41), a coil material moving driving module (42), a material distributing guide jig (43), a cover plate cylinder mounting seat (44), a cover plate driving cylinder (45), a coil material feeding cover plate (46), a positioning needle driving cylinder (47), a positioning needle mounting seat (48) and a coil material distributing positioning needle (49), wherein the coil material moving driving module (42) is mounted on an upper supporting frame (2) through the material moving module support (41), the material distributing guide jig (43) is mounted on a sliding block of the coil material moving driving module (42), a plurality of material distributing groove positions (431) which are arranged in the material moving direction of the coil material moving driving module (42) and a plurality of positioning needle holes (432) which longitudinally penetrate through the corresponding material distributing groove positions (431) are arranged at the top of the material distributing guide jig (43), the cover plate driving cylinder (45) is horizontally mounted on one side surface of the material distributing guide jig (43) through the cover plate cylinder mounting seat (44), the extending part of the cover plate driving cylinder (45) is connected with a piston rod (46) of the coil material feeding guide jig (46) at the corresponding material distributing groove (461) side surface of the other material feeding guide jig (46), the extending part of the piston rod of the positioning needle driving cylinder (47) is connected with a positioning needle mounting seat (48), and the coil distributing positioning needle (49) is mounted on the positioning needle mounting seat (48) and inserted into each positioning needle hole (432).
5. The automatic feeding and discharging machine according to claim 1, wherein: the robot feeding and discharging clamping mechanism (5) comprises a multi-axis robot (51) and a robot clamp, the robot clamp is mounted on the tail end shaft of the multi-axis robot (51), the robot clamp comprises a clamp connecting plate (52), a feeding pushing cylinder (53), a feeding clamping jaw cylinder (54), a discharging pushing cylinder (55) and a discharging clamping jaw cylinder (56), the clamp connecting plate (52) is fixedly connected with the tail end shaft of the multi-axis robot (51), the feeding pushing cylinder (53) and the discharging pushing cylinder (55) are mounted on the clamp connecting plate (52) and are parallel to each other, the feeding clamping jaw cylinder (54) is mounted on the piston rod extending part of the feeding pushing cylinder (53), flat coil feeding clamps (57) are respectively arranged on two clamping jaws of the feeding clamping jaw cylinder (54), the discharging clamping jaw cylinder (56) is mounted on the piston rod extending part of the discharging pushing cylinder (55), and flat coil pushing clamps (58) are respectively arranged on two clamping jaws of the discharging clamping jaw cylinder (56).
6. The automatic feeding and discharging machine according to claim 1, wherein: the product connects material elevating system (6) including connecing material elevating module support (61), product and connects material elevating drive module (62) and product to connect material seat (63), product connects material elevating drive module (62) to pass through connecing material elevating module support (61) and longitudinally install on main frame (1), product connects material seat (63) to be connected with the sliding block that product connects material elevating drive module (62), the top that product connects material seat (63) is equipped with product and connects material spout (631).
7. The automatic feeding and discharging machine according to claim 1, wherein: the bristle thorn pushing mechanism (7) comprises a pushing module support (71), a bristle thorn pushing driving module (72), a pushing block mounting plate (73) and a product pushing block (74), wherein the bristle thorn pushing driving module (72) is mounted on the main frame (1) through the pushing module support (71), and the product pushing block (74) is mounted on a sliding block of the bristle thorn pushing driving module (72) through the pushing block mounting plate (73).
8. The automatic feeding and discharging machine according to claim 1, wherein: the bristle thorn mechanism (8) comprises a bristle thorn bracket (81), a bristle thorn rail (82), a rail bracket (83), an upper hairbrush wheel (84), an upper hairbrush wheel mounting block (85), an upper hairbrush wheel shaft (86), an upper hairbrush wheel lifting cylinder (87), an upper hairbrush wheel motor (88), a lower hairbrush wheel (89), a lower hairbrush wheel mounting block (810), a lower hairbrush wheel shaft (811), a lower hairbrush wheel lifting cylinder (812) and a lower hairbrush wheel motor (813), wherein the upper hairbrush wheel mounting block (85) and the lower hairbrush wheel mounting block (810) are respectively connected on the bristle thorn bracket (81) through a sliding block sliding rail component (814), the upper hairbrush wheel lifting cylinder (87) is mounted at the upper end of the bristle thorn bracket (81), the extending part of a piston rod of the upper hairbrush wheel lifting cylinder (87) is connected with the upper hairbrush wheel mounting block (85), one end of the upper hairbrush wheel (84) is mounted on the upper hairbrush wheel shaft (85) through the upper hairbrush wheel shaft (86), one end of the upper hairbrush wheel shaft (86) is connected with the lower hairbrush wheel lifting cylinder (812) fixed on the upper hairbrush wheel mounting block (85) of the upper hairbrush wheel motor, the lower hairbrush lifting cylinder (812) is connected with the lower hairbrush rod (81), the brush wheel (89) is installed on a lower brush wheel installation block (810) through a lower brush wheel shaft (811), one end of the lower brush wheel shaft (811) is connected with an output shaft of a lower brush wheel motor (813) fixed on the lower brush wheel installation block (810), a bristle thorn rail (82) is installed between an upper brush wheel (84) and the lower brush wheel (89) through a rail bracket (83), a rail groove on the bristle thorn rail (82) is communicated with the top and the bottom of the bristle thorn rail (82), and a bristle waste box (815) is arranged below the bristle thorn rail (82).
9. The automatic feeding and discharging machine according to claim 1, wherein: finished product charging mechanism (9) are including loading module support (91), finished product charge shift drive module (92), finished product charge mount pad (93), finished product connect material loading groove seat (94), finished product charge push cylinder (95) and finished product charge push block (96), finished product charge shift drive module (92) are installed on main frame (1) through loading module support (91), finished product charge mount pad (93) are connected with the sliding block of finished product charge shift drive module (92), finished product connect material loading groove seat (94) and finished product charge push cylinder (95) install respectively at the top of finished product loading mount pad (93), the piston rod extension part of finished product charge push cylinder (95) is connected with finished product charge push block (96), the pushing head of finished product charge push block (96) is arranged in finished product connect material loading groove (941) that finished product connect material loading groove seat (94) top to set up.
10. The automatic feeding and discharging machine according to claim 1, wherein: finished product receipts material storage mechanism (10) are including storage rack lifting module support (101), storage rack lifting drive module (102), finished product receipts material storage rack (103), finished product receipts material storage tray (104), guide pillar (105) and linear bearing (106), storage rack lifting drive module (102) are installed on main frame (1) vertically through storage rack lifting module support (101), the side of finished product receipts material storage rack (103) is connected with the sliding block of storage rack lifting drive module (102), finished product receipts material storage tray (104) are placed on finished product receipts material storage rack (103) in layers, are equipped with a plurality of finished product receipts material storage tanks (1014) on every finished product receipts material storage tray (104) respectively, the bottom at finished product receipts material storage rack (103) is installed to the upper end of guide pillar (105), the lower extreme of guide pillar (105) downwards passes the deck plate of main frame (1) and inserts in corresponding linear bearing (106).
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| CN201910224388.6A CN109866463B (en) | 2019-03-23 | 2019-03-23 | Automatic feeding and discharging machine |
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| CN201910224388.6A CN109866463B (en) | 2019-03-23 | 2019-03-23 | Automatic feeding and discharging machine |
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| CN109866463B true CN109866463B (en) | 2023-11-21 |
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| CN110796823A (en) * | 2019-10-11 | 2020-02-14 | 林勤鑫 | Smoke alarm and production method and equipment thereof |
| CN113290240B (en) * | 2021-05-22 | 2024-01-16 | 苏州立注机械有限公司 | Full-automatic alloy powder forming machine |
| CN113664509B (en) * | 2021-09-02 | 2022-07-12 | 东莞市洁美毛刷制品有限公司 | Automatic production equipment and method for side brush assembly of sweeping robot |
| CN113879761B (en) * | 2021-09-28 | 2023-10-13 | 广东阿特斯科技有限公司 | 3D pad pasting cell-phone backplate production line equipment |
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