CN1915614A - Knife vibration type mechanism for cutting sponge - Google Patents
Knife vibration type mechanism for cutting sponge Download PDFInfo
- Publication number
- CN1915614A CN1915614A CNA200610037419XA CN200610037419A CN1915614A CN 1915614 A CN1915614 A CN 1915614A CN A200610037419X A CNA200610037419X A CN A200610037419XA CN 200610037419 A CN200610037419 A CN 200610037419A CN 1915614 A CN1915614 A CN 1915614A
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- Prior art keywords
- vibrations
- workbench
- head
- bearing
- type mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Cutting Processes (AREA)
Abstract
A sponge cutting mechanism with vibrative knife heads is composed of a supporting frame, a left bench and a right bench on said supporting frame, a gantry between left and rght benches, longitudinal and transverse vibrators, longitudinal and transverse knives, an electric controller, and a computer system for numeral control.
Description
Technical field
The present invention relates to a kind of cutting equipment, specifically a kind of knife vibration type mechanism for cutting sponge.
Background technology
Mostly the sponge cutting equipment of prior art is to utilize blade to carry out straight cuts, utilizing during cutting operation manually is fixed on the workbench, the method of cutting is with the blade level or vertically cut in the middle of sponge, the sponge of bulk is cut into the sponge sheet material, in use existing deficiency is can not be by user's requirement cutting profile shapes, as shapes such as corrugated, circular-arc, dome shape.Manually fixing of sponge is also cumbersome, has strengthened staff's labour intensity.
Summary of the invention
A kind of knife vibration type mechanism for cutting sponge that cuts any complex figure in the three dimensions that the objective of the invention is to avoid above-mentioned weak point of the prior art and provide.
Purpose of the present invention can realize by following measure:
Between left workbench and right workbench, gantry stand is set, workbench is by branching bolster supporting, vertical vibrations head and transverse vibration head are set on gantry stand, and vertical cutter and horizontal cutter be set, at left workbench and right workbench side automatically controlled wiring cabinet and digital control computer system are set, above-mentioned vertical vibrations head slides on slide rail with the transverse vibration head and by support beam supports, at a vibrations side vibrations driving mechanism is set.
Above-mentioned described vibrations head, vibration frequency are 40-50/ second; An above-mentioned vibrations linear velocity 4-4.8m/s.
Above-mentioned described vibrations head comprises leads cover, the guiding spline, pin, coupling sleeve, synchronous pulley, the zero-bit indicating piece, optoelectronic switch, guide rod, bearing, piston, piston bush, connecting rod, the output eccentric shaft, balance weight, bearing, pinion moves about, ring gear, the vibrations housing, the vibrations casing, connecting plate for electric motor, axle, bearing, eccentric shaft, transmission master motor, driving disc spacing pressing, bearing block, frictional disk, brake pad, C axle electric rotating machine, synchronous pulley, connecting plate for electric motor, be with synchronously, bearing block, leader casing, seal, the angle of throat caliper body, folder cutter moving caliper, be connected with transmission master motor at connecting plate for electric motor one end, the other end is connected with the vibrations housing, at vibrations housing peripheral hardware vibrations casing, in transmission master motor end driving disc spacing pressing is set, bearing block, frictional disk, brake pad, the eccentric shaft that joins with transmission master motor links to each other with axle by bearing, axle arranged outside output eccentric shaft, balance weight, bearing, planetary gear, inner gear ring, output eccentric shaft and connecting rod join, piston is set on the connecting rod, bearing, piston bush, connecting rod and guide rod join, in the guide rod periphery synchronous pulley is set, the zero-bit indicating piece, optoelectronic switch and synchronous band, bearing block, leader casing, seal, in the guide rod end guiding spline is set, pin, adapter sleeve, in the adapter sleeve end angle of throat caliper body is set, folder cutter moving caliper, C axle electric rotating machine is connected with synchronous band by synchronous pulley.
The present invention has following advantage compared to existing technology: the one, and the vertical horizontal type that adds of blade can thoroughly solve the making foam entity of any complex figure in conjunction with cutting cotton; The 2nd, because the oscillating knife form is that the pendulum rotation adds pneumatic at a high speed, thoroughly solve feed difficulty that ultra-soft foam, high viscosity, high density foam produced when cutting, cut cotton inaccurate technical barrier, also solve technical barriers such as cutting process cutter rigidity deficiency, distortion; The 3rd, because the particularity of this kind cutting form makes sponge not produce binding dust, non-environmental-pollution, guarantee workman's physical and mental health is so it also is a kind of environmental protection science and technology new product.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is that A of the present invention is to cutaway view;
Fig. 3 is that A of the present invention is to cutaway view;
Fig. 4 is that the present invention shakes header structure figure.
The specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing (embodiment):
With reference to accompanying drawing 1-3, the present invention is by left workbench 1, automatically controlled wiring cabinet 2, vertically vibrations 3, gantry stand 4, transverse vibration head 5, digital control computer system 6, left side workbench 7, vertical cutter 8, horizontal cutter 9, bearing support 10, slide rail 11, backbar 12, a vibrations driving mechanism 13 is formed, at left workbench 1 and 7 of right workbenches gantry stand 4 is set, workbench is by supporting base 10 supportings, vertical vibrations 3 and transverse vibration head 5 are set on gantry stand 4, vertical vibrations 3 vertical cutter 8 is set, on 5 on transverse vibration head horizontal cutter 9 is set, at left workbench and right workbench side automatically controlled wiring cabinet 2 and digital control computer system 6 are set, above-mentioned vibrations head is arranged on the slide rail 11 and slides, and, a vibrations driving mechanism 13 is set at a vibrations side by backbar 12 supportings.
With reference to accompanying drawing 4, vibrations head of the present invention is by leading cover 1, guiding spline 2, pin 3, coupling sleeve 4, synchronous pulley 5, zero-bit indicating piece 6, optoelectronic switch 7, guide rod 8, bearing 9, piston 10, piston bush 11, connecting rod 12, output eccentric shaft 13, balance weight 14, bearing 15, pinion 16 moves about, ring gear 17, vibrations housing 18, vibrations casing 19, connecting plate for electric motor 20, axle 21, bearing 22, eccentric shaft 23, transmission master motor 24, driving disc spacing pressing 25, bearing block 26, frictional disk 27, brake pad 28, C axle electric rotating machine 29, synchronous pulley 30, connecting plate for electric motor 31, be with 32 synchronously, bearing block 33, leader casing 34, seal 35, angle of throat caliper body 36 and folder cutter moving caliper 37 are formed, connecting plate for electric motor 20 1 ends are connected with transmission master motor 24, the other end is connected with vibrations housing 18, at vibrations housing 18 peripheral hardwares vibrations casing 19, in transmission master motor 24 ends driving disc spacing pressing 25 is set, bearing block 26, frictional disk 27, brake pad 28, link to each other with axle 21 by bearing 22 with the eccentric shaft 23 that transmission master motor 24 joins, axle 21 arranged outside output eccentric shaft 13, balance weight 14, bearing 15, planetary gear 16, inner gear ring 17, output eccentric shaft 13 joins with connecting rod 12, piston 10 is set on the connecting rod 12, bearing 9, piston bush 11, connecting rod 12 and guide rod 8 join, in guide rod 8 peripheries synchronous pulley 5 is set, zero-bit indicating piece 6, optoelectronic switch 7 reaches is with 32 synchronously, bearing block 33, leader casing 34, seal 35, guiding spline 2 is set in guide rod 8 ends, pin 3, adapter sleeve 4, in adapter sleeve 4 ends angle of throat caliper body 36 is set, folder cutter moving caliper 37, C axle electric rotating machine 29 by synchronous pulley 30 be with 32 to be connected synchronously.
Operation principle: sequence number 24 transmission master motor＜servomotors〉the high speed rotation drives driving disc spacing pressing 25 and the band-type brake effect is folded in sequence number 27 frictions, can brake rapidly flexibly to stop.Frictional disk connects three pins and drives the rotation of sequence number 21 axles.In sequence number 21 axles, be equipped with sequence number 23 eccentric shafts hold by bobbin be connected the pinion that moves about＜be the planet gear on.Under axle was rotated, planetary gear was done the planetary gear system motion in ring gear.Planetary gear connects sequence number 13 output eccentric shafts, makes it to do the eccentric swing track and swings back and forth at a high speed, and oscillating stroke is 48mm.Sequence number 13 output eccentric shafts drive sequence number 12 connecting rods and move back and forth.Connecting rod drives piston 10, guide rod 8, guiding spline 3, angle of throat caliper body 36, the motion of folder cutter moving caliper, drives the blade cuts sponge.Synchronous pulley is connected sequence number 34 leader casings and sequence number 1 and leads and put, and is driven by the rotation of sequence number 29C axle electric rotating machine, and the angle of throat caliper rotates blade and cuts sponge.
Claims (4)
1, a kind of knife vibration type mechanism for cutting sponge, it is characterized in that this cutting machine is by left workbench 1, automatically controlled wiring cabinet (2), extensional vibration head (3), gantry stand (4), transverse vibration head (5), digital control computer system (6), left side workbench (7), vertical cutter (8), horizontal cutter (9), bearing support (10), slide rail (11), backbar (12), vibration head driving mechanism (13) is formed, between left workbench (1) and right workbench (7), gantry stand (4) is set, workbench is supported by supporting base (10), vertical vibrations head (3) and transverse vibration head (5) are set on gantry stand (4), vertically between vibrations heads (3) vertical cutter (8) is being set, horizontal cutter (9) is set between transverse vibration head (5), at left workbench and right workbench side automatically controlled wiring cabinet (2) and digital control computer system (6) are set, above-mentioned vibrations head is arranged on slide rail (11) and goes up slip, and, a vibrations driving mechanism (13) is set at a vibrations side by backbar (12) supporting.
2, knife vibration type mechanism for cutting sponge according to claim 1 is characterized in that a vibrations vibration frequency is 40-50/ second.
3, knife vibration type mechanism for cutting sponge according to claim 1 is characterized in that a vibrations linear velocity is 4-4.8m/s.
4, knife vibration type mechanism for cutting sponge according to claim 1, it is characterized in that the vibrations head is connected with transmission master motor (24) by connecting plate for electric motor (20) one ends, the other end is connected with vibrations housings (18), at vibrations housing (18) peripheral hardware vibrations casing (19), in transmission master motor (24) end driving disc spacing pressing (25) is set, bearing block (26), frictional disk (27), brake pad (28), link to each other with axle (21) by bearing (22) with the eccentric shaft (23) that transmission master motor (24) joins, axle (21) arranged outside output eccentric shaft (13), balance weight (14), bearing (15), planetary gear (16), inner gear ring (17), output eccentric shaft (13) joins with connecting rod (12), piston (10) is set on the connecting rod (12), bearing (9), piston bush (11), connecting rod (12) and guide rod (8) join, in guide rod (8) periphery synchronous pulley (5) is set, zero-bit indicating piece (6), optoelectronic switch (7) and synchronous band (32), bearing block (33), leader casing (34), seal (35), guiding spline (2) is set in guide rod (8) end, pin (3), adapter sleeve (4), in adapter sleeve (4) end angle of throat caliper body (36) is set, folder cutter moving caliper (37), C axle electric rotating machine (29) is connected with being with (32) synchronously by synchronous pulley (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610037419XA CN1915614B (en) | 2006-09-01 | 2006-09-01 | Knife vibration type mechanism for cutting sponge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610037419XA CN1915614B (en) | 2006-09-01 | 2006-09-01 | Knife vibration type mechanism for cutting sponge |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1915614A true CN1915614A (en) | 2007-02-21 |
| CN1915614B CN1915614B (en) | 2011-05-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200610037419XA Expired - Fee Related CN1915614B (en) | 2006-09-01 | 2006-09-01 | Knife vibration type mechanism for cutting sponge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1915614B (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101359887B (en) * | 2007-07-31 | 2010-06-09 | 南通恒康海绵制品有限公司 | Motor synchronous control system of sponge cutting machine |
| CN101664935B (en) * | 2008-09-01 | 2012-05-23 | 深圳华中数控有限公司 | Sponge cutting machine |
| CN101284383B (en) * | 2007-04-14 | 2012-07-04 | 缪仪 | Numerical control sponges cutting machine |
| CN103708261A (en) * | 2013-12-20 | 2014-04-09 | 东莞市恒生机械制造有限公司 | Ceaseless-conveying type foamed plastic continuous material receiving process and material receiving system |
| CN101909834B (en) * | 2007-11-29 | 2015-06-17 | 艾默生科技有限公司布兰森超声分公司 | Vibration cutting device and method for vibration cutting |
| CN105291164A (en) * | 2015-11-14 | 2016-02-03 | 青岛海诺中天科技有限公司 | Foam plate cutting machine |
| CN105500539A (en) * | 2016-01-20 | 2016-04-20 | 泰石岩棉有限公司 | Rock wool cutting device and method |
| FR3057195A1 (en) * | 2016-10-11 | 2018-04-13 | Sodeva Tds | DEVICE FOR ULTRASOUND VIBRATION OF A VIBRANT WIRE FOR CUTTING INDUSTRIAL PRODUCTS, IN PARTICULAR FOOD PRODUCTS |
| CN108839390A (en) * | 2018-06-08 | 2018-11-20 | 湖北诃力机械设备有限公司 | Full-automatic woven bag speed change cut-in without ball bagging joint-cutting all-in-one machine |
| CN111483007A (en) * | 2019-07-09 | 2020-08-04 | 浙江安吉美佳琪家居用品有限公司 | Latex mattress cutting equipment with simple structure |
| CN113927648A (en) * | 2020-06-29 | 2022-01-14 | 比亚迪股份有限公司 | Cutting device |
-
2006
- 2006-09-01 CN CN200610037419XA patent/CN1915614B/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101284383B (en) * | 2007-04-14 | 2012-07-04 | 缪仪 | Numerical control sponges cutting machine |
| CN101359887B (en) * | 2007-07-31 | 2010-06-09 | 南通恒康海绵制品有限公司 | Motor synchronous control system of sponge cutting machine |
| CN101909834B (en) * | 2007-11-29 | 2015-06-17 | 艾默生科技有限公司布兰森超声分公司 | Vibration cutting device and method for vibration cutting |
| CN101664935B (en) * | 2008-09-01 | 2012-05-23 | 深圳华中数控有限公司 | Sponge cutting machine |
| CN103708261A (en) * | 2013-12-20 | 2014-04-09 | 东莞市恒生机械制造有限公司 | Ceaseless-conveying type foamed plastic continuous material receiving process and material receiving system |
| CN103708261B (en) * | 2013-12-20 | 2017-05-24 | 东莞市恒生机械制造有限公司 | Ceaseless-conveying type foamed plastic continuous material receiving process and material receiving system |
| CN105291164B (en) * | 2015-11-14 | 2017-12-22 | 青岛海诺中天科技有限公司 | Foam board cutting machine |
| CN105291164A (en) * | 2015-11-14 | 2016-02-03 | 青岛海诺中天科技有限公司 | Foam plate cutting machine |
| CN105500539A (en) * | 2016-01-20 | 2016-04-20 | 泰石岩棉有限公司 | Rock wool cutting device and method |
| FR3057195A1 (en) * | 2016-10-11 | 2018-04-13 | Sodeva Tds | DEVICE FOR ULTRASOUND VIBRATION OF A VIBRANT WIRE FOR CUTTING INDUSTRIAL PRODUCTS, IN PARTICULAR FOOD PRODUCTS |
| CN108839390A (en) * | 2018-06-08 | 2018-11-20 | 湖北诃力机械设备有限公司 | Full-automatic woven bag speed change cut-in without ball bagging joint-cutting all-in-one machine |
| CN111483007A (en) * | 2019-07-09 | 2020-08-04 | 浙江安吉美佳琪家居用品有限公司 | Latex mattress cutting equipment with simple structure |
| CN111483007B (en) * | 2019-07-09 | 2021-11-05 | 浙江安吉美佳琪家居用品有限公司 | Latex mattress cutting equipment |
| CN113927648A (en) * | 2020-06-29 | 2022-01-14 | 比亚迪股份有限公司 | Cutting device |
| CN113927648B (en) * | 2020-06-29 | 2022-07-15 | 比亚迪股份有限公司 | Cutting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1915614B (en) | 2011-05-25 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110525 Termination date: 20120901 |