CN109866463A - Automatic charging & discharging machine - Google Patents
Automatic charging & discharging machine Download PDFInfo
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- CN109866463A CN109866463A CN201910224388.6A CN201910224388A CN109866463A CN 109866463 A CN109866463 A CN 109866463A CN 201910224388 A CN201910224388 A CN 201910224388A CN 109866463 A CN109866463 A CN 109866463A
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- 238000007599 discharging Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 104
- 230000001680 brushing effect Effects 0.000 claims abstract description 83
- 230000003028 elevating effect Effects 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 47
- 239000000843 powder Substances 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000012797 qualification Methods 0.000 abstract description 5
- 239000002537 cosmetic Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 13
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of automatic charging & discharging machines, including mainframe, the upper support frame being mounted at the top of mainframe, coil feeding machanism, coil the positioning Material moving device, robot charge gripping body being separately mounted at the top of upper support frame, and it is separately mounted to product splicing elevating mechanism, burr brushing delivery device, burr brushing mechanism, finished product charge mechanism and finished product rewinding holding structure at the top of mainframe, the upper-end part of driving of product splicing elevating mechanism passes through upper support frame.Mechanism of the invention uses rebuilding, it is compact-sized, a series of automatic operations such as automation feed, automation positioning shifting material, automation loading and unloading, automation burr brushing, automatic Cosmetic material and the rewinding of coil, high production efficiency, stable and reliable operation can be achieved, flexibility is good, registration, precision is high, can make stable product quality, the qualification rate that product can be improved, reduces labor intensity.
Description
Technical field
The present invention relates to technical field of automation equipment, are to be related to a kind of automatic charging & discharging machine more specifically.
Background technique
As depicted in figs. 1 and 2, existing inductor product can be equipped with shell 01 and coil 02, and the both ends of coil 02 are distinguished
Equipped with the coil pin 03 for stretching out shell 01, which can be by powder shaping press compression moulding, when operation, can will
Coil 02 is put into the mold of powder shaping press, is pressed into the powder for preparing shell 01 and coil 02 together by pressure
Specific shape.
However, in the production technology of inductor product, the operation of feeding and discharging of coil generally uses manual operation, when feeding,
Worker needs for coil to be singly placed in the mold of powder shaping press, and when blanking, worker is also required to coil one
A ground takes out from the mold of powder shaping press, and this method not only substantially prolongs production cycle, inefficiency, labor
Fatigue resistance is big, and the precision of product and quality are all difficult to ensure, reduce qualification rate.Although also occurring on the market at present
Some loading and unloading machines, but existing loading and unloading machine is still semiautomatic equipment, it is still necessary to manually put coil.
Summary of the invention
It is an object of the invention to overcome drawbacks described above in the prior art, a kind of compact-sized, achievable coil is provided
Feed, positioning move a series of automatic operations such as material, loading and unloading, burr brushing, charging and rewinding, high production efficiency, operation surely
It is fixed reliable, flexibility is good, precision is high, can make stable product quality, product qualification rate can be improved and reduces the automatic of labor intensity
Charging & discharging machine.
To achieve the above object, it the present invention provides a kind of automatic charging & discharging machine, including mainframe, upper support frame, is used for
There is provided the coil feeding machanism of coil, multiple coils for the conveying of coil feeding machanism to come are positioned and are transferred to machine
The coil positioning Material moving device of device people's loading and unloading gripping body, the coil for coil positioning Material moving device conveying to come clamp
Walk to be transferred to product splicing elevator to powder shaping press and by pressing from both sides from powder shaping press by the product of powder compacting
The product that the robot charge gripping body of structure, the product for the clamping of robot charge mechanism to come convey down connects
Expect elevating mechanism, the burr brushing delivery device for the product on product splicing elevating mechanism to be pushed to burr brushing mechanism, use
In the burr brushing mechanism of the dust on cleaning product, for the product for having brushed burr to be encased on finished product rewinding holding structure
Finished product charge mechanism and the finished product rewinding holding structure stored for product, the upper support frame are erected at the platform of mainframe
At the top of panel, the coil feeding machanism, coil positioning Material moving device and robot charge gripping body are separately mounted to
The top of support frame, the coil feeding machanism and robot charge gripping body are located at the same of coil positioning Material moving device
Side, the discharge port of the coil feeding machanism extend to coil positioning Material moving device, the product splicing elevating mechanism, burr brushing
Delivery device, burr brushing mechanism, finished product charge mechanism and finished product rewinding holding structure are separately mounted to the deck plate top of mainframe
Portion, the upper-end part of driving of the product splicing elevating mechanism pass through the top of upper support frame and are located at the shifting of coil positioning Material moving device
Dynamic path ends side, the product splicing elevating mechanism and burr brushing delivery device are respectively positioned on the feed end of burr brushing mechanism,
One end of the finished product charge mechanism is located at the discharge end of burr brushing mechanism, and the other end of the finished product charge mechanism is located at finished product
The feed inlet of rewinding holding structure.
As preferred embodiment, the coil feeding machanism includes vibrating disk, coil feeding track, straight line feeder
With positioning stop gauge, the discharge port of the vibrating disk is connected with the feed end of coil feeding track, the straight line feeder
Positioned at the bottom of coil feeding track, the positioning stop gauge is located at the discharge end of coil feeding track.
As preferred embodiment, the positioning stop gauge includes positioning backgauge cylinder bracket, positioning backgauge driving
Cylinder and positioning syringe needle, the top that the positioning backgauge driving cylinder is mounted on upper support frame by positioning backgauge cylinder bracket,
The piston rod extending area of the positioning backgauge driving cylinder is connect with positioning syringe needle, and the positioning syringe needle is located at coil feeding rail
Above the discharge end in road.
As preferred embodiment, the coil positioning Material moving device includes moving material module bracket, coil shifting material driving
Mould group, cover board cylinder mounting base, cover board driving cylinder, coil pan feeding cover board, pilot pin driving cylinder, is determined sub-material guiding jig
Position needle mounting base and coil sub-material pilot pin, the coil move material driving mould group and are mounted on upper support frame by moving material module bracket
On, the sub-material guiding jig is mounted on coil and moves on the sliding shoe of material driving mould group, sets at the top of the sub-material guiding jig
The shifting for having several to move material driving mould group toward coil expects that the sub-material slot position of direction arrangement and several longitudinal directions run through corresponding sub-material
The positioning pinholes of slot position, the cover board driving cylinder are horizontally arranged at the side that sub-material is oriented to jig by cover board cylinder mounting base
Face, the piston rod extending area of the cover board driving cylinder and coil pan feeding cover board, the coil pan feeding cover board are equipped with several
A cover board pressure head corresponding with the position of sub-material slot position, the pilot pin driving cylinder are longitudinally mounted to sub-material guiding jig
The piston rod extending area of another side, the pilot pin driving cylinder is connected with pilot pin mounting base, the coil sub-material
Pilot pin is mounted in pilot pin mounting base and is inserted in each positioning pinholes.
As preferred embodiment, the robot charge gripping body includes multi-axis robot and robot folder
Tool, the robot clamp are mounted on the terminal shaft of multi-axis robot, and the robot clamp includes clamp connecting plate, feeding
Propulsion cylinder, feeding clamping jaw cylinder, blanking propulsion cylinder and blanking clamping jaw cylinder, the clamp connecting plate and multi-axis robot
Terminal shaft is fixedly connected, and the feeding propulsion cylinder and blanking propulsion cylinder are mounted on clamp connecting plate and parallel to each other, institute
It states feeding clamping jaw cylinder to be mounted on the piston rod extending area of feeding propulsion cylinder, two clamping jaws of the feeding clamping jaw cylinder
On be respectively equipped with flat coil feeding clip, the piston rod that the blanking clamping jaw cylinder is mounted on blanking propulsion cylinder stretches out
On position, flat coil blanking clip is respectively equipped on two clamping jaws of the blanking clamping jaw cylinder.
As preferred embodiment, the product splicing elevating mechanism includes splicing lifting module bracket, product splicing
Lifting driving mould group and product splicing seat, the product splicing lifting driving mould group are longitudinally mounted by splicing lifting module bracket
On mainframe, the product splicing seat is connected with the sliding shoe that product splicing goes up and down driving mould group, the product splicing seat
Top be equipped with product splicing sliding slot.
As preferred embodiment, the burr brushing delivery device includes push module bracket, burr brushing push driving
Mould group, push block mounting plate and product push block, the burr brushing push driving mould group are mounted on master by pushing module bracket
In rack, the product push block is mounted on the sliding shoe of burr brushing push driving mould group by push block mounting plate.
As preferred embodiment, the burr brushing mechanism include burr brushing bracket, burr brushing track, track support,
Upper bristle brush wheel, upper bristle brush wheel mounting blocks, upper hairbrush wheel shaft, upper bristle brush wheel lifting cylinder, upper hairbrush turbin generator, lower bristle brush wheel, under
Bristle brush wheel mounting blocks, lower hairbrush wheel shaft, lower bristle brush wheel lifting cylinder and lower hairbrush turbin generator, the upper bristle brush wheel mounting blocks are under
Bristle brush wheel mounting blocks pass through sliding block slide track component respectively and are slidably connected on burr brushing bracket, the upper bristle brush wheel lifting cylinder peace
Mounted in the upper end of burr brushing bracket, the piston rod extending area of the upper bristle brush wheel lifting cylinder is connected with upper bristle brush wheel mounting blocks
It connects, the upper bristle brush wheel is mounted on upper bristle brush wheel mounting blocks by upper hairbrush wheel shaft, one end of the upper hairbrush wheel shaft and solid
The output shaft for the upper hairbrush turbin generator being scheduled on bristle brush wheel mounting blocks is connected, and the lower bristle brush wheel lifting cylinder is mounted on brush
The piston rod extending area of the lower end of burr bracket, the lower bristle brush wheel lifting cylinder is connected with lower bristle brush wheel mounting blocks, institute
It states lower bristle brush wheel to be mounted on lower bristle brush wheel mounting blocks by lower hairbrush wheel shaft, one end of the lower hairbrush wheel shaft and be fixed on down
The output shaft of lower hairbrush turbin generator on bristle brush wheel mounting blocks is connected, and the burr brushing track is mounted on by track support
Between bristle brush wheel and lower bristle brush wheel, the top and bottom of the track groove connection burr brushing track on the burr brushing track are described
The lower section of burr brushing track is equipped with brush dust waste material box.
As preferred embodiment, the finished product charge mechanism includes charging module bracket, finished product charging displacement driving
Mould group, finished product charging mounting base, finished product splicing charging groove seat, finished product charging push-in cylinder and finished product charging push-in block, it is described at
Product charging displacement driving mould group is mounted on mainframe by the module bracket that charges, and the finished product charging mounting base and finished product charge
The sliding shoe of displacement driving mould group is connected, and the finished product splicing charging groove seat and finished product charging push-in cylinder are separately mounted into
The top of product charging mounting base, the piston rod extending area of the finished product charging push-in cylinder and finished product charging push-in block are connected
It connects, the pushing head of the finished product charging push-in block is located in the finished product splicing charge chute being arranged at the top of finished product splicing charging groove seat.
As preferred embodiment, the finished product rewinding holding structure includes storage rack lifting module bracket, storage rack
Lifting driving mould group, finished product rewinding storage rack, finished product rewinding storage trays, guide post and linear bearing, the storage rack lifting are driven
Dynamic model group goes up and down module bracket by storage rack and is longitudinally mounted on mainframe, the side of the finished product rewinding storage rack and storage
The sliding shoe of frame lifting driving mould group is connected, and the finished product rewinding storage trays layering is placed on finished product rewinding storage rack,
Several finished product rewinding storage grooves are respectively equipped on each finished product rewinding storage trays, the upper end of the guide post is mounted on finished product receipts
Expect the bottom of storage rack, the lower end of the guide post is passed down through the deck plate of mainframe and is inserted in corresponding linear bearing.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is equipped with coil feeding machanism, coil positions Material moving device, robot charge gripping body, product splicing
Elevating mechanism, burr brushing delivery device, burr brushing mechanism, finished product charge mechanism and finished product rewinding holding structure, use bilayer
Arrangement, it is compact-sized, it can be achieved that the automation of coil is fed, automates positioning and move and expect, automate loading and unloading, automation bristle
A series of automatic operations such as thorn, automatic Cosmetic material and rewinding, high production efficiency, stable and reliable operation, flexibility is good, positioning accurate
Really, precision is high, can make stable product quality, the qualification rate of product can be improved, reduce labor intensity, can meet the big rule of enterprise
Modelling production, the processing especially suitable for bulk cargo coil.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is the present invention
Some embodiments for those of ordinary skill in the art without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is the structural schematic diagram of the inductor product with coil;
Fig. 2 is the structural schematic diagram of coil;
Fig. 3 is the structural schematic diagram of automatic charging & discharging machine provided in an embodiment of the present invention;
Fig. 4 is the structural schematic diagram at the upper layer position of automatic charging & discharging machine provided in an embodiment of the present invention;
Fig. 5 is the structural schematic diagram at the lower layer position of automatic charging & discharging machine provided in an embodiment of the present invention;
Fig. 6 is the structural schematic diagram of coil feeding machanism and coil positioning Material moving device provided in an embodiment of the present invention;
Fig. 7 is the partial enlarged view of positioning stop gauge provided in an embodiment of the present invention;
Fig. 8 is the structural schematic diagram of coil positioning Material moving device provided in an embodiment of the present invention;
Fig. 9 is the exploded view of the main body section of coil positioning Material moving device provided in an embodiment of the present invention;
Figure 10 is the structural schematic diagram of robot charge gripping body provided in an embodiment of the present invention;
Figure 11 is the structural schematic diagram of product splicing elevating mechanism provided in an embodiment of the present invention;
Figure 12 is the structural schematic diagram one of burr brushing delivery device provided in an embodiment of the present invention and burr brushing mechanism;
Figure 13 is the structural schematic diagram two of burr brushing delivery device provided in an embodiment of the present invention Yu burr brushing mechanism;
Figure 14 is the structural schematic diagram one of finished product charge mechanism and finished product rewinding holding structure provided in an embodiment of the present invention;
Figure 15 is the structural schematic diagram two of finished product charge mechanism and finished product rewinding holding structure provided in an embodiment of the present invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
Fig. 3, Fig. 4 and Fig. 5 are please referred to, the embodiment provides a kind of automatic charging & discharging machine, including mainframe 1,
Upper support frame 2, the coil feeding machanism 3 for providing coil, for by coil feeding machanism 3 convey multiple coils for coming into
Row positions and is transferred to the coil positioning Material moving device 4 of robot charge gripping body 5, for coil to be positioned Material moving device
The coil clamping that 4 conveyings come is to powder shaping press and will press from both sides to walk to move from powder shaping press by the product of powder compacting
It send to the robot charge gripping body 5 of product splicing elevating mechanism 6, for the clamping of robot charge mechanism 5 to come
Product convey down product splicing elevating mechanism 6, for the product on product splicing elevating mechanism 6 to be pushed to burr brushing
The burr brushing delivery device 7 of mechanism 8, the burr brushing mechanism 8 of dust for clearing up on product, the product for burr will to have been brushed
The finished product charge mechanism 9 being encased on finished product rewinding holding structure 10 and the finished product rewinding holding structure for product storage
10, upper support frame 2 is erected at the top of the deck plate of mainframe 1, coil feeding machanism 3, coil positioning Material moving device 4 and robot
Loading and unloading gripping body 5 is separately mounted to the top of upper support frame 2, coil feeding machanism 3 and robot charge gripping body 5
Positioned at the same side of coil positioning Material moving device 4, the discharge port of coil feeding machanism 3 extends to coil positioning Material moving device 4, produces
Product splicing elevating mechanism 6, burr brushing delivery device 7, burr brushing mechanism 8, finished product charge mechanism 9 and finished product rewinding holding structure 10
It is separately mounted at the top of the deck plate of mainframe 1, the upper-end part of driving of product splicing elevating mechanism 6 passes through the top of upper support frame 2
And it is located at beside the movement routine end of coil positioning Material moving device 4, product splicing elevating mechanism 6 and burr brushing delivery device 7
It is respectively positioned on the feed end of burr brushing mechanism 8, one end of finished product charge mechanism 9 is located at the discharge end of burr brushing mechanism 8, finished product charging
The other end of mechanism 9 is located at the feed inlet of finished product rewinding holding structure 10.
The each mechanism of the present embodiment is described in detail with reference to the accompanying drawing.
As shown in fig. 6, coil feeding machanism 3 include vibrating disk 31, coil feeding track 32, straight line feeder 33 (also known as
Straight vibration) and stop gauge 34 is positioned, the discharge port of vibrating disk 31 is connected with the feed end of coil feeding track 32, linear feeding
Device 33 is located at the bottom of coil feeding track 32, and straight line feeder 33 can generate vibration, positioning gear to coil feeding track 32
Material device 34 is located at the discharge end of coil feeding track 32.Wherein, manpower operation, vibration can be substituted using the feed of vibrating disk 31
Disk 31 can export the coil (i.e. single coil) of bulk cargo.
As shown in fig. 7, positioning stop gauge 34 includes positioning backgauge cylinder bracket 341, positioning backgauge driving 342 and of cylinder
Syringe needle 343 is positioned, positioning backgauge driving cylinder 342 is mounted on the top of upper support frame 2 by positioning backgauge cylinder bracket 341,
The piston rod extending area of positioning backgauge driving cylinder 342 is connect with positioning syringe needle 343, and positioning syringe needle 343 is located at coil feeding
Above the discharge end of track 32.
When feed, the coil stored in vibrating disk 31 can be output to coil positioning material moving machine by coil feeding track 32
Structure 4, when the output of previous coil, positioning backgauge driving cylinder 342 is able to drive after positioning syringe needle 343 moves down and be inserted into
The hole location of one coil stops the output of the latter coil, prevents from having an impact previous coil, play blocking material-distributing action,
After previous coil has exported, positioning backgauge driving cylinder 342 just drives positioning syringe needle 343 to reset, and lets pass.
As shown in Figure 8 and Figure 9, coil positioning Material moving device 4 includes moving material module bracket 41, coil shifting material driving mould group
42, sub-material guiding jig 43, cover board cylinder mounting base 44, cover board driving cylinder 45, coil pan feeding cover board 46, pilot pin drive gas
Cylinder 47, pilot pin mounting base 48 and coil sub-material pilot pin 49, coil moves material driving mould group 42 is pacified by moving material module bracket 41
On upper support frame 2, sub-material guiding jig 43 is mounted on coil and moves on the sliding shoe of material driving mould group 42, and sub-material is oriented to jig
43 top is equipped with several the sub-material slot position 431 for moving the arrangement of material direction and several longitudinal directions that material driving mould group 42 is moved toward coil
Through the positioning pinholes 432 of corresponding sub-material slot position 431, cover board driving cylinder 45 is horizontally mounted by cover board cylinder mounting base 44
In the one side of sub-material guiding jig 43, cover board drives piston rod extending area and the coil pan feeding cover board 46 of cylinder 45, coil
Pan feeding cover board 46 is equipped with several cover board pressure heads 461 corresponding with the position of sub-material slot position 431, and pilot pin drives cylinder 47
It is longitudinally mounted to the another side of sub-material guiding jig 43, pilot pin drives the piston rod extending area of cylinder 47 and pilot pin to pacify
Dress seat 48 is connected, and coil sub-material pilot pin 49 is mounted in pilot pin mounting base 48 and is inserted in each positioning pinholes 432.
In the present embodiment, the quantity of sub-material slot position 431 and coil sub-material pilot pin 49 can be preferably provided with six respectively,
Sub-material guiding jig 43 can once transfer six coils in this way.
Preferably, being also provided on positioning backgauge cylinder bracket 341 for whether detection coil to export into sub-material
The photoelectric sensor 35 (such as infrared sensor) of slot position 431.
When coil is exported from coil feeding track 32, sub-material guiding jig 43 is located just at going out for coil feeding track 32
Material mouth, coil are able to enter the sub-material slot position 431 of sub-material guiding jig 43, and coil, which moves, expects that driving mould group 42 is able to drive sub-material and leads
It is mobile to jig 43, so that different sub-material slot positions 431 is successively replaced, until whole sub-material slot positions 431 all fill coil, cover board
The cover board pressure head 461 that driving cylinder 45 is able to drive on coil pan feeding cover board 46 pushes down the coil pin of coil, pilot pin driving
Cylinder 47 is able to drive coil sub-material pilot pin 49 and moves up, and is inserted into the hole location of coil, prevents coil from sending out when moving
Raw unnecessary deviation influences subsequent feeding operation.After filling coil, coil moves material driving mould group 42 and drives sub-material guiding
Jig 43 is moved to the clamping station of robot charge gripping body 5.When robot charge 5 material folding of gripping body, line
It enspheres material cover board 46 and coil sub-material pilot pin 49 is backed out.
As shown in Figure 10, robot charge gripping body 5 includes multi-axis robot 51 and robot clamp, it is preferred that
The multi-axis robot 51 can be set at present common six-joint robot on the market, and robot clamp is mounted on six-joint robot
The 6th axis on, wherein robot clamp includes clamp connecting plate 52, feeding propulsion cylinder 53, feeding clamping jaw cylinder 54, blanking
Propulsion cylinder 55 and blanking clamping jaw cylinder 56, clamp connecting plate 52 is fixedly connected with the terminal shaft of multi-axis robot 51, and feeding pushes away
Inlet casing 53 and blanking propulsion cylinder 55 are mounted on clamp connecting plate 52 and parallel to each other, and feeding clamping jaw cylinder 54 is mounted on
On the piston rod extending area for expecting propulsion cylinder 53, flat coil is respectively equipped on two clamping jaws of feeding clamping jaw cylinder 54
Feeding clip 57, blanking clamping jaw cylinder 56 are mounted on the piston rod extending area of blanking propulsion cylinder 55, blanking clamping jaw cylinder
Flat coil blanking clip 58 is respectively equipped on 56 two clamping jaws.
Using high-precision six-joint robot, registration is promoted using double cylinders and is retreated, and clamping jaw cylinder is able to drive flat
Flat-shaped clip disposably picks and places multiple coils, and flexibility is good, and high-efficient, stable and reliable operation will not drop off problem.
When coil moves the folder that material driving mould group 42 drives sub-material guiding jig 43 to be moved to robot charge gripping body 5
When taking station, under the driving of feeding propulsion cylinder 53 and feeding clamping jaw cylinder 54, coil feeding clip 57 can clamp whole
Whole coils can be delivered to powder shaping press under the drive of six-joint robot by coil together.When coil and preparation are outer
After the powder of shell is pressed into inductor product together, under the driving of blanking propulsion cylinder 55 and blanking clamping jaw cylinder 56, under coil
Feed collet 58 can press from both sides away whole inductor products, and whole inductor products are placed into product under the drive of six-joint robot and are connect
Expect on elevating mechanism 6.
As shown in figure 11, product splicing elevating mechanism 6 includes splicing lifting module bracket 61, product splicing lifting driving mould
Group 62 and product splicing seat 63, product splicing lifting driving mould group 62 go up and down module bracket 61 by splicing and are longitudinally mounted to host
On frame 1, product splicing seat 63 is connected with the sliding shoe that product splicing goes up and down driving mould group 62, and the top of product splicing seat 63 is set
There is product splicing sliding slot 631.
When inductor product is placed on the product splicing sliding slot 631 of product splicing seat 63 by robot charge gripping body 5
In after, product splicing lifting driving mould group 62 drives product splicing seat 63 to drop to the station of burr brushing delivery device 7, and product connects
The product splicing sliding slot 631 of material seat 63 can dock the burr brushing track 82 of burr brushing mechanism 8.
As shown in Figure 12 and Figure 13, burr brushing delivery device 7 includes push module bracket 71, burr brushing push driving mould group
72, push block mounting plate 73 and product push block 74, burr brushing push driving mould group 72 are mounted on by pushing module bracket 71
On mainframe 1, product push block 74 is mounted on the sliding shoe of burr brushing push driving mould group 72 by push block mounting plate 73.
After product splicing seat 63 is fallen into place, burr brushing push driving mould group 72 is able to drive product push block 74 toward brush
The direction of burr mechanism 8 is mobile, and the inductor product on product splicing seat 63 is pushed into the burr brushing track 82 of burr brushing mechanism 8
In.
As shown in Figure 12 and Figure 13, burr brushing mechanism 8 include burr brushing bracket 81, burr brushing track 82, track support 83,
Upper bristle brush wheel 84, upper bristle brush wheel mounting blocks 85, upper hairbrush wheel shaft 86, upper bristle brush wheel lifting cylinder 87, upper hairbrush turbin generator 88, under
Bristle brush wheel 89, lower bristle brush wheel mounting blocks 810, lower hairbrush wheel shaft 811, lower bristle brush wheel lifting cylinder 812 and lower hairbrush turbin generator
813, upper bristle brush wheel mounting blocks 85 and lower bristle brush wheel mounting blocks 810 are slidably connected at bristle by sliding block slide track component 814 respectively
It pierces on bracket 81, upper bristle brush wheel lifting cylinder 87 is mounted on the upper end of burr brushing bracket 81, the work of upper bristle brush wheel lifting cylinder 87
Stopper rod extending area is connected with upper bristle brush wheel mounting blocks 85, and upper bristle brush wheel 84 is mounted on upper bristle brush wheel by upper hairbrush wheel shaft 86
On mounting blocks 85, the output of one end of upper hairbrush wheel shaft 86 and the upper hairbrush turbin generator 88 being fixed on bristle brush wheel mounting blocks 85
Axis is connected, and lower bristle brush wheel lifting cylinder 812 is mounted on the lower end of burr brushing bracket 81, the work of lower bristle brush wheel lifting cylinder 812
Stopper rod extending area is connected with lower bristle brush wheel mounting blocks 810, and lower bristle brush wheel 89 is mounted on lower hairbrush by lower hairbrush wheel shaft 811
It takes turns on mounting blocks 810, one end of lower hairbrush wheel shaft 811 and the lower hairbrush turbin generator 813 being fixed on lower bristle brush wheel mounting blocks 810
Output shaft be connected, burr brushing track 82 is mounted between bristle brush wheel 84 and lower bristle brush wheel 89 by track support 83, is brushed
The top and bottom of track groove connection burr brushing track 82 on burr track 82, two coil pins of inductor product can take
It is moved in track groove, and the top and bottom of the shell of inductor product are then exposed, the lower section of burr brushing track 82 is equipped with brush dust
Waste material box 815.
When burr brushing, upper bristle brush wheel lifting cylinder 87 and lower bristle brush wheel lifting cylinder 812 are able to drive 84 He of bristle brush wheel
Lower bristle brush wheel 89 is adjacent to each other, and under the drive of two hairbrush turbin generators, two bristle brush wheels are to the electricity by burr brushing track 82
Feel product and carry out burr brushing operation, removes the powder in inductor product.After burr brushing track 82 fills inductor product, before
The inductor product for having been brushed burr can be expressed into the finished product splicing charging groove seat 94 of finished product charge mechanism 9.
As shown in Figure 14 and Figure 15, finished product charge mechanism 9 includes charging module bracket 91, finished product charging displacement driving mould group
92, finished product charging mounting base 93, finished product splicing charging groove seat 94, finished product charging push-in cylinder 95 and finished product charging push-in block 96,
Finished product charging displacement driving mould group 92 by charge module bracket 91 be mounted on mainframe 1, finished product charge mounting base 93 at
The sliding shoe of product charging displacement driving mould group 92 is connected, and finished product splicing charging groove seat 94 and finished product charging push-in cylinder 95 are distinguished
It is mounted on the top of finished product charging mounting base 93, the piston rod extending area of finished product charging push-in cylinder 95 and finished product charging are pushed into
Block 96 is connected, and the pushing head of finished product charging push-in block 96 is located at the finished product splicing dress being arranged at the top of finished product splicing charging groove seat 94
In hopper 941, finished product splicing charge chute 941 can dock burr brushing track 82.Wherein, the moving direction of finished product charge mechanism 9
It is perpendicular with charging direction.
After the finished product splicing charge chute 941 in finished product splicing charging groove seat 94 fills inductor product, finished product charging displacement
Driving mould group 92 is able to drive finished product splicing charging groove seat 94 and is moved to finished product rewinding holding structure 10, finished product charging push-in cylinder
95 can drive finished product charging push-in block 96 that the inductor product being placed in finished product splicing charge chute 941 is pushed into finished product rewinding
In the finished product rewinding storage groove 1014 of storage trays 104.
As shown in Figure 14 and Figure 15, finished product rewinding holding structure 10 includes that storage rack goes up and down module bracket 101, storage rack liter
Drop driving mould group 102, finished product rewinding storage rack 103, finished product rewinding storage trays 104, guide post 105 and linear bearing 106, storage
Frame lifting driving mould group 102 goes up and down module bracket 101 by storage rack and is longitudinally mounted on mainframe 1, finished product rewinding storage rack
103 side is connected with the sliding shoe that storage rack goes up and down driving mould group 102, and the layering of finished product rewinding storage trays 104 is placed on
On finished product rewinding storage rack 103, several finished product rewinding storage grooves are respectively equipped on each finished product rewinding storage trays 104
1014, the upper end of guide post 105 is mounted on the bottom of finished product rewinding storage rack 103, and the lower end of guide post 105 is passed down through mainframe 1
Deck plate and be inserted in corresponding linear bearing 106, linear bearing 106 is mounted on the deck plate of mainframe 1.
After whole finished product rewinding storage grooves 1014 of a finished product rewinding storage trays 104 all fill inductor product, deposit
It puts frame lifting driving mould group 102 and is able to drive the longitudinal movement of finished product rewinding storage rack 103, replace next finished product rewinding storage support
Disk 104.
It needs herein, when it is implemented, all driving mould groups of the present embodiment may be configured as at present on the market
The various linear drives mould groups (also known as linear mould group) driven by servo motor, when work, servo motor is able to drive screw rod
On sliding shoe it is mobile.In addition, each cylinder of the present embodiment, motor, sensor can be connected by conducting wire with controller,
By controller control action, wherein the controller can be various common on the market at present for computer, control flow, control cabinet etc.
Control equipment.
In conclusion mechanism of the invention uses rebuilding, it is compact-sized, it can be achieved that the automation of coil is fed, certainly
Dynamicization positioning moves a series of automatic operations such as material, automation loading and unloading, automation burr brushing, automatic Cosmetic material and rewinding, raw
High-efficient, stable and reliable operation is produced, flexibility is good, registration, and precision is high, can make stable product quality, product can be improved
Qualification rate reduces labor intensity, can meet the large-scale production of enterprise, the processing especially suitable for bulk cargo coil.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.
Claims (10)
1. a kind of automatic charging & discharging machine, it is characterised in that: including mainframe (1), upper support frame (2), for providing the line of coil
Circle feeding machanism (3), multiple coils for coil feeding machanism (3) conveying to come are positioned and are transferred to robot
Coil positioning Material moving device (4) of blanking gripping body (5), the coil for coil positioning Material moving device (4) conveying to come
It clamps powder shaping press and walks to be transferred to product splicing liter for pressing from both sides from powder shaping press by the product of powder compacting
The robot charge gripping body (5) of descending mechanism (6), the product for robot charge mechanism (5) clamping to come are past
The product splicing elevating mechanism (6) of lower conveying is used to the product on product splicing elevating mechanism (6) pushing to burr brushing mechanism
(8) burr brushing delivery device (7), the burr brushing mechanism (8) of the dust for clearing up on product, the production for burr will to have been brushed
The finished product charge mechanism (9) that product are encased on finished product rewinding holding structure (10) and the finished product rewinding for product storage are deposited
Laying mechanism (10), the upper support frame (2) are erected at the top of the deck plate of mainframe (1), the coil feeding machanism (3), line
Delineation position Material moving device (4) and robot charge gripping body (5) are separately mounted to the top of upper support frame (2), the line
Circle feeding machanism (3) and robot charge gripping body (5) are located at the same side of coil positioning Material moving device (4), the line
The discharge port of circle feeding machanism (3) extends to coil positioning Material moving device (4), the product splicing elevating mechanism (6), burr brushing
Delivery device (7), burr brushing mechanism (8), finished product charge mechanism (9) and finished product rewinding holding structure (10) are separately mounted to host
At the top of the deck plate of frame (1), the upper-end part of driving of the product splicing elevating mechanism (6) passes through top and the position of upper support frame (2)
Beside the movement routine end of coil positioning Material moving device (4), the product splicing elevating mechanism (6) and burr brushing pusher
Structure (7) is respectively positioned on the feed end of burr brushing mechanism (8), and one end of the finished product charge mechanism (9) is located at burr brushing mechanism (8)
The other end of discharge end, the finished product charge mechanism (9) is located at the feed inlet of finished product rewinding holding structure (10).
2. automatic charging & discharging machine according to claim 1, it is characterised in that: the coil feeding machanism (3) includes vibration
Disk (31), coil feeding track (32), straight line feeder (33) and positioning stop gauge (34), the discharging of the vibrating disk (31)
Mouth is connected with the feed end of coil feeding track (32), and the straight line feeder (33) is located at the bottom of coil feeding track (32)
Portion, positioning stop gauge (34) are located at the discharge end of coil feeding track (32).
3. automatic charging & discharging machine according to claim 2, it is characterised in that: the positioning stop gauge (34) includes positioning
Backgauge cylinder bracket (341), positioning backgauge driving cylinder (342) and positioning syringe needle (343), the positioning backgauge drive cylinder
(342) top for being mounted on upper support frame (2) by positioning backgauge cylinder bracket (341), the positioning backgauge drive cylinder
(342) piston rod extending area is connect with positioning syringe needle (343), and the positioning syringe needle (343) is located at coil feeding track
(32) above discharge end.
4. automatic charging & discharging machine according to claim 1, it is characterised in that: the coil positions Material moving device (4) and includes
Move material module bracket (41), coil moves material driving mould group (42), sub-material guiding jig (43), cover board cylinder mounting base (44), lid
Plate drives cylinder (45), coil pan feeding cover board (46), pilot pin driving cylinder (47), pilot pin mounting base (48) and coil sub-material
Pilot pin (49), the coil move material driving mould group (42) and are mounted on upper support frame (2) by moving material module bracket (41), institute
Sub-material guiding jig (43) is stated to be mounted on the sliding shoe of coil shifting material driving mould group (42), sub-material guiding jig (43)
Top is equipped with several the sub-material slot position (431) for moving the arrangement of material direction and several longitudinal directions that material driving mould group (42) is moved toward coil
Through the positioning pinholes (432) of corresponding sub-material slot position (431), cover board driving cylinder (45) passes through cover board cylinder mounting base
(44) be horizontally arranged at the one side of sub-material guiding jig (43), the piston rod extending area of cover board driving cylinder (45) with
Coil pan feeding cover board (46), it is corresponding with the position of sub-material slot position (431) that the coil pan feeding cover board (46) is equipped with several
Cover board pressure head (461), pilot pin driving cylinder (47) is longitudinally mounted to the another side of sub-material guiding jig (43), institute
The piston rod extending area for stating pilot pin driving cylinder (47) is connected with pilot pin mounting base (48), the coil sub-material positioning
Needle (49) is mounted on pilot pin mounting base (48) and is inserted in each positioning pinholes (432).
5. automatic charging & discharging machine according to claim 1, it is characterised in that: the robot charge gripping body (5)
Including multi-axis robot (51) and robot clamp, the robot clamp is mounted on the terminal shaft of multi-axis robot (51),
The robot clamp includes clamp connecting plate (52), feeding propulsion cylinder (53), feeding clamping jaw cylinder (54), blanking propulsion gas
Cylinder (55) and blanking clamping jaw cylinder (56), the clamp connecting plate (52) are fixedly connected with the terminal shaft of multi-axis robot (51),
The feeding propulsion cylinder (53) and blanking propulsion cylinder (55) be mounted on it is on clamp connecting plate (52) and parallel to each other, it is described on
Feed collet pawl cylinder (54) is mounted on the piston rod extending area of feeding propulsion cylinder (53), the feeding clamping jaw cylinder (54)
Flat coil feeding clip (57) is respectively equipped on two clamping jaws, the blanking clamping jaw cylinder (56) is mounted on blanking propulsion
On the piston rod extending area of cylinder (55), flat line is respectively equipped on two clamping jaws of the blanking clamping jaw cylinder (56)
It encloses blanking clip (58).
6. automatic charging & discharging machine according to claim 1, it is characterised in that: the product splicing elevating mechanism (6) includes
Splicing goes up and down module bracket (61), product splicing lifting driving mould group (62) and product splicing seat (63), the product splicing liter
Drop driving mould group (62) is longitudinally mounted on mainframe (1) by splicing lifting module bracket (61), the product splicing seat
(63) sliding shoe for going up and down driving mould group (62) with product splicing is connected, and the top of the product splicing seat (63) is equipped with product
Splicing sliding slot (631).
7. automatic charging & discharging machine according to claim 1, it is characterised in that: the burr brushing delivery device (7) includes pushing away
Send module bracket (71), burr brushing push driving mould group (72), push block mounting plate (73) and product push block (74), the brush
Burr push driving mould group (72) is mounted on mainframe (1) by pushing module bracket (71), the product push block (74)
It is mounted on by push block mounting plate (73) on the sliding shoe of burr brushing push driving mould group (72).
8. automatic charging & discharging machine according to claim 1, it is characterised in that: the burr brushing mechanism (8) includes burr brushing
Bracket (81), burr brushing track (82), track support (83), upper bristle brush wheel (84), upper bristle brush wheel mounting blocks (85), upper bristle brush wheel
Axis (86), upper bristle brush wheel lifting cylinder (87), upper hairbrush turbin generator (88), lower bristle brush wheel (89), lower bristle brush wheel mounting blocks
(810), lower hairbrush wheel shaft (811), lower bristle brush wheel lifting cylinder (812) and lower hairbrush turbin generator (813), the upper bristle brush wheel peace
Dress block (85) and lower bristle brush wheel mounting blocks (810) are slidably connected at burr brushing bracket by sliding block slide track component (814) respectively
(81) on, the upper bristle brush wheel lifting cylinder (87) is mounted on the upper end of burr brushing bracket (81), the upper bristle brush wheel lifting air
The piston rod extending area of cylinder (87) is connected with upper bristle brush wheel mounting blocks (85), and the upper bristle brush wheel (84) passes through upper bristle brush wheel
Axis (86) is mounted on bristle brush wheel mounting blocks (85), and one end of the upper hairbrush wheel shaft (86) is installed with bristle brush wheel is fixed on
The output shaft of upper hairbrush turbin generator (88) on block (85) is connected, and the lower bristle brush wheel lifting cylinder (812) is mounted on bristle
Pierce the lower end of bracket (81), the piston rod extending area of the lower bristle brush wheel lifting cylinder (812) and lower bristle brush wheel mounting blocks
(810) it is connected, the lower bristle brush wheel (89) is mounted on lower bristle brush wheel mounting blocks (810) by lower hairbrush wheel shaft (811), institute
State one end of lower hairbrush wheel shaft (811) and the output for the lower hairbrush turbin generator (813) being fixed on lower bristle brush wheel mounting blocks (810)
Axis is connected, the burr brushing track (82) by track support (83) be mounted on bristle brush wheel (84) and lower bristle brush wheel (89) it
Between, the top and bottom of track groove connection burr brushing track (82) on the burr brushing track (82), the burr brushing track
(82) lower section is equipped with brush dust waste material box (815).
9. automatic charging & discharging machine according to claim 1, it is characterised in that: the finished product charge mechanism (9) includes charging
Module bracket (91), finished product charging displacement driving mould group (92), finished product charging mounting base (93), finished product splicing charging groove seat
(94), finished product charging push-in cylinder (95) and finished product charging push-in block (96), finished product charging displacement driving mould group (92) are logical
It crosses charging module bracket (91) to be mounted on mainframe (1), finished product charging mounting base (93) and finished product charging displacement driving
The sliding shoe of mould group (92) is connected, and finished product splicing charging groove seat (94) and finished product charging push-in cylinder (95) are installed respectively
At the top of finished product charging mounting base (93), the piston rod extending area of finished product charging push-in cylinder (95) and finished product charge
Push-in block (96) is connected, and the pushing head of finished product charging push-in block (96), which is located at the top of finished product splicing charging groove seat (94), to be set
In the finished product splicing charge chute (941) set.
10. automatic charging & discharging machine according to claim 1, it is characterised in that: finished product rewinding holding structure (10) packet
Include storage rack lifting module bracket (101), storage rack lifting driving mould group (102), finished product rewinding storage rack (103), finished product receipts
Expect storage trays (104), guide post (105) and linear bearing (106), storage rack lifting driving mould group (102) passes through storage
Frame lifting module bracket (101) is longitudinally mounted on mainframe (1), the side of the finished product rewinding storage rack (103) and storage
The sliding shoe of frame lifting driving mould group (102) is connected, and finished product rewinding storage trays (104) layering is placed on finished product rewinding
On storage rack (103), several finished product rewinding storage grooves (1014) are respectively equipped on each finished product rewinding storage trays (104),
The upper end of the guide post (105) is mounted on the bottom of finished product rewinding storage rack (103), and the lower end of the guide post (105) is worn downwards
It crosses the deck plate of mainframe (1) and is inserted in corresponding linear bearing (106).
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CN110796823A (en) * | 2019-10-11 | 2020-02-14 | 林勤鑫 | Smoke alarm and production method and equipment thereof |
CN113290240A (en) * | 2021-05-22 | 2021-08-24 | 苏州立注机械有限公司 | Full-automatic alloy powder forming machine |
CN113664509A (en) * | 2021-09-02 | 2021-11-19 | 吴其松 | Automatic production equipment and method for side brush assembly of sweeping robot |
CN113879761A (en) * | 2021-09-28 | 2022-01-04 | 广东阿特斯科技有限公司 | 3D pad pasting cell-phone backplate production line equipment |
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