CN107394561B - Full-automatic AV socket production line - Google Patents

Full-automatic AV socket production line Download PDF

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Publication number
CN107394561B
CN107394561B CN201710482275.7A CN201710482275A CN107394561B CN 107394561 B CN107394561 B CN 107394561B CN 201710482275 A CN201710482275 A CN 201710482275A CN 107394561 B CN107394561 B CN 107394561B
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clamping
track
station
processing
pushing
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CN107394561A (en
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陈继海
包乐荣
余曙光
余啟龙
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ZHEJIANG SONGCHENG ELECTRONICS CO LTD
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ZHEJIANG SONGCHENG ELECTRONICS CO LTD
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/18Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Specific Conveyance Elements (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a full-automatic AV socket production line, which solves the problem of low assembly efficiency of products formed by part assemblies.

Description

Full-automatic AV socket production line
Technical Field
The invention relates to a production line for producing AV sockets.
Background
With the rapid development of society, devices such as televisions, set-top boxes, play boxes, DVDs and the like have been popularized to every household, and each of the devices uses an Audio Video (AV) terminal as a signal connector, and generally consists of three independent RCA plugs, wherein a yellow jack is connected with a mixed video signal, a white jack is connected with a left channel sound signal, and a red jack is connected with a right channel sound signal.
Fig. 1 is a schematic structural diagram of a conventional AV terminal, as shown in fig. 1, a conventional AV socket 100 includes a plastic base 110 with a bottom, and a conductive terminal 120 inserted on the plastic base, where the AV socket 100 further includes a cylindrical steel sleeve 130 with a central insertion hole, and a color ring 140 is further disposed at the bottom of the steel sleeve, so that the AV socket can be conveniently distinguished when being inserted. In order to form the above-mentioned part assembly into a product, a plurality of devices are generally adopted to operate separately, and a plurality of devices also need to be manually fed and discharged, and at present, the conductive terminals are installed and plugged manually, so that the assembly efficiency of the above-mentioned product is low.
Disclosure of Invention
The invention aims to provide a production line for fully automatically assembling AV socket parts, which has the advantages of high assembly efficiency, full-automatic operation and high machining precision.
In order to solve the problems, the invention provides a full-automatic AV socket production line, which comprises a circulating track, wherein a steel sleeve processing station, a color ring processing station and a plastic base processing station are sequentially arranged on the circulating track to process the semi-finished product of the AV socket, and the full-automatic AV socket production line also comprises a conductive terminal processing station arranged at the downstream position of the circulating track to insert a conductive terminal on the semi-finished product to process the semi-finished product into a finished product.
Through adopting above-mentioned technical scheme, divide into two steps with the AV socket and process, install according to the arrangement of AV socket from its bottommost to the part of top, three processing stations process steel bushing, color circle and plastics base in proper order, insert conductive terminal again at last, the part in the order for the frock piece is installed from bottom to top, the operation is ordered to can reach the product shaping more firm, the installation is more hierarchical to be conditioned, and first step setting is processed on the circulation track, the assembly line area is littleer, the cost is lower, full-automatic production has been realized, production efficiency has been promoted.
As a further improvement of the invention, the circulating track is in a closed rectangular shape, cuboid tooling blocks are closely arranged on the circulating track, first cylinders which reciprocate oppositely are arranged at the opposite positions of the two long sides, and second cylinders which reciprocate oppositely are arranged at the opposite positions of the two short sides.
Through adopting above-mentioned technical scheme, set up the circulation track into confined rectangle shape, the frock piece is driven by first cylinder and second cylinder in proper order on the circulation track and circulates, can be provided with each processing station in rectangular four sides department, can accomplish a plurality of processing operations on this processing station, connects closely between the processing operation.
As a further improvement of the invention, the steel bushing processing station is arranged at the long side of the upstream position of the circulating track, the steel bushing processing station comprises three steel bushing processing devices which are arranged side by side, each steel bushing processing device comprises a feeding mechanism for conveying the steel bushing, and a clamping mechanism, and the clamping mechanism is used for placing the steel bushing conveyed by the feeding mechanism into different hole sites of the tooling block.
Through adopting above-mentioned technical scheme, because the steel bushing is located the bottommost of AV socket, so put into the steel bushing in proper order by three steel bushing processing equipment in the middle of the inside hole site of frock piece at first, each action of putting into can not influence each other, and the steel bushing is placed more accurately.
As a further improvement of the invention, a color ring processing station is arranged at the short side adjacent to the steel sleeve processing station track, the color ring processing station comprises a feeding mechanism for conveying the color rings, and further comprises a clamping mechanism for taking out the color rings of the feeding mechanism and mounting the color rings on the tooling block, wherein a clamping jaw in the clamping mechanism of the station is provided with three ejector pins, and the three ejector pins can be simultaneously inserted into the three color rings at the tail end of the material conveying channel and then simultaneously put into the steel sleeve.
By adopting the technical scheme, the three color rings can be placed in the steel sleeve at the same time, the processing efficiency is higher, the color rings can be processed at the short side by one device, and the color rings enter the next processing station.
As a further improvement of the invention, a plastic base processing station is arranged at the other long side of the circulating track, the plastic base processing station comprises a feeding mechanism for conveying a plastic base, and also comprises a clamping mechanism for clamping the plastic base onto a tooling block from the feeding mechanism, a pressing mechanism for pressing the plastic base is arranged immediately downstream of the clamping mechanism, and the pressing mechanism comprises a pressing block driven by a pressing cylinder to do reciprocating motion in the vertical direction; and a clamping mechanism for clamping the plastic base to a conveying rail is arranged immediately downstream of the clamping mechanism, and the conveying rail is used for connecting the plastic base processing station and the conductive terminal processing station.
Through adopting above-mentioned technical scheme, plastics base processing station is at first placed the compaction piece in the middle of with plastics base through fixture to further compress tightly plastics base through pushing down the compression cylinder of mechanism, make steel bushing, color circle and plastics base three can be by further compressing tightly, has accomplished the processing of semi-manufactured goods promptly, and the shaping fastness is high.
As a further improvement of the invention, the conductive terminal processing station comprises a feeding mechanism arranged below the conveying rail, the tail end of the feeding mechanism is staggered with the processing rail of the conductive terminal processing station in the vertical direction and is connected with the processing rail through a transverse rail, and a transverse cylinder for pushing a plastic base positioned at the tail end of the feeding channel to the processing rail is arranged on the transverse rail; be provided with a plurality of conductive terminal processing equipment on processing track, be provided with pushing mechanism on processing track, conductive terminal processing equipment all includes the feed mechanism who carries conductive terminal and inserts the top of plastics base in proper order with conductive terminal through fixture.
Through adopting above-mentioned technical scheme, after the semi-manufactured goods processing is accomplished, further insert conductive terminal on the plastics base, realized the processing completion of finished product, a plurality of conductive terminal are processed respectively, insert the position accurate.
As a further improvement of the invention, the pushing mechanism comprises a pushing bar which is driven by a pushing cylinder to do reciprocating motion on a processing track, a plurality of travel blocks are arranged on the pushing bar, two pushing blocks are arranged on the travel blocks in an extending way towards the direction of the processing track, an elastic piece is arranged between the pushing blocks, a vertical pushing surface is formed on the pushing blocks towards the conveying direction of the plastic base, and a wedge-shaped surface is formed on the other surface.
Through adopting above-mentioned technical scheme, two pushing blocks of stroke piece act on semi-manufactured goods's front end and rear end respectively, and the pushing block is vertical pushing surface towards base transportation direction, and in the in-process of pushing the strip forward motion, vertical pushing surface supports semi-manufactured goods's both ends, and then drives pushing block forward motion one section fixed stroke, in pushing strip retract the in-process of motion, changes into wedge face and contradicts with semi-manufactured goods, owing to be provided with the elastic component in the pushing block, and then can play after touching semi-manufactured goods, has appropriate retractive force, guarantees that semi-manufactured goods's position can not be moved on the processing track, and the position is retracted to initial position.
As a further improvement of the invention, the feeding mechanisms comprise a vibrating tray, the vibrating tray is connected with a feeding channel, and baffles are arranged around the feeding channel; the clamping mechanisms comprise clamping seats, clamping jaws driven by horizontal air cylinders are arranged on the clamping seats, vertical air cylinders are arranged above the clamping jaws, and clamping and separating of the clamping jaws are controlled by the clamping air cylinders.
As a further improvement of the invention, the device further comprises a detection station, wherein the detection station is arranged at the downstream of the conductive terminal processing station, and the detection station is connected with the tail end of the processing track through a conveying track; the detection station is provided with a plurality of detection seats, be provided with the revolving cylinder between detection seat and the delivery track, be provided with a plurality of clamping jaws by centre gripping cylinder driven on the revolving cylinder, the clamping jaw progressively with the product centre gripping to the detection seat of low reaches.
Through adopting above-mentioned technical scheme, owing to detect the seat and be independent setting, be provided with revolving cylinder admittedly, revolving cylinder can take out it from conveying track with the finished product, then the centre gripping detects on the seat to be provided with a plurality of clamping jaws, can further place detect on the next detection seat, detect simple and conveniently.
As a further development of the invention, a blanking station is also provided downstream of the detection station, which blanking station comprises clamping jaws pushed by a servo feed bar for clamping the finished product on the material to be processed into the blanking plate. The two sides of the detection station are provided with blanking plates, and a rotatable waiting seat is arranged between the detection station and the blanking station.
Through adopting above-mentioned technical scheme, after waiting the material seat rotation 180 degrees, place promptly and just can present the top with the opposite side to the finished product of waiting material seat top, can be with another direction ejection of compact after being held by the clamping jaw, the finished product orientation of placing on the flitch of both sides all outwards, the part packing of later stage more convenient. The embodiment provides two discharging modes, and the discharging speed is faster, and the unqualified products can be clamped and removed through the clamping jaw when the unqualified products are found.
In summary, the invention has the following beneficial effects:
1. the AV socket is fully automatic in processing, the connection compactness between the processing equipment is high through the feeding mechanism and the clamping mechanism, the processing efficiency is higher, and the labor cost is reduced;
2. the arrangement of the circulating track enables a plurality of processing stations to be arranged more tightly, and occupies less space; the arrangement of the pushing mechanism ensures the accurate control of a single process on the strip-shaped processing track, and the circulating track and the pushing mechanism ensure the processing precision for pushing the tool blocks;
3. the automatic feeding device is characterized by further comprising a detection station, wherein a plurality of detection seats of the detection station can detect processed products and reject unqualified products in the blanking process.
Drawings
Fig. 1 is a schematic diagram of an AV jack product;
FIGS. 2 and 3 are overall schematic diagrams of an AV socket production line;
FIG. 4 is a schematic view of the endless track on the first table;
FIG. 5 is an isolated schematic diagram of a loading mechanism;
FIG. 6 is an isolated schematic view of the clamping mechanism;
FIG. 7 is a schematic view showing steel jacket processing equipment on a first table;
FIG. 8 is a schematic view of a color wheel processing station shown on a first table;
fig. 9 is an enlarged view of a portion a of fig. 8;
FIG. 10 is a schematic view of a plastic base processing station shown on a first table;
FIG. 11 is a schematic view showing the pushing mechanism on the second table;
fig. 12 is an enlarged view of a portion B of fig. 11;
FIG. 13 is an overall schematic of the second stage;
FIG. 14 is a schematic view of a detection station of the third stage;
fig. 15 is a schematic view of a blanking station of the third table.
In the figure, 1, a first workbench; 11. a circulation track; 12. a tooling block; 13. a first cylinder; 14. a second cylinder; 15. a steel sleeve processing station; 151. steel bushing processing equipment; 16. a color ring processing station; 161. a thimble; 162. opening the cylinder; 163. an opening plate; 17. a plastic base processing station; 2. a second work table; 21. a conductive terminal processing station; 211. conductive terminal processing equipment; 3. a third table; 31. detecting a station; 32. a detection seat; 33. a rotary cylinder; 34. a blanking station; 341. a servo feed rod; 342. a blanking plate; 35. a material stand; 4. a feeding mechanism; 41. vibrating the material tray; 42. a feed channel; 43. a linear oscillator; 44. a baffle; 5. a clamping mechanism; 51. a clamping seat; 52. a horizontal cylinder; 53. a clamping jaw; 54. a vertical cylinder; 6. a pressing mechanism; 61. a compacting cylinder; 62. a compaction block; 7. a conveying rail; 8. a transverse rail; 81. a transverse cylinder; 9. a pushing mechanism; 91. pushing the strip; 92. a travel block; 93. a pushing block; 931. a vertical pushing surface; 932. a wedge surface; 100. an AV socket; 110. a plastic base; 120. a conductive terminal; 130. a steel sleeve; 140. a color ring.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 2 and 3 in combination with the remaining drawings, a fully automatic AV socket production line performs assembly of parts of the AV socket 100 by sequentially providing a steel bushing processing station 15, a color ring processing station 16, a plastic base processing station 17, and a conductive terminal processing station 21, and performs various inspection of the AV socket 100 after assembly.
Referring to fig. 4, a first working table 1 is disposed at the upstream of the production line, a closed circulation rail 11 is disposed on the working table, preferably, the circulation rail 11 in this embodiment is rectangular, a rectangular tooling block 12 is disposed on the circulation rail 11, the width of the tooling block 12 is adapted to the width of the short side of the circulation rail 11, the length of the tooling block 12 is adapted to the width of the long side of the circulation rail 11, a first cylinder 13 is disposed at the opposite position of the two long sides, the piston rod of the first cylinder 13 acts on the long side of the tooling block 12 for pushing the tooling block 12 located at the short side position to be located at the long side into the long side, a second cylinder 14 is disposed at the two short side positions, the piston rod of the second cylinder 14 acts on the short side of the tooling block 12 for pushing the tooling block 12 located at the end of the long side position to be located at the short side into the short side, and thus circulating can ensure the circulating transportation of the tooling block 12 in the circulation rail 11.
Referring to fig. 7, a steel jacket processing station 15 is provided at a long side of the circulation rail 11 near an upstream position, the steel jacket processing station 15 includes three steel jacket processing apparatuses 151 arranged side by side, each steel jacket processing apparatus 151 includes a feeding mechanism 4 for conveying the steel jacket 130, and a clamping mechanism 5, and the clamping mechanism 5 is used for placing the steel jacket 130 conveyed by the feeding mechanism 4 into different hole sites of the tooling block 12.
With reference to fig. 5 and 6, it should be noted that, except for the specific description, the feeding mechanism 4 mentioned below includes a vibration tray 41, the vibration tray 41 is connected with a feeding channel 42, a baffle 44 surrounds the feeding channel 42, and a linear oscillator 43 is disposed on the feeding channel 42, so that parts can be prevented from falling out of the feeding channel 42 and being conveyed forward step by step. The clamping mechanisms 5 mentioned below all comprise, except for the specific description, a clamping seat 51, on which clamping seat 51 clamping jaws 53 are arranged, driven by a horizontal cylinder 52, and above which clamping jaws 53 are arranged vertical cylinders 54, the clamping and the separation of said clamping jaws 53 being controlled by the clamping cylinders, the basic operating steps being, firstly, the clamping jaws 53 being moved over the part at the end of the feed channel 42, then the clamping jaws 53 being opened, the part being clamped, then being pushed to a specified position by the pushing of the vertical cylinders 54 and of the horizontal cylinder 52, the clamping jaws 53 being released, the part being placed to the specified position.
Referring to fig. 8 and 9, a color ring processing station 16 is disposed at a short side adjacent to a track of the steel bushing processing station 15, the color ring processing station 16 includes a feeding mechanism 4 for conveying a color ring 140, a vibration tray 41 of the feeding mechanism 4 in the station is separated by a partition plate to form three independent vibration chambers, each vibration chamber is connected with a feeding channel 42, the three feeding channels 42 are gradually closed, an opening cylinder 162 is disposed at one side of the tail end of the feeding channel 42, and the opening cylinder 162 drives an opening plate 163 to move in a vertical direction along the tail end of the feeding mechanism 4, which is considered that, due to the light weight of the color ring 140, the opening plate 163 is disposed at the tail end of the feeding mechanism 4, so that the color ring 140 is limited by the upper opening plate 163 under the working condition that material taking is not needed, and jumping out from a space above is avoided. The clamping mechanism 5 is used for taking out the color rings 140 of the feeding mechanism 4 and mounting the color rings 140 on the tooling block 12, the clamping jaw 53 in the clamping mechanism 5 of the station is provided with three thimble 161, and the three thimble 161 can be simultaneously inserted into the three color rings 140 at the tail end of the feeding channel 42 and then simultaneously put into the steel sleeve 130.
Referring to fig. 10, 11 and 12, a plastic base processing station 17 is provided at the other long side of the endless track 11, the plastic base processing station 17 includes a feeding mechanism 4 that conveys the plastic base 110, and further includes a clamping mechanism 5 that clamps the plastic base 110 from the feeding mechanism 4 to the tooling block 12, a pressing mechanism 6 for pressing the plastic base 110 is provided immediately downstream of the clamping mechanism 5, and the pressing mechanism 6 includes a pressing block 62 that is driven by a pressing cylinder 61 to reciprocate in the vertical direction; and immediately downstream of the clamping mechanism 5 is provided a clamping mechanism 5 for clamping the plastic base 110 to a conveyor rail 7, the conveyor rail 7 being transportable by means of a belt, the conveyor rail 7 being adapted to connect the plastic base processing station 17 with the conductive terminal processing station 21.
The conductive terminal processing station 21 comprises a feeding mechanism 4 arranged below the conveying rail 7, the tail end of the feeding mechanism 4 is staggered with the processing rail of the conductive terminal processing station 21 in the vertical direction and is connected with the processing rail through a transverse rail 8, and a transverse cylinder 81 for pushing a plastic base 110 positioned at the tail end of the feeding channel 42 to the processing rail is arranged on the transverse rail 8; the processing track is provided with a pushing mechanism 9, which comprises a pushing strip 91 which is driven by a pushing cylinder to reciprocate on the processing track, a plurality of travel blocks 92 are arranged on the pushing strip 91, two pushing blocks 93 are arranged on the travel blocks 92 in an extending manner towards the direction of the processing track, an elastic piece is arranged between each pushing block 93 and each travel block 92, a vertical pushing surface 931 is formed on the pushing block 93 towards the conveying direction of the plastic base 110, and a wedge-shaped surface 932 is formed on the other surface. A plurality of conductive terminal processing devices 211 are arranged on the processing track, and the conductive terminal processing devices 211 comprise a feeding mechanism 4 for conveying the conductive terminals 120 and sequentially insert the conductive terminals 120 above the plastic base 110 through a clamping mechanism 5. A pressing mechanism 6 is provided at a position downstream of the conductive terminal processing station 21, and the pressing mechanism 6 includes a pressing block 62 driven by a pressing cylinder 61 to reciprocate in a vertical direction for pressing down and clamping the conductive terminal 120 placed on the plastic base 110.
The conveying process is as follows: the two pushing blocks 93 of the travel block 92 respectively act on the front end and the rear end of the semi-finished product, the pushing blocks 93 are vertical pushing surfaces 931 towards the conveying direction of the base, in the forward moving process of the pushing strip 91, the vertical pushing surfaces 931 are propped against the two ends of the semi-finished product, the pushing blocks 93 are driven to move forward for a fixed travel, in the retracting process of the pushing strip 91, the wedge-shaped surfaces 932 are changed to be in contact with the semi-finished product, and due to the elastic pieces arranged in the pushing blocks 93, the proper retracting force can be provided after the semi-finished product is touched, the position of the semi-finished product on a processing track is prevented from being moved, the semi-finished product is retracted to the initial position, the plastic base 110 can be pushed with the fixed travel, and the travel amount is accurately controlled.
The three processing stations sequentially process the steel sleeve 130, the color ring 140 and the plastic base 110, finally, the conductive terminals 120 are inserted again, the parts in the tooling block 12 are sequentially installed from bottom to top, the operation is orderly, the product molding is more stable, the plastic base processing station 17 firstly places the plastic base 110 into the compression block 62 through the clamping mechanism 5, and further compresses the plastic base 110 through the compression cylinder 61 of the pressing mechanism 6, so that the steel sleeve 130, the color ring 140 and the plastic base 110 can be further compressed, the semi-finished product processing is completed, the molding firmness is high, and finally, the semi-finished product is conveyed to the conductive terminal processing station 21 through the conveying rail 7, and the conveying rail 7 is the belt conveying rail 7 in the embodiment.
Referring to fig. 13, a detection station 31 is further provided downstream of the conductive terminal processing station 21, and the detection station 31 is connected with the end of the processing rail through a conveying rail 7; the detection station 31 is provided with two detection seats 32, and whether the position of the color ring 140 is correct or not and the detection on the size can be realized by the two detection seats 32, and as a plurality of detection seats 32 are independently arranged to facilitate photographing detection, a rotary cylinder 33 is arranged between the detection seat 32 and the conveying track 7, a plurality of clamping claws 53 driven by the clamping cylinder are arranged on the rotary cylinder 33, and the clamping claws 53 gradually clamp products to the downstream detection seat 32. The finished product is gradually placed on the first detection seat 32 for detection by rotating the air cylinder 33, and is further placed on the second detection seat 32 for detection.
Referring to fig. 14, downstream of the inspection station 31, a blanking station 34 is also provided, the blanking station 34 comprising a jaw 53 pushed by a servo feed bar 341 for clamping the finished product on the seats 35 to be processed into a blanking plate 342. The blanking plates 342 are arranged on two sides of the detection station 31, the autorotation material waiting seat 35 is arranged between the detection station 31 and the blanking station 34, after the material waiting seat 35 rotates 180 degrees, the finished product placed above the material waiting seat 35 can be discharged in the other direction after being clamped by the clamping jaw 53, and the finished product placed on the blanking plates 342 on two sides faces outwards, so that the packaging of later parts is more convenient. The present embodiment provides two discharging modes, and the discharging speed is faster, and the defective products can be clamped and removed by the clamping jaw 53 while the defective products are found.
The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.

Claims (9)

1. The full-automatic AV socket production line is characterized by comprising a circulating track (11), wherein a steel sleeve processing station (15), a color ring processing station (16) and a plastic base processing station (17) are sequentially arranged on the circulating track (11) to process semi-finished products of the AV socket (100), and further comprising a conductive terminal processing station (21) arranged at the downstream position of the circulating track (11) to insert conductive terminals (120) on the semi-finished products to process the semi-finished products into finished products; a conveying rail (7) is connected between the plastic base processing station (17) and the conductive terminal processing station (21); the conductive terminal processing station (21) comprises a feeding mechanism (4) arranged below the conveying rail (7), and a pushing mechanism (9) is arranged on the tail end of the feeding mechanism (4) and the processing rail of the conductive terminal processing station (21); the pushing mechanism (9) comprises a pushing strip (91) which is driven by a pushing cylinder to reciprocate on a processing track, a plurality of travel blocks (92) are arranged on the pushing strip (91), two pushing blocks (93) are arranged on the travel blocks (92) in an extending mode towards the direction of the processing track, elastic pieces are arranged between the pushing blocks (93) and the travel blocks (92), vertical pushing surfaces (931) are formed on the pushing blocks (93) towards the conveying direction of the plastic base (110), and wedge-shaped surfaces (932) are formed on the other surface.
2. Full-automatic AV socket production line according to claim 1, characterized in that the circulation track (11) is of a closed rectangular shape, cuboid tooling blocks (12) are closely arranged on the circulation track (11), a first cylinder (13) for opposite reciprocating motion is arranged at the opposite position of two long sides, and a second cylinder (14) for opposite reciprocating motion is arranged at the opposite position of two short sides.
3. The full-automatic AV socket production line according to claim 2, wherein the steel jacket processing stations (15) are arranged at long sides of upstream positions of the circulation track (11), the steel jacket processing stations (15) comprise three steel jacket processing devices (151) arranged side by side, each steel jacket processing device (151) comprises a feeding mechanism (4) for conveying steel jackets (130), and a clamping mechanism (5), and the clamping mechanism (5) is used for placing the steel jackets (130) conveyed by the feeding mechanism (4) into different hole positions of the tooling blocks (12).
4. A fully automatic AV socket production line according to claim 3, characterized in that a color ring processing station (16) is arranged at the short side adjacent to the track of the steel bushing processing station (15), the color ring processing station (16) comprises a feeding mechanism (4) for conveying the color rings (140), the full-automatic AV socket production line further comprises a clamping mechanism (5) for taking out the color rings (140) of the feeding mechanism (4) and mounting the color rings (140) on the tooling block (12), a clamping jaw (53) in the clamping mechanism (5) of the station is provided with three ejector pins (161), and the three ejector pins (161) can be simultaneously inserted into the three color rings (140) at the tail end of the material conveying channel (42) and then simultaneously put into the steel bushing (130).
5. The full-automatic AV socket production line according to claim 4, characterized in that a plastic base processing station (17) is provided at the other long side of the circulation track (11), the plastic base processing station (17) includes a feeding mechanism (4) for conveying the plastic base (110), and further includes a clamping mechanism (5) for clamping the plastic base (110) from the feeding mechanism (4) onto the tooling block (12), a pressing mechanism (6) for pressing the plastic base (110) is provided immediately downstream of the clamping mechanism (5), and the pressing mechanism (6) includes a pressing block (62) driven by a pressing cylinder (61) to reciprocate in the vertical direction; and a clamping mechanism (5) for clamping the plastic base (110) to the conveying track (7) is arranged immediately downstream of the clamping mechanism (5).
6. The full-automatic AV socket production line according to claim 5, wherein the tail end of the feeding mechanism (4) in the conductive terminal processing station (21) is vertically staggered with the processing track of the conductive terminal processing station (21) and is connected with the processing track through a transverse track (8), and a transverse cylinder (81) for pushing the plastic base (110) positioned at the tail end of the feeding channel (42) to the processing track is arranged on the transverse track (8); and a plurality of conductive terminal processing devices (211) are arranged on the processing track, and the conductive terminal processing devices (211) comprise a feeding mechanism (4) for conveying the conductive terminals (120) and sequentially insert the conductive terminals (120) above the plastic base (110) through the clamping mechanism (5).
7. The full-automatic AV socket production line according to claim 6, wherein the feeding mechanisms (4) comprise a vibration tray (41), the vibration tray (41) is connected with a feeding channel (42), and baffles (44) are enclosed around the feeding channel (42); the clamping mechanism (5) comprises clamping seats (51), clamping jaws (53) driven by horizontal air cylinders (52) are arranged on the clamping seats (51), vertical air cylinders (54) are arranged above the clamping jaws (53), and clamping and separating of the clamping jaws (53) are controlled by the clamping air cylinders.
8. The fully automatic AV jack production line according to claim 1, further comprising a detection station (31), the detection station (31) being arranged downstream of the conductive terminal processing station (21), the detection station (31) being connected to the end of the processing track by a conveying track (7); the detection station (31) is provided with a plurality of detection seats (32), a rotary cylinder (33) is arranged between the detection seats (32) and the conveying track (7), a plurality of clamping jaws (53) driven by clamping cylinders are arranged on the rotary cylinder (33), and the clamping jaws (53) gradually clamp products onto the downstream detection seats (32).
9. The full-automatic AV socket production line according to claim 8, wherein a blanking station (34) is further arranged at the downstream of the detection station (31), the blanking station (34) comprises a clamping jaw (53) pushed by a servo feeding rod (341) for clamping a finished product on a material to be placed seat (35) into a blanking plate (342), blanking plates (342) are arranged at two sides of the detection station (31), and a autorotation material to be placed seat (35) is further arranged between the detection station (31) and the blanking station (34).
CN201710482275.7A 2017-06-22 2017-06-22 Full-automatic AV socket production line Active CN107394561B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710482275.7A CN107394561B (en) 2017-06-22 2017-06-22 Full-automatic AV socket production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710482275.7A CN107394561B (en) 2017-06-22 2017-06-22 Full-automatic AV socket production line

Publications (2)

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