CN111243844A - Full-automatic production line of wave filter - Google Patents
Full-automatic production line of wave filter Download PDFInfo
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- CN111243844A CN111243844A CN202010237829.9A CN202010237829A CN111243844A CN 111243844 A CN111243844 A CN 111243844A CN 202010237829 A CN202010237829 A CN 202010237829A CN 111243844 A CN111243844 A CN 111243844A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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Abstract
The invention aims to provide a filter production line which integrates equipment such as winding, foot winding, tin dipping, testing, dispensing, assembling, foot arrangement, lettering and packaging of a filter, and base-entering branching equipment with high working efficiency, low labor cost and good production quality is arranged between the winding and foot winding process equipment, so that the labor cost of the whole production line can be saved, the labor intensity of workers can be reduced, and the production efficiency of the filter can be improved. The invention comprises a coil winding machine (1), coil in-base branching equipment (2), a winding terminal pin machine (3), a tin dipping machine (4), a testing machine (5), a glue dispenser (6), an assembling machine (7), a pin arranging machine (8) and a lettering packaging machine (9). The invention is suitable for the field of assembly production equipment of network filters.
Description
Technical Field
The invention is applied to the technical field of filter production equipment, and particularly relates to a full-automatic production line of a filter.
Background
Filters, also known as network transformers. The filter is provided with different numbers of winding magnetic ring assemblies according to actual requirements, each winding magnetic ring assembly comprises at least one magnetic ring and a plurality of enameled wires, and the enameled wires need to be wound on the magnetic rings. When the filter is produced, the wire end of the winding magnetic ring assembly needs to be clamped into the corresponding pin clamping opening on the base, so that the subsequent welding and conduction of the wire end and the pin of the base are facilitated. The separated time and the dress base of traditional wire winding magnetic ring subassembly are accomplished by the manual work, and work efficiency is low, the cost of labor is high and the diameter of terminal is thinner to be difficult to the position that accurate resolution line end needs the card to be gone into, and the quality is difficult to guarantee. In addition, in the assembly production of the 20PIN network filter in the market at present, each process is carried out by manual operation and semi-automatic equipment independently, each process is finished, semi-finished products need to be collected in a centralized mode manually and then conveyed to equipment in the next process for next processing, the labor intensity required by the assembly production of the filter is high, the requirement of staff is large, the efficiency is low, the cost is high, multiple separated mechanical devices occupy large space, and the requirement of benefits of enterprises is not met.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a filter production line which integrates equipment such as winding, foot winding, tin immersion, testing, dispensing, assembling, foot arrangement, lettering and packaging and the like of a filter, and base-entering branching equipment with high working efficiency, low labor cost and good production quality is arranged between the winding and foot winding process equipment, so that the whole production line can save labor cost, reduce labor intensity of workers and improve the production efficiency of the filter.
The technical scheme adopted by the invention is as follows: the invention comprises a coil winding machine, coil in-base branching equipment, a winding terminal pin machine, a tin dipping machine, a testing machine, a dispenser, an assembly machine, a pin arranging machine and a lettering packaging machine which are arranged in sequence. The production of the whole filter is centralized on one production line, and meanwhile, the coil in-base branching equipment is added to avoid manual branching, so that the efficiency is effectively improved, and the labor cost is saved.
The coil goes into base separated time equipment and goes into the shell module and cuts the tubulation module including the gluey shell material loading module, the group that connect gradually, the shell module is gone into to the group includes a plurality of wiring group modules and transport module, wiring group module is including mutually supporting income base mechanism and branching mechanism, and is a plurality of wiring group module glue the shell material loading module reach cut the tubulation module all with the transport module cooperation, cut the tubulation module and include product conveyor, separated time anchor clamps mechanism, thread cutting mechanism and tubulation subassembly, separated time anchor clamps mechanism with thread cutting mechanism sets gradually product conveyor's top, the tubulation subassembly with product conveyor's output is connected.
According to the scheme, the rubber shell feeding module is used for feeding and assembling the wire clamping shell and the base. Through go into base mechanism and place winding magnetic ring subassembly on the base, the rethread branch line mechanism blocks the terminal card of winding magnetic ring subassembly into the bayonet socket position that card line shell corresponds, and then realizes automatic separated time, improves production efficiency, reduces the cost of labor. Through setting up the multiunit simultaneously dress line group module carries out the equipment that includes the wave filter of a plurality of wire winding magnetic ring subassemblies, through the transport module drives each station of product on the assembly line and removes in proper order. The wire end of the winding magnetic ring assembly is cut by the cutting and pipe installing module, redundant wire sections are cut, and the filter assembly for completing wire separation is installed in the material pipe by the pipe installing module and is convenient to transport. The product conveying device is a common belt conveying assembly, and a clamping position matched with the wire clamping shell is arranged on the belt.
One preferred scheme is, it moves the mechanism including first material pipe feed bin, vibration dish and triaxial to glue shell material loading module, first material pipe feed bin with the output of vibration dish all is located the triaxial moves and carries the mechanism below, the triaxial moves the expansion end that carries the mechanism and is provided with first gas claw, the triaxial moves and carries the mechanism drive first gas claw makes two-dimensional motion along vertical plane, the triaxial moves and carries the mechanism drive first gas claw uses vertical direction to make rotary motion as the axis of rotation.
According to the scheme, the wire clamping shell is placed out of the material pipe through the first material pipe bin, the base is conveyed to the workpiece taking position of the first air claw in an orderly mode through the vibration disc, the three-shaft transfer mechanism drives the first air claw to move, the base is further installed in the wire clamping shell, and the wire clamping shell is transported to the input end of the wire winding shell assembling module to load the winding magnetic ring assembly.
One preferred scheme is that the base entering mechanism comprises a feeding clamping jaw mechanism, a linear transferring mechanism and a plurality of base entering clamping jaw mechanisms, wherein the linear transferring mechanism comprises a first linear moving assembly, a winding magnetic ring limiting assembly and a clamping assembly, the winding magnetic ring limiting assembly and the clamping assembly are matched with each other and are arranged at the movable end of the first linear moving assembly, the feeding clamping jaw mechanism is correspondingly arranged above the discharge end of the coil winding machine and moves a winding magnetic ring from the coil winding machine to the winding magnetic ring limiting assembly, and the base entering clamping jaw mechanism moves the winding magnetic ring on the winding magnetic ring limiting assembly to a base to be installed.
According to the scheme, the winding magnetic ring assembly to be fed is moved to the winding magnetic ring limiting assembly through the feeding clamping jaw mechanism, the winding magnetic ring assembly is limited through the winding magnetic ring limiting assembly, the winding magnetic ring is clamped through the clamping assembly, and finally the winding magnetic ring limiting assembly is driven to move among the base feeding clamping jaw mechanisms through the first linear moving assembly, so that the winding magnetic ring feeding of the multi-component mechanism is realized.
A further preferred scheme is that the winding magnetic ring limiting component comprises a mounting plate, a linear guide rail, a first driving cylinder and a sliding plate, the mounting plate is fixed to the movable end of the first linear moving component, the linear guide rail and the first driving cylinder are fixed to the mounting plate, the sliding plate is in sliding fit with the linear guide rail through a sliding block, the sliding plate is fixedly connected with the movable end of the first driving cylinder, a pair of wire guiding columns and a pressing plate are arranged on the sliding plate, a limiting groove is formed in the pressing plate, a limiting gap is formed between the pair of wire guiding columns, a wire dividing needle is arranged on one side, away from the pressing plate, of each of the two wire guiding columns, and the limiting gap, the limiting groove and the wire dividing needle are located on the same vertical plane.
According to the scheme, the two wire columns and the pressing plate are matched to limit the magnetic ring part of the winding magnetic ring, so that the winding magnetic ring is prevented from falling off, the limiting gap and the limiting groove are arranged, the wire end of the winding magnetic ring passes through the limiting gap, the wire end is limited, and the wire end of the winding magnetic ring is restrained and cannot be twisted together when moving. The thread ends on the same side are separated by arranging the thread separating needle, so that the thread ends on the same side are prevented from being twisted together. The first driving cylinder drives the sliding plate to slide along the linear guide rail, and then the extending wire ends are sequentially tensioned by driving the magnetic ring.
One preferred scheme is that the wire distributing mechanism comprises two sets of wire releasing assemblies which are arranged in parallel, each wire releasing assembly comprises a rotating motor, a base plate, a placing table, a wire clamping mechanism, a wire arranging mechanism, a temporary storage mechanism and a wire pressing mechanism, an output shaft of the rotating motor is connected with the base plate, the placing table, the wire arranging mechanism, the temporary storage mechanism and the wire pressing mechanism are arranged on the base plate, the wire arranging mechanism comprises two guide pieces which are in sliding fit with the two ends of the placing table, the temporary storage mechanism is in sliding fit with one side of the placing table, the wire pressing mechanism is in running fit with the base plate, and the wire clamping mechanism is in sliding fit with the upper portion of the placing table.
According to the scheme, the product is pressed and fixed through the wire pressing mechanism, and the wire end of the winding magnetic ring assembly is tilted. The rotating motor drives the substrate to rotate for a certain angle, so that the wire end of the winding magnetic ring assembly is in an approximately vertical state. The wire clamping mechanism brings the wire ends of a plurality of slopes to the temporary storage mechanism, the clamping jaw of the wire clamping mechanism moves upwards, so that the short wire ends are separated from the clamping jaw, the longest wire end is clamped, the wire arranging mechanism limits the wire ends simultaneously, the longest wire end is in the wire distributing mechanism, the wire distributing mechanism completes the wire distributing in the clamping opening of the clamping jaw of the wire clamping mechanism in the leading-in wire clamping shell, the wire clamping mechanism is arranged on the temporary storage mechanism in a clamping mode again, and the longest wire end is clamped for wire distributing, so that the wire ends with different lengths are clamped into corresponding clamping grooves step by step. Thereby effectively improving the production efficiency, ensuring the product quality and reducing the defective rate.
One preferable scheme is that the wire dividing clamp mechanism comprises two groups of wire end clamping assemblies which are symmetrically arranged at two sides of the product conveying device and a wire pressing assembly which is arranged above the product conveying device, the line pressing component comprises a mounting rack, a pressing block arranged on the mounting rack in a sliding manner and a first downward pressing cylinder fixed on the mounting rack, the pressing block is fixedly connected with the movable end of the first downward-pressing cylinder, the bottom of the pressing block is provided with a product pressing block, the wire end clamping assembly comprises a second driving cylinder, a first clamping block and a second clamping block, the first clamping block is fixedly connected with the product conveying device through a connecting frame, the second clamping block is hinged and matched on the connecting frame, and the end part of a piston rod of the second driving cylinder is movably connected with the second clamping block so as to drive the second clamping block to rotate.
According to the scheme, the wire ends extending out of two sides of the wire clamping shell are arranged through the wire distributing clamp mechanism, so that the wire ends are tidy during subsequent cutting. The wire end clamping assemblies respectively clamp the wire ends on two sides of the wire clamping shell, the first downward pressing air cylinder drives the product to press the pressing block downward, the magnetic ring part of the wire winding magnetic ring assembly is pressed, and then the contact part of the wire end and the wire clamping shell generates a break angle, so that the wire end is restrained and is not easy to disorder in the transportation process.
One preferred scheme is, thread cutting mechanism includes that the second pushes down the cylinder and sets up a pair of first sanction piece on the product conveyor, the second pushes down the cylinder and is located two directly over the first sanction piece, the expansion end of second pushes down the cylinder is provided with the second sanction piece, two first sanction piece respectively with the both ends cooperation of second sanction piece, product conveyor's both sides still are provided with the waste wire groove.
According to the scheme, the second cutting block is driven to be pressed downwards by the second pressing cylinder and matched with the two first cutting blocks to cut off the multiple wire ends of the product in order, so that the wire ends can be conveniently welded with pins of the base, and a material pipe is installed.
One preferred scheme is, the tubulation subassembly includes second material pipe feed bin, stock chest, pushes away the material cylinder and blocks the subassembly, the upper end of second material pipe feed bin with product conveyor docks, the bottom of second material pipe feed bin is provided with the discharge gate, the expansion end that pushes away the material cylinder be provided with discharge gate complex ejector pad, the stock chest with the discharge gate butt joint, it is in including all articulated cooperation to block the subassembly block the cylinder and block the piece on the second material pipe feed bin, the piston rod tip that blocks the cylinder with block articulated cooperation of piece, block the piece with the discharge gate cooperation, around the feed end of end foot machine with the stock chest is corresponding to be connected.
According to the scheme, the product conveying device inputs products into the material pipe in the second material pipe storage bin from the butt joint port, and after the material pipe is full of products, the material piling cylinder drives the push block to extend out to push the material pipe out of the discharge port, so that the material pipe which is filled falls into the storage tank. The blocking assembly prevents the material pipe from being transferred into the material storage tank under the condition of not being filled with the material pipe, and then the material pipe is fed to the material winding machine to be wound around the end foot through the clamping hand on the feeding end of the end foot winding machine.
Drawings
FIG. 1 is a schematic top view of the overall layout of the present invention
Fig. 2 is an overall layout of the coil-in-base branching device 2 of the present invention;
fig. 3 is a schematic perspective view of the rubber shell feeding module;
FIG. 4 is a schematic perspective view of the wire-assembling module;
FIG. 5 is a schematic perspective view of the seating mechanism 22;
fig. 6 is a schematic structural view of the linear transfer mechanism;
FIG. 7 is a schematic perspective view of the wire separating mechanism;
FIG. 8 is a schematic perspective view of the cutting and tubing module;
FIG. 9 is a schematic view of a portion of the cut-out tubing set;
FIG. 10 is a perspective view of the tubulation assembly.
Detailed Description
As shown in fig. 1 to 10, in this embodiment, the present invention sequentially includes a coil winding machine 1, a coil in-base branching device 2, a winding terminal pin machine 3, a tin immersion machine 4, a testing machine 5, a dispenser 6, an assembling machine 7, a pin finishing machine 8, and a lettering packaging machine 9.
Coil goes into base separated time equipment 2 including the gluey shell material loading module 21, the group that connect gradually and goes into shell module 22 and cut tubulation module 23, the group goes into shell module 22 and includes a plurality of wiring group modules and transport module 221, wiring group module is including mutually supporting income base mechanism 222 and branching mechanism 223, and is a plurality of wiring group module glue shell material loading module 1 reach cut tubulation module 23 all with transport module 221 cooperation, it includes product conveyor 231, separated time anchor clamps mechanism 232, thread cutting mechanism 233 and tubulation subassembly 234 to cut tubulation module 23, separated time anchor clamps mechanism 232 with thread cutting mechanism 233 sets gradually product conveyor 231's top, tubulation subassembly 234 with product conveyor 231's output is connected.
In this embodiment, the rubber shell feeding module 21 includes that first material pipe feed bin 211, vibration dish 212 and triaxial move and carry mechanism 213, first material pipe feed bin 211 with the output of vibration dish 212 all is located the triaxial moves and carries the mechanism 213 below, the triaxial moves and carries the expansion end that mechanism 213 is provided with first air claw 214, the triaxial moves and carries mechanism 213 and drive first air claw 214 makes two-dimensional motion along vertical plane, the triaxial moves and carries mechanism 213 and drive first air claw 214 uses vertical direction to make rotary motion as the axis of rotation. The output of vibration dish 212 is provided with location cylinder and pay-off cylinder, the expansion end of pay-off cylinder is provided with the delivery piece, the location cylinder will product on the output of vibration dish 212 pushes away to on the delivery piece, the pay-off cylinder drives the delivery piece removes extremely the below that the mechanism 213 is moved to the triaxial.
In this embodiment, the base entering mechanism 222 includes a feeding clamping jaw mechanism 2221, a linear transferring mechanism 2222 and a plurality of base entering clamping jaw mechanisms 2223, the linear transferring mechanism 2222 includes a first linear moving assembly, a winding magnetic ring limiting assembly 2224 and a clamping assembly, the winding magnetic ring limiting assembly 2224 and the clamping assembly are mutually matched and are both disposed at a movable end of the first linear moving assembly, the feeding clamping jaw mechanism 2221 is correspondingly disposed above a discharge end of the coil winding machine 1 and clamps and moves a winding magnetic ring from the coil winding machine 1 onto the winding magnetic ring limiting assembly 2224, and the base entering clamping jaw mechanism 2223 moves the winding magnetic ring on the winding magnetic ring limiting assembly 2224 onto a base to be mounted. The base loading mechanism 222 further comprises a plurality of base transferring mechanisms 2225, each base transferring mechanism 2225 comprises a first electric cylinder and a loading block, the loading block is fixed on the movable end of the second electric cylinder, and a first wire clamping shell limiting groove matched with the outer contour of the product base is formed in the loading block. One end of the base transfer mechanism 2225 is engaged with the base-gripping mechanism 2223, and the other end of the base transfer mechanism 2225 is engaged with the carrier module 221. The base transfer mechanism 2225 is used for transporting the product base between the carrying module 221 and the base clamping mechanism 2223.
In this embodiment, the winding magnetic ring limit component 2224 includes a mounting plate, a linear guide, a first driving cylinder and a sliding plate, the mounting plate is fixed to the movable end of the first linear moving component, the linear guide and the first driving cylinder are fixed to the mounting plate, the sliding plate is in sliding fit with the linear guide through a slider, the sliding plate is fixedly connected to the movable end of the first driving cylinder, the sliding plate is provided with a pair of wire columns and a pressing plate, the pressing plate is provided with a limit groove, a limit gap is provided between the pair of wire columns, a wire dividing needle is provided on one side of the two wire columns away from the pressing plate, and the limit gap, the limit groove and the wire dividing needle are located on the same vertical plane. The clamping assembly comprises two groups of air claw assemblies which are symmetrically arranged at two sides of the winding magnetic ring limiting assembly 2224. Go into base clamping jaw mechanism and include that diaxon removes subassembly, suction nozzle and two second gas claws, the suction nozzle is fixed the activity of diaxon removal subassembly is served, two second gas claw symmetry sets up the both sides of suction nozzle, the top of suction nozzle is provided with the third and drives actuating cylinder, be provided with the sliding hole on the suction nozzle, the bottom in sliding hole is the echelonment, the expansion end that the third drove actuating cylinder be provided with the magnetic post of the biggest internal diameter looks adaptation in sliding hole.
In this embodiment, the carrying module 221 includes a fixing frame and a plurality of second linear moving assemblies connected in sequence, and the second linear moving assemblies are all fixed on the fixing frame, and clamping jaws for clamping products are arranged on the second linear moving assemblies.
In this embodiment, the wire separating mechanism 223 includes two sets of wire releasing components arranged in parallel, the wire releasing components include a rotating motor 2231, a substrate 2232, a placing table 2233, a wire clamping mechanism 2234, a wire arranging mechanism 2235, a temporary storage mechanism 2236 and a wire pressing mechanism 2237, an output shaft of the rotating motor 2231 is connected to the substrate 2232, the placing table 2233, the wire arranging mechanism 2235, the temporary storage mechanism 2236 and the wire pressing mechanism 2237 are all disposed on the substrate 2232, the wire arranging mechanism 235 includes two guiding members slidably fitted at two ends of the placing table 233, the temporary storage mechanism 236 is slidably fitted at one side of the placing table 2233, the wire pressing mechanism 2237 is rotatably fitted on the substrate 2232, and the wire clamping mechanism 2234 is slidably fitted above the placing table 2233. The temporary storage mechanism 2236 includes a temporary storage snap ring. The placing table 2233 is provided with a second wire clamping shell limiting groove matched with the wire clamping shell, the wire pressing mechanism 2237 comprises a wire group pressing block which is rotationally matched with the placing table and a fourth driving cylinder which is fixed on the substrate 2232, the outer contour of the wire group pressing block is matched with the inner wall of the wire clamping shell, an extension block is arranged on the rotating shaft of the wire group pressing block, the fourth driving cylinder is hinged with the extension block, and therefore the fourth driving cylinder drives the wire group pressing block to rotate, and the wire group pressing block is pressed and loosened. Two the guide all is hook-shaped, the tip of guide is equipped with the profile groove with the lateral wall looks adaptation of card line shell, reason line mechanism 2235 is still including driving two the guide is followed two fifth actuating cylinders of base plate 2232 length direction motion, two the guide cooperation is realized forming the V font spigot surface in the bayonet socket position of card line shell, prevents that the terminal end card from going into other bayonet sockets, makes the terminal end more easily to lead into in the bayonet socket simultaneously. And the wire clamping mechanism 2234 comprises a two-axis moving component and a clamping jaw arranged at the movable end of the two-axis moving component, and the two-axis moving component drives the clamping jaw to make linear motion along the horizontal and vertical directions.
In the present embodiment, the wire dividing clamp mechanism 232 includes two sets of wire end clamping assemblies 2321 symmetrically disposed at two sides of the product conveying device 231 and a wire pressing assembly 2322 disposed above the product conveying device 231, the wire pressing assembly 2322 comprises a mounting rack, a pressing block arranged on the mounting rack in a sliding manner and a first downward pressing cylinder fixed on the mounting rack, the pressing block is fixedly connected with the movable end of the first downward-pressing cylinder, the bottom of the pressing block is provided with a product pressing block, the wire end clamping assembly 2321 includes a second drive cylinder, a first clamp block and a second clamp block, the first clamping block is fixedly connected with the product conveying device 231 through a connecting frame, the second clamping block is hinged and matched on the connecting frame, the end part of a piston rod of the second driving cylinder is movably connected with the second clamping block, so that the second clamping block is driven to rotate.
In this embodiment, the wire cutting mechanism 233 includes a second pressing cylinder 2331 and a pair of first cutting blocks 2332 disposed on the product conveying device 231, the second pressing cylinder 2331 is disposed right above the two first cutting blocks 2332, a second cutting block 2333 is disposed at a movable end of the second pressing cylinder 2331, the two first cutting blocks 2332 are respectively matched with two ends of the second cutting block 2333, and waste wire slots 2334 are further disposed at two sides of the product conveying device 231.
In this embodiment, tubulation subassembly 234 includes second material pipe feed bin 2341, stock chest 2342, pushes away material cylinder 2343 and blocks the subassembly, second material pipe feed bin 2341's upper end with product conveyor 231 docks, the bottom in second material pipe feed bin is provided with the discharge gate, the expansion end that pushes away material cylinder 2343 be provided with discharge gate complex ejector pad, stock chest 2342 with the discharge gate docks, block the subassembly including all articulated the cooperation be in on the second material pipe feed bin 2341 block cylinder 2344 and block piece 2345, the piston rod tip that blocks cylinder 2344 with block piece 2345 articulated cooperation, block piece 2345 with the discharge gate cooperation. The first material pipe stock bin 211 is also provided with a material pushing cylinder and a blocking assembly. The feeding end of the winding end pin machine 3 is correspondingly connected with the material storage tank 2342.
In this embodiment, the end pin winding machine 3 is a full-automatic end pin winding machine, and a CCD inspection machine is provided in the end pin winding machine 3 for inspecting whether the winding of the product end pin meets the specification.
The tin immersion machine 4 is a full-automatic tin immersion, cleaning, baking and detecting integrated machine, and the tin immersion machine 4 can complete semi-finished product tin immersion and finished product tin immersion.
The tester 5 is used for completing the voltage withstand test of the product and comprehensively testing the inductance, the leakage inductance, the DCR, the inductance balance, the CWW, the phase and the loop ratio of the product.
The glue dispenser 6 is a full-automatic glue mixing, dispensing and curing integrated machine.
The lettering packaging machine 9 is a full-automatic lettering, appearance inspection and testing packaging integrated machine.
The winding end pin machine 3, the tin immersion machine 4, the testing machine 5, the glue dispenser 6, the assembling machine 7, the pin arranging machine 8 and the lettering packaging machine 9 are sequentially connected through a conveying belt 10.
The working principle of the invention is as follows:
the magnetic ring wire group is wound on the coil winding machine 1.
The material pipe in first material pipe feed bin 211 is exported card line shell to the material loading station, the triaxial moves and carries mechanism 213 to drive first air claw 214 follows the product base is grabbed to the output of vibration dish 212 and is removed to card line shell top, the triaxial moves and carries mechanism 213 to drive the product base and rotate ninety degrees and descend, and then makes the product base place in calorie line shell. After the first air gripper 214 releases the product base, the wire clamping shell is clamped and moved to the base transfer mechanism 2225 of the first wire assembly module, and the first electric cylinder drives the loading block loaded with the base to move to the wire assembly station.
The feeding clamping jaw mechanism 2221 clamps a magnetic ring line group which finishes winding from the coil winding machine 1, the feeding clamping jaw mechanism 2221 places the line group on the winding magnetic ring limit component 2224, the first linear moving component drives the winding magnetic ring limit component 2224 to move to the position below the base clamping jaw component 2223 which needs to be loaded, the base clamping jaw component 2223 clamps the line group from the winding magnetic ring limit component 2224, and places the line group on a base loaded on the base transfer mechanism 2225. The base transferring mechanism 2225 drives the base loaded with the line group to be transported to the lower side of the carrying module 221, the carrying module 221 clamps the base and places the base in the line splitting mechanism 223, and the line splitting mechanism 223 clamps the line end of the line group into the bayonet of the line clamping shell.
The fourth driving cylinder retracts to enable the wire group clamping block to be placed on the placing table, the product wire group is tightly pressed, the rotating motor 2231 drives the base plate 2232 to rotate towards one side, the wire end of the other side of the product is enabled to be tilted, the wire clamping mechanism 2234 clamps the tilted wire end, the clamped wire end is clamped into the temporary storage mechanism 2236, the two shafts move the component to drive the clamping jaw to move upwards to enable the shorter wire end of the length to be separated from the clamping jaw, the clamping jaw with the longest length is reserved, and the two shafts move the component to drive the clamping jaw to move to pull out the wire end of the clamping jaw, and the temporary storage mechanism 2236 is arranged. The two fifth driving cylinders are started, the two guide pieces form guide surfaces on two sides of the bayonet, and the clamping jaw brings the wire end into the bayonet under the driving of the two-axis moving assembly. The wire ends with different lengths are clamped into the corresponding bayonets in sequence through the steps. And moving the product with the wire clamped at the wire end at one side to the other set of the paying-off assembly through the carrying module 221, and similarly, clamping the wire end at the other side of the product into a bayonet process by the other set of the paying-off assembly.
The multiple wire sets are clamped into the wire clamping housing by the base inserting mechanism 222, and the product subjected to wire clamping is moved to the input end of the product conveying device 231 by the carrying module 221. The product conveying device 231 drives the product to move to the position below the wire distributing clamp mechanism 232, the wire end clamping assembly 2321 clamps the wire ends on two sides of the product, and the first downward pressing air cylinder extends out to enable the product pressing block to press the wire group, so that the wire ends are deformed, the shaping effect is achieved, and the wire ends are not prone to separation. Then, the product conveying device 231 conveys the product to the lower part of the thread cutting mechanism 233, and the thread cutting mechanism 233 cuts the thread ends on both sides of the product in order. Finally, the product conveying device 231 inputs products into the second material pipe bin 2341, the products enter the material pipe from the input port of the second material pipe bin 2341, the blocking cylinder 2344 retracts to enable the blocking block 2345 to remove the limiting position of the material outlet after the material pipe is full of materials, and the material pipe full of materials is pushed to the material storage tank 2342 through the material pushing cylinder 2343.
The material pipe enters the end foot winding machine 3 through the feeding end of the end foot winding machine 3, then the end foot winding machine 3 clamps products from the material pipe to wind end feet, after each product winds the end feet, the products need to be detected by a CCD, and then the products enter the tin dipping machine 4; after the product is subjected to tin immersion, cleaning, baking and detection in a tin immersion machine 4, the product enters a testing machine 5 for comprehensive testing; and after the test is finished, the product enters the dispenser 6 for dispensing and curing, the finished product enters the assembling machine 7 for integral assembly, the finished product enters the pin arranging machine 8 for pin arrangement, the finished product enters the lettering packaging machine 9 for lettering, appearance inspection and test packaging, and finally the product is discharged.
In this embodiment, the coil winding machine 1, the winding terminal pin machine 3, the wicking machine 4, the testing machine 5, the dispenser 6, the assembling machine 7, the pin aligning machine 8, and the lettering packaging machine 9 all adopt existing technical machines.
The invention is suitable for the field of assembly production equipment of network filters.
Claims (9)
1. The utility model provides a full-automatic production line of wave filter which characterized in that: the coil winding machine sequentially comprises a coil winding machine (1), coil in-base branching equipment (2), a winding terminal pin machine (3), a tin dipping machine (4), a testing machine (5), a glue dispenser (6), an assembling machine (7), a pin arranging machine (8) and a lettering packaging machine (9).
2. The full-automatic production line of filters according to claim 1, characterized in that: the base-entering branching equipment comprises a rubber shell feeding module (21), a wire-winding shell module (22) and a cutting and pipe-packing module (23) which are connected in sequence, the line-in-shell module (22) comprises a plurality of line-group modules and a carrying module (221), the wire group module comprises a base entering mechanism (222) and a wire dividing mechanism (223) which are matched with each other, a plurality of wire group modules, the rubber shell feeding module (21) and the cutting and pipe packing module (23) are matched with the carrying module (221), the cutting and pipe-packing module (23) comprises a product conveying device (231), a branching clamp mechanism (232), a wire cutting mechanism (233) and a pipe-packing component (234), the thread dividing clamp mechanism (232) and the thread cutting mechanism (233) are sequentially arranged above the product conveying device (231), the tubulation assembly (234) is coupled to the output end of the product delivery device (231).
3. The full-automatic production line of filters according to claim 2, characterized in that: glue shell material loading module (21) and include that first material pipe feed bin (211), vibration dish (212) and triaxial move and carry mechanism (213), first material pipe feed bin (211) with the output of vibration dish (212) all is located the triaxial moves and carries mechanism (213) below, the triaxial moves the expansion end that carries mechanism (213) and is provided with first gas claw (214), the triaxial moves and carries mechanism (213) and drive first gas claw (214) are along vertical face to make two-dimensional motion, the triaxial moves and carries mechanism (213) to drive first gas claw (214) uses vertical direction to make rotary motion as the axis of rotation.
4. The full-automatic production line of filters according to claim 2, characterized in that: the base entering mechanism (222) comprises a feeding clamping jaw mechanism (2221), a linear transferring mechanism (2222) and a plurality of base entering clamping jaw mechanisms (2223), the linear transferring mechanism (2222) comprises a first linear moving assembly, a winding magnetic ring limiting assembly (2224) and a clamping assembly, the winding magnetic ring limiting assembly (2224) and the clamping assembly are matched with each other and are arranged at the movable end of the first linear moving assembly, the feeding clamping jaw mechanism (2221) is correspondingly arranged above the discharge end of the coil winding machine (1) and moves a winding magnetic ring from the coil winding machine (1) to the winding magnetic ring limiting assembly (2224), and the base entering clamping jaw mechanism (2223) moves the winding magnetic ring on the winding magnetic ring limiting assembly (2224) to a base to be installed.
5. The full-automatic production line of filters according to claim 4, characterized in that: the winding magnetic ring limiting component (2224) comprises a mounting plate, a linear guide rail, a first driving air cylinder and a sliding plate, wherein the mounting plate is fixed to the movable end of the first linear moving component, the linear guide rail and the first driving air cylinder are fixed to the mounting plate, the sliding plate is in sliding fit with the linear guide rail through a sliding block, the sliding plate is fixedly connected with the movable end of the first driving air cylinder, a pair of wire columns and a pressing plate are arranged on the sliding plate, a limiting groove is formed in the pressing plate, a limiting gap is formed between the pair of wire columns, a dividing needle is arranged on one side, away from the pressing plate, of each wire column, and the limiting groove and the dividing needle are located on the same vertical plane.
6. The full-automatic production line of filters according to claim 2, characterized in that: the wire separating mechanism (223) comprises two groups of wire releasing components which are arranged in parallel, each wire releasing component comprises a rotating motor (231), a base plate (2232), a placing table (2233), a wire clamping mechanism (2234), a wire arranging mechanism (2235), a temporary storage mechanism (2236) and a wire pressing mechanism (2237), an output shaft of the rotating motor (2231) is connected with the substrate (2232), the placing table (2233), the wire arranging mechanism (2235), the temporary storage mechanism (2236) and the wire pressing mechanism (2237) are all arranged on the substrate (2232), the wire arranging mechanism (2235) comprises two guide pieces which are in sliding fit with the two ends of the placing table (2233), the temporary storage mechanism (2236) is in sliding fit with one side of the placing table (2233), the wire pressing mechanism (2237) is rotationally matched on the base plate (2232), and the wire clamping mechanism (2234) is in sliding fit above the placing table (2233).
7. The full-automatic production line of filters according to claim 2, characterized in that: the wire dividing clamp mechanism (232) comprises two groups of wire end clamping components (2321) which are symmetrically arranged on two sides of the product conveying device (231) and a wire pressing component (2322) arranged above the product conveying device (231), the wire pressing component (2322) comprises an installation frame, a pressing block which is arranged on the installation frame in a sliding mode and a first pressing cylinder which is fixed on the installation frame, the pressing block is fixedly connected with the movable end of the first pressing cylinder, a product pressing block is arranged at the bottom of the pressing block, the wire end clamping component (2321) comprises a second driving cylinder, a first clamping block and a second clamping block, the first clamping block is fixedly connected with the product conveying device (231) through a connecting frame, the second clamping block is hinged and matched on the connecting frame, and the end part of a piston rod of the second driving cylinder is movably connected with the second clamping block, and then the second clamping block is driven to rotate.
8. The full-automatic production line of filters according to claim 2, characterized in that: the wire cutting mechanism (233) comprises a second pressing cylinder (2331) and a pair of first cutting blocks (2332) arranged on the product conveying device (231), the second pressing cylinder (2331) is positioned right above the two first cutting blocks (2332), a second cutting block (2333) is arranged at the movable end of the second pressing cylinder (2331), the two first cutting blocks (2332) are respectively matched with two ends of the second cutting block (2333), and waste wire grooves (2334) are further formed in two sides of the product conveying device (231).
9. The full-automatic production line of filters according to claim 2, characterized in that: tubulation subassembly (234) include second material pipe feed bin (2341), stock chest (2342), push away material cylinder (2343) and block the subassembly, the upper end of second material pipe feed bin (2341) with product conveyor (231) dock, the bottom of second material pipe feed bin (2341) is provided with the discharge gate, the expansion end that pushes away material cylinder (2343) be provided with discharge gate complex ejector pad, stock chest (2342) with the discharge gate docks, block the subassembly including all articulated cooperation be in block cylinder (2344) and block piece (2345) on second material pipe feed bin (2341), the tailpiece of the piston rod portion that blocks cylinder (2344) with block piece (2345) articulated cooperation, block piece (2345) with the discharge gate cooperation, around the feed end of end foot machine (3) with stock chest (2342) corresponding connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010237829.9A CN111243844A (en) | 2020-03-30 | 2020-03-30 | Full-automatic production line of wave filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010237829.9A CN111243844A (en) | 2020-03-30 | 2020-03-30 | Full-automatic production line of wave filter |
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| Publication Number | Publication Date |
|---|---|
| CN111243844A true CN111243844A (en) | 2020-06-05 |
Family
ID=70864408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010237829.9A Withdrawn CN111243844A (en) | 2020-03-30 | 2020-03-30 | Full-automatic production line of wave filter |
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| Country | Link |
|---|---|
| CN (1) | CN111243844A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113921268A (en) * | 2021-09-13 | 2022-01-11 | 广东成蔚电子科技有限公司 | Device for winding pins of inductance coil and using method |
| CN114420447A (en) * | 2022-03-29 | 2022-04-29 | 绵阳聚贤自动化设备有限公司 | Automatic pin winding production system of network filter |
| CN114597040A (en) * | 2022-03-17 | 2022-06-07 | 中山展晖电子设备有限公司 | Device and method for inserting coil into shell |
| CN114864275A (en) * | 2022-06-01 | 2022-08-05 | 深圳市维富信科技有限公司 | Full-automatic separated time wire winding system of processing of wave filter |
| CN115472407A (en) * | 2022-09-30 | 2022-12-13 | 中山市科彼特自动化设备有限公司 | Automatic inductor production equipment |
| CN115847347A (en) * | 2022-12-06 | 2023-03-28 | 陈瑞 | Network filter batch production kit |
| CN117059386A (en) * | 2023-09-13 | 2023-11-14 | 东莞市复伟电子有限公司 | Branching and shell-entering foot winding equipment of network transformer |
-
2020
- 2020-03-30 CN CN202010237829.9A patent/CN111243844A/en not_active Withdrawn
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113921268A (en) * | 2021-09-13 | 2022-01-11 | 广东成蔚电子科技有限公司 | Device for winding pins of inductance coil and using method |
| CN113921268B (en) * | 2021-09-13 | 2022-04-05 | 广东成蔚电子科技有限公司 | Device for winding pins of inductance coil and using method |
| CN114597040A (en) * | 2022-03-17 | 2022-06-07 | 中山展晖电子设备有限公司 | Device and method for inserting coil into shell |
| CN114597040B (en) * | 2022-03-17 | 2024-05-31 | 中山展晖电子设备有限公司 | Coil shell-entering device and method |
| CN114420447A (en) * | 2022-03-29 | 2022-04-29 | 绵阳聚贤自动化设备有限公司 | Automatic pin winding production system of network filter |
| CN114420447B (en) * | 2022-03-29 | 2022-08-16 | 绵阳聚贤自动化设备有限公司 | Automatic pin winding production system of network filter |
| CN114864275A (en) * | 2022-06-01 | 2022-08-05 | 深圳市维富信科技有限公司 | Full-automatic separated time wire winding system of processing of wave filter |
| CN115472407A (en) * | 2022-09-30 | 2022-12-13 | 中山市科彼特自动化设备有限公司 | Automatic inductor production equipment |
| CN115847347A (en) * | 2022-12-06 | 2023-03-28 | 陈瑞 | Network filter batch production kit |
| CN117059386A (en) * | 2023-09-13 | 2023-11-14 | 东莞市复伟电子有限公司 | Branching and shell-entering foot winding equipment of network transformer |
| CN117059386B (en) * | 2023-09-13 | 2024-05-24 | 东莞市复伟电子有限公司 | Branching and shell-entering foot winding equipment of network transformer |
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Application publication date: 20200605 |