CN110253826A - The automated production equipment of automobile moulding - Google Patents
The automated production equipment of automobile moulding Download PDFInfo
- Publication number
- CN110253826A CN110253826A CN201910418232.1A CN201910418232A CN110253826A CN 110253826 A CN110253826 A CN 110253826A CN 201910418232 A CN201910418232 A CN 201910418232A CN 110253826 A CN110253826 A CN 110253826A
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- China
- Prior art keywords
- inserts
- nut
- cylinder
- fixture
- main
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention relates to inserts installing mechanisms in a kind of automated production equipment of automobile moulding, inserts clamping and placement process are realized into complete automation, save labour, improve production efficiency, and possible human error is effectively avoided, while improving the stability of product quality and production.Moulding rapid transport between each station of post-processing, improves efficiency of post treatment, and space hold is less, and cost is relatively low, only needs a manipulator just can complete the processing and transhipment of all post-processing stations, facilitates efficiency.Moulding is put it on many storage layers frame after the completion of production by dedicated fork truck, can be separated by moulding, and forklift transport is convenient and efficient, and reduces the occupancy in space.
Description
Technical field
The present invention relates to a kind of automated production equipments of automobile moulding.
Background technique
Injection molding process is the important link in automobile component production process, and the precision of the quality of inserts and installation
Directly affect the quality of product after injection molding.One underproof inserts or nonstandard installation frequently can lead to automobile
The reduced service life of global facility, will lead to safety problem when serious.So filtering out high-quality inserts and carrying out high-precision
Installation be target that entire injection molding industry is pursued always.
Traditional injection molding industry still largely screened, clamped and installed using manpower nut, screw, positioning pin and
Sheet inserts, operator are often depending on operator for the ripe of specific injection molding machine for the screening of inserts and installation quality
The operative skill between degree and worker is known, so these objective and subjective conditions have codetermined injection moulded products defect
Generation.The participation of a large amount of manual programs also reduces the efficiency of production and the stability of product quality in production process.So
Injection molding industry is badly in need of a kind of full automatic inserts screening, clamping and installation equipment.
Automobile moulding complete injection molding after, automatically taken out, automatic gate cutting, flame treatment, cooling and shaping,
A series of operations such as product self-emptying, these usual needs of work could be completed by the processing of multiple stations, and each work
It needs between position by manually or mechanically shifting, just results in automobile moulding post-processing inefficiency in this way, be not able to satisfy
The requirement efficiently produced.If manipulator is arranged between station to be transported through to workpiece, efficiency of post treatment is higher, and needs
Multiple manipulators are set, and occupied space is more, higher cost.
Moulding needs to be conveyed to storage area after the completion of production, usually by manually being carried, but it is artificial
Not only speed is slower for the mode of carrying, leads to the reduction of automated production efficiency, and moulding cannot stack storage, just need in this way
Occupy more space.
Summary of the invention
The purpose of the present invention is to overcome the above shortcomings and to provide a kind of full-automatic, high efficiency, can stablize and improve product matter
Amount, efficiency of post treatment is high, the automated production equipment of the few automobile moulding of moulding occupied space.
The object of the present invention is achieved like this:
A kind of automated production equipment of automobile moulding, it include inserts installing mechanism, injection molding machine, equipment for after-treatment,
Fork truck and shelf；
Wherein inserts installing mechanism includes No.1 mechanical arm, No. two mechanical arms, No. three mechanical arms, nut inserts sub-folder tool,
Screw, positioning pin and sheet inserts fixture, main inserts fixture, the preset tooling of nut, screw and the preset tooling of positioning pin, sheet are embedding
The preset tooling of part and the preset tooling of main inserts；Nut inserts sub-folder tool is connected with No.1 mechanical arm, and the preset tooling setting of nut exists
Within the scope of the radius of turn of No.1 mechanical arm；Screw, positioning pin and sheet inserts fixture and No. two mechanical arms are connected, screw and fixed
Position is sold preset tooling and is placed in the radius of turn of No. two mechanical arms, and the preset tooling of sheet inserts is also disposed in No. two machinery
In the radius of turn of arm；Main inserts fixture is connected with No. three mechanical arms, and the rotation of No. three mechanical arms is arranged in the main preset tooling of inserts
Turn in radius；Meanwhile the main preset tooling of inserts also is located in the radius of No.1 mechanical arm and No. two mechanical arms；
The front side of the nut inserts sub-folder tool is fixed with a displacement mechanism, is fixed with spiral shell on front side of institute's displacement mechanism
Female pair clamp cylinder is provided with pre-buried cylinder in front of the pair of nut clamp cylinder, and the lower end of pre-buried cylinder is provided with piston
Bar, the other end of the piston rod are connected to nut collet；The inside of the nut collet is installed with nut collet sensor；
The screw, positioning pin and sheet inserts fixture include screw and positioning pin fixture and sheet inserts fixture；Screw
And the back side of positioning pin fixture and sheet inserts fixture is fixed on the opposite sides of No. two mechanical arms respectively, while screw and fixed
Position pin fixture and sheet inserts fixture are at back-to-back state；
The screw and positioning pin fixture include circular clamp bottom plate, circular clamp cylinder and circular clamp, circular clamp
The front of bottom plate is provided with eight circular clamps, and the rear end of the circular clamp is connected to circular clamp cylinder, circular clamp gas
The main part of cylinder is installed in the back side of circular clamp bottom plate and another part front end passes through circular clamp bottom plate；The circle
The front end of clamp cylinder is provided with air cylinder base, and air cylinder base is connected to three-jaw cylinder, the fixed collet in the front end of three-jaw cylinder；
The sheet inserts fixture includes profiling fetal membrane, the strong magnetic of profiling, sheet inserts clamp bottom board and sheet inserts fixture
Cylinder, the front of sheet inserts clamp bottom board are provided with the strong magnetic of profiling and profiling fetal membrane, the bottom of profiling fetal membrane and the strong magnetic of profiling
All it is connected to sheet inserts clamp cylinder；Electromagnet is provided on the profiling fetal membrane, the edge of profiling fetal membrane is provided with multiple
Sheet inserts inductor；
The main inserts fixture includes circular clamp, nut inserts main clamp and sheet inserts fixture；No. three machinery
The fixed No.1 station bottom plate in the front end of arm, the side of the No.1 station bottom plate are provided with guide rail, and guide rail is vertically arranged, guide rail
It is connected to No. two station bottom plates；The front of the No.1 station bottom plate is equipped with nine circular clamps and 28 nut inserts
Main clamp, the front of No. two station bottom plates are equipped with sheet inserts fixture；Lifting cylinder is provided with beside the guide rail；
The preset tooling of main inserts includes locating piece and inserts presetter device；The rear of the inserts presetter device is arranged
There are adjusting rod, the fixed spring in the bottom of the adjusting rod, the top of spring is connected to place bar；The preset tooling of main inserts
Be internally provided with place bar inductor；
The main inserts fixture is connected with No. three mechanical arms, and main inserts fixture clamps nut, spiral shell from the preset tooling of main inserts
Silk, positioning pin and sheet inserts, and be put into injection molding machine；
The injection molding machine after processing is completed, is drawn off by manipulator and is put into equipment for after-treatment to carry out to injection molding machine
Reason, the equipment for after-treatment include cutting gating apparatus, and it includes cutting cast gate bracket that this, which cuts gating apparatus, cut the top two of cast gate bracket
Side is fixed with scissors cylinder and blade cylinder respectively, the piston rod of the scissors cylinder and blade cylinder head respectively with scissors and
Twolip cryoprobe piece is connected, and the piston rod of scissors cylinder and blade cylinder can be stretched and be rotated, and cuts and is arranged at cast gate mid-stent
There is stainless steel hopper, the top of stainless steel hopper is located at the underface of scissors cylinder and blade cylinder, and the periphery at top, which is equipped with, encloses
The bottom part down on column, stainless steel hopper is placed with trash receptacle；
Described cut on rear side of gating apparatus is additionally provided with flame treating device, which is used for the hair to plastic part
Thorn, overlap and surface impurity are handled, which includes flame thrower, the top vertical of flame thrower to
On offer row's spray-hole, the bottom air inlet of flame thrower is connected with natural gas tube；
Moulding after flame treating device is put into cooling and shaping device by manipulator, cooling and shaping device, cold
But it is sent in conveying device after being formed, by fork truck come splicing, which includes pallet fork, bracket and support for the bottom of conveying device
Mechanism, the pallet fork are controlled by cylinder lifting, and cross bar is horizontally arranged at the top of pallet fork, and pallet fork bottom includes the fork of left and right two
Tooth places moulding to be transported on prong；Moulding is transported on the shelf at rear by fork truck, includes multilayer support on shelf
Frame；
The fork truck includes pallet fork, bracket and supporting mechanism；Cross bar, pallet fork bottom packet are horizontally arranged at the top of the pallet fork
Containing two prongs in left and right, fetal membrane to be transported is placed on prong, fetal membrane is transported on shelf by fork truck, includes more on shelf
Layer bracket；The bracket includes crossbeam and the support frame that the left and right sides is vertically arranged, and support frame both sides are symmetrical arranged；The both sides
The outside of support frame is provided with multiple supporting mechanisms from top to bottom, which includes bolt, front apron, rear baffle and gear
Block；The front apron and rear baffle are fixed on the lateral surface of support frame, and are offered respectively on front apron and rear baffle
The direction of pin hole, the pin hole is identical as fork truck direction of travel；The bolt is plugged on the pin hole of front apron and rear baffle
In, and the handle of bolt, between two baffles, the block is arranged between front apron and rear baffle, when bolt head is stretched out
When the cross bar of pallet fork is positioned, the handle of bolt is fallen between front apron and link stopper, and when bolt is withdrawn, the handle of bolt is fallen in
Between rear baffle and block；
The group number of the supporting mechanism is identical as the number of plies of shelf, the top phase of the supporting mechanism and shelf of the top
Match, second group of the top supporting mechanism matches with the top next layer of shelf, and so on, each group of supporting mechanism all with goods
The height that each layer of frame matches.
The automated production equipment of automobile moulding of the present invention has the advantage that
A kind of this automated production equipment of automobile moulding includes No.1 mechanical arm, No. two mechanical arms, No. three mechanical arms,
Nut inserts sub-folder tool, screw, positioning pin and sheet inserts fixture, main inserts fixture, the preset tooling of nut, screw and positioning pin
Preset tooling, the preset tooling of sheet inserts and the preset tooling of main inserts.Full automatic No.1 mechanical arm, No. two mechanical arms and No. three
Nut inserts sub-folder tool, screw, positioning pin and sheet inserts fixture and main inserts fixture can be moved to respectively and need by mechanical arm
The working region operated.The collet of nut inserts sub-folder tool and the sensor of expects pipe and the pneumatic of energy fast reaction set
Standby use keeps nut fast and accurate and is clamped；Screw, positioning pin and sheet inserts fixture by cylinder by being driven
Collet and crawl sensing apparatus, can rapidly, accurately clamp or discharge screw and positioning pin inserts, and can quickly detect
Whether clamp in place, by the electromagnet and the strong magnetic of profiling on profiling fetal membrane, the telescoping mechanism driven with cylinder of arranging in pairs or groups, Ke Yiwen
Fixed crawl or release sheet inserts, and it is arranged in whether the sensor at profiling fetal membrane can fast and accurately show sheet inserts
Crawl is in place；It is fitted with inductor inside the nipper of main inserts fixture, can incude whether inserts clamps in place, No.1
Station bottom plate and No. two station bottom plates can be according to whether be that sheet inserts to be clamped adjusts relative position by air pump.Screw and
The preset tooling of positioning pin can be required to carry out screw and positioning pin screening according to specified specification etc. equipped with inductor and station is arranged
Qualified sheet inserts can be carried out screening equipped with inductor and accurately be placed on specified work by sequence, the preset tooling of sheet inserts
On position, nut can be carried out to full automatic inserts screening equipped with inductor for the preset tooling of nut and station is placed；These preset works
Dress improves and stabilizes the quality of nut, screw, positioning pin and sheet inserts, at the same it is full-automatic inserts is placed into it is predetermined
Station on facilitate the clamping of next step.Each tooling position of the main preset tooling of inserts is also equipped with inductor and is used to incude respectively
Whether a inserts is placed into position, and is also equipped with locating piece in the main preset tooling of inserts, can position and be moved to conjunction with guide clamp
Suitable place clamping inserts.Entire inserts clamping and placement process realize complete automation, save labour, improve
Production efficiency, and possible human error is effectively avoided, while improving the stability of product quality and production.Injection molding
Part rapid transport between each station of post-processing, improves efficiency of post treatment, and space hold is less, and cost is relatively low,
It only needs a manipulator just can complete the processing and transhipment of all post-processing stations, facilitates efficiency.Moulding after the completion of production,
It is put it on many storage layers frame by dedicated fork truck, can be separated by moulding, forklift transport is convenient and efficient, and
Reduce the occupancy in space.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the automated production equipment of automobile moulding of the present invention.
Fig. 2 is the structural schematic diagram of nut inserts fixture in Fig. 1.
Fig. 3 is the front view of nut inserts fixture in Fig. 2.
Fig. 4 is the structural schematic diagram of nut feeder equipment in Fig. 1.
Fig. 5 is the structural schematic diagram of screw, positioning pin and sheet inserts in Fig. 1.
Fig. 6 is the structural schematic diagram of sheet inserts fixture in Fig. 5.
Fig. 7 is the structural schematic diagram of screw and positioning pin fixture in Fig. 5.
Fig. 8 is screw and the structural schematic diagram of the preset tooling of positioning pin inserts in Fig. 1.
Fig. 9 is the side view of main inserts fixture in Fig. 1.
Figure 10 is the structural schematic diagram of main inserts fixture in Fig. 1.
Figure 11 is the structural schematic diagram of the main preset tooling of inserts in Fig. 1.
Figure 12 is the schematic diagram of the matching relationship of inserts presetting bit tooling in the main inserts fixture of nut and Figure 11 in Figure 10.
Figure 13 is the structural schematic diagram for cutting gating apparatus in Fig. 1 in after-treatment device.
Figure 14 is the structural schematic diagram that cast gate cradle top is cut in Figure 13.
Figure 15 is the structural schematic diagram of the flame treating device in Fig. 1 in after-treatment device.
Figure 16 is the structural schematic diagram on rear side of after-treatment device for the fork truck of splicing.
Figure 17 is the structural schematic diagram of pallet fork in Figure 16.
Figure 18 is the structural schematic diagram with the matched shelf of fork truck in Figure 16.
In figure: the mechanical arm 2, three of No.1 mechanical arm 1, two mechanical arm 3, nut inserts sub-folder have 4, screw, positioning pin
And sheet inserts sub-folder tool 5, main inserts fixture 6, the preset tooling 7 of nut, screw and the preset tooling 8 of positioning pin, sheet inserts are pre-
Set the preset tooling 10 of tooling 9, main inserts, displacement mechanism 4.1, pair of nut clamp cylinder 4.2, pre-buried cylinder 4.3, nut collet
4.6, nut collet sensor 4.7, piston rod 4.8, nut feed bin 7.1, nut feeder 7.2, nut feeder sensor
7.3, lift nut machine 7.4, circular clamp 5.1, screw and positioning pin fixture 5.2, circular clamp bottom plate 5.3, circular clamp gas
Cylinder 5.4, sheet inserts clamp bottom board 5.5, sheet inserts fixture 5.6, the strong magnetic 5.7 of profiling, profiling fetal membrane 5.8, electromagnet 5.9,
Sheet inserts inductor 5.10, collet 5.11, three-jaw cylinder 5.12, air cylinder base 5.15, sheet inserts clamp cylinder 5.16, work
Position inductor 8.1, positioning pin vibrating disc 8.2, sequence work station disk 8.3, screw vibrating disc 8.4, feed inlet 8.5, No.1 station bottom
Plate 6.1, nut inserts main clamp 6.2, lifting cylinder 6.3,6.4, No. two station bottom plates 6.5 of guide rail, inserts presetter device 10.1,
Locating piece 10.2, spring 10.3, adjusting rod 10.4, place bar inductor 10.5, place bar 10.6, guide sleeve 10.7, magnetic nail 10.8,
Nut main clamp inductor 10.9, cylinder push-rod 10.10, nut main clamp cylinder 10.11, embedment sense light 10.12, not in place
Embedment in place sense light 10.13, injection molding machine 11, equipment for after-treatment 12, cut gating apparatus 13, cut cast gate bracket 13.1, scissors gas
Cylinder 13.2, scissors 13.4, twolip cryoprobe piece 13.5, angular adjustment disk 13.6, stainless steel hopper 13.7, gives up at blade cylinder 13.3
Charging basket 13.8, flame treating device 14, flame thrower 14.1, spray-hole 14.2, natural gas tube 14.3, cooling and shaping device
15, conveying device 16, fork truck 17, pallet fork 17.1, cross bar 17.1.1, prong 17.1.2, bracket 17.2, support frame 17.2.1, branch
Support mechanism 17.3, bolt 17.4, front apron 17.5.1, rear baffle 17.5.2, block 17.6, shelf 18.
Specific embodiment
Referring to Fig. 1 to Figure 18, the present invention relates to a kind of automated production equipments of automobile moulding, including inserts fitting machine
Structure, injection molding machine 11, equipment for after-treatment 12, fork truck 17, shelf 18.
Wherein inserts installing mechanism includes 1, No. two mechanical arm 2 of No.1 mechanical arm, No. three mechanical arms 3, nut inserts sub-folder
Tool 4, screw, positioning pin and sheet inserts fixture 5, main inserts fixture 6, the preset tooling 7 of nut, screw and the preset tooling of positioning pin
8, the preset tooling 9 of sheet inserts and the preset tooling 10 of main inserts；Nut inserts sub-folder tool 4 is connected with No.1 mechanical arm 1, and nut is embedding
Part sub-folder tool 4 clamps nut inserts from the preset tooling 7 of nut, and is placed in the preset tooling 10 of main inserts, and No.1 mechanical arm 1 can
To do using pedestal as the center of circle, the 360 deg of a length of radius of No.1 mechanical arm 1 is rotated, and nut inserts sub-folder tool 4 is moved to
The section operated, nut inserts sub-folder tool 4 are used to clamp the nut after screening well and nut are put into the ground of needs
Side, the preset tooling 7 of nut are arranged within the scope of the radius of turn of No.1 mechanical arm 1, are used to 4 delivering of nut inserts sub-folder tool
Nut through having screened.Screw, positioning pin and sheet inserts fixture 5 are connected with No. two mechanical arms 2, screw, positioning pin and sheet
It is embedding that inserts fixture 5 clamps screw, positioning pin and sheet from screw and the preset tooling 8 of positioning pin, the preset tooling 9 of sheet inserts
Part, and be placed in the preset tooling 10 of main inserts, No. two mechanical arms 2 can come the position of alignment jig, while two with Three dimensional rotation
Number mechanical arm 2 can be done using pedestal as the center of circle, the 360 deg rotation of No. two a length of radiuses of mechanical arm 2, by screw, positioning pin
And sheet inserts fixture 5 is moved to the operation interval of needs；Screw and the preset tooling 8 of positioning pin are placed on No. two mechanical arms 2
Radius of turn in, deliver the screw and positioning pin that have screened for screw, positioning pin and sheet inserts fixture 5；Sheet inserts is pre-
It sets tooling 9 to be also disposed in the radius of turn of No. two mechanical arms 2, is screw, positioning pin and the delivering screening of sheet inserts fixture 5
Number sheet inserts.Main inserts fixture 6 is connected with No. three mechanical arms 3, and main inserts fixture 6 clamps spiral shell from the preset tooling 10 of main inserts
Mother, screw, positioning pin and sheet inserts, and be put into the injection molding machine 11 beside inserts installing mechanism.
No. three mechanical arms 3 can be done using pedestal as the center of circle, and the 360 deg rotation of No. three a length of radiuses of mechanical arm will folder
Tool is moved to the section operated, and the main preset tooling 10 of inserts is arranged within the scope of the radius of turn of No. three mechanical arms 3,
The nut for being preset to station, screw, positioning pin and sheet inserts are provided for main inserts fixture 6；The main preset tooling of inserts simultaneously
10 also are located in the radius of No.1 mechanical arm 1 and No. two mechanical arms 2, and by nut inserts sub-folder tool 4 and screw, positioning
Nut, screw, positioning pin and sheet inserts are in place by pin and sheet inserts fixture 5.
The front side of nut inserts sub-folder tool 4 is fixed with a displacement mechanism 4.1, and the front side of institute's displacement mechanism 4.1 is fixed
There is a pair of nut clamp cylinder 4.2, pair of nut clamp cylinder 4.2 can eject the use mechanism that nut inserts sub-folder has 4 to making
With position, displacement mechanism 4.1 can have 4 clampings or placing nut in nut inserts sub-folder, carry out to pair of nut clamp cylinder 4.2
Position adjustment, facilitates clamping and placement, the front of the pair of nut clamp cylinder 4.2 is provided with pre-buried cylinder 4.3, pre-buried cylinder
4.3 lower end is provided with piston rod 4.8, and the other end of the piston rod 4.8 is connected to nut collet 4.6, passes through pre-buried cylinder
4.3 can push or retract piston rod 4.8, and the inside of the nut collet 4.6 is installed with nut collet sensor 4.7, spiral shell
Female collet sensor 4.7 is used to incude the state of nut collet 4.6.
The lower section of the preset tooling 7 of nut is installed with lift nut machine 7.4, and lift nut machine 7.4 is used to transport nut
Preset tooling 7 arrives the height needed, and the rear side of the preset tooling 7 of nut is provided with nut feed bin 7.1, and nut feed bin 7.1 can be used
The nut screened is stored, the front side of the nut feed bin 7.1 is connected to nut feeder 7.2, nut feeder
7.2 are used to screen nut and qualified nut are delivered to correct position, and the front side of the nut feeder 7.2 is provided with spiral shell
In place whether female feeder sensor 7.3, nut feeder sensor 7.3 can sense nut.
The screw, positioning pin and sheet inserts fixture 5, including screw and positioning pin fixture 5.2 and sheet inserts fixture
5.6, the back side of screw and positioning pin fixture 5.2 and sheet inserts fixture 5.6 is fixed on opposite the two of No. two mechanical arms 2 respectively
Side, while screw and positioning pin fixture 5.2 and sheet inserts fixture 5.6 are at back-to-back state, the screw and positioning pin fixture
5.2 include circular clamp bottom plate 5.3, circular clamp cylinder 5.4 and circular clamp 5.1, the front setting of circular clamp bottom plate 5.3
There are eight circular clamps 5.1, for clamping screw and positioning pin, the rear end of the circular clamp 5.1 is connected to circular clamp gas
Cylinder 5.4, circular clamp cylinder 5.4 provide power for the linear motion of circular clamp 5.1, and the circular clamp 5.1 contains folder
First 5.11, the front end of circular clamp cylinder 5.4 is provided with air cylinder base 5.15, and air cylinder base 5.15 is connected to three-jaw cylinder
5.12, the fixed collet 5.11 in the front end of three-jaw cylinder 5.12, three-jaw cylinder 5.12 drives the crawl or release of collet 5.11,
The sheet inserts fixture 5.6 includes profiling fetal membrane 5.8, the strong magnetic 5.7 of profiling, sheet inserts clamp bottom board 5.5 and sheet inserts
Clamp cylinder 5.16, the front of sheet inserts clamp bottom board 5.5 are provided with the strong magnetic 5.7 of profiling and profiling fetal membrane 5.8, profiling fetal membrane
5.8 and the bottom of the strong magnetic 5.7 of profiling be all connected to sheet inserts clamp cylinder 5.16, sheet inserts clamp cylinder 5.16 can be controlled
The strong magnetic 5.7 of profiling processed and profiling fetal membrane 5.8 it is flexible；It is provided with electromagnet 5.9 on the profiling fetal membrane 5.8, it is electric in pickup
The energization of magnet 5.9 can adsorb sheet inserts, then power off in release；The edge of the profiling fetal membrane 5.8 is provided with multiple
Sheet inserts inductor 5.10, for incuding whether sheet inserts clamps in place；The sheet inserts fixture when grabbing sheet inserts
Cylinder 5.16 ejects profiling fetal membrane 5.8 and pushes down sheet inserts, and sheet inserts inductor 5.10 senses electromagnet after crawl in place
5.9, which are powered, adsorbs sheet inserts, and it is embedding that the ejection strong magnetic 5.7 of profiling of sheet inserts clamp cylinder 5.16 further adsorbs sheet
Part；When discharging sheet inserts, then entire step is opposite.
The front end of the screw and the preset tooling 8 of positioning pin, which is arranged side by side, screw vibrating disc 8.4 and positioning pin vibrating disc
8.2, for filtering out qualified screw and positioning pin, the front side difference of screw vibrating disc 8.4 and positioning pin vibrating disc 8.2 respectively
It is fixed with feed inlet 8.5, the screw vibrating disc 8.4 and positioning pin vibrating disc 8.2 are connected to sequence work station disk 8.3, and sort work
Station inductor 8.1 is installed on each station on the disk 8.3 of position；Sequence work station disk 8.3 first enters seven spiral shells using disk sequence
Silk reenters two positioning pins, station inductor 8.1 can on each station screw or positioning pin incude, it is ensured that seven
Screw and two positioning pin positive stops.
The main inserts fixture 6 include circular clamp 5.1, nut inserts main clamp 6.2 and sheet inserts fixture 5.6, three
The fixed No.1 station bottom plate 6.1 in front end of number mechanical arm 3；The side of the No.1 station bottom plate 6.1 is provided with guide rail 6.4,
Guide rail 6.4 is connected to No. two station bottom plates 6.5, and guide rail 6.4 is vertically arranged；The front of No.1 station bottom plate 6.1 is equipped with circle
Fixture 5.1 and nut inserts main clamp 6.2, the front of No. two station bottom plates 6.5 are equipped with sheet inserts fixture 5.6；Guide rail 6.4
Side be provided with lifting cylinder 6.3, lifting cylinder 6.3 can push No. two station bottom plates 6.5 to move about 6.4 guide rail is opposite
Dynamic, when needing to clamp sheet inserts, No. two station bottom plates 6.5 are pushed to the position lower than No.1 station bottom plate 6.1, when need
No. two station bottom plates 6.5 are pushed to the position higher than No.1 station bottom plate 6.1 when clamping other inserts.
The rear end of the nut inserts main clamp 6.2 is fixed with nut main clamp cylinder 10.11, nut main clamp cylinder
10.11 are connected to cylinder push-rod 10.10, and nut main clamp cylinder 10.11 can work as spiral shell with the movement of pusher cylinder push rod 10.10
Air-leg 21 is shunk when female inserts main clamp 6.2 grabs nut, and when discharging nut, air-leg 21 releases nut；It is described
The fixed hollow guide sleeve 10.7 in the front end of nut inserts main clamp 6.2, the front end of cylinder push-rod 10.10 extend into guide sleeve 10.7
In；The guide sleeve 10.7 is internally provided with magnetic nail 10.8, and magnetic nail 10.8 can be used to adsorb nut, the inside peace of guide sleeve 10.7
It is filled with nut main clamp inductor 10.9, is that nut main clamp inductor 10.9 obtains nut and arrives when magnetic nail 10.8 is adsorbed onto nut
Position signal, the surface of the nut inserts main clamp 6.2, which is equipped with, to be embedded to sense light 10.12 in place and is not embedded to sense light in place
10.13, when nut main clamp inductor 10.9 senses nut, sense light 10.12 is lighted in place for embedment, is not otherwise embedded to
Position sense light 10.13 lights, and worker can be reminded to make and timely corrected.
The preset tooling 10 of main inserts include locating piece 10.2 and inserts presetter device 10.1, locating piece 10.2 be responsible for pair
The positioning and guiding of fixture；The rear of inserts presetter device 10.1 is provided with adjusting rod 10.4, adjusting rod 10.4 can on move down
Dynamic and rotation is adjusted, the fixed spring 10.3 in the bottom of the adjusting rod 10.4, and the top of spring 10.3 is connected to place bar
10.6, various inserts can be placed by placing 10.6 upper end of bar, and when fixture, which grabs, places the inserts on bar 10.6, spring 10.3 can
Impact force when being grabbed with buffer clamp；Bar inductor 10.5 is placed in being internally provided with for the main preset tooling 10 of inserts, is incuded embedding
Whether part is in place.
The injection molding machine 11 to injection molding machine after processing is completed, be drawn off by manipulator and be put into equipment for after-treatment 12 into
Row processing, the equipment for after-treatment 12 include cutting gating apparatus 13, and it includes cutting cast gate bracket 13.1 that this, which cuts gating apparatus 13, this is cut
The bottom of cast gate bracket 13.1 is fixed on ground by setscrew, cut the top two sides of cast gate bracket 13.1 respectively with scissors gas
Cylinder 13.2 and blade cylinder 13.3 are fixed, the piston rod at 13.3 top of the scissors cylinder 13.2 and blade cylinder respectively with scissors
13.4 are connected with twolip cryoprobe piece 13.5, and the piston rod of scissors cylinder 13.2 and blade cylinder 13.3 can be stretched and be rotated, from
And it stretches and rotates in mechanical hand-motion scissors 13.4 and twolip cryoprobe piece 13.5, and the bottom of blade cylinder 13.3 is also set up
Angled adjustment disk 13.6 can accurately adjust the rotational angle of twolip cryoprobe piece 13.5, be cut in cast gate bracket 13.1
It is provided with stainless steel hopper 13.7 at portion, the top of stainless steel hopper 13.7 is located at scissors cylinder 13.2 and blade cylinder 13.3
The periphery of underface, top is equipped with fence 13.8, can block the edge grinding of excision, avoid falling on external stainless steel hopper 13.7
Outside, the bottom part down of stainless steel hopper 13.7 are placed with trash receptacle 13.8, fall from stainless steel hopper 13.7 for collecting
Edge grinding.
Described cut is additionally provided with flame treating device 14 on 13 rear side of gating apparatus, which is used for plastics
Burr, overlap and the surface impurity of part are handled, which includes flame thrower 14.1, flame thrower
14.1 top vertical offers row's spray-hole 14.2, the bottom air inlet and natural gas tube of flame thrower 14.1 upwards
14.3 are connected.
Moulding after flame treating device 14 is put into cooling and shaping device 15 by manipulator, cooling and shaping device
15, it is sent in conveying device 16 after cooling and shaping, by fork truck 17 come splicing, which includes goods for the bottom of conveying device 16
Fork 17.1, bracket 17.2 and supporting mechanism 17.3, the pallet fork 17.1 are controlled by cylinder lifting, the laterally setting of 17.1 top of pallet fork
There is cross bar 17.1.1,17.1 bottom of pallet fork includes to place note to be transported on left and right two prong 17.1.2, prong 17.1.2
Plastic；Moulding is transported on the shelf 18 at rear by fork truck 17, includes Multi-layer bracket on shelf 18.
The bracket 17.2 includes crossbeam and the support frame 17.2.1 that the left and right sides is vertically arranged, the both sides support frame 17.2.1
It is symmetrical arranged, the outside of the both sides support frame 17.2.1 is provided with multiple supporting mechanisms 17.3, supporting mechanism from top to bottom
17.3 group number is identical as the number of plies of shelf 18, and supporting mechanism 17.3 and the top of shelf 18 of the top match, most upper
The second group of supporting mechanism 17.3 in side matches with the top next layer of shelf 18, and so on, each group of supporting mechanism 17.3 is all
Match with 18 each layers of height of shelf；The supporting mechanism 17.3 is parallel to each other on the same support frame 17.2.1, the branch
Support mechanism 17.3 includes bolt 17.4, front apron 17.5.1, rear baffle 17.5.2 and block 17.6；The front apron 17.5.1
Be fixed at rear baffle 17.5.2 on the lateral surface of support frame 17.2.1, the front apron 17.5.1 close to pallet fork 17.1,
Front apron 17.5.1 and rear baffle 17.5.2 opposition is arranged in parallel, perpendicular to the ground, there is interval, and front apron among them
17.5.1 pin hole is offered respectively on rear baffle 17.5.2, the direction of the pin hole is identical as fork truck direction of travel；It is described
Bolt 17.4 is plugged in the pin hole of front apron 17.5.1 and rear baffle 17.5.2, and the handle of bolt 17.4 is in two baffles
Between, the handle of bolt 17.4 can be in the rotation upwards under natural conditions for being tightly attached to support frame 17.2.1 lateral surface perpendicular to ground
180 degree；The lower section of bolt 17.4 is arranged in the block 17.6, and between front apron 17.5.1 and rear baffle 17.5.2,
The horizontal distance and block 17.6 of block 17.6 and front apron 17.5.1 and the horizontal distance of rear baffle 17.5.2 are all larger than bolt
The diameter of 17.4 handles；When 17.4 head of bolt, which is stretched out, positions the cross bar 17.1.1 of pallet fork 17.1, the handle of bolt 17.4
It falls between front apron 17.5.1 and link stopper 17.6, when bolt 17.4 is withdrawn, the handle of bolt 17.4 falls in rear baffle
17.5.2 between block 17.6, when the handle of bolt 17.4 is kept off by front apron 17.5.1, rear baffle 17.5.2 and block 17.6
When firmly, bolt 17.4 just cannot slide in pin hole, cooperate with pallet fork 17.1, prevent fork truck from shaking and fork height is caused to change
Become, it is convenient that height limit is carried out to pallet fork 17.1, so that pallet fork 17.1 and the height of shelf 18 match, promote picking effect
Rate after moulding is transported on the shelf 18 at rear by fork truck 17, completes whole injection moulding process.
Claims (4)
1. a kind of automated production equipment of automobile moulding, it is characterised in that: it include inserts installing mechanism, injection molding machine, after
Processing equipment, fork truck and shelf；
Wherein inserts installing mechanism includes No.1 mechanical arm, No. two mechanical arms, No. three mechanical arms, nut inserts sub-folder tool, screw,
Positioning pin and sheet inserts fixture, main inserts fixture, the preset tooling of nut, screw and the preset tooling of positioning pin, sheet inserts are pre-
Set tooling and the preset tooling of main inserts；Nut inserts sub-folder tool is connected with No.1 mechanical arm, and the preset tooling of nut is arranged in No.1
Within the scope of the radius of turn of mechanical arm；Screw, positioning pin and sheet inserts fixture and No. two mechanical arms are connected, screw and positioning pin
Preset tooling is placed in the radius of turn of No. two mechanical arms, and the preset tooling of sheet inserts is also disposed in No. two mechanical arms
In radius of turn；Main inserts fixture is connected with No. three mechanical arms, and the rotation half of No. three mechanical arms is arranged in the main preset tooling of inserts
Within the scope of diameter；Meanwhile the main preset tooling of inserts also is located in the radius of No.1 mechanical arm and No. two mechanical arms；
The front side of the nut inserts sub-folder tool is fixed with a displacement mechanism, is fixed with pair of nut on front side of institute's displacement mechanism
Clamp cylinder is provided with pre-buried cylinder in front of the pair of nut clamp cylinder, and the lower end of pre-buried cylinder is provided with piston rod, institute
The other end for stating piston rod is connected to nut collet；The inside of the nut collet is installed with nut collet sensor；
The screw, positioning pin and sheet inserts fixture include screw and positioning pin fixture and sheet inserts fixture；Screw and fixed
The back side of position pin fixture and sheet inserts fixture is fixed on the opposite sides of No. two mechanical arms, while screw and positioning pin respectively
Fixture and sheet inserts fixture are at back-to-back state；
The screw and positioning pin fixture include circular clamp bottom plate, circular clamp cylinder and circular clamp, circular clamp bottom plate
Front be provided with eight circular clamps, the rear end of the circular clamp is connected to circular clamp cylinder, circular clamp cylinder
Main part is installed in the back side of circular clamp bottom plate and another part front end passes through circular clamp bottom plate；The circular clamp
The front end of cylinder is provided with air cylinder base, and air cylinder base is connected to three-jaw cylinder, the fixed collet in the front end of three-jaw cylinder；
The sheet inserts fixture includes profiling fetal membrane, the strong magnetic of profiling, sheet inserts clamp bottom board and sheet inserts clamp cylinder,
The front of sheet inserts clamp bottom board is provided with the strong magnetic of profiling and profiling fetal membrane, and the bottom of profiling fetal membrane and the strong magnetic of profiling all connects
Sheet inserts clamp cylinder；Electromagnet is provided on the profiling fetal membrane, it is embedding that the edge of profiling fetal membrane is provided with multiple sheets
Part inductor；
The main inserts fixture includes circular clamp, nut inserts main clamp and sheet inserts fixture；No. three mechanical arms
The fixed No.1 station bottom plate in front end, the side of the No.1 station bottom plate are provided with guide rail, and guide rail is vertically arranged, guide rail connection
No. two station bottom plates；The front of the No.1 station bottom plate is equipped with nine circular clamps and 28 nut inserts main folders
Tool, the front of No. two station bottom plates is equipped with sheet inserts fixture；Lifting cylinder is provided with beside the guide rail；
The preset tooling of main inserts includes locating piece and inserts presetter device；The rear of the inserts presetter device is provided with tune
Pole, the fixed spring in the bottom of the adjusting rod, the top of spring are connected to place bar；The preset tooling of main inserts it is interior
Portion, which is provided with, places bar inductor；
The main inserts fixture is connected with No. three mechanical arms, and main inserts fixture clamps nut from the preset tooling of main inserts, screw, determines
Position pin and sheet inserts, and be put into injection molding machine；
The injection molding machine after processing is completed, is drawn off and is put into equipment for after-treatment to be handled to injection molding machine by manipulator,
The equipment for after-treatment includes cutting gating apparatus, and it includes cutting cast gate bracket that this, which cuts gating apparatus, cuts the top two sides of cast gate bracket
Fixed respectively with scissors cylinder and blade cylinder, the piston rod of the scissors cylinder and blade cylinder head respectively with scissors and double
Sword cryoprobe piece is connected, and the piston rod of scissors cylinder and blade cylinder can be stretched and be rotated, and cut and be provided at cast gate mid-stent
Stainless steel hopper, the top of stainless steel hopper are located at the underface of scissors cylinder and blade cylinder, and the periphery at top is equipped with fence,
The bottom part down of stainless steel hopper is placed with trash receptacle；
Described cut on rear side of gating apparatus is additionally provided with flame treating device, the flame treating device be used for the burr to plastic part,
Overlap and surface impurity are handled, which includes flame thrower, and the top vertical of flame thrower is upward
Row's spray-hole is offered, the bottom air inlet of flame thrower is connected with natural gas tube；
Moulding after flame treating device is put into cooling and shaping device by manipulator, cooling and shaping device, cooling fixed
It is sent in conveying device after type, by fork truck come splicing, which includes pallet fork, bracket and support machine for the bottom of conveying device
Structure, the pallet fork are controlled by cylinder lifting, and cross bar is horizontally arranged at the top of pallet fork, and pallet fork bottom includes two prongs in left and right,
Moulding to be transported is placed on prong；Moulding is transported on the shelf at rear by fork truck, includes Multi-layer bracket on shelf；
The fork truck includes pallet fork, bracket and supporting mechanism；It is horizontally arranged with cross bar at the top of the pallet fork, pallet fork bottom includes
Two prongs are controlled, place fetal membrane to be transported on prong, fetal membrane is transported on shelf by fork truck, includes multilayer support on shelf
Frame；The bracket includes crossbeam and the support frame that the left and right sides is vertically arranged, and support frame both sides are symmetrical arranged；The both sides support
The outside of frame is provided with multiple supporting mechanisms from top to bottom, which includes bolt, front apron, rear baffle and block；
The front apron and rear baffle are fixed on the lateral surface of support frame, and offer bolt respectively on front apron and rear baffle
The direction in hole, the pin hole is identical as fork truck direction of travel；The bolt is plugged in the pin hole of front apron and rear baffle, and
Between two baffles, the block is arranged between front apron and rear baffle the handle of bolt, when bolt head is stretched out goods
When the cross bar positioning of fork, the handle of bolt is fallen between front apron and link stopper, and when bolt is withdrawn, the handle of bolt is kept off after falling in
Between plate and block；
The group number of the supporting mechanism is identical as the number of plies of shelf, and the supporting mechanism of the top and the top of shelf match,
Second group of the top supporting mechanism matches with the top next layer of shelf, and so on, each group of supporting mechanism all with shelf
Each layer of height matches.
2. a kind of automated production equipment of automobile moulding according to claim 1, it is characterised in that: the nut is pre-
It sets and lift nut machine is installed below tooling, nut feed bin is provided on rear side of the preset tooling of nut, the nut feed bin
Front side is connected to nut feeder, and the front end of the nut feeder is provided with nut feeder sensor.
3. a kind of automated production equipment of automobile moulding according to claim 1, it is characterised in that: the screw and
The front end of the preset tooling of positioning pin, which is arranged side by side, screw vibrating disc and positioning pin vibrating disc, screw vibrating disc and positioning pin vibration
Feed inlet is respectively fixed on front side of disk, the screw vibrating disc and positioning pin vibrating disc are connected to sequence work station disk, and sort work
Station inductor is installed on each station on the disk of position.
4. a kind of automated production equipment of automobile moulding according to claim 1, it is characterised in that: the nut is embedding
The rear end of part main clamp is fixed with nut main clamp cylinder, and nut main clamp cylinder is connected to cylinder push-rod；The nut inserts
The fixed hollow guide sleeve in the front end of main clamp, the front end of cylinder push-rod is extend into guide sleeve；The guide sleeve is internally provided with magnetic
Nail, the inside of guide sleeve is installed with nut main clamp inductor；The surface of the nut inserts main clamp is equipped with embedment and feels in place
It answers lamp and is not embedded to sense light in place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910418232.1A CN110253826A (en) | 2019-05-20 | 2019-05-20 | The automated production equipment of automobile moulding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910418232.1A CN110253826A (en) | 2019-05-20 | 2019-05-20 | The automated production equipment of automobile moulding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110253826A true CN110253826A (en) | 2019-09-20 |
Family
ID=67914851
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910418232.1A Withdrawn CN110253826A (en) | 2019-05-20 | 2019-05-20 | The automated production equipment of automobile moulding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110253826A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111633914A (en) * | 2020-06-09 | 2020-09-08 | 福州市长乐区鑫特瑞科技有限公司 | Injection molding inner wall aftertreatment check out test set |
| CN111730804A (en) * | 2020-07-08 | 2020-10-02 | 重庆中利凯瑞汽车部件有限公司 | Manipulator clamping tool |
| CN114670395A (en) * | 2022-05-30 | 2022-06-28 | 宁波景升明诚汽车科技股份有限公司 | Production equipment for small damping finished product units |
-
2019
- 2019-05-20 CN CN201910418232.1A patent/CN110253826A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111633914A (en) * | 2020-06-09 | 2020-09-08 | 福州市长乐区鑫特瑞科技有限公司 | Injection molding inner wall aftertreatment check out test set |
| CN111730804A (en) * | 2020-07-08 | 2020-10-02 | 重庆中利凯瑞汽车部件有限公司 | Manipulator clamping tool |
| CN114670395A (en) * | 2022-05-30 | 2022-06-28 | 宁波景升明诚汽车科技股份有限公司 | Production equipment for small damping finished product units |
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Application publication date: 20190920 |
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