CN113695269B - Magnetic ring automated inspection sorting facilities - Google Patents
Magnetic ring automated inspection sorting facilities Download PDFInfo
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- CN113695269B CN113695269B CN202110847809.8A CN202110847809A CN113695269B CN 113695269 B CN113695269 B CN 113695269B CN 202110847809 A CN202110847809 A CN 202110847809A CN 113695269 B CN113695269 B CN 113695269B
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- Prior art keywords
- wire
- magnetic ring
- feeding
- detection
- sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Warehouses Or Storage Devices (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention discloses automatic magnetic ring detection and separation equipment, which solves the problem that a magnetic ring is still in a manual detection stage. The magnetic ring sorting and collecting device comprises a stock warehouse for storing and placing magnetic rings, a distributing device, a feeding device, a detecting device, a discharging device, a sorting and collecting device and a material moving rotary table, wherein the magnetic rings are conveyed into the stock warehouse, the single magnetic rings are distributed to the feeding device through the distributing device, the feeding device conveys the single magnetic rings to a clamp of the material moving rotary table, the clamp clamps a magnetic ring body and an external lead at the same time, the material moving rotary table is rotationally conveyed to a detecting station for detection, after the detection is finished, the discharging device conveys the magnetic rings to the sorting and collecting device, the sorting and collecting device sorts and collects the magnetic rings according to parameters detected by the detecting device, the automatic operation is realized, the detecting efficiency is improved, the labor cost and the labor intensity are reduced, the potential safety hazard caused by the detection during the electrifying detection is reduced, the detection accuracy is improved, and the magnetic ring sorting and collecting device is applicable to the requirement of mass detection.
Description
Technical Field
The invention relates to the field of automatic equipment, in particular to magnetic ring automatic detection and separation equipment.
Background
The magnetic ring is a magnetic ring, and the magnetic ring is required to detect and sort parameters such as inductance, impedance and the like of the product before packaging and shipping. The magnetic ring generally comprises a magnetic ring body and external wires, the magnetic ring body and the external wires are required to be connected for conducting detection when detection is carried out, the external wires are two, however, the external wires are easy to curl, have no fixed shape and are high in detection difficulty, so that manual detection and reclassification are generally adopted at the present stage, the magnetic ring is held firstly, the external wires are connected to a detection device for detection, and the detection result is reclassified and placed in a corresponding collecting area after the detection result comes out.
Disclosure of Invention
The purpose of the invention is that: in order to overcome the defects of the prior art, the invention provides automatic magnetic ring detection and separation equipment, and solves the problem that a magnetic ring is still in a manual detection stage.
The technical scheme of the invention is as follows: the magnetic ring sorting and collecting device comprises a stock warehouse, a distributing device, a feeding device, a detecting device, a discharging device, a sorting and collecting device and a material moving rotary table, wherein the stock warehouse, the distributing device, the feeding device, the detecting device, the sorting and collecting device and the material moving rotary table are used for storing and placing magnetic rings, the feeding device, the detecting device and the discharging device are respectively arranged at the peripheral positions of the material moving rotary table according to the rotation sequence of the material moving rotary table, the material moving rotary table is respectively provided with a corresponding feeding station, a detecting station and a discharging station at the peripheral positions opposite to the feeding device, the detecting device and the discharging device, each station is provided with a clamp used for clamping the magnetic rings, and the clamp is driven by the material moving rotary table to reciprocate on each station in sequence; the feeding device is arranged at the initial position, the material distributing device is arranged at the discharge hole of the material storage warehouse and is used for distributing a single magnetic ring in the material storage warehouse to the initial position, the material distributing device is arranged at one side of the material distributing device and is used for clamping the magnetic ring on the initial position to a clamp of a material feeding station, the detecting device is used for detecting the magnetic ring on the detecting station, the discharging target position of the discharging device is positioned on the sorting collecting device and the magnetic ring of the discharging station is clamped by the discharging device to the sorting collecting device, and the sorting collecting device is connected with the detecting device through signals so as to carry out sorting collection on the magnetic ring according to the parameters detected by the detecting device; the clamp comprises a body clamping mechanism for clamping the magnetic ring body and a wire clamping mechanism for clamping the magnetic ring external connection wire.
By adopting the technical scheme, the magnetic rings are conveyed into the stock warehouse, the single magnetic rings are separated from the material separating device to the material loading device, the material loading device conveys the single magnetic rings to the clamp of the material moving rotary table, the clamp simultaneously clamps the magnetic ring body and the external lead, the material moving rotary table rotates and conveys the magnetic rings to the detection station for detection, after the detection is finished, the material discharging device conveys the magnetic rings to the sorting and collecting device, the sorting and collecting device sorts and collects the magnetic rings according to the parameters detected by the detection device, the automatic operation is realized, the detection efficiency is improved, the labor cost and the labor intensity are reduced, the manual participation is reduced, the potential safety hazard caused by the detection during the power-on detection is reduced, the detection accuracy is improved, and the method is applicable to the requirement of mass detection.
The invention is further provided with: the wire clamping mechanism comprises a clamp base, a clamp branching block and a clamp clamping jaw which can be opened and tightened, wherein the clamp branching block is convexly arranged in the middle of the top surface of the clamp base so as to divide the top surface of the clamp base into a wire placing area for placing a corresponding single external wire on the left side and the right side according to the clamp branching block; the clamp base is provided with clamp through holes positioned at two sides of the clamp branching block, the clamp clamping jaws penetrate out from the lower part of the clamp through holes to the top surface of the clamp base, the wire placing area is positioned at the inner side of the clamp clamping jaws in an open state, and the clamp clamping jaws form surrounding clamping of an external wire of the wire placing area with the clamp branching block when being tightened; the outer end of the wire placing area is provided with a wire detection connecting area with exposed external wire connecting ends.
By adopting the further arrangement, the clamp clamping jaw, the clamp branching block and the clamp base can form surrounding clamping on the external conductor in the opposite conductor area, so that the external conductor is effectively positioned, the external conductor is prevented from curling, the approximate shape can be reasonably determined when the external conductor is placed, the detection device is convenient to connect the external conductor for necessary detection, and the detection accuracy is improved.
Still further, the present invention provides: the body clamping mechanism comprises a limit square hole positioned at the front end of the clamp base, the size of the limit square hole is matched with the outline size of the magnetic ring body, a magnetic ring positioning block is fixedly arranged at the bottom of the limit square hole, and an arc-shaped groove matched with the outer circle of the magnetic ring body is formed in the magnetic ring positioning block.
By adopting the further arrangement, the magnetic ring body is placed in the top of the self-limiting square hole, the bottom outer circle of the magnetic ring body is attached to the arc-shaped groove, limiting and clamping of the magnetic ring body are achieved, the magnetic ring body is convenient to take and load, the time required for clamping is shortened, and the working efficiency is accelerated.
Still further, the present invention is provided with: the material storage warehouse comprises a plurality of feeding guide posts, wherein the feeding guide posts surround to form a vertical single-row warehouse for storing single-row standing magnetic ring bodies, the bottom end of the vertical single-row warehouse is a discharge hole, the side surface of the vertical single-row warehouse is provided with a wire warehouse for placing external wires, and the middle of the wire warehouse is provided with a wire partition plate for separating the two external wires.
By adopting the arrangement, the single-row magnetic ring bodies are arranged and stored in the vertical single-row storage, the bottom end neutral space can be timely filled when the discharge port discharges, meanwhile, the magnetic rings are convenient to convey into the vertical single-row storage, and the two wires are placed in the wire storage and are initially separated by the wire separator.
Still further, the present invention is provided with: the material distributing device comprises a material distributing and moving block capable of sliding horizontally, a material distributing hole for receiving a single magnetic ring body at the bottommost layer in the storage warehouse arrangement queue is formed in the material distributing and moving block, a magnetic ring frame is fixed on the material distributing and moving block, and the magnetic ring frame extends to the lower part of the material distributing hole to resist and press the magnetic ring body falling into the material distributing hole; the feeding initial position is positioned at one side of the discharge hole of the stock bin in the horizontal direction, and the material distributing and shifting block slides to the feeding initial position from the discharge hole of the stock bin after the magnetic ring falls into the material distributing hole.
By adopting the arrangement, the magnetic ring body at the bottommost layer in the stock warehouse arrangement queue falls into the material distributing hole, the magnetic ring body is supported by the magnetic ring frame, then the material distributing and moving block horizontally slides to the initial feeding position to operate the feeding device, the work of automatically distributing and discharging single magnetic ring is realized, the whole material distributing process is orderly and continuous, the action design is reasonable, and the operation is smooth.
Still further, the present invention is provided with: the feeding device comprises a body clamping jaw assembly used for clamping the magnetic ring body, a wire clamping jaw assembly used for clamping an external wire, a feeding transverse moving mechanism, a feeding lifting mechanism and a wire straightening mechanism, wherein the body clamping jaw assembly and the wire straightening mechanism are arranged on an output shaft of the feeding transverse moving mechanism, the feeding transverse moving mechanism is connected to an output shaft of the feeding lifting mechanism, the wire clamping jaw assembly is arranged on the wire straightening mechanism, and the wire clamping jaw assembly in a clamping state is driven by the wire straightening mechanism to move along a preset direction.
By adopting the arrangement, the magnetic ring body is clamped by the body clamping jaw assembly, the outer wire is clamped by the wire clamping jaw assembly, the wire clamping jaw assembly is shifted to the target position through the feeding transverse moving mechanism and the feeding lifting mechanism, and the wire straightening mechanism moves along the wire straightening direction after the outer wire is clamped by the wire clamping jaw assembly, so that the outer wire is limited to have a certain fixed form, the straightening operation of the outer wire is realized, convenience is brought to follow-up detection, the difficulty of detecting the outer wire by electrifying is reduced, and the success rate of follow-up operation is improved.
Still further, the present invention is provided with: the wire rod clamping jaw assembly comprises a wire rod clamping jaw finger cylinder, a wire rod movable clamping jaw and a wire rod fixed partition plate, wherein the wire rod clamping jaw finger cylinder is connected to an output shaft of the wire rod straightening mechanism, the wire rod fixed partition plate comprises two partition plates with intervals, the middle part of the wire rod movable clamping jaw is hinged to the wire rod fixed partition plate, the wire rod movable clamping jaw is positioned between the two partition plates, the wire rod fixed partition plate is fixed to the wire rod clamping jaw finger cylinder, the output shaft of the wire rod clamping jaw finger cylinder is in press fit with one end of the wire rod movable clamping jaw to clamp or open the wire rod movable clamping jaw, a clamping hole for clamping an external wire is formed between the wire rod movable clamping jaw and the wire rod fixed partition plate in a clamping state, and a gap is reserved between the clamping hole and the external wire rod.
By adopting the above arrangement, the wire rod clamping jaw finger cylinder presses one end of the wire rod movable clamping jaw to enable the other end of the wire rod movable clamping jaw to open so as to receive the external wire, and then the wire rod movable clamping jaw tightens up and forms a clamping hole with the wire rod fixed spacing plate to clamp the external wire, so that the wire rod straightening mechanism can straighten the wire rod conveniently.
Still further, the present invention is provided with: the feeding lifting mechanism comprises a feeding lifting cylinder, a plurality of vertical guide posts and a feeding lifting plate, wherein the feeding lifting cylinder, the plurality of vertical guide posts and the feeding lifting plate are arranged in the vertical direction, the feeding lifting plate is arranged on the vertical guide posts in a sliding manner, and the feeding lifting plate is fixedly connected with an output shaft of the feeding lifting cylinder; the feeding transverse moving mechanism comprises a feeding transverse moving cylinder, a transverse moving guide column and a transverse moving slide seat, the wire straightening mechanism comprises a wire straightening cylinder and a straightening slide seat, the feeding transverse moving cylinder and the transverse moving guide column are fixed on a feeding lifting plate, the transverse moving slide seat and the straightening slide seat are respectively arranged on the transverse moving guide column in a sliding manner, an output shaft of the feeding transverse moving cylinder is fixedly connected with the straightening slide seat, the wire straightening cylinder is fixed on the straightening slide seat, and an output shaft of the wire straightening cylinder is fixedly connected with the transverse moving slide seat; the body clamping jaw assembly is fixed on the transverse sliding seat, and the wire clamping jaw assembly is fixed on the straightening sliding seat.
By adopting the further arrangement, the feeding lifting plate is driven to rise and descend by the feeding lifting cylinder, the feeding transverse moving cylinder drives the straightening sliding seat to move forward horizontally along with the wire straightening cylinder and the transverse moving sliding seat, and the output shaft of the wire straightening cylinder stretches out to drive the straightening sliding seat to move backwards, so that the wire clamping jaw assembly can be driven to move backwards to perform straightening operation, and the external wire can be moved to a target position in a straightening state, so that guarantee is provided for follow-up accurate detection.
Still further, the present invention is provided with: the detection device comprises a body detection assembly and a wire detection assembly, wherein the body detection assembly comprises a detection rod and a contact piece, the detection rod can be inserted into the center of the magnetic ring body, the contact piece penetrates into the limit square hole and is propped against the rear end of the magnetic ring body in the limit square hole, and the detection rod is inserted from the front end of the magnetic ring body to the rear end of the magnetic ring body and is in contact and electrified connection with the contact piece; the wire detection assembly comprises a lower electrode and a pressing block upper electrode, wherein the lower electrode and the pressing block upper electrode are positioned on the periphery of the wire detection connecting area, the pressing block upper electrode is movably arranged above the lower electrode, and the pressing block upper electrode moves to be close to the lower electrode to form an external wire connecting end contact connection in the wire detection connecting area so as to conduct an external wire.
By adopting the further arrangement, the detection rod is inserted into the magnetic ring body and then contacts with the contact piece, so that the magnetic ring body can be electrified and detected, in addition, the upper electrode of the pressing block moves close to and contacts with the lower electrode, and the connecting end of the external lead of the lead detection connecting area simultaneously contacts with the upper electrode and the lower electrode of the pressing block to form electrified conduction, so that the external lead can be electrified and detected; the whole detection device can detect various parameters of the whole magnetic ring, automatically complete operation, improve detection efficiency, avoid direct contact of workers and ensure detection safety.
Still further, the present invention is provided with: the sorting and collecting device comprises a sorting machine frame, a material distributing barrel, a rotating mechanism and a plurality of independent collecting areas, wherein the rotating mechanism is fixed on the sorting machine frame and is controlled by a sorting signal of a product detected by the detecting device to operate, the material distributing barrel is arranged on an output shaft which is rotatable by the rotating mechanism, the material distributing barrel comprises a barrel inlet, a hollow barrel and a barrel outlet which are continuously communicated, the collecting areas are arranged around the material distributing barrel, and the barrel outlet moves above the collecting areas along with the rotation of the rotating mechanism and is controlled by the rotating mechanism to stop above one of the collecting areas.
Adopt above-mentioned still further setting, according to the categorised signal operation slewing mechanism drive that detection device obtained divide the feed cylinder to rotate, make the feed cylinder export rotate to the top that corresponds the collection district to the product is from the feed cylinder automatic fall to collect in the collection district that correctly corresponds, and the rate of accuracy that the letter sorting was collected promotes, and letter sorting efficiency accelerates, collects the arrangement in order, reduces artifical participation, and degree of automation improves.
Still further, the present invention is provided with: a receiving mechanism is arranged above the inlet of the charging barrel, the receiving mechanism comprises a receiving hopper, a receiving channel is arranged in the receiving hopper, the outlet position of the receiving channel extends to the upper part of the inlet of the charging barrel, and a receiving baffle for opening and closing the receiving channel is arranged on the receiving hopper; the material receiving baffle plate is hinged on the material receiving hopper, one side of the material receiving hopper is also provided with a material receiving opening and closing cylinder, the output shaft of the material receiving opening and closing cylinder is rotationally connected with a rotating block, and the rotating block is connected with the hinged position of the material receiving baffle plate; the material receiving channels are provided with two independent material receiving separation blades and a material receiving opening and closing cylinder, and each material receiving channel is provided with two independent material receiving separation blades and a material receiving opening and closing cylinder.
By adopting the further arrangement, the material receiving baffle plate closes the material receiving channel when the sorting operation of the products in the material distributing cylinder is not finished, and opens the material receiving channel after the material distributing cylinder is finished, so that the material receiving speed is accurately mastered, and the sorting error rate is reduced; the two material receiving channels can both receive products, so that the material receiving speed is improved, the material receiving station is increased, and the material dividing efficiency is accelerated.
Still further, the present invention is provided with: and a defective product discharging station is further arranged on the material moving rotary table between the detection station and the discharging station, a defective product discharging device is arranged on the defective product discharging station, a defective product collecting area is arranged on a discharging target position of the defective product discharging device, and the defective product discharging device is in signal connection with the detection device so as to clamp and fetch defective product magnetic rings reaching the defective product discharging station according to defective product parameters detected by the detection device to discharge the defective product magnetic rings onto the defective product collecting area.
By adopting the further arrangement, the unqualified magnetic rings obtained by the detection device are removed and collected before the magnetic rings are discharged, and all qualified products flowing into the sorting and collecting device are prevented from occupying the sorting position and the sorting time of the sorting and collecting device, so that the sorting speed of the sorting and collecting device is improved, and the qualified products and the unqualified products are not easy to mix up.
Still further, the present invention is provided with: the two groups of the storage libraries are separated from two sides of the feeding device.
By adopting the further arrangement, the two magnetic rings can be detected simultaneously in one detection period, the detection efficiency is improved obviously, and the method is favorable for being applied to mass detection operation.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a top view of an embodiment of the present invention;
FIG. 3 is a schematic structural view of a stock house, a distributing device and a feeding device according to the present invention;
FIG. 4 is a schematic view of a portion of a storage and dispensing apparatus of the present invention;
FIG. 5 is a schematic view of a part of the structure of the material distributing device of the present invention;
FIG. 6 is a schematic structural view of a feeding device according to the present invention;
fig. 7 is a schematic view of the wire clamping jaw assembly of the present invention;
FIG. 8 is a schematic view of the structure of the clamp of the present invention;
FIG. 9 is a schematic view of a portion of the structure of the clamp of the present invention;
FIG. 10 is a schematic diagram of the structure of the fixture and the detection device of the present invention;
FIG. 11 is a schematic view of the sorting and collecting device of the present invention;
FIG. 12 is a schematic view of a portion of the structure of the sorting and collecting device of the present invention;
FIG. 13 is a schematic view of a receiving mechanism according to the present invention;
1, a stock warehouse; 2. a material distributing device; 3. a feeding device; 4. a detection device; 5. a discharging device; 6. sorting and collecting devices; 7. a material moving rotary table; 10. a magnetic ring; 101. a magnetic ring body; 102. externally connecting a wire; 71. a feeding station; 72. detecting a station; 73. a discharging station; 74. a defective product discharging station; 8. a clamp; 81. a body clamping mechanism; 82. a wire clamping mechanism; 821. a clamp base; 822. a clamp branching block; 823. a clamp jaw; 824. placing a wire area; 825. a jig through hole; 826. a wire detection connection region; 811. limiting square holes; 812. a magnetic ring positioning block; 8121. an arc-shaped groove; 8231. a jaw member; 8232. a clamping jaw rotating shaft; 8233. a follower bearing; 827. a jaw opening and closing assembly; 8271. an opening and closing cylinder; 8272. an opening and closing strip; 8273. an inclined plane; 8234. a front claw; 8235. a rear claw; 8221. positioning the slot; 41. a body detection assembly; 42. a wire detection assembly; 411. a detection rod; 412. a contact piece; 413. a detection rod driving cylinder; 414. a detection rod mounting seat; 415. a probe driving cylinder; 416. a conductive probe; 421. a lower electrode; 422. pressing an upper electrode; 423. the electrode closes the finger cylinder; 21. dividing and shifting blocks; 211. a material distributing hole; 22. a magnetic ring frame; 31. a body jaw assembly; 32. a wire clamping jaw assembly; 33. a feeding transverse moving mechanism; 34. a feeding lifting mechanism; 35. a wire straightening mechanism; 321. a wire clamping jaw finger cylinder; 322. a wire movable clamping jaw; 323. wire rod fixed spacing board; 324. a clamping hole; 341. a feeding lifting cylinder; 342. a vertical guide post; 343. a feeding lifting plate; 331. a feeding transverse moving cylinder; 332. traversing the guide post; 333. a traversing slide; 351. wire straightening cylinder; 352. straightening the sliding seat; 311. a body clamping jaw finger cylinder; 312. a material taking clamping jaw; 313. arc-shaped concave; 11. a feeding guide post; 12. a vertical single column repository; 13. a wire stock; 131. a wire separator; 23. a fixed bottom plate; 24. a material dividing driving cylinder; 241. a material distributing connecting block; 242. a material distributing connecting rod; 25. a material blocking cylinder; 14. a few material alarming photoelectric switch; 26. branching cross bars; 61. a sorting rack; 62. a material distributing cylinder; 63. a rotating mechanism; 64. a collection zone; 621. a cartridge inlet; 622. a hollow barrel; 623. a cartridge outlet; 631. a stepping motor; 632. a rotating shaft; 65. a material receiving mechanism; 651. a receiving hopper; 652. a material receiving channel; 653. receiving a material baffle plate; 654. a material receiving opening and closing cylinder; 655. a rotating block; 641. partition boards; 642. bagging an entrance; 643. a fixing clamp; 9. defective product discharging device; 91. defective product collecting area.
Detailed Description
As shown in fig. 1 and 2, a magnetic ring automatic detection and separation device is generally composed of a magnetic ring body 101 and two external wires 102, and comprises a stock bin 1, a material distributing device 2, a material feeding device 3, a detecting device 4, a material discharging device 5, a sorting and collecting device 6 and a material moving rotary table 7, wherein the stock bin 1 is used for storing and placing a magnetic ring 10 to be detected, and the magnetic ring 10 in the stock bin 1 can be fed through a device externally connected with the magnetic ring 10 or fed through an operator. The feeding device 3, the detecting device 4 and the discharging device 5 are respectively arranged on the peripheral positions of the material moving rotary table 7 according to the rotation sequence of the material moving rotary table 7, the material moving rotary table 7 is respectively provided with a corresponding feeding station 71, a corresponding detecting station 72 and a corresponding discharging station 73 on the peripheral positions of the feeding device 3, the detecting device 4 and the corresponding discharging device 5, each station is provided with a clamp 8 for clamping the magnetic ring 10, the clamps 8 are driven by the material moving rotary table 7 to sequentially reciprocate on each station, so that when the material moving rotary table 7 rotates, the clamps 8 repeatedly pass through the stations according to the sequence of the feeding station 71, the detecting station 72 and the discharging station 73 and temporarily stop on each station. The material transferring rotary table 7 is intermittently conveyed in the circumferential direction by a motor-driven intermittent divider. The feeding device 3 is provided with a feeding initial position at the initial position, the distributing device 2 is arranged at the discharge hole of the stock bin 1 and is used for distributing a single magnetic ring 10 in the stock bin 1 to the feeding initial position, the feeding device 3 is arranged at one side of the distributing device 2 and is used for clamping the magnetic ring 10 on the feeding initial position to the clamp 8 of the feeding station 71, the detecting device 4 is used for detecting the magnetic ring 10 on the detecting station 72, the discharging target position of the discharging device 5 is positioned on the sorting and collecting device 6, the discharging device 5 is used for clamping the magnetic ring 10 of the discharging station 73 to the sorting and collecting device 6, and the sorting and collecting device 6 is connected with the detecting device 4 through signals so as to carry out sorting and collecting on the magnetic ring 10 according to parameters detected by the detecting device 4; the clamp 8 comprises a body clamping mechanism 81 for clamping the magnetic ring body 101 and a wire clamping mechanism 82 for clamping the external connection wire 102 of the magnetic ring 10. Firstly, conveying the magnetic rings 10 into a stock warehouse 1, and arranging and stacking the magnetic rings 10 in the stock warehouse 1; 2. the material distributing device 2 distributes a single magnetic ring 10 in the material storage warehouse 1, and moves the magnetic ring 10 to a material feeding initial position; 3. the feeding device 3 clamps the magnetic ring 10 on the initial feeding position on the clamp 8 of the feeding station 71, and the clamp 8 of the feeding station 71 is opened in advance and then clamped and positioned after the magnetic ring 10 is put in; 4. the clamp 8 simultaneously clamps the positioning magnetic ring body 101 and the external lead 102, and the material moving rotary table 7 rotates the conveying magnetic ring 10 to the detection station 72; 5. the detection device 4 detects the clamped and positioned magnetic rings 10 and transmits detected signals to the sorting and collecting device 6; 6. the material moving rotary table 7 rotates and conveys the magnetic ring 10 to the discharging station 73, the clamp 8 is opened, and the discharging device 5 conveys the magnetic ring 10 to the sorting and collecting device 6; 7. the sorting and collecting device 6 sorts and collects the magnetic rings 10 according to the parameters detected by the detecting device 4. The whole process comprises working procedures of material distribution, material loading, detection, material discharging, classified collection and the like, and the automatic detection operation is applicable to the requirement of mass detection.
As shown in fig. 8 and 9, the wire clamping mechanism 82 includes a clamp base 821, a clamp branching block 822 and an expandable and tightenable clamp clamping jaw 823, the clamp branching block 822 is convexly arranged in the middle of the top surface of the clamp base 821, and the top surface of the clamp base 821 can be divided into two left and right wire placing areas 824 for placing corresponding single external wires 102 according to the clamp branching block 822, so that the external wires 102 have definite wire placing areas 824 for placement. The clamp base 821 is provided with clamp through holes 825 positioned at two sides of the clamp branching block 822, the clamp clamping jaws 823 penetrate out from the lower part of the clamp through holes 825 to the top surface of the clamp base 821, the wire placing area 824 is positioned in the clamp clamping jaws 823 in an open state, and when the clamp clamping jaws 823 are tightened, the clamp clamping jaws and the clamp branching block 822 form surrounding clamping of the external wire 102 of the wire placing area 824; the outer end of the lead placement region 824 is provided with a lead detection connection region 826 exposing the connection end of the external lead 102. When the magnetic ring 10 is placed in the clamp 8, the two external wires 102 are respectively placed in the corresponding wire placing areas 824 according to the clamp branching blocks 822, the clamp clamping jaws 823 are tightened and folded inwards, so that the clamp branching blocks 822 and the clamp branching blocks 822 form surrounding clamping of the external wires 102 in the opposite wire placing areas 824, effective positioning of the two external wires 102 is achieved, and the external detection can be carried out by connecting the external wires 102 in the wire detection connecting areas 826.
As shown in fig. 9, the body clamping mechanism 81 includes a limit square hole 811 positioned at the front end of the fixture base 821, and the size of the limit square hole 811 is fit with the external size of the magnetic ring body 101, so that the magnetic ring body 101 can be just placed in the limit square hole 811; a magnetic ring positioning block 812 is fixedly arranged at the bottom of the limit square hole 811, and an arc-shaped groove 8121 which is attached to the outer circle of the magnetic ring body 101 is formed in the magnetic ring positioning block 812. The magnetic ring 10 is placed into the magnetic ring body 101 from the top of the limit square hole 811, the bottom excircle of the magnetic ring body 101 is attached to the arc-shaped groove 8121, the limit square hole 811 forms the limit to the horizontal direction of the magnetic ring body 101, the arc-shaped groove 8121 forms the limit to the vertical downward direction of the magnetic ring body 101, and therefore the magnetic ring body 101 can be positioned and clamped, and meanwhile the magnetic ring body 101 can be taken out or put in from the top of the limit square hole 811, so that the positioning and clamping are convenient and effective.
As shown in fig. 8 and 9, the clamp jaw 823 is provided with two jaw members 8231, a jaw rotating shaft 8232 is hinged between the two jaw members 8231, the two jaw members 8231 can rotate around the jaw rotating shaft 8232 to be in an opened or closed state, and a follow-up bearing 8233 is installed at the bottom of the jaw members 8231. The lower part of the clamp clamping jaw 823 is also provided with a clamping jaw opening and closing assembly 827, the clamping jaw opening and closing assembly 827 comprises an opening and closing cylinder 8271 and two opening and closing strips 8272 fixedly connected to an output shaft of the opening and closing cylinder 8271, the two opening and closing strips 8272 are oppositely arranged and are provided with inclined planes 8273 on opposite side surfaces, and an opening which is enlarged from low to high is formed between the two opening and closing strips 8272; the opening and closing cylinder 8271 drives the opening and closing strip 8232 to lift so that the inclined surface 8233 is in contact fit with the follow-up bearing 8233 to open and clamp the clamp clamping jaw 823. Before the external lead 102 is placed in the lead placing area 824, the opening and closing strip 8232 is positioned at a high position, the two clamping jaw pieces 8231 are in an open state, after the external lead 102 is placed in the lead placing area 824, the opening and closing cylinder 8231 drives the opening and closing strip 8232 to descend, the follow-up bearing 8233 rolls on the inclined plane 8273, and due to the open structure expanding from low to high, the two clamping jaw pieces 8231 are close to each other around the clamping jaw rotating shaft 8232 and gradually folded to a clamping state.
As shown in fig. 10, the detecting device 4 includes a body detecting component 41 and a wire detecting component 42, the body detecting component 41 includes a detecting rod 411 and a contact piece 412, the detecting rod 411 can be inserted into the center of the magnetic ring body 101, the contact piece 412 penetrates into a limit square hole 811 of the fixture 8 and abuts against the axial rear end of the magnetic ring body 101 in the limit square hole 811, the detecting rod 411 penetrates into the magnetic ring body 101 from the front end of the magnetic ring body 101 to the rear end of the magnetic ring body 101, and is in contact and electrified connection with the contact piece 412, thereby realizing the electrified detection of the magnetic ring body 101. The wire detecting component 42 includes a lower electrode 421 and a press upper electrode 422, the lower electrode 421 and the press upper electrode 422 are located at the periphery of the wire detecting connection area 826, the press upper electrode 422 is movably disposed above the lower electrode 421, and the press upper electrode 422 is moved close to the lower electrode 421 to form a contact connection with the external connection wire 102 in the wire detecting connection area 826, so that the external connection wire 102 can be electrified and detected.
The body detection assembly 41 further comprises a detection rod driving cylinder 413 which is fixedly arranged, a detection rod mounting seat 414 is fixedly connected to an output shaft of the detection rod driving cylinder 413, the detection rod 411 is fixedly mounted on the detection rod mounting seat 414, and the detection rod driving cylinder 413 drives the detection rod 411 to approach and be inserted into the magnetic ring body 101.
The body detection assembly 41 further comprises a probe driving cylinder 415 fixedly arranged, the probe driving cylinder 415 is arranged below the contact piece 412, a conductive probe 416 is fixedly connected to an output shaft of the probe driving cylinder 415, and the probe driving cylinder 415 drives the conductive probe 416 to ascend to be in contact connection with the contact piece 412 so that the contact piece 412 is conductive to detect the magnetic ring 10.
The wire detecting component 42 further comprises an electrode folding finger cylinder 423 fixedly arranged, the lower electrode 421 and the upper electrode 422 of the pressing block are respectively and fixedly connected to the output shaft of the electrode folding finger cylinder 423, and the electrode folding finger cylinder 423 drives the lower electrode 421 and the upper electrode 422 of the pressing block to close or open and separate.
As shown in fig. 3-5, the material distributing device 2 comprises a material distributing and moving block 21 capable of sliding horizontally, a material distributing hole 211 for receiving a single magnetic ring body 101 at the bottommost layer in the array of the stock bin 1 is formed in the material distributing and moving block 21, a magnetic ring frame 22 is fixed on the material distributing and moving block 21, the magnetic ring frame 22 extends to the lower part of the material distributing hole 211, and the magnetic ring frame 22 is used for propping against the magnetic ring body 101 falling into the material distributing hole 211; before the material is not separated, the material separating and moving block 21 is positioned at the bottom of the discharge hole of the material storage 1, so that the material separating holes 211 are aligned with the single magnetic ring bodies 101 at the bottommost layer in the array of the material storage 1, and the material separating holes 211 can only accommodate one magnetic ring body 101. The feeding initial position is positioned at one side of the discharge hole of the stock bin 1 in the horizontal direction, and after the magnetic ring 10 falls into the material distributing hole 211, the material distributing and moving block 21 slides onto the feeding initial position from the discharge hole of the stock bin 1, so that the material distributing work of the single magnetic ring 10 is realized.
As shown in fig. 3 and 6, the feeding device 3 comprises a body clamping jaw assembly 31 for clamping a magnetic ring body 101, a wire clamping jaw assembly 32 for clamping an external wire, a feeding transverse moving mechanism 33, a feeding lifting mechanism 34 and a wire straightening mechanism 35, wherein the body clamping jaw assembly 31 and the wire straightening mechanism 35 are arranged on an output shaft of the feeding transverse moving mechanism 33, the feeding transverse moving mechanism 33 is connected to the output shaft of the feeding lifting mechanism 34, the feeding lifting mechanism 34 is responsible for vertical lifting displacement, and the feeding transverse moving mechanism 33 is responsible for horizontal transverse displacement; the wire holding jaw assembly 32 is mounted on a wire straightening mechanism 35, and the wire straightening mechanism 35 drives the wire holding jaw assembly 32 in a held state to move in a predetermined direction. The body clamping jaw assembly 31 clamps the magnetic ring body 101 and the wire clamping jaw assembly 32 clamps the external wire, the wire straightening mechanism 35 can move along the wire straightening direction after the wire clamping jaw assembly 32 clamps the external wire 102 through the feeding traversing mechanism 33 and the feeding lifting mechanism 34 to the target position, and therefore the external wire 102 is limited, the external wire 102 is enabled to have a certain fixed shape, and the straightening operation of the external wire 102 is achieved.
As shown in fig. 7, the wire clamping jaw assembly 32 includes a wire clamping jaw finger cylinder 321, a wire movable clamping jaw 322 and a wire fixing spacer 323, wherein the wire clamping jaw finger cylinder 321 is fixed on an output shaft of the wire straightening mechanism 35, the wire fixing spacer 323 includes two spaced partition boards, the middle part of the wire movable clamping jaw 322 is hinged on the wire fixing spacer 323, the wire movable clamping jaw 322 is positioned between the two partition boards, and the two partition boards limit the movement of the wire movable clamping jaw 322 in the axial direction, so that the wire movable clamping jaw 322 can only rotate; the wire rod fixed spacer 323 is fixed on the wire rod clamping jaw finger cylinder 321, the output shaft of the wire rod clamping jaw finger cylinder 321 is in press fit with one end of the wire rod movable clamping jaw 322 to clamp or open the wire rod movable clamping jaw 322, a clamping hole 324 for clamping the external conductor 102 is formed between the wire rod movable clamping jaw 322 in a clamping state and the wire rod fixed spacer 323, and a small gap is formed between the clamping hole 324 and the clamped external conductor 102. The wire rod clamping finger cylinder 321 presses one end of the wire rod movable clamping jaw 322, the wire rod movable clamping jaw 322 is opened, and at the moment, the feeding traversing mechanism 33 and the feeding lifting mechanism 34 shift the wire rod clamping jaw assembly 32 to the target position to prepare for clamping the external conductor 102 or releasing the external conductor 102. The wire clamping jaw finger cylinder 321 loosens one end of the wire movable clamping jaw 322, the wire movable clamping jaw 322 is gradually folded and clamped to form the clamping hole 324, the external wire 102 can be clamped by the clamping hole 324, but the external wire 102 is not completely sleeved tightly, the external wire 102 can freely move in the clamping hole 324 along the straightening direction of the external wire 102, and at the moment, the wire straightening mechanism 35 can drive the wire clamping jaw assembly 32 to move to straighten the external wire 102.
As shown in fig. 6, the feeding lifting mechanism 34 includes a feeding lifting cylinder 341, a plurality of vertical guide posts 342 and a feeding lifting plate 343, wherein the feeding lifting plate 343 is slidably disposed on the vertical guide posts 342 and is fixedly connected with an output shaft of the feeding lifting cylinder 341, so that the feeding lifting cylinder 341 can drive the feeding lifting plate 343 to lift and descend along the direction of the vertical guide posts 342. The feeding and transversely moving mechanism 33 comprises a feeding and transversely moving cylinder 331, a transversely moving guide post 332 and a transversely moving slide seat 333, the wire straightening mechanism 35 comprises a wire straightening cylinder 351 and a straightening slide seat 352, the feeding and transversely moving cylinder 331 and the transversely moving guide post 332 are fixed on a feeding lifting plate 343, the transversely moving slide seat 333 and the straightening slide seat 352 are respectively arranged on the transversely moving guide post 332 in a sliding manner, an output shaft of the feeding and transversely moving cylinder 331 is fixedly connected with the straightening slide seat 352, the wire straightening cylinder 351 is fixed on the straightening slide seat 352, and an output shaft of the wire straightening cylinder 351 is fixedly connected with the transversely moving slide seat 333; the body jaw assembly 31 is secured to the traversing carriage 333 and the wire jaw assembly 32 is secured to the straightening carriage 352. When lifting is needed, the feeding lifting cylinder 341 drives the feeding lifting plate 343, the feeding traversing mechanism 33 on the feeding lifting plate 343 and the feeding traversing mechanism 33 to lift together; when the wire rod stretching cylinder 351 and the transverse sliding seat 333 are horizontally moved by the feeding transverse sliding cylinder 331; when the wire rod is required to be straightened, the output shaft of the wire rod straightening cylinder 351 extends out to enlarge the distance between the straightening slide seat 352 and the transverse sliding slide seat 333, so that the straightening slide seat 352 moves backwards, the wire rod clamping jaw assembly 32 moves backwards to gradually pull away the distance from the body clamping jaw assembly 31, and the clamping position of the wire rod clamping jaw assembly 32 moves from a position close to the magnetic ring body 101 to a position close to the connecting end of the external connection wire 102, so that the straightening action of the external connection wire 102 is formed. Since the traversing and straightening directions are the same, a set of traversing guide posts 332 can be shared.
As shown in fig. 6, the body clamping jaw assembly 31 includes a body clamping jaw finger cylinder 311, two output shafts of the body clamping jaw finger cylinder 311 are respectively and fixedly connected with a material taking clamping jaw 312, and a magnetic ring body 101 can be clamped between the material taking clamping jaws 312. In order to avoid the magnetic ring body 101 from falling, arc-shaped recesses 313 which are attached to the outer circle of the magnetic ring body 101 are respectively formed on opposite sides of the two material taking clamping jaws 312.
As shown in fig. 3 and 4, the stock warehouse 1 comprises a plurality of feeding guide posts 11, the feeding guide posts 11 are surrounded to form a vertical single-row warehouse 12, the vertical single-row warehouse 12 is used for storing single-row vertically placed magnetic ring bodies 101, and the vertically placed magnetic ring bodies 101 are horizontally placed on the central axis of the magnetic ring bodies 101; the bottom of the vertical single-column storage 12 is provided with a discharge hole, the side surface of the vertical single-column storage 12 is provided with a wire storage 13 for placing the external wires 102, and the middle of the wire storage 13 is provided with a wire baffle 131 for separating the two external wires 102. When the former magnetic ring 10 of the discharge port discharges, the latter magnetic ring 10 can drop to fill the bottom neutral position. The two wires are then placed in the wire magazine 13, initially separated by the wire separator 131.
As shown in fig. 4 and 5, a fixed bottom plate 23 is arranged below the material dividing and moving block 21, the material dividing and moving block 21 slides on the fixed bottom plate 23 through a sliding block guide rail pair, a vertically arranged material dividing and driving cylinder 24 is arranged between the two groups of material dividing and moving blocks 21, a material dividing and connecting block 241 is arranged on an output shaft of the material dividing and driving cylinder 24, two sides of the material dividing and moving block 241 are respectively hinged with a material dividing and connecting rod 242, and each material dividing and moving rod 242 is connected with a corresponding group of material dividing and moving blocks 21. The two material distributing connecting rods 242 and the material distributing driving cylinder 24 are arranged in a Y shape, and when the output shaft of the material distributing driving cylinder 24 acts, the two material distributing connecting rods 242 can respectively drive the corresponding material distributing moving blocks 21 to slide.
As shown in fig. 3 and 4, the material distributing device 2 further includes a material blocking cylinder 25, the material blocking cylinder 25 is fixed on the material storage 1, and an output shaft of the material blocking cylinder 25 is movably inserted into a magnetic ring body 101 of a second bottom-up second in the arrangement queue of the material storage 1. Before the material distributing operation of the bottom magnetic ring body 101 arranged in the material storage 1, the magnetic ring body 101 above the bottom magnetic ring body 101 can be blocked by the material blocking cylinder 25, and when the material distributing hole 211 reaches the material outlet of the material storage 1 again, the material blocking cylinder 25 is retracted again to release the free falling movement of the queue.
The vertical single-column storage 12 is also provided with a few-material alarming photoelectric switch 14, the few-material alarming photoelectric switch 14 is fixed on the feeding guide column 11, the detection range of the few-material alarming photoelectric switch faces the vertical single-column storage 12, and the few-material alarming photoelectric switch 14 can be positioned in a position in the middle of the vertical single-column storage 12 and in a lower direction. When the number of the magnetic rings 10 in the vertical single-column warehouse 12 is small, the material-shortage alarming photoelectric switch 14 warns of material shortage.
The parting moving block 21 is convexly provided with parting cross bars 26 for separating the two external wires 102, and when the parting moving block 21 is positioned at the discharge port of the stock bin 1, the parting cross bars 26 are arranged opposite to the wire separator 131.
As shown in fig. 11-13, the sorting and collecting device 6 includes a sorting frame 61, a separating barrel 62, a rotating mechanism 63 and a plurality of independent collecting areas 64, the rotating mechanism 63 is mounted on the sorting frame 61, and the rotating mechanism 63 receives sorting signals of the magnetic rings 10 detected by the detecting device 4, the separating barrel 62 is mounted on an output shaft of the rotating mechanism 63, so that the rotating mechanism 63 can drive the separating barrel 62 to rotate by an angle, the separating barrel 62 includes a barrel inlet 621, a hollow barrel 622 and a barrel outlet 623 which are continuously penetrated from top to bottom, the collecting areas 64 are arranged around the barrel inlet 621 of the separating barrel 62, and the number of the collecting areas 64 is determined according to the sorting number of the magnetic rings 10; the cartridge outlet 623 moves over each of the collection areas 64 as the rotation mechanism 63 rotates, and the cartridge outlet 623 is controlled by the rotation mechanism 63 to rest over one of the collection areas 64. The working process is as follows: before the magnetic ring 10 is transported to the separating cylinder 62, the detecting device 4 obtains the classification signal of the magnetic ring 10, the rotating mechanism 63 drives the separating cylinder 62 to rotate to a required angle, the cylinder outlet 623 is forced to rotate above the corresponding collecting area 64, at this time, the magnetic ring 10 falls to the cylinder inlet 621, and falls from the cylinder outlet 623 to the corresponding collecting area 64 through the hollow cylinder 622.
The rotating mechanism 63 includes a stepper motor 631 and a rotating shaft 632 connected to an output shaft of the stepper motor 631, the stepper motor 631 is vertically installed on the sorting frame 61, the output shaft thereof is upward, the top end of the rotating shaft 632 is fixedly connected to the distributing cylinder 62, and the central axis of the rotating shaft 632 is close to or coincides with the central axis of the cylinder inlet 621, so that when the rotating shaft 632 rotates, the distributing cylinder 62 rotates around the central axis of the cylinder inlet 621. Thus, the position of the cartridge inlet 621 remains substantially unchanged to facilitate accurate transport of the magnetic ring 10 to the cartridge inlet 621, and the cartridge outlet 623 is positioned by rotation of the stepper motor 631.
The material receiving mechanism 65 is arranged above the material cylinder inlet 621, the material receiving mechanism 65 comprises a material receiving hopper 651, a material receiving channel 652 which is inclined downwards is arranged in the material receiving hopper 651, and the outlet position of the material receiving channel 652 extends to the upper side of the material cylinder inlet 621, so that the magnetic ring 10 can fall into the material cylinder inlet 621 from the material receiving channel 652. And a receiving baffle 653 is installed on the receiving hopper 651, and the receiving baffle 653 can open and close the penetration of the receiving channel 652. When the magnetic ring 10 in the feed separating cylinder 62 does not complete the sorting operation, the feed receiving channel 652 can be temporarily closed by the feed receiving baffle 653, and the feed receiving channel 652 can be opened after the sorting of the preceding materials is completed. The receiving hopper 651 is used for receiving the magnetic ring 10 sent by the discharging device 5, and the magnetic ring 10 falls into the receiving channel 652 to the distributing cylinder 62.
The material receiving baffle 653 is hinged on the material receiving hopper 651, a material receiving opening and closing cylinder 654 is further arranged on one side of the material receiving hopper 651, a rotating block 655 is rotatably connected to an output shaft of the material receiving opening and closing cylinder 654, the rotating block 655 is connected with the hinged position of the material receiving baffle 653, and the material receiving opening and closing cylinder 654 can drive the rotating block 655 to rotate the material receiving baffle 653 to open and close the material receiving channel 652.
In order to meet the requirement of simultaneously detecting two magnetic rings 10 in each detection period, each material receiving channel 652 is provided with two independent material receiving baffle plates 653 and material receiving start-stop cylinders 654, and each material receiving channel 652 is provided with two independent material receiving baffle plates 653 and material receiving start-stop cylinders 654. Both receiving material channels 652 can receive the magnetic ring 10 through the discharging device 5, and when the magnetic rings 10 in both receiving material channels 652 are the same type of magnetic ring 10, the receiving material channels can be opened at the same time. When the magnetic rings 10 in the two material receiving channels 652 are not the same type of magnetic ring 10, one material receiving channel is opened first, and after the former magnetic ring 10 is classified, the other material receiving channel is opened for classified collection.
The single collection area 64 includes a semi-enclosed partition 641, the partition 641 being secured to the sorting frame 61, the outside of the partition 641 having a bagging opening 642, the partition 641 being further secured to a retaining clip 643. A collecting bag for collecting the magnetic ring 10 can be arranged in the partition plate 641, the semi-enclosed partition plate 641 is used for supporting the collecting bag, and the fixing clamp 643 clamps and fixes the bag opening of the collecting bag on the partition plate 641 to avoid excessive displacement of the bag opening.
The inlet 621 of the charging barrel is in a leakage-shaped opening shape, so that the accurate transportation of the magnetic ring 10 in the transportation process is ensured.
As shown in fig. 1 and 2, a defective product discharging station 74 is further arranged on the material moving rotary table 7 between the detecting station 72 and the discharging station 73, a defective product discharging device 9 is arranged on the defective product discharging station 74, a defective product collecting area 91 is arranged at a discharging target position of the defective product discharging device 9, and the defective product discharging device 9 is in signal connection with the detecting device 4 so as to clamp and fetch defective product magnetic rings 10 reaching the defective product discharging station 74 according to defective product parameters detected by the detecting device 4 to discharge the defective product magnetic rings 10 onto the defective product collecting area 91. The method is equivalent to the step of independently setting a discharging channel of the disqualified magnetic ring 10, and the disqualified magnetic ring 10 is removed and collected before the magnetic ring 10 is discharged.
In order to further accelerate the detection efficiency, the stock warehouse 1, the material distributing device 2, the detection device 4, the body clamping jaw assembly 31 and the wire clamping jaw assembly 32 are respectively provided with two groups, the clamps 8 on each station are provided with two groups, and the two groups of stock warehouses 1 are separated from two sides of the feeding device 3. The two sets of body clamping jaw assemblies 31 and the two sets of wire clamping jaw assemblies 32 are respectively arranged on the same transverse sliding seat 333 and the same straightening sliding seat 352, so that space and cost are saved.
The discharging device 5 comprises a movable module and a discharging clamping jaw, the movable module can perform lifting and transverse movement, and the discharging clamping jaw is connected to an output shaft of the movable module.
Claims (12)
1. The utility model provides a magnetic ring automated inspection sorting equipment which characterized in that: the magnetic ring sorting and collecting device comprises a stock warehouse, a distributing device, a feeding device, a detecting device, a discharging device, a sorting and collecting device and a material moving rotary table, wherein the stock warehouse, the distributing device, the feeding device, the detecting device, the sorting and collecting device and the material moving rotary table are used for storing and placing magnetic rings, the feeding device, the detecting device and the discharging device are respectively arranged at the peripheral positions of the material moving rotary table according to the rotation sequence of the material moving rotary table, the material moving rotary table is respectively provided with a corresponding feeding station, a detecting station and a discharging station at the peripheral positions, opposite to the feeding device, the detecting device and the discharging device, each station is provided with a clamp for clamping the magnetic rings, and the clamp is driven by the material moving rotary table to reciprocate in sequence at each station; the feeding device is arranged at the initial position, the material distribution device is arranged at the discharge hole of the material storage warehouse and is used for distributing a single magnetic ring in the material storage warehouse to the initial position, the feeding device is arranged at one side of the material distribution device and is used for clamping the magnetic ring on the initial position to a clamp of a feeding station, the detection device is used for detecting the magnetic ring on the detection station, the discharge target position of the discharge device is positioned on the sorting and collecting device, the discharge device is used for clamping the magnetic ring of the discharge station to the sorting and collecting device, and the sorting and collecting device is connected with the detection device through signals so as to carry out sorting and collecting on the magnetic ring according to parameters detected by the detection device; the clamp comprises a body clamping mechanism for clamping the magnetic ring body and a wire clamping mechanism for clamping the magnetic ring external connection wire; the wire clamping mechanism comprises a clamp base, a clamp branching block and a clamp clamping jaw which can be opened and tightened, wherein the clamp branching block is convexly arranged in the middle of the top surface of the clamp base so as to divide the top surface of the clamp base into a wire placing area for placing a corresponding single external wire on the left side and the right side according to the clamp branching block; the clamp base is provided with clamp through holes positioned at two sides of the clamp branching block, the clamp clamping jaws penetrate out from the lower part of the clamp through holes to the top surface of the clamp base, the wire placing area is positioned at the inner side of the clamp clamping jaws in an open state, and the clamp clamping jaws form surrounding clamping of an external wire of the wire placing area with the clamp branching block when being tightened; the outer end of the wire placing area is provided with a wire detection connecting area with exposed external wire connecting ends.
2. The magnetic ring automatic detection and sorting device according to claim 1, wherein: the body clamping mechanism comprises a limit square hole positioned at the front end of the clamp base, the size of the limit square hole is matched with the outline size of the magnetic ring body, a magnetic ring positioning block is fixedly arranged at the bottom of the limit square hole, and an arc-shaped groove matched with the excircle of the magnetic ring body is formed in the magnetic ring positioning block.
3. The magnetic ring automatic detection and sorting device according to claim 1, wherein: the material storage warehouse comprises a plurality of feeding guide posts, wherein a vertical single-row warehouse used for storing single-row standing magnetic ring bodies is formed by surrounding the feeding guide posts, the bottom end of the vertical single-row warehouse is a discharge hole, a wire storage warehouse used for placing external wires is arranged on the side face of the vertical single-row warehouse, and a wire partition plate used for separating two external wires is arranged in the middle of the wire storage warehouse.
4. The magnetic ring automatic detection and sorting device according to claim 1, wherein: the material distributing device comprises a material distributing and moving block capable of horizontally sliding, a material distributing hole for receiving a single magnetic ring body at the bottommost layer in a stock warehouse arrangement queue is formed in the material distributing and moving block, a magnetic ring frame is fixed on the material distributing and moving block, and the magnetic ring frame extends to the lower part of the material distributing hole to resist and press the magnetic ring body falling into the material distributing hole; the feeding initial position is positioned at one side of the discharge hole of the stock bin in the horizontal direction, and the material dividing and moving block slides to the feeding initial position from the discharge hole of the stock bin after the magnetic ring falls into the material dividing hole.
5. The magnetic ring automatic detection and sorting device according to claim 1, wherein: the feeding device comprises a body clamping jaw assembly used for clamping a magnetic ring body, a wire clamping jaw assembly used for clamping an external wire, a feeding transverse moving mechanism, a feeding lifting mechanism and a wire straightening mechanism, wherein the body clamping jaw assembly and the wire straightening mechanism are arranged on an output shaft of the feeding transverse moving mechanism, the feeding transverse moving mechanism is connected to an output shaft of the feeding lifting mechanism, the wire clamping jaw assembly is arranged on the wire straightening mechanism, and the wire clamping jaw assembly in a clamping state is driven by the wire straightening mechanism to move along a preset direction.
6. The magnetic ring automatic detection and sorting device according to claim 5, wherein: the wire rod clamping jaw assembly comprises a wire rod clamping jaw finger cylinder, a wire rod movable clamping jaw and a wire rod fixed spacing plate, wherein the wire rod clamping jaw finger cylinder is connected to an output shaft of the wire rod straightening mechanism, the wire rod fixed spacing plate comprises two spaced partition plates, the middle part of the wire rod movable clamping jaw is hinged to the wire rod fixed spacing plate, the wire rod movable clamping jaw is located between the two partition plates, the wire rod fixed spacing plate is fixed to the wire rod clamping jaw finger cylinder, the output shaft of the wire rod clamping jaw finger cylinder is in press fit with one end of the wire rod movable clamping jaw to clamp or open the wire rod movable clamping jaw, a clamping hole for clamping an external wire is formed between the wire rod movable clamping jaw and the wire rod fixed spacing plate in a clamping state, and a gap is reserved between the clamping hole and the external wire rod for clamping.
7. The magnetic ring automatic detection and sorting device according to claim 5, wherein: the feeding lifting mechanism comprises a feeding lifting cylinder, a plurality of vertical guide posts and a feeding lifting plate, wherein the feeding lifting cylinder, the vertical guide posts and the feeding lifting plate are arranged in the vertical direction, the feeding lifting plate is arranged on the vertical guide posts in a sliding manner, and the feeding lifting plate is fixedly connected with an output shaft of the feeding lifting cylinder; the feeding transverse moving mechanism comprises a feeding transverse moving cylinder, a transverse moving guide column and a transverse moving slide seat, the wire straightening mechanism comprises a wire straightening cylinder and a straightening slide seat, the feeding transverse moving cylinder and the transverse moving guide column are fixed on a feeding lifting plate, the transverse moving slide seat and the straightening slide seat are respectively arranged on the transverse moving guide column in a sliding manner, an output shaft of the feeding transverse moving cylinder is fixedly connected with the straightening slide seat, the wire straightening cylinder is fixed on the straightening slide seat, and an output shaft of the wire straightening cylinder is fixedly connected with the transverse moving slide seat; the body clamping jaw assembly is fixed on the transverse sliding seat, and the wire clamping jaw assembly is fixed on the straightening sliding seat.
8. The magnetic ring automatic detection and sorting device as set forth in claim 2, wherein: the detection device comprises a body detection assembly and a wire detection assembly, wherein the body detection assembly comprises a detection rod and a contact piece, the detection rod can be inserted into the center of the magnetic ring body, the contact piece penetrates into the limit square hole and is propped against the rear end of the magnetic ring body in the limit square hole, and the detection rod is inserted from the front end of the magnetic ring body to the rear end of the magnetic ring body and is in contact connection with the contact piece; the wire detection assembly comprises a lower electrode and a pressing block upper electrode, wherein the lower electrode and the pressing block upper electrode are positioned at the periphery of the wire detection connecting area, the pressing block upper electrode is movably arranged above the lower electrode, and the pressing block upper electrode is moved close to the lower electrode to form an external wire connecting end contact connection in the wire detection connecting area so as to conduct an external wire.
9. The magnetic ring automatic detection and sorting device according to claim 1, wherein: the sorting and collecting device comprises a sorting machine frame, a sorting barrel, a rotating mechanism and a plurality of independent collecting areas, wherein the rotating mechanism is fixed on the sorting machine frame and is controlled by a sorting signal of a product detected by the detecting device to operate, the sorting barrel is arranged on an output shaft of the rotating mechanism, the sorting barrel comprises a barrel inlet, a hollow barrel and a barrel outlet which are continuously communicated, the collecting areas are arranged around the sorting barrel, and the barrel outlet moves above each collecting area along with the rotation of the rotating mechanism and is controlled by the rotating mechanism to stop above one collecting area.
10. The magnetic ring automatic detection and sorting device as recited in claim 9, wherein: a receiving mechanism is arranged above the inlet of the charging barrel, the receiving mechanism comprises a receiving hopper, a receiving channel is arranged in the receiving hopper, the outlet position of the receiving channel extends to the upper side of the inlet of the charging barrel, and a receiving baffle for opening and closing the receiving channel is arranged on the receiving hopper; the material receiving baffle plate is hinged on the material receiving hopper, one side of the material receiving hopper is also provided with a material receiving opening and closing cylinder, the output shaft of the material receiving opening and closing cylinder is rotationally connected with a rotating block, and the rotating block is connected with the hinged position of the material receiving baffle plate; the material receiving channel is provided with two independent material receiving separation blades and a material receiving opening and closing cylinder.
11. The magnetic ring automatic detection and sorting device according to claim 1, wherein: the automatic feeding and discharging device is characterized in that a defective product discharging station is further arranged on the material moving rotary table between the detection station and the discharging station, a defective product discharging device is arranged on the defective product discharging station, a defective product collecting area is arranged on a discharging target position of the defective product discharging device, and the defective product discharging device is connected with the detection device in a signal mode so as to clamp defective product magnetic rings reaching the defective product discharging station according to defective product parameters detected by the detection device, and discharge the defective product magnetic rings onto the defective product collecting area.
12. The magnetic ring automatic detection and sorting device according to claim 5, wherein: the material storage warehouse, the material distribution device, the detection device, the body clamping jaw assembly and the wire clamping jaw assembly are respectively provided with two groups, the clamps on each station are provided with two groups, and the two groups of material storage warehouses are separated from two sides of the feeding device.
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| CN202110847809.8A CN113695269B (en) | 2021-07-27 | 2021-07-27 | Magnetic ring automated inspection sorting facilities |
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| CN105234091A (en) * | 2015-11-03 | 2016-01-13 | 湖南宇环智能装备有限公司 | Automatic piston-ring detection equipment |
| CN208037556U (en) * | 2018-02-26 | 2018-11-02 | 嘉善云英科技有限公司 | A kind of feeding system of hand-set lid processing unit (plant) |
| CN109368239A (en) * | 2018-11-29 | 2019-02-22 | 芜湖益盈鼎裕自动化设备有限公司 | A kind of full-automatic expansion film outer ring feeding mechanism |
| CN209382972U (en) * | 2018-12-27 | 2019-09-13 | 横店集团东磁股份有限公司 | One kind being suitable for magnetic product and forms to kiln automatic loading and unloading mechanism |
| CN110744299B (en) * | 2019-10-14 | 2021-02-09 | 杭州电子科技大学 | Method for assembling and detecting cable with terminal and plastic shell |
| CN111151468A (en) * | 2020-02-28 | 2020-05-15 | 江门麦威电子科技有限公司 | Precision magnetic ring performance detection equipment |
| CN212953000U (en) * | 2020-09-01 | 2021-04-13 | 青岛博世通工业设备有限公司 | Automatic three-dimensional storehouse of material loading intelligence |
| CN213468713U (en) * | 2020-10-12 | 2021-06-18 | 南京新康达磁业股份有限公司 | High-frequency nickel-zinc ferrite impedance sorting device |
| CN112427340B (en) * | 2020-12-03 | 2022-08-19 | 东莞诚信电子塑胶有限公司 | Automatic detection equipment |
| CN213762919U (en) * | 2020-12-03 | 2021-07-23 | 东莞诚信电子塑胶有限公司 | Detect letter sorting discharging device |
| CN113134651B (en) * | 2021-04-02 | 2022-07-08 | 大族激光科技产业集团股份有限公司 | Processing equipment |
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2021
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