CN105291164A - Foam plate cutting machine - Google Patents

Foam plate cutting machine Download PDF

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Publication number
CN105291164A
CN105291164A CN201510773988.XA CN201510773988A CN105291164A CN 105291164 A CN105291164 A CN 105291164A CN 201510773988 A CN201510773988 A CN 201510773988A CN 105291164 A CN105291164 A CN 105291164A
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CN
China
Prior art keywords
cutting
workbench
cutting machine
foam board
machine according
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Granted
Application number
CN201510773988.XA
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Chinese (zh)
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CN105291164B (en
Inventor
刘庆杨
刘开森
徐嵩
彭国生
候宝华
肖天宇
钟维杰
喻雪峰
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Qingdao Heinosky Technology Co ltd
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Qingdao Heinosky Technology Co Ltd
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Priority to CN201510773988.XA priority Critical patent/CN105291164B/en
Publication of CN105291164A publication Critical patent/CN105291164A/en
Application granted granted Critical
Publication of CN105291164B publication Critical patent/CN105291164B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a foam plate cutting machine. The foam plate cutting machine comprises a workbench with wheels. The wheels are driven through a motor arranged on the workbench. Linkage cutting devices used for evenly cutting a large plate into a plurality of thin plates are arranged on the two sides of the workbench. The cutting devices are provided with wire adjusting devices used for adjusting the number of cutting wires and the distance between the cutting wires. The workbench is further provided with a segmented cutting device used for cutting the thin plates into finished plates in a segmented manner. The foam plate cutting machine further comprises a control device used for controlling the motor, the cutting devices, the wire adjusting devices and the segmented cutting device. The foam plate cutting machine is high in automation degree, wide in machining range and capable of achieving rapid cutting. The cut planes of the cut plates are smooth, the cutting quality is good, the cutting efficiency is high, the cutting process is free of retardation, and environment friendliness is high.

Description

Foam board cutting machine
Technical field
The present invention relates to foam board cutting mechanics technical field, particularly a kind of foam board cutting machine.
Background technology
Foam board cuts into the material of certain specification size with the demand of satisfied different occasion, existing cutting technique be adopt machine saw or with the mode of hot water radiation wire cutting by plate cutting in flakes or section, because plate surface contains large quantity of moisture, rough surface after cutting, and production efficiency is low, can cut after having to pass through drying, in cutting process, owing to still having residual blowing agent in sheet material, so cut goods have retardance by the transfer system of cutting wire, cutting wire is caused to add thermal cutting in cut part for a long time, cause cut part surface out-of-flatness, affect crudy, the sheet material specification of simultaneously processing is more single and foam board easily produces smog in cutting process, the safety of staff is had an impact.
Summary of the invention
For solving above-mentioned Problems existing, the invention provides a kind of automaticity high, the range of work is wide, can fly-cutting, and after cutting, plate cutting plane is smooth, and cut quality is good, and cutting efficiency is high, and cutting process is fluent, the foam board cutting machine that the feature of environmental protection is strong.
The technical scheme that the present invention solves the problems of the technologies described above employing is: a kind of foam board cutting machine, comprise the workbench being provided with roller, described roller is driven by the motor be located on workbench, the interlock cutter sweep for large plate evenly being cut into polylith thin plate is provided with in workbench both sides, described cutter sweep is provided with the tune silk device for regulating cutting wire quantity and spacing, also being provided with the section cutting apparatus for thin plate segmentation being cut into production board on the table, also comprising one for controlling the control device of motor, cutter sweep, tune silk device and section cutting apparatus.
Above-mentioned foam board cutting machine, described workbench is also provided with the guider preventing from departing from large plate course of conveying workbench for the large plate that leads, described guider comprises stand, and lengthwise position is rotatably connected to rotating shaft in stand, and described rotating shaft is provided with cylinder.
Above-mentioned foam board cutting machine, described cutter sweep comprises the support being provided with guide rail, described support is provided with the cutting rack be connected with slide, described cutting rack left and right sides lengthwise position is respectively equipped with the guide rod for installing cutting wire, described guide rod is electrically connected with external power source, guide rod slidably connects multiple slip ring, cutting wire is arranged on slip ring, also comprise one for driving cutting rack along the buncher of guide rail movement, described buncher output is connected with the power transmission shaft be located on support, power transmission shaft is provided with eccentric wheel, be fixedly connected with for promoting the connecting rod of cutting rack along guide rail movement with eccentric wheel, described connecting rod and cutting rack hinged.
Above-mentioned foam board cutting machine, described tune silk device comprise for provide for cutter sweep or deposit cutting wire storage silk unit and for regulating the adjustment unit of cutting wire quantity and spacing for cutter sweep.
Above-mentioned foam board cutting machine, described storage silk unit comprises one and is provided with the installing rack that longitudinal sliding block and longitudinal rail be slidably matched, described installing rack left and right sides lengthwise position is respectively equipped with the guide rod for installing cutting wire, guide rod slidably connects multiple slip ring, cutting wire is arranged on slip ring, also comprises the driving cylinder for the longitudinally guide rail movement of drive installation frame.
Above-mentioned foam board cutting machine, described adjustment unit is connected with support, adjustment unit comprises the fixed mount being provided with longitudinal slide rail, the movable stand for installing shift fork is slidably connected with fixed mount, described shift fork is realized flexible by the air cylinder driven be located on movable stand, the synchronous belt tooth contour plate for driving movable stand longitudinally slide rail movement is provided with between fixed mount and movable stand, described synchronous belt tooth contour plate is connected through synchronous belt tooth contour with the synchronous pulley being located at the upper and lower two ends of fixed mount, and described synchronous pulley is by driven by servomotor.
Above-mentioned foam board cutting machine, described section of cutting apparatus comprises four root posts being located at both sides before and after workbench, described column lengthwise position is provided with track, the crossbeam be dynamically connected with track sliding is respectively equipped with between front side two columns and rear side two column, described crossbeam is provided with slide block and the guide rod for installing cutting wire, described guide rod is by external power source, cutting wire is provided with between described two guide rods, crossbeam, by air cylinder driven, is provided with on column top through the press mechanism of Driven by Hydraulic Cylinder for fixing large plate.
Above-mentioned foam board cutting machine, described press mechanism comprises built-in beam, and fixing and hydraulic cylinder external part is fixed, and built-in beam is provided with fixed bar, and described fixed bar end is provided with pressing plate.
Above-mentioned foam board cutting machine, described control device comprises computer touch display and PLC, and described computer touch display is electrically connected with PLC.
Above-mentioned foam board cutting machine, described workbench is provided with safety guard, is provided with the blower fan that the flue gas for producing in cutting process is discharged in safety guard.
The beneficial effect that technical solution problem of the present invention is brought is: mode workbench adopting motor head roll, facilitates the conveying of large plate and follow-up cutting; Adopt guider to carry out effective location to the large plate in course of conveying, avoid large plate in course of conveying to depart from workbench, be convenient to the processing in later stage; Cutter sweep adopts buncher to drive power transmission shaft band movable eccentric wheel to make the cutting rack transverse shifting on support be attached thereto, cutting wire cuts large plate, to efficiently solve in sheet material residual blowing agent by there being the problem of retardance during cutting wire, make finished surface flat smooth more, good cutting effect, efficiency is high; Adopt and adjust silk device to adjust the cutting wire on cutter sweep, add sheet fabrication scope, the sheet material of different size can be processed; Adjust silk unit to adopt the mode of air cylinder driven shift fork, solve manually-operated problem, avoid scalding operating personnel in operating process; The mode that control system adopts computer touch display to be electrically connected with PLC, adds automaticity; Adopt blower fan to be got rid of by the smog produced in cutting process, improve working environment, the health of workman obtains effective guarantee.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is cutter sweep and tune silk device working state figure in the present invention;
Fig. 3 is the structural representation of cutter sweep in the present invention;
Fig. 4 is the structural representation storing up silk unit in the present invention;
Fig. 5 is the structural representation of adjustment unit in the present invention;
Fig. 6 is the partial enlarged drawing of part B in the present invention;
Fig. 7 is the partial enlarged drawing of part A in the present invention.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the present invention is described in further details.
As Fig. 1, 2, 3, 4, 5, 6, shown in 7, foam board cutting machine, comprise the workbench 2 being provided with roller 1, mobile for making large plate realize on workbench 2, described roller 1 is driven by the motor 3 be located on workbench 2, the sprocket wheel being specially motor 3 driving rolls 1 end realizes, workbench 2 is departed from for preventing large plate in moving process, workbench 2 is provided with the guider preventing from departing from large plate course of conveying workbench 2 for the large plate that leads, further describe guider, described guider comprises stand 4, lengthwise position is rotatably connected to rotating shaft in stand 4, be rotationally connected to be in stand and bearing is installed, rotating shaft is arranged on bearing, rotating shaft realized rotating with coordinating of bearing, scratched by rotating shaft for preventing large plate surface, rotating shaft is provided with cylinder 5, thin plate is cut into for enabling large plate, the interlock cutter sweep for large plate evenly being cut into polylith thin plate is provided with in workbench 2 both sides, further describe cutter sweep, described cutter sweep comprises the support 8 being provided with cross slide way 6 and longitudinal rail 7, described support 8 is provided with the cutting rack 9 be slidably connected with cross slide way 6, cutting rack 9 is provided with the slide block 10 matched with cross slide way 6, be slidably connected and be coordinating of guide rail and slide block, for prior art, described cutting rack 9 left and right sides lengthwise position is respectively equipped with the guide rod 12 for installing cutting wire 11, described guide rod 12 is electrically connected with external power source, guide rod 12 slidably connects multiple slip ring 13, cutting wire 11 is arranged on slip ring 13, also comprise one for driving the buncher 14 of cutting rack 9 transversely track 6 movement, described buncher output 14 is connected with the power transmission shaft 15 be located on support 8, power transmission shaft 15 is provided with eccentric wheel 16, the connecting rod 17 for promoting cutting rack 9 transversely guide rail 6 movement is fixedly connected with eccentric wheel 16, described connecting rod 17 is hinged with cutting rack 9, hinged is prior art, be well known to those skilled in the art, hingedly adopt pin joint or other articulated manner, for ensureing that large plate can cut into the thin plate of different size, with the demand of satisfied different occasion, described cutter sweep is provided with the tune silk device for regulating cutting wire quantity and spacing, further describe tune silk device, described tune silk device comprise for provide for cutter sweep or deposit cutting wire storage silk unit and for regulating the tune silk unit of cutting wire quantity and spacing for cutter sweep, described storage silk unit comprises one and is provided with the installing rack 19 that longitudinal sliding block 18 is slidably matched with longitudinal rail 7, described installing rack 19 left and right sides lengthwise position is respectively equipped with the guide rod 21 for installing cutting wire 20, guide rod 21 slidably connects multiple slip ring 22, cutting wire 20 is arranged on slip ring 22, also comprise the driving cylinder 23 for drive installation frame 19 longitudinally guide rail 7 movement, described adjustment unit is connected with support 8, adjustment unit comprises the fixed mount 24 being provided with longitudinal slide rail, the movable stand 26 for installing shift fork 25 is slidably connected with fixed mount 24, described shift fork 25 is driven by the cylinder 27 being located on movable stand 26 and realizes stretching, the synchronous belt tooth contour plate for driving movable stand 26 longitudinally slide rail movement is provided with between fixed mount 24 and movable stand 26, described synchronous belt tooth contour plate is connected through Timing Belt 29 profile of tooth with the synchronous pulley 28 being located at fixed mount about 24 two ends, described synchronous pulley 28 is driven by servomotor 30.Driving cylinder 23 drive installation frame 19 longitudinally guide rail 7 moves, until the guide rod 21 in storage silk unit and the guide rod 12 in cutter sweep align, after guide rod 21 aligns with guide rod 12, cylinder 27 shift fork 25 stretches out, after shift fork 25 stretches out, servomotor 30 drives synchronous pulley 28 rotation to realize movable stand 26 and moves along the slide rail on fixed mount 24, shift fork 25 pairs of cutter sweeps and the cutting wire stored up in silk unit distribute, complete the adjustment of cutting wire 11 spacing and quantity, after having adjusted, drive cylinder 23 to promote installing rack 19 away from cutter sweep, two guide rods are separated.Finished product is processed into for cutting thin plate further, workbench 2 is also provided with the section cutting apparatus for thin plate segmentation being cut into production board, the section of further describing cutting apparatus, described section of cutting apparatus comprises four root posts 31 being located at both sides before and after workbench, described column 31 lengthwise position is provided with track 32, the crossbeam 33 be slidably connected with track 32 is respectively equipped with between front side two columns and rear side two column, described crossbeam 33 is provided with slide block and the guide rod 34 for installing cutting wire, described guide rod 34 is by external power source, cutting wire is provided with between described two guide rods 34, crossbeam 33 is driven by cylinder 35, be provided with on column 31 top and drive press mechanism for fixing large plate through hydraulic cylinder 36, further describe press mechanism, described press mechanism comprises built-in beam 37, built-in beam 37 and hydraulic cylinder 36 external part are fixed, built-in beam 37 is provided with fixed bar 38, described fixed bar 38 end is provided with pressing plate 39, when in web transport to section cutting apparatus, built-in beam 37 is driven to move downward by the hydraulic cylinder 36 on column 31, thin plate is pushed down by the pressing plate 39 be arranged on built-in beam 37 through fixed bar 38, at this moment cylinder 35 drives crossbeam 33 to move down along track 32, cutting wire on crossbeam 33 is by thin plate segment finished product, when again cutting, cylinder 35 drives crossbeam 33 to move up along track 32, cutting wire on crossbeam 33 completes and again cuts, circulation like this improves efficiency, for increasing automaticity, reduce manual operation load, also comprise one for controlling the control device 40 of motor, cutter sweep, tune silk device and section cutting apparatus, described control device comprises computer touch display and PLC, and described computer touch display is electrically connected with PLC, for increasing security, remove the smog produced in cutting process, improve working environment, described workbench is provided with safety guard, is provided with the blower fan that the flue gas for producing in cutting process is discharged in safety guard.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.

Claims (10)

1. a foam board cutting machine, it is characterized in that: comprise the workbench being provided with roller, described roller is driven by the motor be located on workbench, the interlock cutter sweep for large plate evenly being cut into polylith thin plate is provided with in workbench both sides, described cutter sweep is provided with the tune silk device for regulating cutting wire quantity and spacing, also being provided with the section cutting apparatus for thin plate segmentation being cut into production board on the table, also comprising one for controlling the control device of motor, cutter sweep, tune silk device and section cutting apparatus.
2. foam board cutting machine according to claim 1, it is characterized in that: described workbench is also provided with the guider preventing from departing from large plate course of conveying workbench for the large plate that leads, described guider comprises stand, lengthwise position is rotatably connected to rotating shaft in stand, and described rotating shaft is provided with cylinder.
3. foam board cutting machine according to claim 1, it is characterized in that: described cutter sweep comprises the support being provided with cross slide way and longitudinal rail, described support is provided with the cutting rack be slidably connected with cross slide way, described cutting rack left and right sides lengthwise position is respectively equipped with the guide rod for installing cutting wire, described guide rod is electrically connected with external power source, guide rod slidably connects multiple slip ring, cutting wire is arranged on slip ring, also comprise one for driving the buncher of cutting rack transversely rail moving, described buncher output is connected with the power transmission shaft be located on support, power transmission shaft is provided with eccentric wheel, the connecting rod for promoting cutting rack transversely guide rail movement is fixedly connected with eccentric wheel, described connecting rod and cutting rack hinged.
4. foam board cutting machine according to claim 3, is characterized in that: described tune silk device comprise for provide for cutter sweep or deposit cutting wire storage silk unit and for regulating the adjustment unit of cutting wire quantity and spacing for cutter sweep.
5. foam board cutting machine according to claim 4, it is characterized in that: described storage silk unit comprises one and is provided with the installing rack that longitudinal sliding block and longitudinal rail be slidably matched, described installing rack left and right sides lengthwise position is respectively equipped with the guide rod for installing cutting wire, guide rod slidably connects multiple slip ring, cutting wire is arranged on slip ring, also comprises the driving cylinder for the longitudinally guide rail movement of drive installation frame.
6. foam board cutting machine according to claim 5, it is characterized in that: described adjustment unit is connected with support, adjustment unit comprises the fixed mount being provided with longitudinal slide rail, the movable stand for installing shift fork is slidably connected with fixed mount, described shift fork is realized flexible by the air cylinder driven be located on movable stand, the synchronous belt tooth contour plate for driving movable stand longitudinally slide rail movement is provided with between fixed mount and movable stand, described synchronous belt tooth contour plate is connected through synchronous belt tooth contour with the synchronous pulley being located at the upper and lower two ends of fixed mount, and described synchronous pulley is by driven by servomotor.
7. foam board cutting machine according to claim 1, it is characterized in that: described section of cutting apparatus comprises four root posts being located at both sides before and after workbench, described column lengthwise position is provided with track, the crossbeam be dynamically connected with track sliding is respectively equipped with between front side two columns and rear side two column, described crossbeam is provided with slide block and the guide rod for installing cutting wire, described guide rod is by external power source, cutting wire is provided with between described two guide rods, crossbeam, by air cylinder driven, is provided with on column top through the press mechanism of Driven by Hydraulic Cylinder for fixing large plate.
8. foam board cutting machine according to claim 7, is characterized in that: described press mechanism comprises built-in beam, and fixing and hydraulic cylinder external part is fixed, and built-in beam is provided with fixed bar, and described fixed bar end is provided with pressing plate.
9. foam board cutting machine according to claim 1, is characterized in that: described control device comprises computer touch display and PLC, described computer touch display is electrically connected with PLC.
10. foam board cutting machine according to claim 1, is characterized in that: described workbench is provided with safety guard, is provided with the blower fan that the flue gas for producing in cutting process is discharged in safety guard.
CN201510773988.XA 2015-11-14 2015-11-14 Foam board cutting machine Expired - Fee Related CN105291164B (en)

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Application Number Priority Date Filing Date Title
CN201510773988.XA CN105291164B (en) 2015-11-14 2015-11-14 Foam board cutting machine

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Application Number Priority Date Filing Date Title
CN201510773988.XA CN105291164B (en) 2015-11-14 2015-11-14 Foam board cutting machine

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CN105291164B CN105291164B (en) 2017-12-22

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105946050A (en) * 2016-06-22 2016-09-21 文登蓝岛建筑工程有限公司 Heating wire distance adjusting device for polystyrene board cutting equipment
CN108032360A (en) * 2017-12-14 2018-05-15 郭弘 A kind of bakelite plate semi-automatic cutting apparatus
CN109304761A (en) * 2017-07-27 2019-02-05 天津禹神节能保温材料有限公司 A kind of device for thermally cutting of deformed thermal-insulating plate
CN110026598A (en) * 2019-05-22 2019-07-19 惠州市兴广宇智能科技有限公司 The method and multitool of a kind of incrementally longitudinally cutting plate incrementally longitudinal cutter
CN112936056A (en) * 2021-02-02 2021-06-11 青岛海岸阳光新型建材有限公司 Polystyrene foam board cutting equipment and processing technology of application equipment
CN114102843A (en) * 2021-11-30 2022-03-01 安徽佳宾新材料科技有限公司 Foaming plate production line
CN115091529A (en) * 2022-06-30 2022-09-23 江西坤绵顺智能设备有限公司 Sponge rapid cutting board
CN115213969A (en) * 2022-07-26 2022-10-21 江西坤绵顺智能设备有限公司 Automatic sponge cutting machine

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GB805836A (en) * 1955-03-31 1958-12-17 Alkett Maschb G M B H A method of and apparatus for cutting foamed plastics
CN1915614A (en) * 2006-09-01 2007-02-21 东莞市恒生机械制造有限公司 Knife vibration type mechanism for cutting sponge
CN201863239U (en) * 2010-10-15 2011-06-15 江阴清华泡塑机械有限公司 Automatic screw adjusting device in automatic and continuous plate cutting production line
CN201863260U (en) * 2010-10-15 2011-06-15 江阴清华泡塑机械有限公司 Vibration cutting device in automatic and continuous plate cutting production line
CN102806578A (en) * 2012-08-27 2012-12-05 天津中科合捷节能科技有限公司 Cutting machine for forming external wall heat-insulating plates
CN204431353U (en) * 2014-11-17 2015-07-01 上海华峰普恩聚氨酯有限公司 A kind of full automatic high efficiency cutting machine
CN205148427U (en) * 2015-11-14 2016-04-13 青岛海诺中天科技有限公司 Foam panel cutting machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB805836A (en) * 1955-03-31 1958-12-17 Alkett Maschb G M B H A method of and apparatus for cutting foamed plastics
CN1915614A (en) * 2006-09-01 2007-02-21 东莞市恒生机械制造有限公司 Knife vibration type mechanism for cutting sponge
CN201863239U (en) * 2010-10-15 2011-06-15 江阴清华泡塑机械有限公司 Automatic screw adjusting device in automatic and continuous plate cutting production line
CN201863260U (en) * 2010-10-15 2011-06-15 江阴清华泡塑机械有限公司 Vibration cutting device in automatic and continuous plate cutting production line
CN102806578A (en) * 2012-08-27 2012-12-05 天津中科合捷节能科技有限公司 Cutting machine for forming external wall heat-insulating plates
CN204431353U (en) * 2014-11-17 2015-07-01 上海华峰普恩聚氨酯有限公司 A kind of full automatic high efficiency cutting machine
CN205148427U (en) * 2015-11-14 2016-04-13 青岛海诺中天科技有限公司 Foam panel cutting machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105946050A (en) * 2016-06-22 2016-09-21 文登蓝岛建筑工程有限公司 Heating wire distance adjusting device for polystyrene board cutting equipment
CN109304761A (en) * 2017-07-27 2019-02-05 天津禹神节能保温材料有限公司 A kind of device for thermally cutting of deformed thermal-insulating plate
CN108032360A (en) * 2017-12-14 2018-05-15 郭弘 A kind of bakelite plate semi-automatic cutting apparatus
CN110026598A (en) * 2019-05-22 2019-07-19 惠州市兴广宇智能科技有限公司 The method and multitool of a kind of incrementally longitudinally cutting plate incrementally longitudinal cutter
CN110026598B (en) * 2019-05-22 2024-05-24 惠州市兴广宇智能科技有限公司 Incremental longitudinal plate cutting method and multi-cutter incremental longitudinal cutting machine
CN112936056A (en) * 2021-02-02 2021-06-11 青岛海岸阳光新型建材有限公司 Polystyrene foam board cutting equipment and processing technology of application equipment
CN112936056B (en) * 2021-02-02 2022-07-29 青岛海岸阳光新型建材有限公司 Polystyrene foam board cutting equipment and processing technology of application equipment
CN114102843A (en) * 2021-11-30 2022-03-01 安徽佳宾新材料科技有限公司 Foaming plate production line
CN114102843B (en) * 2021-11-30 2023-09-05 安徽佳宾新材料科技有限公司 Foaming board production line
CN115091529A (en) * 2022-06-30 2022-09-23 江西坤绵顺智能设备有限公司 Sponge rapid cutting board
CN115213969A (en) * 2022-07-26 2022-10-21 江西坤绵顺智能设备有限公司 Automatic sponge cutting machine

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Denomination of invention: Foamed plate cutting machine

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Denomination of invention: Foam board cutting machine

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