CN111230443A - Device for producing full heat exchange core - Google Patents
Device for producing full heat exchange core Download PDFInfo
- Publication number
- CN111230443A CN111230443A CN202010170101.9A CN202010170101A CN111230443A CN 111230443 A CN111230443 A CN 111230443A CN 202010170101 A CN202010170101 A CN 202010170101A CN 111230443 A CN111230443 A CN 111230443A
- Authority
- CN
- China
- Prior art keywords
- material taking
- lifting
- axis
- exchange core
- assembling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
A device for producing a total heat exchange core comprises a material taking mechanism, a turnover mechanism, an assembling mechanism and a sheet feeding mechanism; the assembling mechanism is arranged in the downstream direction of the turnover mechanism, the material taking machine framework is arranged above the material loading positions of the turnover mechanism and the exchange core framework, and the material loading mechanism is arranged above the material loading position on the chip and the assembling mechanism. The invention aims to provide a device for producing an all-heat exchange core, which can reduce the labor intensity of workers.
Description
Technical Field
The invention relates to the field of full heat exchange core production equipment, in particular to a device for producing a full heat exchange core.
Background
The total heat exchange system is becoming a new trend in the air purification industry, and the total heat exchange filter element used in the total heat exchange system is mainly formed by stacking a plurality of layers of chips, and the chips are clamped together by a framework.
At present, the skeleton of the all-heat exchange core is produced by various modes, but when the skeleton and the chip are assembled, the technology mainly adopts manual work, and in order to reduce the labor intensity of workers, a corresponding production device needs to be developed aiming at the production and assembly process of the all-heat exchange core.
Disclosure of Invention
In view of the above-mentioned drawbacks, it is an object of the present invention to propose a device for producing an all-heat exchange core that reduces the labor intensity of the personnel.
In order to achieve the purpose, the invention adopts the following technical scheme:
a device for producing a total heat exchange core comprises a material taking mechanism, a turnover mechanism, an assembling mechanism and a sheet feeding mechanism;
the assembling mechanism is arranged in the downstream direction of the turnover mechanism, the material taking machine framework is arranged above the material loading positions of the turnover mechanism and the exchange core framework, and the material loading mechanism is arranged above the material loading position on the chip and the assembling mechanism.
Preferably, the material taking mechanism comprises a material taking X-axis sliding device, a material taking Y-axis sliding device, a material taking Z-axis sliding device and a material taking manipulator;
the material taking Y-axis sliding device is horizontally installed on the X-axis sliding device in a sliding mode, the material taking Y-axis sliding device is provided with a material taking Y-axis horizontal sliding block which operates in a reciprocating mode, the material taking Z-axis sliding device is provided with a material taking Z-axis lifting sliding block which operates in a reciprocating mode, the material taking Z-axis lifting sliding block of the material taking Z-axis sliding device is installed on the material taking Y-axis sliding device, and a material taking manipulator is installed at the lower end of the material taking Z-axis sliding device.
Preferably, the two turnover mechanisms are arranged oppositely in a front-back shape, and a lifting platform is arranged between the two turnover mechanisms;
the turnover mechanism comprises an upright post, a push-pull air cylinder, a rotating air cylinder and clamping air cylinders, wherein the push-pull air cylinder is arranged on the upright post and is transversely pushed and pulled;
the elevating platform is including placing board and lift cylinder, the vertical setting of lift cylinder, place the board install in the tip of lift cylinder's piston rod.
Further, the assembling mechanism comprises an assembling conveying device and an assembling lifting device, and the assembling lifting device drives the assembling conveying device to lift;
the assembly lifting device comprises a lead screw lifting device and a lifting guide rail, the lead screw lifting device comprises a lead screw mounting frame, a lead screw, a guide rail and a lifting seat, the lead screw is vertically arranged, two ends of the lead screw are rotatably mounted at the upper end and the lower end of the lead screw mounting frame, the lead screw is driven by a lead screw driving device, the guide rail and the lead screw are arranged in parallel, the lifting seat is in threaded fit with the lead screw, and the lifting seat slides along the guide rail;
the lifting guide rail is arranged on one side of the screw rod lifting device, the rail surface of the lifting guide rail faces the screw rod lifting device, one side of the assembling and conveying device is arranged on the lifting seat, and the other side of the assembling and conveying device is in sliding fit with the lifting guide rail.
Furthermore, the assembly conveying device comprises a bearing plate and a conveying belt sleeved on the outer contour of the bearing plate;
the pivot is installed in the rotation of both ends about the loading board, and two pivot covers are equipped with conveyor belt, and conveyor belt is driven by the pivot.
Furthermore, the film feeding mechanism comprises a gantry crane walking on an X axis, a Y-axis walking device is mounted on the gantry crane, a Z-axis lifting device is mounted on the Y-axis walking device, and a sucker is mounted at the working end of the Z-axis lifting device.
Preferably, the downstream end of the assembly conveying device is provided with a material conveying belt.
Preferably, the running height of the gantry crane walking on the X axis is higher than the height of the placing plate.
The gantry mechanism discharges materials from top to bottom, and is higher than the placing position, so that the material transportation is facilitated.
Preferably, the material taking manipulator comprises a turnover cylinder and a clamping part arranged on the turnover cylinder.
The invention has the beneficial effects that: the turnover mechanism is used for turning over the supports for changing the cores, the exchange cores are buckled with each other, the filter element is buckled between the two supports by the buckling structure, when the buckling surface of one mold support taken out of the mold faces to one direction, one of the supports needs to be turned over when buckling, and then buckling is carried out on the assembly process; when the scheme is in use, the framework of the exchange core is placed on the placing plate, then the framework of the exchange core is clamped by the clamping cylinders of the two turnover mechanisms, then the placing plate descends, the framework of the exchange core is turned over by the turnover mechanisms, and then the framework of the exchange core is transferred to an assembling position to be buckled; the placing plate has a lifting function, so that the placing plate cannot interfere with the exchange core framework when the exchange core framework is overturned.
Drawings
FIG. 1 is a schematic overall structure of one embodiment of the present invention;
FIG. 2 is a schematic diagram of the main structure of one embodiment of the present invention;
fig. 3 is a partially enlarged view of a portion a in fig. 2.
Wherein: the material taking mechanism 100, the material taking X-axis sliding device 110, the material taking Y-axis sliding device 120, the material taking Z-axis sliding device 130, the turnover mechanism 200, the upright column 210, the push-pull air cylinder 220, the rotary air cylinder 230, the clamping air cylinder 240, the lifting platform 300, the placing plate 310, the lifting air cylinder 320, the assembling mechanism 400, the assembling and conveying device 410, the bearing plate 411, the conveying belt 412, the assembling and lifting device 420, the screw rod lifting device 421, the screw rod mounting frame 4211, the screw rod 4212, the guide rail 4213, the lifting seat 4214, the lifting guide rail 422 and the piece feeding mechanism 500.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
As shown in fig. 1 to 3, an apparatus for producing an all-heat exchange core includes a material taking mechanism 100, a turnover mechanism 200, an assembling mechanism 400, and a sheet feeding mechanism 500;
the assembling mechanism 400 is arranged in the downstream direction of the turnover mechanism 200, the material taking mechanism 100 is erected above the loading positions of the turnover mechanism 200 and the exchange core framework, and the loading mechanism 500 is erected above the chip loading position and the assembling mechanism 400.
This scheme assembles a production line with various mechanisms, piles up raw materials and process through the production line, makes the device can become the finished product with the raw materials equipment to make the device can reduce staff's the amount of labour.
The material taking mechanism 100 comprises a material taking X-axis sliding device 110, a material taking Y-axis sliding device 120, a material taking Z-axis sliding device 130 and a material taking manipulator;
the material taking Y-axis sliding device 120 is horizontally installed on the X-axis sliding device 110 in a sliding mode, the material taking Y-axis sliding device 120 is provided with a material taking Y-axis horizontal sliding block which operates in a reciprocating mode, the material taking Z-axis sliding device 130 is provided with a material taking Z-axis lifting sliding block which operates in a reciprocating mode, the Z-axis lifting sliding block of the material taking Z-axis sliding device 130 is installed on the material taking Y-axis sliding device 120, and a material taking manipulator is installed at the lower end of the material taking Z-axis sliding device 130.
The material taking mechanism adopts the mechanical arm with X, Y and Z degrees of freedom as a transition device for material taking and placing, and the mechanical arm can directly take out a finished product from production equipment, so that the labor intensity is reduced and the working efficiency is improved compared with the manual work.
The two turnover mechanisms 200 are arranged oppositely in a front-back shape, and a lifting platform 300 is arranged between the two turnover mechanisms 200;
the turnover mechanism 200 comprises a vertical column 210, a push-pull air cylinder 220, a rotary air cylinder 230 and clamping air cylinders 240, wherein the push-pull air cylinder 220 is installed on the vertical column 210, the push-pull air cylinder 220 is transversely pushed and pulled, a sliding seat is installed at the working end of the push-pull air cylinder 220, the rotary air cylinder 230 is installed on the sliding seat, the clamping air cylinder 240 is installed at the rotating part of the rotary air cylinder 230, and the clamping ends of the clamping air cylinders 240 of the two turnover mechanisms 200 are oppositely arranged;
the lifting platform 300 comprises a placing plate 310 and a lifting cylinder 320, wherein the lifting cylinder 320 is vertically arranged, and the placing plate 310 is installed at the end part of a piston rod of the lifting cylinder 320.
The turnover mechanism 200 provided in the present embodiment is used for turning over the brackets for exchanging cores, because the exchanging cores are mutually buckled, and the filter element is buckled between the two brackets by using the buckling structure, when the buckling surface of one mold bracket taken out of the mold faces to one direction, one of the brackets needs to be turned over when buckling, and then buckling is carried out on the assembly process; when the scheme is in use, the framework of the exchange core is placed on the placing plate 310, then the framework of the exchange core is clamped by the clamping cylinders 240 of the two turnover mechanisms 200, then the placing plate 310 descends, the turnover mechanisms 200 turn over the framework of the exchange core, and then the framework of the exchange core is transferred to an assembling position to be buckled; the placing plate 310 has a lifting function so that the placing plate 310 does not interfere with the exchange core frame when the exchange core frame is turned over.
The assembly mechanism 400 comprises an assembly conveying device 410 and an assembly lifting device 420, wherein the assembly lifting device 420 drives the assembly conveying device 410 to lift;
the assembly lifting device 420 comprises a screw rod lifting device 421 and a lifting guide rail 422, the screw rod lifting device 421 comprises a screw rod mounting frame 4211, a screw rod 4212, a guide rail 4213 and a lifting seat 4214, the screw rod 4212 is vertically arranged, two ends of the screw rod 4212 are rotatably mounted at the upper end and the lower end of the screw rod mounting frame 4211, the screw rod 4212 is driven by a screw rod driving device, the guide rail 4213 and the screw rod 4212 are arranged in parallel, the lifting seat 4214 is in threaded fit with the screw rod 4212, and the lifting seat 4214 slides along the guide rail 4213;
the lifting guide rail 422 is installed at one side of the screw rod lifting device 421, the rail surface of the lifting guide rail 422 faces the screw rod lifting device 421, one side of the assembly conveying device 410 is installed at the lifting seat 4214, and the other side of the assembly conveying device 410 is in sliding fit with the lifting guide rail 422.
According to the scheme, the assembly lifting device 420 is arranged to drive the assembly conveying device 410 to lift, the assembly conveying device 410 is at an assembly position, after one product is assembled, the assembly conveying device can descend to a certain height, another product is assembled, and after the other product is stacked to a certain height, the assembly conveying device 410 conveys the stacked finished products to downstream conveying equipment once, so that downstream collection is facilitated, and time can be saved compared with single product combined conveying.
In addition, the assembly conveyer 410 includes a carrier 411 and a conveyer belt 412 sleeved on an outer contour of the carrier 411;
the bearing board 411 is provided with rotating shafts at the left and right ends, the two rotating shafts are sleeved with conveying belts 412, and the conveying belts 412 are driven by the rotating shafts.
The conveying structure is mature and simple in technology, the occupied area of the conveying belt is small, and the influence is small relatively.
In addition, the sheet feeding mechanism 500 comprises a gantry crane traveling along the X axis, the gantry crane is provided with a Y-axis traveling device, the Y-axis traveling device is provided with a Z-axis lifting device, and the working end of the Z-axis lifting device is provided with a sucker.
The gantry three-axis manipulator is adopted for mounting the filter element, the gantry three-axis manipulator is mature in technology and stable in operation.
In addition, a material conveyor belt is installed at the downstream end of the assembly conveyor 410.
Wherein, the running height of the gantry crane walking on the X axis is higher than the height of the placing plate 310.
The gantry mechanism discharges materials from top to bottom, and is higher than the placing position, so that the material transportation is facilitated.
The material taking manipulator comprises a turnover cylinder and a clamping part arranged on the turnover cylinder.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
Claims (9)
1. The device for producing the full heat exchange core is characterized by comprising a material taking mechanism, a turnover mechanism, an assembling mechanism and a plate feeding mechanism;
the assembling mechanism is arranged in the downstream direction of the turnover mechanism, the material taking machine framework is arranged above the material loading positions of the turnover mechanism and the exchange core framework, and the material loading mechanism is arranged above the material loading position on the chip and the assembling mechanism.
2. The apparatus for producing an all heat exchange core according to claim 1, wherein the material taking mechanism comprises a material taking X-axis sliding device, a material taking Y-axis sliding device, a material taking Z-axis sliding device and a material taking manipulator;
the material taking Y-axis sliding device is horizontally installed on the X-axis sliding device in a sliding mode, the material taking Y-axis sliding device is provided with a material taking Y-axis horizontal sliding block which operates in a reciprocating mode, the material taking Z-axis sliding device is provided with a material taking Z-axis lifting sliding block which operates in a reciprocating mode, the material taking Z-axis lifting sliding block of the material taking Z-axis sliding device is installed on the material taking Y-axis sliding device, and a material taking manipulator is installed at the lower end of the material taking Z-axis sliding device.
3. The apparatus for producing an all heat exchange core according to claim 2, wherein the two turning mechanisms are oppositely arranged in a front-back manner, and a lifting platform is arranged between the two turning mechanisms;
the turnover mechanism comprises an upright post, a push-pull air cylinder, a rotating air cylinder and clamping air cylinders, wherein the push-pull air cylinder is arranged on the upright post and is transversely pushed and pulled;
the elevating platform is including placing board and lift cylinder, the vertical setting of lift cylinder, place the board install in the tip of lift cylinder's piston rod.
4. The apparatus for producing an all heat exchange core according to claim 3, wherein the assembling mechanism includes an assembling conveyor and an assembling lifter, the assembling lifter drives the assembling conveyor to ascend and descend;
the assembly lifting device comprises a lead screw lifting device and a lifting guide rail, the lead screw lifting device comprises a lead screw mounting frame, a lead screw, a guide rail and a lifting seat, the lead screw is vertically arranged, two ends of the lead screw are rotatably mounted at the upper end and the lower end of the lead screw mounting frame, the lead screw is driven by a lead screw driving device, the guide rail and the lead screw are arranged in parallel, the lifting seat is in threaded fit with the lead screw, and the lifting seat slides along the guide rail;
the lifting guide rail is arranged on one side of the screw rod lifting device, the rail surface of the lifting guide rail faces the screw rod lifting device, one side of the assembling and conveying device is arranged on the lifting seat, and the other side of the assembling and conveying device is in sliding fit with the lifting guide rail.
5. The apparatus for producing an all-heat exchange core according to claim 4, wherein the assembling conveyor comprises a carrying plate and a conveying belt sleeved on the outer contour of the carrying plate;
the pivot is installed in the rotation of both ends about the loading board, and two pivot covers are equipped with conveyor belt, and conveyor belt is driven by the pivot.
6. The apparatus for producing the total heat exchange core according to claim 5, wherein the sheet feeding mechanism comprises a gantry crane traveling along an X axis, the gantry crane is provided with a Y-axis traveling device, the Y-axis traveling device is provided with a Z-axis lifting device, and a suction cup is arranged at a working end of the Z-axis lifting device.
7. The apparatus for producing an all heat exchange core according to claim 6, wherein the downstream end of the assembly conveyor is mounted with a material conveyor.
8. The apparatus for producing an all heat exchange core according to claim 7, wherein the running height of the X-axis running gantry crane is higher than the height of the placing plate.
The gantry mechanism discharges materials from top to bottom, and is higher than the placing position, so that the material transportation is facilitated.
9. The apparatus for producing an all heat exchange core according to claim 2, wherein the material taking robot comprises a turnover cylinder and a clamping portion mounted on the turnover cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010170101.9A CN111230443A (en) | 2020-03-12 | 2020-03-12 | Device for producing full heat exchange core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010170101.9A CN111230443A (en) | 2020-03-12 | 2020-03-12 | Device for producing full heat exchange core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111230443A true CN111230443A (en) | 2020-06-05 |
Family
ID=70863073
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010170101.9A Pending CN111230443A (en) | 2020-03-12 | 2020-03-12 | Device for producing full heat exchange core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111230443A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116214152A (en) * | 2022-12-30 | 2023-06-06 | 绍兴百立杰环保科技有限公司 | Assembling device for total heat exchange core |
-
2020
- 2020-03-12 CN CN202010170101.9A patent/CN111230443A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116214152A (en) * | 2022-12-30 | 2023-06-06 | 绍兴百立杰环保科技有限公司 | Assembling device for total heat exchange core |
| CN116214152B (en) * | 2022-12-30 | 2023-11-07 | 绍兴百立杰环保科技有限公司 | Assembling device for total heat exchange core |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109047524B (en) | Disc whole-piece oil rolling stretching feeding and discharging manipulator | |
| CN110155733B (en) | Lifting stacker crane | |
| CN109648403A (en) | The automatic processing apparatus of keyboard glue product | |
| CN212043391U (en) | Device for producing full heat exchange core | |
| CN111230443A (en) | Device for producing full heat exchange core | |
| CN113955491A (en) | Truss feeding equipment for intelligent tobacco grading system | |
| CN203031140U (en) | Integrated material intaking and forking apparatus | |
| CN115319325B (en) | Steel box bottom plate production line | |
| CN208810600U (en) | A kind of detection of thickness of glass and divide BIN device | |
| CN2849931Y (en) | Multi-head linkage automatic assembling device | |
| CN205602694U (en) | A blanking machine on monomer for LCD product manufacture processing | |
| CN209698377U (en) | A kind of automatic loading tool machine | |
| CN207900071U (en) | Swing-arm type discharging manipulator and stamping equipment | |
| CN207524599U (en) | A kind of automatic crawl shifting apparatus of inclined-plane module finished product | |
| CN216511385U (en) | Truss feeding equipment of tobacco leaf intelligent grading system | |
| CN215401200U (en) | Three-axis servo automatic feeding equipment | |
| CN206498596U (en) | The chip mounter that a kind of X-axis, Y-axis work independently | |
| CN110255204A (en) | One kind tearing stacking feeding system open | |
| CN215709830U (en) | Non-stop feeding bin mechanism | |
| CN201614182U (en) | Lifting structure of automatic plane glass stacker | |
| CN108820880A (en) | Coated glass pole automatic stacking-piece covers paper system | |
| CN211003838U (en) | Horizontal line magnetic conveying plate placing machine | |
| CN209834687U (en) | Feeding and discharging mechanism for layered materials | |
| CN113443409A (en) | Non-stop feeding bin mechanism | |
| CN209081327U (en) | Cutting die lift truck |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |