CN110624846A - Detonator shell die-filling detection device - Google Patents
Detonator shell die-filling detection device Download PDFInfo
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- CN110624846A CN110624846A CN201910817384.9A CN201910817384A CN110624846A CN 110624846 A CN110624846 A CN 110624846A CN 201910817384 A CN201910817384 A CN 201910817384A CN 110624846 A CN110624846 A CN 110624846A
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- 238000001514 detection method Methods 0.000 title claims abstract description 217
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 238000012360 testing method Methods 0.000 claims description 18
- 238000005192 partition Methods 0.000 claims description 17
- 230000002950 deficient Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 238000013480 data collection Methods 0.000 description 12
- 230000009286 beneficial effect Effects 0.000 description 10
- 125000006850 spacer group Chemical group 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 7
- 238000007689 inspection Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000002360 explosive Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3404—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention relates to a detonator shell mold-filling detection device, which belongs to the field of civil detonator production, and comprises a detection platform horizontally arranged; the detection device comprises a detection frame body, a first air cylinder and a first vertically arranged push rod, wherein the detection frame body is fixedly arranged on the upper surface of a detection platform, a plurality of vertically arranged detection rods are arranged in the detection frame body, the bottom ends of the detection rods are respectively provided with a sensor, the detection frame body is provided with the first air cylinder and the vertically arranged first push rod, the first push rod is in transmission connection with the first air cylinder, the bottom end of the first push rod is fixedly connected with a fixing device for fixing the detection rods, and the top ends of the detection rods are respectively fixedly connected with the fixing; the detection channel penetrates through the detection frame body and then extends out of the detection platform; and a plurality of manipulators for pushing the mold to move in the detection channel. The invention has the effects that the machine replaces the manual work to carry out automatic detection, simultaneously, the detection speed is accelerated, the production efficiency of enterprises is improved, and the cost of the enterprises is reduced.
Description
Technical Field
The invention belongs to the field of civil blasting cap production, and particularly relates to a cap shell die-filling detection device.
Background
The detonator is a main initiation material in blasting engineering and has the function of generating initiation energy to initiate various explosives, detonating cords and detonating tubes. In the production process of the detonator, the detonator shell needs to be arranged in a specific mould, so that the opening of the detonator shell faces upwards and is kept in a vertical state, then the explosive is filled into the detonator shell, and then a reinforcing cap or a delay body is arranged to assemble the finished detonator.
And the detonator shell on the mould needs to be detected after the detonator shell is filled into the mould, so that the detonator shell is fully filled on the mould, and the condition of empty film is avoided, so that explosive is filled into the mould, and potential safety hazards are brought. Meanwhile, whether the detonator shell deforms or not needs to be detected, and the production of defective products and the influence on the product quality are avoided.
At present, after a shell of the detonator is arranged in a mould, the mould is taken up manually, and whether the problem is caused is checked by visual inspection. However, the efficiency is too low through manual inspection, which seriously affects the production efficiency, and a large amount of manual inspection needs to be arranged for improving the production efficiency, so that the labor cost is too high, and the burden of enterprises is increased.
Disclosure of Invention
The invention provides a detonator shell die-filling detection device for solving the technical problems, which can detect the problems in time by replacing manual work with a machine for automatic detection, and meanwhile, the detection speed is accelerated, the production efficiency of enterprises is improved, and the cost of the enterprises is reduced.
The technical scheme for solving the technical problems is as follows: a detonator shell die-filling detection device comprises a detection platform and a detection frame body which are horizontally arranged, wherein the detection frame body is fixedly arranged on the upper surface of the detection platform, a plurality of detection rods which are vertically arranged are arranged in the detection frame body, sensors are arranged at the bottom ends of the detection rods, a first air cylinder and a first push rod which is vertically arranged are arranged on the detection frame body, the top end of the first push rod penetrates through the detection frame body in a sliding mode and then is connected with the first air cylinder in a transmission mode, the first air cylinder controls the first push rod to move up and down, a fixing device used for fixing the detection rods is fixedly connected to the bottom end of the first push rod, and the top ends of the detection rods are fixedly connected with the fixing device; the detection channel comprises a die inlet and a die outlet, the die inlet of the detection channel extends outwards to the outside of one side edge of the detection platform, the die outlet of the detection channel penetrates through the detection frame body and then extends to the outside of the other side edge of the detection platform, and the detection rods are positioned vertically above the detection channel; and the manipulators are fixedly connected to the detection platform.
The invention has the beneficial effects that: carry the test passage in through the mould of laying the detonator shell with last process, push away the mould and advance one by one in test passage under the effect of manipulator, after the mould removes to the testing jig internal, along with first cylinder promotes the measuring bar and moves down and arrange the detonator shell in, detect the detonator shell, rethread manipulator releases the test passage with the mould after detecting, get into next process, replaced the manual work to operate through machine operation, can effectual improvement detection efficiency, practice thrift the cost of labor of enterprise simultaneously, and it is higher to the detection rate of accuracy of detonator shell through machine operation. Meanwhile, the device is simple in structure, convenient to adjust and simple to operate.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, still including the arrangement support body, the arrangement support body is fixed to be set up testing platform's upper surface, the demolding mouth of test passage passes in proper order the arrangement support body with extend to behind the test support body outside testing platform's the opposite side limit, be equipped with the clamp plate of second cylinder, the second push rod of vertical setting and level setting on the arrangement support body, second cylinder fixed connection be in the top of arrangement support body, the top of second push rod slides and passes the top of arrangement support body with the transmission of second cylinder is connected, second cylinder control the second push rod reciprocates, the upper surface of clamp plate with the bottom fixed connection of second push rod, the second cylinder passes through the second push rod drives the clamp plate is in the test passage top reciprocates.
The beneficial effect of adopting the further scheme is that: can adjust the detonator shell on the mould to same height earlier for the measuring pole is arranged in the detonator shell after the detection accuracy is higher, and the effect that detects is better.
Further, still including being used for adjusting the mould and getting into the spacer part of test passage speed, the spacer part sets up test passage's the mouth that advances, test passage's both sides limit is equipped with the riser that two liang of relative settings of polylith, spacer part fixed connection be in on the riser.
The beneficial effect of adopting the further scheme is that: the speed of entering the die can be adjusted, so that the whole device can run coordinately, and the detection efficiency is improved.
Further, the interval part includes two fixed blocks, step motor, dwang and division board, two fixed block difference fixed connection is on two relative risers, the both ends of dwang are rotated respectively and are connected two on the fixed block, step motor fixed connection is one on the fixed block, step motor's output with the dwang rotates to be connected, division board fixed connection is in the middle part of dwang, the division board is located detect the vertical top of passageway.
The beneficial effect of adopting the further scheme is that: the mold is favorable for blocking and separating.
Further, the riser includes the first riser of two relative settings, the second riser of two relative settings and the third riser of two relative settings, the first riser the second riser with the third riser is head and tail fixed connection in proper order, two for the passageway that gets into the mould between the first riser, two the second riser passes detect the support body and is located detect the both sides of the vertical below of pole, two passageway between the third riser is for shifting out the passageway of mould.
The beneficial effect of adopting the further scheme is that: do benefit to the mould and remove one by one in the testing channel, be convenient for detect.
Further, the manipulator comprises a third cylinder, a third push rod, a first push block, a fourth cylinder, a fourth push rod and a second push block, one end of the third push rod is in transmission connection with the third cylinder, the other end of the third push rod is fixedly connected with the first push block, a first extending support table extends outwards from the side, close to the die inlet of the detection channel, of the detection platform, the third cylinder is fixedly connected to the first extending support table, the first push block faces the direction of the detection frame body, the third cylinder drives the first push block to push the die to the position below the detection frame body through the third push rod, one end of the fourth push rod is in transmission connection with the fourth cylinder, the other end of the fourth push rod is fixedly connected with the second push block, and a second extending support table extends outwards from the side, close to the die outlet of the detection channel, of the detection platform, the fourth cylinder is fixedly connected to the second extending support platform, the second push block faces away from the direction of the detection frame body, and the fourth cylinder drives the second push block to push the die to leave the detection channel from the die outlet through the fourth push rod.
The beneficial effect of adopting the further scheme is that: the mould is convenient to push to move in the detection channel.
The detection device comprises a detection frame body, a detection channel is arranged on the detection frame body, a unqualified product placing table is fixedly connected with the side edge of the detection platform, the unqualified product placing table is located between the detection frame body and a die outlet of the detection channel, the unqualified product placing table is communicated with the detection channel, and a pushing component used for pushing the unqualified product into the unqualified product placing table is further arranged on the detection platform.
The beneficial effect of adopting the further scheme is that: the unqualified products can be discharged conveniently and timely, and therefore the shell of the detonator can be replaced again timely.
Further, the pushing component comprises a fifth cylinder, a fifth push rod and a third push block, one end of the fifth push rod is in transmission connection with the fifth cylinder, the other end of the fifth push rod is fixedly connected with the third push block, a third extending support table extends outwards from the side edge of the detection platform, the third extending support table and the unqualified product placing table are located on two sides of the detection channel, the fifth cylinder is fixedly connected to the third extending support table, the third push block faces the unqualified product placing table, and the fifth cylinder drives the third push block to push the unqualified product to enter the unqualified product placing table through the fifth push rod.
The beneficial effect of adopting the further scheme is that: do benefit to the coordination, in time push the nonconforming article mould and place the bench.
Further, fixing device includes fixed plate, data collection station and buffer board, the fixed plate the data collection station with the equal level of buffer board sets up, data collection station fixed connection be in the fixed plate with between the buffer board, the upper surface of fixed plate with the bottom fixed connection of first push rod, many the top fixed connection of gauge rod is in on the buffer board, data collection station is with a plurality of the sensor electricity is connected.
The beneficial effect of adopting the further scheme is that: fix the measuring staff, form buffering effect to the measuring staff through the buffer board, avoid the measuring staff too fast to damage, in time gather sensor testing result through data collection station simultaneously.
Further, a bottom frame is arranged below the detection platform, and the top end of the bottom frame is fixedly connected with the bottom surface of the detection platform.
The beneficial effect of adopting the further scheme is that: do benefit to through the chassis and support testing platform to with outside assembly line looks adaptation.
Drawings
FIG. 1 is a front view of the detecting device of the present invention;
FIG. 2 is a top view of the detecting device of the present invention;
FIG. 3 is a right side view of the inspection device of the present invention;
FIG. 4 is an enlarged view of the spacer structure of the present invention;
FIG. 5 is a diagram illustrating the effect of the detecting device of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. an underframe, 2, a detection platform, 3, a first extension support platform, 4, a first air cylinder, 5, a detection frame body, 6, a first push rod, 7, a second air cylinder, 8, a fixing plate, 9, a data acquisition device, 10, a buffer plate, 11, a detection rod, 12, a sorting frame body, 13, a third air cylinder, 14, a second push rod, 15, a pressing plate, 16, a third push rod, 17, a first push block, 19, a stepping motor, 20, a fixing block, 21, a rotating rod, 22, a partition plate, 23, a first vertical plate, 24, a second vertical plate, 25, a defective product placing platform, 26, a fourth air cylinder, 27, a second extension support platform, 28, a fifth air cylinder, 29, a fourth push rod, 30, a second push block, 31, a third extension support platform, 32, a first notch, 33, a third vertical plate, 34, a second notch, 35, a third push block, 36, a fifth push rod, 37, a third notch, 38, And the mold 39 is a detonator shell.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
Examples
As shown in fig. 1 to 4, the present embodiment provides a detonator shell mold loading detection apparatus, which includes a detection platform 2 horizontally disposed, a detection frame body 5, a detection channel and a plurality of manipulators for pushing a mold 38 to move in the detection channel.
The detection platform 2 is rectangular, the bottom frame 1 is arranged below the detection platform 2, the detection platform 2 is supported by the bottom frame 1, and the top end of the bottom frame 1 is fixedly connected with the bottom surface of the detection platform 2; the detection frame body 5 is fixedly arranged on the upper surface of the detection platform 2, the detection frame body 5 is of a square structure, the detection frame body 5 comprises four upright posts and a top plate, the top plate is positioned at the top ends of the four upright posts, a plurality of vertically arranged detection rods 11 are arranged in the detection frame body 5, sensors are arranged at the bottom ends of the plurality of detection rods 11 and are resistance strain type pressure sensors, the sensors are in the prior art, the specific structure and principle are not repeated excessively, the plurality of detection rods 11 are the same as and correspond to detonator shells 39 nominally arranged on a die 38, one detection rod 11 detects one detonator shell 39, a first air cylinder 4 and a vertically arranged first push rod 6 are arranged on the detection frame body 5, the top end of the first push rod 6 penetrates through the top plate of the detection frame body 5 in a sliding mode and is connected with the first air cylinder 4 in a transmission mode, the first push rod 6 is controlled to stretch out and retract in the, first cylinder 4 control first push rod 6 reciprocates to realize the reciprocating motion back and forth of first push rod 6, the bottom fixedly connected with of first push rod 6 is used for the fixing device of fixed detection pole 11, and the top of many detection poles 11 all with fixing device fixed connection, fixes detection pole 11 through fixing device. The utility model discloses a detection channel, including advancing die orifice and demolding mouth, detection channel's the die orifice that advances extends outward to testing platform 2 outside one side, and detection channel's demolding mouth passes and extends to testing platform 2 behind the detection support body 5 outside the opposite side limit, and many check bars 11 are located detection channel's vertical top. A plurality of manipulators are fixedly connected to the detection platform 2. The mold 38 with the detonator shell 39 placed enters from one end of the detection channel, moves in the detection channel under the pushing of the manipulator, and moves out from the other end of the detection channel after being detected by the detection frame body 5, so that the detection of the detonator shell 39 on the mold 38 is completed.
Preferably, the detection device further comprises an arranging frame body 12, wherein the arranging frame body 12 is also of a square structure and comprises a top plate and four stand columns, the top plate is fixedly connected to the top ends of the four stand columns, the arranging frame body 12 is fixedly arranged on the upper surface of the detection platform 2, the arranging frame body 12 is positioned on one side of the detection frame body 5, a mold outlet of a detection channel sequentially penetrates through the arranging frame body 12 and the detection frame body 5 and then extends out of the other side edge of the detection platform 2, a mold 38 provided with a detonator shell 39 is arranged in the arranging frame body 12 and then enters the detection frame body 5 for detection, a second air cylinder 7, a vertically arranged second push rod 14 and a horizontally arranged press plate 15 are arranged on the arranging frame body 12, the second air cylinder 7 is fixedly connected to the top plate at the top end of the arranging frame body 12, the top end of the second push rod 14 penetrates through the top plate at the top end of the, the top end of the second push rod 14 is arranged in the second air cylinder 7 in a sliding mode, the second push rod 14 is controlled to extend and retract through pneumatic control of the second air cylinder 7, the second air cylinder 7 controls the second push rod 2 to move up and down, the upper surface of the pressing plate 15 is fixedly connected with the bottom end of the second push rod 14, the pressing plate 15 is driven to move up and down above the detection channel along with up-and-down reciprocating motion of the second push rod 14, the detonator shell 39 placed on the mold 38 can be pressed into the mold 38 along with up-and-down movement of the pressing plate 15, the height of the detonator shell 39 is kept consistent, detection of the detection rod 11 is facilitated, and detection errors are avoided.
Preferably, still include the spacer part that is used for adjusting mould 38 and gets into detection passageway speed in this embodiment, the spacer part sets up the mould mouth that advances at detection passageway, detection passageway's both sides limit is equipped with the riser of the two liang of relative settings of polylith, is used for mould 38 to pass through between the riser of the two liang of relative settings of polylith, and spacer part fixed connection separates the fender through the spacer part to the mould 38 that enters into in the detection passageway for mould 38 is pushed into the detection support body 5 below one by one in proper order one by the manipulator one after another.
Specifically, the partition member in this embodiment includes two fixing blocks 20, a step motor 19, a rotating rod 21 and a partition plate 22, the two fixing blocks 20 are respectively and fixedly connected to two opposite vertical plates, two ends of the rotating rod 21 are respectively and rotatably connected to the two fixing blocks 20, the step motor 19 is fixedly connected to one fixing block 20, one end of the rotating rod 21 is fixedly connected to the output end of the step motor 19 after extending out of one fixing block 20 in a transmission manner, the rotating rod 21 is driven to rotate by the step motor 19, the partition plate 22 is fixedly connected to the middle portion of the rotating rod 21, the partition plate 22 is located vertically above the detection channel, the partition plate 22 rotates around the axis of the rotating rod 21 along with the rotation of the rotating rod 21, when the partition plate 22 rotates to the vertical state, the mold 38 is blocked, so that the mold 38 cannot enter, when the mold 38 can enter, the partition, after the mold 38 is entered, the stepping motor 19 rotates in reverse to rotate the partition plate 22 back to the vertical position. The stepping motor 19 is prior art, and the detailed structure and principle are not described in detail.
Specifically, the riser includes the first riser 23 of two relative settings, the second riser 24 of two relative settings and the third riser 33 of two relative settings in this embodiment, and first riser 23, second riser 24 and third riser 33 are end to end fixed connection in proper order, for the passageway that gets into mould 38 between two first risers 23, and two second risers 24 pass detection support body 5 and are located the both sides of the vertical below of detection pole 11, and the passageway between two third risers 33 is for shifting out the passageway of mould 38. Two first risers 23, two second risers 24 and two third risers 33 link together and become "Z" style of calligraphy, be convenient for the transport of mould 38, be equipped with the first breach 32 that is used for first ejector pad 17 and third push rod 16 to pass on one first riser 23 simultaneously, make things convenient for first ejector pad 17 to get into the detection passageway and promote mould 38, be equipped with the second breach 34 that is used for second ejector pad 30 and fourth push rod 29 to pass on one second riser 24, make things convenient for second ejector pad 30 to get into the detection passageway and promote mould 38, promote mould 38 between two third risers 33, be equipped with the third breach 37 that is used for third ejector pad 35 and fifth push rod 36 to pass on another second riser 24, make things convenient for third ejector pad 35 to get into the detection passageway and promote unqualified product mould 38, place platform 25 with unqualified product mould 38 the propelling movement to unqualified product.
Specifically, the manipulator in this embodiment includes a third cylinder 13, a third push rod 16, a first push block 17, a fourth cylinder 26, a fourth push rod 29, and a second push block 30, wherein one end of the third push rod 16 is in transmission connection with the third cylinder 13, specifically, one end of the third push rod 16 is slidably disposed in the third cylinder 13, the third push rod 16 is controlled to extend and retract along with pneumatic adjustment in the third cylinder 13, so as to achieve reciprocating motion of the third push rod 16, the other end of the third push rod 16 is fixedly connected with the first push block 17, a first extending support 3 extends outwards from a side of the detection platform 2 close to a mold inlet of the detection channel, the third cylinder 13 is fixedly connected to the first extending support 3, the first push block 17 faces the direction of the detection frame 5, the third cylinder 13 drives the first push block 17 to push the mold 38 to a position below the detection frame 5 through the third push rod 16, wherein the third cylinder 13 is behind the partition plate 22, after the mold 38 passes through the partition plate 22, it is transported to the front of the first pushing block 17, and the mold 38 is pushed forward as the first pushing block 17 is extended forward.
One end of a fourth push rod 29 is in transmission connection with the fourth cylinder 26, specifically, one end of the fourth push rod 29 is slidably disposed in the fourth cylinder 26, the fourth push rod 29 extends and retracts under the control of pneumatic adjustment in the fourth cylinder 26, so as to achieve reciprocating motion of the fourth push rod 29, the other end of the fourth push rod 29 is fixedly connected with a second push block 30, a second extending support 27 extends outwards from the side of the detection platform 2 close to the mold exit of the detection channel, the fourth cylinder 26 is fixedly connected to the second extending support 27, the second push block 30 faces the direction far away from the detection frame body 5, the fourth cylinder 26 drives the second push block 30 through the fourth push rod 29 to push the mold 38 to leave the detection channel from the mold exit, the mold 38 is continuously pushed towards the detection frame body 5 by the first push block 17, the mold 38 is tightly attached to the mold 38, and continuously advances to the front of the second push block 30, and pushing the qualified die 38 out of the detection channel through the second pushing block 30.
Preferably, the present embodiment further includes a rejected product placing table 25, the rejected product placing table 25 is fixedly connected to a side edge of the detection platform 2, the rejected product placing table 25 is located between the detection frame body 5 and a die outlet of the detection channel, the rejected product placing table 25 is communicated with the detection channel, the detection platform 2 is further provided with a pushing member for pushing the rejected product into the rejected product placing table 25, when the mold 38 is detected to be rejected in the detection frame body 5, the rejected mold 38 is pushed onto the rejected product placing table 25 by the pushing member, and the detonator shell 39 is placed again by manual recovery.
Specifically, the pushing component in this embodiment includes a fifth cylinder 28, a fifth push rod 36 and a third push block 35, one end of the fifth push rod 36 is in transmission connection with the fifth cylinder 28, specifically, one end of the fifth push rod 36 is slidably disposed in the fifth cylinder 28, and as the pneumatic adjustment in the fifth cylinder 28 controls the extension and retraction of the fifth push rod 36, thereby realizing the reciprocating motion of the fifth push rod 36, the other end of the fifth push rod 36 is fixedly connected with the third push block 35, the side edge of the detection platform 2 extends outwards to form a third extending support platform 31, the third extending support platform 31 and the unqualified product placing platform 25 are positioned at the two sides of the detection channel, the fifth air cylinder 28 is fixedly connected on the third extending support platform 31, the third push block 35 faces the unqualified product placing platform 25, the fifth cylinder 28 drives the third pushing block 35 to push the unqualified product to enter the unqualified product placing table 25 through the fifth pushing rod 36. Wherein the third cylinder 13, the fourth cylinder 26 and the fifth cylinder 28 are controlled in cooperation so that the molds 38 are advanced one by one.
Specifically, fixing device includes fixed plate 8 in this embodiment, data collection station 9 and buffer board 10, fixed plate 8, data collection station 9 and the equal level setting of buffer board 10, 9 fixed connection of data collection station is between fixed plate 8 and buffer board 10, fixed plate 8 is located data collection station 9's top, the upper surface of fixed plate 8 and the bottom fixed connection of first push rod 6, the top fixed connection of many measuring sticks 11 is on buffer board 10, wherein buffer board 10 is wooden material, can avoid measuring stick 11 and sensor to damage, data collection station 9 is connected with a plurality of sensor electricity, collect the result that a plurality of sensors detected through data collection station 9.
Wherein this detection device still includes PLC control system, and PLC control system is connected with first cylinder 4, second cylinder 7, third cylinder 13, fourth cylinder 26, fifth cylinder 28, step motor 19 and data collection station 9 electricity, coordinates through PLC control system, realizes high-efficient orderly removing mould 38, realizes the detection to detonator shell 39 simultaneously. When the data acquisition unit 9 is not installed, the sensor is directly connected with the PLC control system, and when the sensor detects that the detonator shell placed on the die is unqualified, the sensor feeds back to the PLC control system in time to send an alarm signal for prompting.
When the data acquisition unit 9 is installed, when the sensor detects that the detonator shell placed on the die is unqualified, the data acquisition unit 9 receives the inspection data of all the sensors, feeds the inspection data back to the PLC system, and pushes unqualified products to an unqualified product placing table through the coordination of the PLC system. It should be noted that the PLC control system is the prior art, and does not belong to the protection scope of the present invention, and those skilled in the art can easily implement this function.
It should be noted that the first cylinder 4, the second cylinder 7, the third cylinder 13, the fourth cylinder 26, the fifth cylinder 28, the stepping motor 19, the data collector 9 and the sensing device in the present invention are prior art.
In the specific use of this embodiment, as shown in fig. 5, the entrance end of the detection channel of the detection device is communicated with the previous process, the mold 38 containing the detonator shell 39 is conveyed by the conveyor belt, enters the detection device from the entrance of the detection channel, and is blocked by the partition plate 22, the third cylinder 13 drives the first push block 17 to push the molds 38 into two second vertical plates 24 one by one, when the third push rod 16 extends, the partition plate 22 blocks the molds 38, when the third push rod 16 retracts, the partition plate 22 releases the molds 38, the molds 38 move to the front of the first push block 17, the molds 38 are pushed by the first push block 17 one by one and pass through the pressure plate 15, the pressure plate 15 moves downward under the action of the second cylinder 7 to press the detonators to the same height, and then enter the detection frame body 5 one by one, the detection rod 11 moves downward under the action of the first cylinder 4, the detection rod 11 is arranged in the detonator shell 39 for detection, when the detonator shell 39 is not arranged at a certain position on the mold 38 or the detonator shell 39 is deformed, the sensor feeds back the result to the data acquisition unit 9, the data acquisition unit 9 feeds back to the PLC control system, the PLC control system records the result, when the mold 38 moves to the front of the third push block 35, the third push block 35 pushes the mold into the unqualified product placing table 25, if the unqualified product does not appear, the mold 38 moves to the front of the second push block 30 one by one, the mold 38 is pushed to between two third vertical plates 33 along with the pushing of the second push block 30, and then the mold is continuously pushed to a conveying belt of the next procedure. It should be noted that, in the actual operation of the detecting device, due to the cooperation of the plurality of cylinders, the dies 38 advance one by one, and the advancing frequency is consistent.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent replacements, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A detonator shell die-filling detection device is characterized by comprising a detection platform (2) and a detection frame body (5) which are horizontally arranged, the detection frame body (5) is fixedly arranged on the upper surface of the detection platform (2), a plurality of vertically arranged detection rods (11) are arranged in the detection frame body (5), the bottom ends of the detection rods (11) are provided with sensors, a first cylinder (4) and a first push rod (6) which is vertically arranged are arranged on the detection frame body (5), the top end of the first push rod (6) penetrates through the detection frame body (5) in a sliding manner and then is connected with the first air cylinder (4) in a transmission manner, the first cylinder (4) controls the first push rod (6) to move up and down, the bottom end of the first push rod (6) is fixedly connected with a fixing device for fixing the detection rods (11), and the top ends of the detection rods (11) are fixedly connected with the fixing device;
the detection channel comprises a die inlet and a die outlet, the die inlet of the detection channel extends outwards to the outside of one side edge of the detection platform (2), the die outlet of the detection channel penetrates through the detection frame body (5) and then extends to the outside of the other side edge of the detection platform (2), and the detection rods (11) are positioned vertically above the detection channel;
and the manipulators are used for pushing the die to move in the detection channel and are fixedly connected to the detection platform (2).
2. The detonator shell mold-loading detection device according to claim 1, further comprising an arranging frame body (12), wherein the arranging frame body (12) is fixedly arranged on the upper surface of the detection platform (2), a mold outlet of the detection channel sequentially penetrates through the arranging frame body (12) and the detection frame body (5) and then extends out of the other side edge of the detection platform (2), a second cylinder (7), a vertically arranged second push rod (14) and a horizontally arranged pressing plate (15) are arranged on the arranging frame body (12), the second cylinder (7) is fixedly connected to the top end of the arranging frame body (12), the top end of the second push rod (14) slides through the top end of the arranging frame body (12) and is in transmission connection with the second cylinder (7), and the second cylinder (7) controls the second push rod (2) to move up and down, the upper surface of the pressing plate (15) is fixedly connected with the bottom end of the second push rod (14), and the second air cylinder (7) drives the pressing plate (15) to move up and down above the detection channel through the second push rod (2).
3. The detonator shell mold filling detection device of claim 1, further comprising a spacing component for adjusting the speed of the mold entering the detection channel, wherein the spacing component is arranged at a mold inlet of the detection channel, a plurality of vertical plates which are arranged oppositely in pairs are arranged on two side edges of the detection channel, and the spacing component is fixedly connected to the vertical plates.
4. The detonator shell die-filling detection device according to claim 3, wherein the spacing part comprises two fixing blocks (20), a stepping motor (19), a rotating rod (21) and a partition plate (22), two fixing blocks (20) are respectively fixedly connected to two opposite vertical plates, two ends of the rotating rod (21) are respectively rotatably connected to two fixing blocks (20), the stepping motor (19) is fixedly connected to one fixing block (20), the output end of the stepping motor (19) is rotatably connected to the rotating rod (21), the partition plate (22) is fixedly connected to the middle of the rotating rod (21), and the partition plate (22) is located above the vertical direction of the detection channel.
5. The detonator shell mold-filling detection device of claim 3, wherein the risers comprise two oppositely arranged first risers (23), two oppositely arranged second risers (24) and two oppositely arranged third risers (33), the first risers (23), the second risers (24) and the third risers (33) are sequentially and fixedly connected end to end, a passage for entering a mold is formed between the two first risers (23), the two second risers (24) penetrate through the detection frame body (5) and are located on two sides of the vertical lower portion of the detection rod (11), and the passage between the two third risers (33) is a passage for moving out of the mold.
6. The detonator shell mold-loading detection device according to claim 1, wherein the manipulator comprises a third cylinder (13), a third push rod (16), a first push block (17), a fourth cylinder (26), a fourth push rod (29) and a second push block (30), one end of the third push rod (16) is in transmission connection with the third cylinder (13), the other end of the third push rod (16) is fixedly connected with the first push block (17), a first extension support table (3) extends outwards from the side of the detection platform (2) close to the mold inlet of the detection channel, the third cylinder (13) is fixedly connected to the first extension support table (3), the first push block (17) faces the detection frame body (5), and the third cylinder (13) drives the first push block (17) to push the mold to the position below the detection frame body (5) through the third push rod (16), one end of fourth push rod (29) with fourth cylinder (26) transmission is connected, the other end of fourth push rod (29) with second ejector pad (30) fixed connection, testing platform (2) are close to outwards extend on the side of detection channel's the demolding mouth has second to extend brace table (27), fourth cylinder (26) fixed connection be in on second extends brace table (27), second ejector pad (30) orientation is kept away from detect support body (5) direction, fourth cylinder (26) pass through fourth push rod (29) drive second ejector pad (30) promote the mould follow the demolding mouth leaves the detection channel.
7. The detonator shell die-filling detection device according to claim 1, further comprising a defective product placing table (25), wherein the defective product placing table (25) is fixedly connected with the side edge of the detection platform (2), the defective product placing table (25) is positioned between the detection frame body (5) and a die outlet of the detection channel, the defective product placing table (25) is communicated with the detection channel, and the detection platform (2) is further provided with a pushing component for pushing a defective product into the defective product placing table (25).
8. The detonator shell mold loading detection apparatus of claim 7 wherein the pushing member comprises a fifth cylinder (28), a fifth push rod (36) and a third push block (35), one end of the fifth push rod (36) is in transmission connection with the fifth air cylinder (28), the other end of the fifth push rod (36) is fixedly connected with the third push block (35), a third extending support table (31) extends outwards from the side edge of the detection platform (2), the third extending support platform (31) and the unqualified product placing platform (25) are positioned at two sides of the detection channel, the fifth cylinder (28) is fixedly connected to the third extension support platform (31), the third pushing block (35) faces the unqualified product placing table (25), and the fifth cylinder (28) drives the third pushing block (35) to push the unqualified product to enter the unqualified product placing table (25) through the fifth pushing rod (36).
9. The detonator shell mold-filling detection device according to any one of claims 1 to 8, wherein the fixing device comprises a fixing plate (8), a data collector (9) and a buffer plate (10), the fixing plate (8), the data collector (9) and the buffer plate (10) are all horizontally arranged, the data collector (9) is fixedly connected between the fixing plate (8) and the buffer plate (10), the upper surface of the fixing plate (8) is fixedly connected with the bottom end of the first push rod (6), the top ends of the plurality of detection rods (11) are fixedly connected on the buffer plate (10), and the data collector (9) is electrically connected with the plurality of sensors.
10. The detonator shell mold-filling detection device according to any one of claims 1 to 8, wherein a base frame (1) is arranged below the detection platform (2), and the top end of the base frame (1) is fixedly connected with the bottom surface of the detection platform (2).
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| CN201910817384.9A CN110624846A (en) | 2019-08-30 | 2019-08-30 | Detonator shell die-filling detection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910817384.9A CN110624846A (en) | 2019-08-30 | 2019-08-30 | Detonator shell die-filling detection device |
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| CN110624846A true CN110624846A (en) | 2019-12-31 |
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