CN113695269A - Magnetic ring automated inspection sorting facilities - Google Patents
Magnetic ring automated inspection sorting facilities Download PDFInfo
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- CN113695269A CN113695269A CN202110847809.8A CN202110847809A CN113695269A CN 113695269 A CN113695269 A CN 113695269A CN 202110847809 A CN202110847809 A CN 202110847809A CN 113695269 A CN113695269 A CN 113695269A
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- Prior art keywords
- magnetic ring
- wire
- detection
- clamp
- clamping jaw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Warehouses Or Storage Devices (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention discloses automatic magnetic ring detection and sorting equipment, which solves the problem that a magnetic ring is still in a manual detection stage. Comprises a storage warehouse for storing and placing magnetic rings, a material distributing device, a feeding device, a detecting device, a discharging device, a sorting and collecting device and a material transferring rotary table, the magnetic rings are conveyed into the storage warehouse, a single magnetic ring is separated to the feeding device through the material separating device, the feeding device conveys the single magnetic ring to a clamp of the material moving rotary table, the clamp simultaneously clamps the magnetic ring body and an external lead, the material moving rotary table is conveyed to a detection station for detection in a rotary mode, after the detection is finished, discharging device delivers to letter sorting collection device with the magnetic ring, and letter sorting collection device carries out categorised collection to the magnetic ring according to the parameter that detection device detected out, and automated operation has improved detection efficiency, reduces cost of labor and intensity of labour, reduces artificial participation, reduces the potential safety hazard that brings when the circular telegram detects, and the rate of accuracy that detects promotes, applicable demand in big batch detection.
Description
Technical Field
The invention relates to the field of automation equipment, in particular to automatic detection and sorting equipment for magnetic rings.
Background
The magnetic ring is a magnetic ring, and the magnetic ring needs to detect and sort parameters such as inductance and impedance of products before packaging and delivery. The magnetic ring generally comprises a magnetic ring body and an external lead, the external lead is required to be connected for power-on detection when detection is carried out, the external lead is provided with two leads, however, the external lead is easy to curl, and has no fixed shape, the detection difficulty is high, therefore, the manual work is usually adopted at the current stage for detection and re-sorting, the general process is that the magnetic ring is firstly held by hand and the external lead is connected to a detection device for detection, the re-sorting is carried out after the result to be detected comes out, and the detection result is placed in a corresponding collection area, the mode has low efficiency, the labor intensity is high, the labor input is more, the safety is not high, the phenomenon of missing detection is easy to occur, the error is large, the accuracy is low, and the requirement of automatic batch production is not met.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects of the prior art, the invention provides automatic magnetic ring detection and sorting equipment, which solves the problem that a magnetic ring is still in a manual detection stage.
The technical scheme of the invention is as follows: the magnetic ring sorting and collecting device comprises a material storage warehouse for storing and placing magnetic rings, a material distribution device, a feeding device, a detection device, a discharging device, a sorting and collecting device and a material moving rotary table, wherein the feeding device, the detection device and the discharging device are respectively arranged at the peripheral position of the material moving rotary table according to the rotating sequence of the material moving rotary table; the automatic magnetic ring sorting and collecting device comprises a loading device, a distributing device, a detecting device, a sorting and collecting device, a detecting device and a control device, wherein the initial position of the loading device is provided with a loading initial position, the distributing device is arranged at a discharge port of a storage bin and used for distributing a single magnetic ring in the storage bin to the loading initial position, the loading device is arranged at one side of the distributing device and used for clamping the magnetic ring on the loading initial position to a clamp of a loading station, the detecting device is used for detecting the magnetic ring on the detecting station, the discharge target position of the discharging device is arranged on the sorting and collecting device, the discharging device is used for clamping the magnetic ring on the discharging station to the sorting and collecting device, and the sorting and collecting device is in signal connection with the detecting device so as to sort and collect the magnetic rings according to the parameters detected by the detecting device; the clamp comprises a body clamping mechanism for clamping the magnetic ring body and a wire clamping mechanism for clamping the external lead of the magnetic ring.
Adopt above-mentioned technical scheme, carry the magnetic ring to the storage silo, divide single magnetic ring to loading attachment through feed divider, loading attachment sends it to the anchor clamps of moving the material revolving platform again, anchor clamps centre gripping magnetic ring body and external conductor simultaneously, move the material revolving platform rotary conveyor and detect to detecting the station, wait to detect after finishing, discharging device sends the magnetic ring to letter sorting collection device, letter sorting collection device carries out the categorised collection to the magnetic ring according to the parameter that detection device detected out, automatic operation, detection efficiency is improved, reduce cost of labor and intensity of labour, reduce artifical participation, the potential safety hazard brought when reducing the circular telegram and detecting, the rate of accuracy of detection promotes, applicable demand in big batch detection.
The invention further comprises the following steps: the wire clamping mechanism comprises a clamp base, a clamp branching block and an expandable and contractible clamp clamping jaw, wherein the clamp branching block is convexly arranged in the middle of the top surface of the clamp base so as to divide the top surface of the clamp base into a left side and a right side for placing a wire placing area corresponding to a single external wire according to the clamp branching block; the clamp base is provided with clamp through holes positioned at two sides of the clamp branching block, the clamp clamping jaws penetrate out of the lower part of the clamp through holes to the top surface of the clamp base, the wire placing area is positioned at the inner side of the clamp clamping jaw in an opened state, and the clamp clamping jaws and the clamp branching block form a pair when tightened to place surrounding clamping of an external wire of the wire placing area; the outer end of the wire placing area is provided with a wire detection connecting area exposed out of the connecting end of the external wire.
Adopt above-mentioned further setting, anchor clamps clamping jaw, anchor clamps separated time piece and anchor clamps base can put the external wire in wire area to the opposition and form and surround the centre gripping, carry out effective location to external wire, avoid external wire to curl, can rationally confirm approximate shape when making external wire place, the detection device of being convenient for connects external wire and carries out necessary detection, is favorable to improving the accuracy that detects.
The invention further provides that: the body clamping mechanism comprises a limiting square hole located at the front end of the clamp base, the size of the limiting square hole is attached to the overall dimension of the magnetic ring body, a magnetic ring positioning block is fixedly arranged at the bottom of the limiting square hole, and an arc-shaped groove attached to the excircle of the magnetic ring body is formed in the magnetic ring positioning block.
By adopting the above further arrangement, the magnetic ring body is placed into the top of the limiting square hole, and the outer circle of the bottom of the magnetic ring body is attached to the arc-shaped groove, so that the limiting and clamping of the magnetic ring body are realized, the magnetic ring body is convenient to take and load, the time required by clamping is shortened, and the working efficiency is accelerated.
Still further arrangements of the invention are: the material storage comprises a plurality of feeding guide pillars, the feeding guide pillars surround to form a vertical single-row storage for storing single-row standing magnet ring bodies, a discharge hole is formed in the bottom end of the vertical single-row storage, a wire storage for placing external leads is arranged on the side face of the vertical single-row storage, and a wire partition plate for separating the two external leads is arranged in the middle of the wire storage.
By adopting the above further arrangement, the single-row magnetic ring bodies are arranged and stored in the vertical single-row storeroom, the discharge port can drop to fill the bottom neutral position in time during discharging, meanwhile, the magnetic rings are conveniently conveyed into the vertical single-row storeroom, and the two wires are placed in the wire storeroom and are preliminarily separated by the wire partition plate.
Still further arrangements of the invention are: the material distributing device comprises a material distributing moving block capable of sliding horizontally, a material distributing hole used for receiving the single magnetic ring body at the bottommost layer in the arrangement queue of the material storage storehouses is formed in the material distributing moving block, a magnetic ring frame is fixed on the material distributing moving block, and the magnetic ring frame extends to the lower side of the material distributing hole to abut against the magnetic ring body falling into the material distributing hole; the feeding initial position is positioned on one side of the discharge hole of the material storage warehouse in the horizontal direction, and the material distribution moving block slides to the feeding initial position from the discharge hole of the material storage warehouse after the magnetic ring falls into the material distribution hole.
By adopting the above further arrangement, the magnetic ring body at the bottommost layer in the arrangement queue of the material storage storehouses drops into the material distribution hole, the magnetic ring body is supported by the magnetic ring frame, then the material distribution moving block horizontally slides to the material distribution initial position to wait for the operation of the feeding device, the work of automatically distributing a single magnetic ring is realized, the whole material distribution process is orderly and continuous, the action design is reasonable, and the operation is smooth.
Still further arrangements of the invention are: the feeding device comprises a body clamping jaw assembly used for clamping the magnetic ring body, a wire clamping jaw assembly used for clamping an external wire, a feeding transverse moving mechanism, a feeding lifting mechanism and a wire straightening mechanism, wherein the body clamping jaw assembly and the wire straightening mechanism are installed on an output shaft of the feeding transverse moving mechanism, the feeding transverse moving mechanism is connected to an output shaft of the feeding lifting mechanism, the wire clamping jaw assembly is installed on the wire straightening mechanism, and the wire straightening mechanism drives the wire clamping jaw assembly in a clamping state to move along a preset direction.
Adopt the above-mentioned still further setting, body clamping jaw subassembly centre gripping magnetic ring body and wire rod clamping jaw subassembly centre gripping outside wire, shift to the target location through material loading sideslip mechanism and material loading elevating system, the wire rod mechanism of flare-outing then moves along the wire direction of flare-outing after wire rod clamping jaw subassembly centre gripping external conductor, thereby spacing external conductor makes external conductor possess certain fixed form, realize the operation of flare-outing to external conductor, facilitate for follow-up detection, in order to reduce the degree of difficulty that the circular telegram detected external conductor, improve the success rate of follow-up operation.
Still further arrangements of the invention are: wire rod clamping jaw subassembly includes wire rod clamping jaw finger cylinder, wire rod activity clamping jaw and the fixed space bar of wire rod, wire rod clamping jaw finger cylinder is connected on the output shaft of wire rod mechanism of flare-outing, the fixed space bar of wire rod is including two baffles that have the interval, the middle part of wire rod activity clamping jaw articulates on the fixed space bar of wire rod and wire rod activity clamping jaw is located between two baffles, the fixed space bar of wire rod is fixed in on the wire rod clamping jaw finger cylinder, the output shaft of wire rod clamping jaw finger cylinder presses down the cooperation with the one end of wire rod activity clamping jaw with the centre gripping or open wire rod activity clamping jaw, form the package clamp hole of package clamp external conductor between the wire rod activity clamping jaw that is in clamping state and the fixed space bar of wire rod, have the clearance between package clamp hole and the external conductor of package clamp.
Adopt above-mentioned still further setting, wire rod clamping jaw finger cylinder presses the one end of wire rod activity clamping jaw and makes the other end of wire rod activity clamping jaw open in order to receive external conductor, and then wire rod activity clamping jaw tightens up and forms into clamping hole package with the fixed interval plate of wire rod and presss from both sides external conductor, and the mechanism of being convenient for flare-outed of wire rod is straightened the operation.
Still further arrangements of the invention are: the feeding lifting mechanism comprises a feeding lifting cylinder arranged in the vertical direction, a plurality of vertical guide pillars and a feeding lifting plate, the feeding lifting plate is arranged on the vertical guide pillars in a sliding manner, and the feeding lifting plate is fixedly connected with an output shaft of the feeding lifting cylinder; the feeding transverse moving mechanism comprises a feeding transverse moving cylinder, a transverse moving guide pillar and a transverse moving slide seat, the wire straightening mechanism comprises a wire straightening cylinder and a straightening slide seat, the feeding transverse moving cylinder and the transverse moving guide pillar are fixed on the feeding lifting plate, the transverse moving slide seat and the straightening slide seat are respectively arranged on the transverse moving guide pillar in a sliding mode, an output shaft of the feeding transverse moving cylinder is fixedly connected with the straightening slide seat, the wire straightening cylinder is fixed on the straightening slide seat, and an output shaft of the wire straightening cylinder is fixedly connected with the transverse moving slide seat; the body clamping jaw assembly is fixed on the transverse moving sliding seat, and the wire clamping jaw assembly is fixed on the straightening sliding seat.
By adopting the above further arrangement, the feeding lifting plate is driven to rise and fall by the feeding lifting cylinder, the feeding transverse moving cylinder drives the straightening slide seat to be connected with the wire straightening cylinder and the transverse moving slide seat to move horizontally forwards, and the output shaft of the wire straightening cylinder extends out to drive the straightening slide seat to move backwards, so that the wire clamping jaw assembly can be driven to move backwards to perform straightening operation, and the external lead can move to a target position in a straightening state to provide guarantee for subsequent accurate detection.
Still further arrangements of the invention are: the detection device comprises a body detection assembly and a wire detection assembly, wherein the body detection assembly comprises a detection rod and a contact piece, the detection rod can be inserted into the center of the magnetic ring body, the contact piece penetrates into the limiting square hole and is pressed against the rear end of the magnetic ring body in the limiting square hole, and the detection rod is inserted into the rear end of the magnetic ring body from the front end of the magnetic ring body and is in contact with the contact piece for power-on connection; the wire detection assembly comprises a lower electrode and a pressing block upper electrode, the lower electrode and the pressing block upper electrode are located on the periphery of the lead detection connection area, the pressing block upper electrode is movably arranged above the lower electrode, and the pressing block upper electrode moves to be close to the lower electrode to form contact connection with an external lead connection end in the lead detection connection area so as to conduct an external lead.
In addition, the upper electrode of the pressing block moves to be close to and contact with the lower electrode, and the external lead connecting end of the lead detection connecting area simultaneously contacts the upper electrode and the lower electrode of the pressing block to form electrifying conduction so as to carry out electrifying detection on the external lead; whole detection device can wholly carry out all kinds of parameter detection to the magnetic ring, and the automatic operation of accomplishing improves detection efficiency, avoids workman's direct contact, has ensured the safety that detects.
Still further arrangements of the invention are: the sorting and collecting device comprises a sorting rack, a material separating cylinder, a rotating mechanism and a plurality of independent collecting areas, wherein the rotating mechanism is fixed on the sorting rack and controls the rotating mechanism to operate by a classification signal of a product detected by a detection device, the material separating cylinder is installed on a rotatable output shaft of the rotating mechanism, the material separating cylinder comprises a continuous through material cylinder inlet, a hollow material cylinder and a material cylinder outlet, the plurality of collecting areas are arranged around the material separating cylinder, and the material cylinder outlet moves above each collecting area along with the rotation of the rotating mechanism and is controlled by the rotating mechanism to stop above one of the collecting areas.
Adopt the aforesaid to set up still further, the categorised signal operation slewing mechanism drive feed cylinder that obtains according to detection device rotates, makes the feed cylinder export rotate to the top that corresponds the collecting region to the product falls to the collecting region that correctly corresponds voluntarily from the feed cylinder and collects, and the rate of accuracy that the letter sorting was collected promotes, and letter sorting efficiency accelerates, collects the arrangement in order, reduces artifical participation degree, and degree of automation improves.
Still further arrangements of the invention are: a material receiving mechanism is arranged above the inlet of the charging barrel and comprises a material receiving hopper, a material receiving channel is arranged in the material receiving hopper, the outlet position of the material receiving channel extends to the position above the inlet of the charging barrel, and a material receiving blocking piece for opening and closing the material receiving channel is arranged on the material receiving hopper; the receiving blocking piece is hinged to the receiving hopper, a receiving opening and closing cylinder is further arranged on one side of the receiving hopper, a rotating block is rotatably connected to an output shaft of the receiving opening and closing cylinder, and the rotating block is connected with the hinged position of the receiving blocking piece; the material receiving channels are provided with two independent material receiving separation blades and a material receiving opening and closing cylinder, and each material receiving separation blade is provided with one independent material receiving separation blade.
By adopting the further arrangement, the material receiving blocking piece closes the material receiving channel when the sorting operation of the product in the material distributing cylinder is not finished, and opens the material receiving channel after the material distributing cylinder is finished, so that the material receiving speed is accurately controlled, and the sorting error rate is reduced; the two material receiving channels can receive products, so that the material receiving speed is increased, the material receiving stations are increased, and the material distributing efficiency is improved.
Still further arrangements of the invention are: the material moving rotary table between the detection station and the discharging station is also provided with a defective product discharging station, a defective product discharging device is arranged on the defective product discharging station, a defective product collecting area is arranged on a discharging target position of the defective product discharging device, and the defective product discharging device is in signal connection with the detection device so as to clamp a defective product magnetic ring reaching the defective product discharging station according to a defective parameter detected by the detection device and discharge the defective product magnetic ring to the defective product collecting area.
By adopting the above further arrangement, according to the unqualified magnetic ring obtained by the detection device, the magnetic ring is rejected and collected before discharging, qualified products flow into the sorting and collecting device, the unqualified magnetic ring is prevented from occupying the sorting position and the sorting time of the sorting and collecting device, the sorting speed of the sorting and collecting device is increased, and the qualified products and the unqualified products are not easy to be confused.
Still further arrangements of the invention are: stock storehouses, a material distributing device, a detection device, a body clamping jaw assembly and a wire clamping jaw assembly are respectively provided with two groups, two clamps are arranged on each station, and the two groups of stock storehouses are separated from two sides of the feeding device.
By adopting the above further arrangement, the requirement of simultaneously detecting two magnetic rings in one detection period can be met, the detection efficiency is obviously improved, and the detection device is suitable for being applied to large-batch detection operation.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a top view of an embodiment of the present invention;
FIG. 3 is a schematic structural view of the storage warehouse, the material distribution device and the material loading device of the present invention;
FIG. 4 is a schematic sectional view of a part of the storage warehouse and the distributing device of the present invention;
FIG. 5 is a schematic view of a partial structure of the material distributing device of the present invention;
FIG. 6 is a schematic structural diagram of a loading device according to the present invention;
FIG. 7 is a schematic structural view of a wire clamping jaw assembly of the present invention;
FIG. 8 is a schematic view of the structure of the clamp of the present invention;
FIG. 9 is a schematic view of a portion of the clamp of the present invention;
FIG. 10 is a schematic structural view of a fixture and a detection device according to the present invention;
FIG. 11 is a schematic view of the sorting and collecting apparatus of the present invention;
FIG. 12 is a schematic view of a part of the structure of the sorting and collecting device of the present invention;
FIG. 13 is a schematic structural view of a receiving mechanism according to the present invention;
wherein, 1, a storage warehouse; 2. a material distributing device; 3. a feeding device; 4. a detection device; 5. a discharging device; 6. a sorting and collecting device; 7. a material transferring rotary table; 10. a magnetic ring; 101. a magnetic ring body; 102. connecting a lead externally; 71. a feeding station; 72. detecting a station; 73. a discharge station; 74. a defective product discharging station; 8. a clamp; 81. a body clamping mechanism; 82. a wire clamping mechanism; 821. a clamp base; 822. a clamp branching block; 823. a clamp jaw; 824. placing a lead area; 825. a clamp through hole; 826. a wire detection connection area; 811. limiting a square hole; 812. a magnetic ring positioning block; 8121. an arc-shaped groove; 8231. a jaw member; 8232. a jaw shaft; 8233. a follower bearing; 827. a jaw opening and closing assembly; 8271. an opening and closing cylinder; 8272. opening and closing strips; 8273. a bevel; 8234. a front claw; 8235. a rear jaw; 8221. positioning the slot; 41. a body detection assembly; 42. a wire detection assembly; 411. a detection rod; 412. a contact piece; 413. the detection rod drives the cylinder; 414. a detection rod mounting base; 415. the probe drives the cylinder; 416. a conductive probe; 421. a lower electrode; 422. pressing an upper electrode; 423. closing the finger cylinder by the electrode; 21. distributing and moving blocks; 211. a material distributing hole; 22. a magnetic ring frame; 31. a body jaw assembly; 32. a wire clamping jaw assembly; 33. a feeding and transverse moving mechanism; 34. a feeding lifting mechanism; 35. a wire straightening mechanism; 321. a wire clamping jaw finger cylinder; 322. a wire movable clamping jaw; 323. fixing the wire to the partition plate; 324. wrapping a clamp hole; 341. a feeding lifting cylinder; 342. a vertical guide post; 343. a feeding lifting plate; 331. a feeding transverse moving cylinder; 332. transversely moving the guide post; 333. transversely moving the sliding seat; 351. a wire straightening cylinder; 352. straightening the sliding seat; 311. a body clamping jaw finger cylinder; 312. a material taking clamping jaw; 313. an arc-shaped recess; 11. feeding a guide pillar; 12. vertical single-row storage; 13. storing the wire rods; 131. a wire separator; 23. fixing the bottom plate; 24. a material distribution driving cylinder; 241. a material distribution connecting block; 242. a material distributing connecting rod; 25. a material blocking cylinder; 14. a material shortage alarm photoelectric switch; 26. a wire-dividing horizontal bar; 61. a sorting rack; 62. a material separating barrel; 63. a rotating mechanism; 64. a collection region; 621. a barrel inlet; 622. a hollow charging barrel; 623. a barrel outlet; 631. a stepping motor; 632. a rotating shaft; 65. a material receiving mechanism; 651. a material receiving hopper; 652. a material receiving channel; 653. a material receiving baffle plate; 654. a material receiving opening and closing cylinder; 655. rotating the block; 641. partition plates; 642. bagging an inlet and an outlet; 643. a fixing clip; 9. a defective product discharging device; 91. and a defective product collecting area.
Detailed Description
As shown in fig. 1 and 2, a magnetic ring 10 generally includes a magnetic ring body 101 and two external leads 102, and includes a storage 1, a material distributor 2, a material feeder 3, a detector 4, a material discharger 5, a sorting and collecting device 6, and a material-moving rotary table 7, where the storage 1 is used to store and place the magnetic ring 10 to be detected, and the magnetic ring 10 in the storage 1 can be fed by an external device for conveying the magnetic ring 10, or can be fed by an operator. The feeding device 3, the detection device 4 and the discharging device 5 are respectively arranged on the periphery of the material moving rotary table 7 according to the rotation sequence of the material moving rotary table 7, the material moving rotary table 7 is respectively provided with a corresponding feeding station 71, a detection station 72 and a discharging station 73 on the periphery corresponding to the feeding device 3, the detection device 4 and the discharging device 5, each station is provided with a clamp 8 for clamping the magnetic ring 10, the clamp 8 is driven by the material moving rotary table 7 to rotate in a reciprocating manner on each station in sequence, so that when the material moving rotary table 7 rotates, the clamp 8 can repeatedly pass through the stations according to the sequence of the feeding station 71, the detection station 72 and the discharging station 73 and temporarily stays on each station. The material moving rotary table 7 is driven by a motor to carry out intermittent conveying in the circumferential direction by an intermittent divider. A feeding initial position is arranged at an initial position of the feeding device 3, the distributing device 2 is arranged at a discharge port of the storage warehouse 1 and divides a single magnetic ring 10 in the storage warehouse 1 to a feeding initial position, the feeding device 3 is arranged at one side of the distributing device 2 and clamps the magnetic ring 10 on the feeding initial position to a clamp 8 of the feeding station 71, the detecting device 4 detects the magnetic ring 10 on the detecting station 72, a discharging target position of the discharging device 5 is positioned on the sorting and collecting device 6, the discharging device 5 clamps the magnetic ring 10 on the discharging station 73 to the sorting and collecting device 6, and the sorting and collecting device 6 is in signal connection with the detecting device 4 to classify and collect the magnetic rings 10 according to parameters detected by the detecting device 4; the clamp 8 comprises a body clamping mechanism 81 for clamping the magnetic ring body 101 and a wire clamping mechanism 82 for clamping the external lead 102 of the magnetic ring 10. The working process is that firstly, the magnetic rings 10 are conveyed into the material storage 1, and the magnetic rings 10 are arranged and stacked in the material storage 1; secondly, the material distributing device 2 separates out a single magnetic ring 10 in the material storage warehouse 1 and moves the magnetic ring 10 to an initial loading position; thirdly, the feeding device 3 clamps the magnetic ring 10 on the feeding initial position to the clamp 8 of the feeding station 71, and the clamp 8 of the feeding station 71 is opened firstly and then clamped and positioned after the magnetic ring 10 is placed; fourthly, the clamp 8 simultaneously clamps and positions the magnetic ring body 101 and the external lead 102, and the material moving rotary table 7 conveys the magnetic ring 10 to the detection station 72 in a rotary mode; fifthly, the detection device 4 detects the clamped and positioned magnetic ring 10 and transmits the detected signal to the sorting and collecting device 6; sixthly, the material moving rotary table 7 conveys the magnetic ring 10 to a discharging station 73 in a rotary mode, the clamp 8 is opened, and the discharging device 5 sends the magnetic ring 10 to the sorting and collecting device 6; seventhly, the sorting and collecting device 6 carries out sorting and collection on the magnetic rings 10 according to the parameters detected by the detection device 4. The whole process comprises the working procedures of material distribution, feeding, detection, discharging, classified collection and the like, the automatic detection operation is realized, and the method is suitable for the requirement of mass detection.
As shown in fig. 8 and 9, the wire clamping mechanism 82 includes a clamp base 821, a clamp branching block 822, and an expandable clamp clamping jaw 823, wherein the clamp branching block 822 is protruded in the middle of the top surface of the clamp base 821, and the top surface of the clamp base 821 can be divided into left and right sides according to the clamp branching block 822 for placing a wire placing area 824 corresponding to a single external wire 102, so that the external wire 102 has a certain wire placing area 824 for placing. The clamp base 821 is provided with clamp through holes 825 located at two sides of the clamp wire distributing block 822, the clamp clamping jaws 823 penetrate out of the lower portion of the clamp through holes 825 to the top surface of the clamp base 821, the wire placing area 824 is located in the clamp clamping jaws 823 in an open state, and the clamp clamping jaws 823 and the clamp wire distributing block 822 form surrounding clamping opposite to the external wire 102 of the wire placing area 824 when tightened; the outer end of the wire placing area 824 is provided with a wire detecting connection area 826 exposing the connection end of the external wire 102. When the magnetic ring 10 is placed on the clamp 8, the two external wires 102 are respectively placed in the corresponding wire placing areas 824 according to the clamp wire distributing blocks 822, and the clamp clamping jaws 823 are tightened and folded inwards, so that the external wires 102 are surrounded and clamped in the wire placing areas 824 with the clamp wire distributing blocks 822, effective positioning of the two external wires 102 is achieved, and external detection can be performed by connecting the external wires 102 in the wire detecting connection area 826 for necessary detection.
As shown in fig. 9, the main body holding mechanism 81 includes a limiting square hole 811 located at the front end of the clamp base 821, and the size of the limiting square hole 811 fits the size of the magnetic ring main body 101, so that the magnetic ring main body 101 can be placed in the limiting square hole 811 right; the bottom of the limit square hole 811 is fixedly provided with a magnetic ring positioning block 812, and the magnetic ring positioning block 812 is provided with an arc-shaped groove 8121 attached to the outer circle of the magnetic ring body 101. The magnetic ring 10 is placed into the magnetic ring body 101 from the top of the limiting square hole 811, the outer circle of the bottom of the magnetic ring body 101 is attached to the arc-shaped groove 8121, the limiting square hole 811 forms limiting in the horizontal direction of the magnetic ring body 101, and the arc-shaped groove 8121 forms limiting in the vertical downward direction of the magnetic ring body 101, so that the magnetic ring body 101 is positioned and clamped, meanwhile, the magnetic ring body 101 can be taken out of or placed in the top of the limiting square hole 811, and positioning and clamping are convenient and effective.
As shown in fig. 8 and 9, the clamp jaw 823 has two jaw members 8231, a jaw rotating shaft 8232 is hinged between the two jaw members 8231, the two jaw members 8231 can rotate around the jaw rotating shaft 8232 to assume an opened or closed state, and a follower bearing 8233 is installed at the bottom of the jaw member 8231. A clamping jaw opening and closing assembly 827 is further arranged below the clamping jaw 823, the clamping jaw opening and closing assembly 827 comprises an opening and closing air cylinder 8271 and two opening and closing strips 8272 fixedly connected to an output shaft of the opening and closing air cylinder 8271, the two opening and closing strips 8272 are oppositely arranged, inclined planes 8273 are arranged on opposite side faces, and an opening which is enlarged from low to high is formed between the two opening and closing strips 8272; the opening and closing air cylinder 8271 drives the opening and closing strip 8272 to ascend and descend, so that the inclined surface 8273 is in contact fit with the follow-up bearing 8233 to achieve opening and clamping of the clamp clamping jaws 823. Before the external lead 102 is put into the lead placing area 824, the opening and closing strip 8272 is in a high position, the two clamping jaw members 8231 are in an opening state, after the external lead 102 is put into the lead placing area 824, the opening and closing air cylinder 8271 drives the opening and closing strip 8272 to descend, the follow-up bearing 8233 rolls on the inclined plane 8273, and due to the opening structure expanded from low to high, the two clamping jaw members 8231 are close to each other around the clamping jaw rotating shaft 8232 and gradually retract to the clamping state.
The jaw member 8231 includes a front jaw 8234 and a rear jaw 8235, and the front jaw 8234 and the rear jaw 8235 are spaced apart. The front and rear jaws 8234, 8235 generally grip the ends and middle of the external conductor 102 when the external conductor 102 is gripped. In order to further make the external connection wire 102 approach to the straightened state, a positioning slot 8221 is formed on the clamp wire dividing block 822, so that when the clamping claw member 8231 is folded and clamped, the top end of the clamping claw member 8231 is inserted into the positioning slot 8221, the clamping space for the external connection wire 102 is reduced, and the shape of the external connection wire 102 is closer to a straight line.
As shown in fig. 10, the detecting device 4 includes a body detecting component 41 and a wire detecting component 42, the body detecting component 41 includes a detecting rod 411 and a contact piece 412, the detecting rod 411 and the contact piece 412 can be inserted into the center of the magnetic ring body 101, the contact piece 412 penetrates into the limiting square hole 811 of the fixture 8 and abuts against the axial rear end of the magnetic ring body 101 in the limiting square hole 811, the detecting rod 411 penetrates through the magnetic ring body 101 from the front end of the magnetic ring body 101 to the rear end of the magnetic ring body 101 and contacts with the contact piece 412 for electrical connection, thereby implementing the electrical detection of the magnetic ring body 101. The wire detection assembly 42 comprises a lower electrode 421 and a pressing block upper electrode 422, the lower electrode 421 and the pressing block upper electrode 422 are located on the periphery of the lead detection connection area 826, the pressing block upper electrode 422 is movably arranged above the lower electrode 421, and the pressing block upper electrode 422 moves close to the lower electrode 421 to form contact connection with the connection end of the external lead 102 in the lead detection connection area 826, so that the external lead 102 can be electrified and detected.
The body detection assembly 41 further comprises a detection rod driving cylinder 413 which is fixedly arranged, a detection rod mounting seat 414 is fixedly connected to an output shaft of the detection rod driving cylinder 413, a detection rod 411 is fixedly mounted on the detection rod mounting seat 414, and the detection rod driving cylinder 413 drives the detection rod 411 to be close to and inserted into the magnetic ring body 101.
The body detection assembly 41 further includes a probe driving cylinder 415 fixedly disposed, the probe driving cylinder 415 is installed below the contact piece 412, an output shaft of the probe driving cylinder 415 is fixedly connected with a conductive probe 416, and the probe driving cylinder 415 drives the conductive probe 416 to ascend to be in contact connection with the contact piece 412 so that the contact piece 412 is conductive to detect the magnetic ring 10.
The wire detecting assembly 42 further includes an electrode folding finger cylinder 423 fixedly disposed, the lower electrode 421 and the pressing block upper electrode 422 are respectively and fixedly connected to an output shaft of the electrode folding finger cylinder 423, and the electrode folding finger cylinder 423 drives the lower electrode 421 and the pressing block upper electrode 422 to close or open.
As shown in fig. 3-5, the material distributing device 2 includes a material distributing moving block 21 capable of sliding horizontally, a material distributing hole 211 for receiving the single magnetic ring body 101 at the bottom layer in the arrangement queue of the material storage 1 is formed on the material distributing moving block 21, a magnetic ring frame 22 is fixed on the material distributing moving block 21, the magnetic ring frame 22 extends to the lower side of the material distributing hole 211, and the magnetic ring frame 22 is used for pressing the magnetic ring body 101 falling into the material distributing hole 211; before material distribution, the material distribution moving block 21 is located at the bottom of a discharge hole of the material storage 1, so that the material distribution hole 211 is aligned with a single magnetic ring body 101 at the bottommost layer in the arrangement queue of the material storage 1, and the material distribution hole 211 can only accommodate one magnetic ring body 101. The feeding initial position is located on one side of the discharge port of the storage warehouse 1 in the horizontal direction, the distributing moving block 21 slides to the feeding initial position from the discharge port of the storage warehouse 1 after the magnetic ring 10 falls into the distributing hole 211, and distributing work of the single magnetic ring 10 is achieved.
As shown in fig. 3 and 6, the feeding device 3 includes a body clamping jaw assembly 31 for clamping the magnetic ring body 101, a wire clamping jaw assembly 32 for clamping an external wire, a feeding traversing mechanism 33, a feeding lifting mechanism 34, and a wire straightening mechanism 35, wherein the body clamping jaw assembly 31 and the wire straightening mechanism 35 are mounted on an output shaft of the feeding traversing mechanism 33, the feeding traversing mechanism 33 is connected to an output shaft of the feeding lifting mechanism 34, the feeding lifting mechanism 34 is responsible for vertical lifting displacement, and the feeding traversing mechanism 33 is responsible for horizontal traversing displacement; the wire chuck assembly 32 is mounted on the wire straightening mechanism 35, and the wire straightening mechanism 35 drives the wire chuck assembly 32 in a clamped state to move in a predetermined direction. The body clamping jaw assembly 31 clamps the magnetic ring body 101 and the wire clamping jaw assembly 32 clamps the external wire, and can be shifted to a target position through the feeding traversing mechanism 33 and the feeding lifting mechanism 34, and the wire straightening mechanism 35 moves along the wire straightening direction after the wire clamping jaw assembly 32 clamps the external wire 102, so that the external wire 102 is limited to have a certain fixed shape, and the external wire 102 is straightened.
As shown in fig. 7, the wire clamping jaw assembly 32 includes a wire clamping jaw finger cylinder 321, a wire movable clamping jaw 322 and a wire fixed partition plate 323, the wire clamping jaw finger cylinder 321 is fixed on the output shaft of the wire straightening mechanism 35, the wire fixed partition plate 323 includes two partition plates with a partition, the middle part of the wire movable clamping jaw 322 is hinged on the wire fixed partition plate 323, and the wire movable clamping jaw 322 is located between the two partition plates, the two partition plates limit the movement of the wire movable clamping jaw 322 in the axial direction, so that the wire movable clamping jaw 322 can only rotate; the wire fixing spacing plate 323 is fixed on the wire clamping jaw finger cylinder 321, an output shaft of the wire clamping jaw finger cylinder 321 is in press fit with one end of the wire movable clamping jaw 322 to clamp or open the wire movable clamping jaw 322, a clamping hole 324 for clamping the external lead 102 is formed between the wire movable clamping jaw 322 in a clamping state and the wire fixing spacing plate 323, and a small gap is formed between the clamping hole 324 and the clamped external lead 102. The wire clamping jaw finger cylinder 321 presses one end of the wire movable clamping jaw 322, the wire movable clamping jaw 322 is opened, and at this time, the feeding traversing mechanism 33 and the feeding lifting mechanism 34 displace the wire clamping jaw assembly 32 to a target position to clamp the external lead 102 or release the external lead 102. When the wire clamping jaw finger cylinder 321 releases one end of the wire movable clamping jaw 322, the wire movable clamping jaw 322 is gradually closed and clamped to form the clamping hole 324, so that the external lead 102 can be clamped by the clamping hole 324, but the external lead 102 is not completely sleeved, the external lead 102 can freely move in the clamping hole 324 along the straightening direction of the external lead 102, and at the moment, the wire straightening mechanism 35 can drive the wire clamping jaw assembly 32 to move to straighten the external lead 102.
As shown in fig. 6, the feeding lifting mechanism 34 includes a feeding lifting cylinder 341, a plurality of vertical guide posts 342, and a feeding lifting plate 343, the feeding lifting plate 343 is slidably disposed on the vertical guide posts 342, and the feeding lifting plate 343 is fixedly connected to an output shaft of the feeding lifting cylinder 341, so that the feeding lifting cylinder 341 can drive the feeding lifting plate 343 to move up and down in the direction of the vertical guide posts 342. The feeding transverse moving mechanism 33 comprises a feeding transverse moving cylinder 331, a transverse moving guide post 332 and a transverse moving slide seat 333, the wire straightening mechanism 35 comprises a wire straightening cylinder 351 and a straightening slide seat 352, the feeding transverse moving cylinder 331 and the transverse moving guide post 332 are fixed on a feeding lifting plate 343, the transverse moving slide seat 333 and the straightening slide seat 352 are respectively arranged on the transverse moving guide post 332 in a sliding manner, an output shaft of the feeding transverse moving cylinder 331 is fixedly connected with the straightening slide seat 352, the wire straightening cylinder 351 is fixed on the straightening slide seat 352, and an output shaft of the wire straightening cylinder 351 is fixedly connected with the transverse moving slide seat 333; the body jaw assembly 31 is secured to the cross slide 333 and the wire jaw assembly 32 is secured to the straightening slide 352. When the lifting is needed, the feeding lifting cylinder 341 drives the feeding lifting plate 343 and the feeding traversing mechanism 33 on the feeding lifting plate 343 to lift together; when the transverse movement is needed, the feeding transverse moving cylinder 331 drives the straightening slide 352, the wire straightening cylinder 351 and the transverse moving slide 333 to horizontally move; when the wire needs to be straightened, the output shaft of the wire straightening cylinder 351 extends out, the distance between the straightening slide seat 352 and the transverse slide seat 333 is enlarged, the straightening slide seat 352 moves backwards, so that the wire clamping jaw assembly 32 moves backwards to gradually open the distance from the body clamping jaw assembly 31, the clamping position of the wire clamping jaw assembly 32 moves from the position close to the magnetic ring body 101 to the position close to the connecting end of the external lead 102, and the straightening action of the external lead 102 is formed. Because the traversing and straightening directions are the same, a set of traversing guide posts 332 can be shared.
As shown in fig. 6, the body clamping jaw assembly 31 includes a body clamping jaw finger cylinder 311, two output shafts of the body clamping jaw finger cylinder 311 are respectively and fixedly connected with a material taking clamping jaw 312, and the magnetic ring body 101 can be clamped between the material taking clamping jaws 312. In order to avoid the magnetic ring body 101 from falling, arc-shaped recesses 313 attached to the outer circle of the magnetic ring body 101 are respectively formed on opposite sides of the two material taking clamping jaws 312.
As shown in fig. 3 and 4, the storage 1 includes a plurality of feeding guide pillars 11, the feeding guide pillars 11 surround to form a vertical single-row storage 12, the vertical single-row storage 12 is used for storing a single row of magnetic ring bodies 101 which are vertically placed, and the magnetic ring bodies 101 which are vertically placed are placed in a horizontal direction for the central axis of the magnetic ring bodies 101; the bottom end of the vertical single-row storage 12 is provided with a discharge hole, the side surface of the vertical single-row storage 12 is provided with a wire storage 13 for placing the external lead 102, and the middle of the wire storage 13 is provided with a wire partition 131 for separating the two external leads 102. When the front magnetic ring 10 of the discharge port discharges materials, the rear magnetic ring 10 can fall down to fill the bottom end neutral position. Two wires are placed in the wire storage 13 and are initially separated by a wire separator 131.
As shown in fig. 4 and 5, a fixed bottom plate 23 is disposed below the distributing moving blocks 21, the distributing moving blocks 21 slide on the fixed bottom plate 23 through a pair of slide block guide rails, a vertically-arranged distributing driving cylinder 24 is disposed between two groups of distributing moving blocks 21, a distributing connecting block 241 is mounted on an output shaft of the distributing driving cylinder 24, distributing connecting rods 242 are respectively hinged to two sides of the distributing connecting block 241, and each distributing connecting rod 242 is connected to a corresponding group of distributing moving blocks 21. The two distributing connecting rods 242 and the distributing driving cylinder 24 are arranged in a Y shape, and when the output shaft of the distributing driving cylinder 24 acts, the two distributing connecting rods 242 can respectively drive the corresponding distributing moving blocks 21 to slide.
As shown in fig. 3 and 4, the material distributing device 2 further comprises a material blocking cylinder 25, the material blocking cylinder 25 is fixed on the material storage 1, and an output shaft of the material blocking cylinder 25 is movably inserted into the magnetic ring body 101 which is the second from bottom to top in the arrangement queue of the material storage 1. Before the magnetic ring bodies 101 at the bottommost layer of the arrangement queue of the material storage 1 are subjected to material distribution operation, the magnetic ring bodies 101 above the magnetic ring bodies 101 at the bottommost layer can be firstly blocked by the material blocking cylinder 25, and when the material distributing holes 211 reach the material outlet of the material storage 1 again, the material blocking cylinder 25 is retracted to release the queue to freely fall and move.
The vertical single-row storeroom 12 is also provided with a material shortage alarm photoelectric switch 14, the material shortage alarm photoelectric switch 14 is fixed on the feeding guide post 11, the detection range of the material shortage alarm photoelectric switch faces the vertical single-row storeroom 12, and the material shortage alarm photoelectric switch 14 can be positioned at a position which is slightly lower in the middle of the vertical single-row storeroom 12. And when the quantity of the magnetic rings 10 in the vertical single-row storeroom 12 is less, the material shortage alarm photoelectric switch 14 gives a material shortage alarm for reminding.
The distributing moving block 21 is convexly provided with a distributing cross bar 26 for separating two external leads 102, and when the distributing moving block 21 is positioned at the discharge port of the storage warehouse 1, the distributing cross bar 26 is arranged opposite to the wire partition plate 131.
As shown in fig. 11-13, the sorting and collecting device 6 includes a sorting frame 61, a material separating cylinder 62, a rotating mechanism 63 and a plurality of independent collecting areas 64, the rotating mechanism 63 is installed on the sorting frame 61, and the rotating mechanism 63 receives the sorting signal of the magnetic ring 10 detected by the detecting device 4, the material separating cylinder 62 is installed on the output shaft of the rotating mechanism 63 so that the rotating mechanism 63 can drive the material separating cylinder 62 to rotate by an angle, the material separating cylinder 62 includes a cylinder inlet 621, a hollow cylinder 622 and a cylinder outlet 623 which are continuously penetrated from top to bottom, the plurality of collecting areas 64 are arranged around the cylinder inlet 621 of the material separating cylinder 62, and the number of the collecting areas 64 is determined according to the sorting number of the magnetic rings 10; the cartridge outlet 623 moves above each of the collection areas 64 as the rotating mechanism 63 rotates, and the cartridge outlet 623 is stopped above one of the collection areas 64 by the rotating mechanism 63. The working process is as follows: before the magnetic ring 10 is transported to the material separating cylinder 62, the detecting device 4 obtains the classification signal of the magnetic ring 10, the rotating mechanism 63 drives the material separating cylinder 62 to rotate to the required angle, the cylinder outlet 623 is forced to rotate to the upper side of the corresponding collecting area 64, at this time, the magnetic ring 10 falls to the cylinder inlet 621, and falls from the cylinder outlet 623 to the corresponding collecting area 64 through the hollow cylinder 622.
The rotating mechanism 63 includes a stepping motor 631 and a rotating shaft 632 connected to an output shaft of the stepping motor 631, the stepping motor 631 is vertically installed on the sorting machine frame 61, the output shaft is disposed upward, the top end of the rotating shaft 632 is fixedly connected to the material separating cylinder 62, and the central axis of the rotating shaft 632 is close to or overlapped with the central axis of the material inlet 621, so that when the rotating shaft 632 rotates, the material separating cylinder 62 rotates around the central axis of the material inlet 621. Thus, the position of the cartridge inlet 621 remains substantially unchanged to facilitate accurate transport of the magnetic ring 10 to the cartridge inlet 621, while the cartridge outlet 623 is positioned by rotation of the stepper motor 631.
The receiving mechanism 65 is arranged above the charging barrel inlet 621, the receiving mechanism 65 comprises a receiving hopper 651, a receiving material channel 652 inclining downwards is arranged in the receiving hopper 651, and the outlet position of the receiving material channel 652 extends to the upper part of the charging barrel inlet 621, so that the magnetic ring 10 can fall into the charging barrel inlet 621 from the receiving material channel 652. The receiving hopper 651 is provided with a receiving block 653, and the receiving block 653 can open and close the receiving channel 652. When the sorting operation of the magnetic rings 10 in the distributing cylinder 62 is not completed, the receiving material channel 652 can be temporarily closed by the receiving blocking piece 653, and the receiving material channel 652 can be opened after the sorting operation of the front materials is completed. The receiving hopper 651 is used for receiving the magnetic ring 10 sent out by the discharging device 5, and the magnetic ring 10 falls into the receiving channel 652 to the distributing cylinder 62.
The material receiving baffle 653 is hinged to the material receiving hopper 651, a material receiving opening and closing cylinder 654 is further arranged on one side of the material receiving hopper 651, a rotating block 655 is rotatably connected to an output shaft of the material receiving opening and closing cylinder 654, the rotating block 655 is connected with the hinged position of the material receiving baffle 653, and the material receiving opening and closing cylinder 654 can drive the rotating block 655 to rotate the material receiving baffle 653 to open and close the material receiving channel 652.
In order to meet the requirement of simultaneously detecting two magnetic rings 10 in each detection period, the material receiving channels 652 are independent, and each material receiving channel 652 is provided with an independent material receiving baffle 653 and a material receiving opening and closing cylinder 654. The two material receiving channels 652 can be respectively received into the magnetic rings 10 through the discharging device 5, and when the magnetic rings 10 in the two material receiving channels 652 are the same type of magnetic ring 10, the material receiving channels can be simultaneously opened. When the magnetic rings 10 in the two material receiving channels 652 are not the same type of magnetic ring 10, one of the material receiving channels is opened first, and after the previous magnetic ring 10 is classified, the other material receiving channel is opened for classified collection.
The single collecting area 64 includes a semi-surrounding partition 641, the partition 641 is fixed on the sorting frame 61, the outer side of the partition 641 has a bag inlet 642, and the partition 641 further has a fixing clip 643. A collecting bag used for collecting the magnetic ring 10 can be installed in the partition board 641, the semi-enclosed partition board 641 is used for supporting the collecting bag, and the fixing clip 643 clamps and fixes the bag mouth of the collecting bag on the partition board 641, so that the bag mouth is prevented from being excessively displaced.
The inlet 621 of the charging barrel is in a leakage-shaped open shape, so that the accurate transportation of the magnetic ring 10 in the transportation process is ensured.
As shown in fig. 1 and 2, a defective product discharging station 74 is further disposed on the material moving rotary table 7 between the detection station 72 and the discharging station 73, a defective product discharging device 9 is disposed on the defective product discharging station 74, a defective product collecting region 91 is disposed on a discharging target position of the defective product discharging device 9, and the defective product discharging device 9 is in signal connection with the detection device 4 so as to clamp a defective product magnetic ring 10 reaching the defective product discharging station 74 according to a defective parameter detected by the detection device 4 and discharge the defective product magnetic ring onto the defective product collecting region 91. The method is equivalent to independently arranging a discharge channel of the unqualified magnetic ring 10, and the unqualified magnetic ring 10 is removed and collected before the magnetic ring 10 is discharged.
In order to further accelerate the detection efficiency, the material storage warehouse 1, the material distribution device 2, the detection device 4, the body clamping jaw assembly 31 and the wire clamping jaw assembly 32 are respectively provided with two groups, the number of the clamps 8 on each station is two, and the two groups of material storage warehouses 1 are respectively arranged on two sides of the feeding device 3. The two groups of body clamping jaw assemblies 31 and the two groups of wire clamping jaw assemblies 32 are respectively arranged on the same transverse sliding seat 333 and the same straightening sliding seat 352, so that the space and the cost are saved.
Discharging device 5 is including removing module and ejection of compact clamping jaw, removes the module and can go up and down and the sideslip action, and ejection of compact clamping jaw is connected on the output shaft that removes the module.
Claims (13)
1. The utility model provides a magnetic ring automated inspection sorting facilities which characterized in that: the magnetic ring sorting device comprises a storage warehouse for storing and placing magnetic rings, a material distribution device, a feeding device, a detection device, a discharging device, a sorting and collecting device and a material moving rotary table, wherein the feeding device, the detection device and the discharging device are respectively arranged at the peripheral position of the material moving rotary table according to the rotation sequence of the material moving rotary table; the automatic magnetic ring sorting and collecting device comprises a loading device, a detecting device, a sorting and collecting device, a detecting device and a control device, wherein the initial position of the loading device is provided with a loading initial position, the distributing device is arranged at a discharge port of a storage bin and divides a single magnetic ring in the storage bin to the loading initial position, the loading device is arranged at one side of the distributing device and clamps the magnetic ring on the loading initial position to a clamp of a loading station, the detecting device detects the magnetic ring on the detecting station, a discharge target position of the discharging device is arranged on the sorting and collecting device, the discharging device clamps the magnetic ring on the discharging station to the sorting and collecting device, and the sorting and collecting device is in signal connection with the detecting device so as to sort and collect the magnetic rings according to parameters detected by the detecting device; the clamp comprises a body clamping mechanism for clamping the magnetic ring body and a wire clamping mechanism for clamping the external lead of the magnetic ring.
2. The magnetic ring automatic detection sorting equipment of claim 1, wherein: the wire clamping mechanism comprises a clamp base, a clamp branching block and an expandable and contractible clamp clamping jaw, wherein the clamp branching block is convexly arranged in the middle of the top surface of the clamp base so as to divide the top surface of the clamp base into a wire placing area for placing a corresponding single external wire on the left side and the right side according to the clamp branching block; the clamp base is provided with clamp through holes positioned at two sides of the clamp branching block, the clamp clamping jaws penetrate out of the lower part of the clamp through holes to the top surface of the clamp base, the wire placing area is positioned at the inner side of the clamp clamping jaws in an open state, and the clamp clamping jaws and the clamp branching block form surrounding clamping of external wires of the wire placing area in pairs when tightened; and the outer end of the wire placing area is provided with a wire detection connecting area exposed out of the connecting end of the external wire.
3. The magnetic ring automatic detection sorting equipment of claim 2, wherein: the body clamping mechanism comprises a limiting square hole located at the front end of the clamp base, the size of the limiting square hole is attached to the size of the magnetic ring body, a magnetic ring positioning block is fixedly arranged at the bottom of the limiting square hole, and an arc-shaped groove attached to the excircle of the magnetic ring body is formed in the magnetic ring positioning block.
4. The magnetic ring automatic detection sorting equipment of claim 1 or 2, characterized in that: the storage warehouse comprises a plurality of feeding guide pillars, the feeding guide pillars surround to form a vertical single-row storage warehouse for storing single-row standing magnetic ring bodies, a discharge hole is formed in the bottom end of the vertical single-row storage warehouse, a wire storage warehouse for placing external leads is arranged on the side face of the vertical single-row storage warehouse, and a wire partition plate for separating the two external leads is arranged in the middle of the wire storage warehouse.
5. The magnetic ring automatic detection sorting equipment of claim 1 or 2, characterized in that: the material distributing device comprises a material distributing moving block capable of sliding horizontally, a material distributing hole used for receiving the single magnetic ring body at the bottommost layer in the arrangement queue of the material storage storehouses is formed in the material distributing moving block, a magnetic ring frame is fixed on the material distributing moving block and extends to the lower side of the material distributing hole to abut against the magnetic ring body falling into the material distributing hole; the feeding initial position is located on one side of the discharge hole of the material storage warehouse in the horizontal direction, and the material distribution moving block slides to the feeding initial position from the discharge hole of the material storage warehouse after the magnetic ring falls into the material distribution hole.
6. The magnetic ring automatic detection sorting equipment of claim 1 or 2, characterized in that: the feeding device comprises a body clamping jaw assembly for clamping the magnetic ring body, a wire clamping jaw assembly for clamping an external wire, a feeding transverse moving mechanism, a feeding lifting mechanism and a wire straightening mechanism, wherein the body clamping jaw assembly and the wire straightening mechanism are mounted on an output shaft of the feeding transverse moving mechanism, the feeding transverse moving mechanism is connected to an output shaft of the feeding lifting mechanism, the wire clamping jaw assembly is mounted on the wire straightening mechanism, and the wire straightening mechanism drives the wire clamping jaw assembly in a clamping state to move along a preset direction.
7. The magnetic ring automatic detection sorting equipment of claim 6, wherein: wire rod clamping jaw subassembly includes wire rod clamping jaw finger cylinder, wire rod activity clamping jaw and the fixed space bar of wire rod, wire rod clamping jaw finger cylinder is connected on the output shaft of wire rod mechanism of flare-outing, the fixed space bar of wire rod has spaced baffle including two, the middle part of wire rod activity clamping jaw articulates on the fixed space bar of wire rod and wire rod activity clamping jaw is located between two baffles, the fixed space bar of wire rod is fixed in on wire rod clamping jaw finger cylinder, the output shaft of wire rod clamping jaw finger cylinder presses down the cooperation with the one end of wire rod activity clamping jaw with the centre gripping or open wire rod activity clamping jaw, is in the clamping state form the package clamp hole of package clamp external conductor between wire rod activity clamping jaw and the fixed space bar of wire rod, the clearance has between the package clamp hole and the external conductor of package clamp.
8. The magnetic ring automatic detection sorting equipment of claim 6, wherein: the feeding lifting mechanism comprises a feeding lifting cylinder arranged in the vertical direction, a plurality of vertical guide pillars and a feeding lifting plate, the feeding lifting plate is arranged on the vertical guide pillars in a sliding manner, and the feeding lifting plate is fixedly connected with an output shaft of the feeding lifting cylinder; the feeding transverse moving mechanism comprises a feeding transverse moving cylinder, a transverse moving guide pillar and a transverse moving slide seat, the wire straightening mechanism comprises a wire straightening cylinder and a straightening slide seat, the feeding transverse moving cylinder and the transverse moving guide pillar are fixed on the feeding lifting plate, the transverse moving slide seat and the straightening slide seat are respectively arranged on the transverse moving guide pillar in a sliding mode, an output shaft of the feeding transverse moving cylinder is fixedly connected with the straightening slide seat, the wire straightening cylinder is fixed on the straightening slide seat, and an output shaft of the wire straightening cylinder is fixedly connected with the transverse moving slide seat; the body clamping jaw assembly is fixed on the transverse moving sliding seat, and the wire clamping jaw assembly is fixed on the straightening sliding seat.
9. The magnetic ring automatic detection sorting equipment of claim 3, wherein: the detection device comprises a body detection assembly and a wire detection assembly, wherein the body detection assembly comprises a detection rod and a contact piece, the detection rod can be inserted into the center of the magnetic ring body, the contact piece penetrates into the limiting square hole and is pressed against the rear end of the magnetic ring body in the limiting square hole, and the detection rod is inserted into the rear end of the magnetic ring body from the front end of the magnetic ring body and is in contact connection with the contact piece; the wire detection assembly comprises a lower electrode and a pressing block upper electrode, the lower electrode and the pressing block upper electrode are located on the periphery of the wire detection connection area, the pressing block upper electrode is movably arranged above the lower electrode, and the pressing block upper electrode moves to be close to the lower electrode to form contact connection with an external wire connection end in the wire detection connection area so as to conduct an external wire.
10. The magnetic ring automatic detection sorting equipment of claim 1 or 2, characterized in that: the sorting and collecting device comprises a sorting rack, a material separating barrel, a rotating mechanism and a plurality of independent collecting regions, wherein the rotating mechanism is fixed on the sorting rack and controls the rotating mechanism to operate through a classification signal of a product detected by a detection device, the material separating barrel is installed on an output shaft which can be rotated by the rotating mechanism, the material separating barrel comprises a material barrel inlet, a hollow material barrel and a material barrel outlet which are continuously communicated, the collecting regions are arranged around the material separating barrel, and the material barrel outlet moves above each collecting region along with the rotation of the rotating mechanism and is controlled by the rotating mechanism to stop above one of the collecting regions.
11. The magnetic ring automatic detection sorting equipment of claim 10, wherein: a material receiving mechanism is arranged above the inlet of the charging barrel and comprises a material receiving hopper, a material receiving channel is arranged in the material receiving hopper, the outlet of the material receiving channel extends to the position above the inlet of the charging barrel, and a material receiving blocking piece for opening and closing the material receiving channel is arranged on the material receiving hopper; the receiving device comprises a receiving hopper, a receiving blocking piece, a receiving opening and closing cylinder, a rotating block and a receiving stopping piece, wherein the receiving blocking piece is hinged to the receiving hopper; the material receiving channel is provided with two independent material receiving baffle plates and a material receiving opening and closing cylinder.
12. The magnetic ring automatic detection sorting equipment of claim 1 or 2, characterized in that: the material moving rotary table between the detection station and the discharging station is further provided with a defective product discharging station, a defective product discharging device is arranged on the defective product discharging station, a defective product collecting area is arranged on a discharging target position of the defective product discharging device, and the defective product discharging device is in signal connection with the detection device so as to clamp a defective product magnetic ring reaching the defective product discharging station according to a defective parameter detected by the detection device and discharge the defective product magnetic ring to the defective product collecting area.
13. The magnetic ring automatic detection sorting equipment of claim 6, wherein: the wire rod clamping jaw component is arranged on the wire rod clamping jaw component, and the wire rod clamping jaw component is arranged on the wire rod clamping jaw component.
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CN115424852A (en) * | 2022-09-30 | 2022-12-02 | 中山市科彼特自动化设备有限公司 | Automatic kludge of inductance components |
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