CN101359887B - Motor synchronous control system of sponge cutting machine - Google Patents

Motor synchronous control system of sponge cutting machine Download PDF

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Publication number
CN101359887B
CN101359887B CN2007101197765A CN200710119776A CN101359887B CN 101359887 B CN101359887 B CN 101359887B CN 2007101197765 A CN2007101197765 A CN 2007101197765A CN 200710119776 A CN200710119776 A CN 200710119776A CN 101359887 B CN101359887 B CN 101359887B
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Prior art keywords
servomotor
motor
load data
input
synchronous control
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CN101359887A (en
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倪张根
吴晓宇
韩俊
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NANTONG HEALTHCARE MACHINERY CO., LTD.
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NANTONG HENGKANG FOAM-RUBBER Co Ltd
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Abstract

The invention relates to a motor synchronous control system of a sponge cutting machine, which comprises two servo motors and a servo motor synchronous control card with a program chip, outputs of the servo motor synchronous control card are drive outputs of the two servo motors and a computer interface, and inputs thereof are loading inputs of the two servo motors, a motor rotating speed input and a motor rotating speed instruction input. The servo motor synchronous control card comprises the steps for controlling the motor synchronization: a. detecting and analyzing the rotating speed of the servo motors; b. detecting the load data of the two servo motors; c. analyzing load data errors of the two servo motors; d. adjusting phases of the two servo motors; and e. adjusting phases of the two servo motors according to the load data errors obtained in the step d, so as to keep the load data errors of the servo motors in the normal range. The motor synchronous control system of the sponge cutting machine has advantages of stable and reliable running, high degree of integration, low price, and being favorable for further improving the motor synchronous operation performance of the sponge cutting machine.

Description

A kind of motor synchronous control system of sponge cutting machine
Technical field
The present invention relates to the synchronous control system of motor, especially a kind of synchronous control system of servomotor of sponge cutting machine.
Background technology
In the plant equipment of cutting sponge, to drive two servomotors simultaneously, spur a saw cutter, as the saw cutting sponge, obviously this just needs the control servomotor to rotate synchronously, otherwise this cutter is easy to be broken, when breaking, the Machinery Ministry branch of equipment is subjected to very big damage, has a strong impact on the stability and the useful life of electromechanical equipment, and the synchronous control of servomotor is a key thus.
There is data to disclose a synchronous operation control system at present, it adopts encoder to detect motor speed in real time, calculate the normal speed of main motor and respectively from the specified response speed of motor by Programmable Logic Controller, main encoder is with umber of pulse that current main motor produced, output in real time on each frequency converter Synchronization Control card, control motor real-time response, relative conventional method, the parts degree of integration increases, can realize instruction chemical control system, connection line is also relatively simplified, but adopts this method cost very high, the integrated degree of parts is high not enough, and failure rate is many.
Summary of the invention
Task of the present invention provides a kind of motor synchronous control system of sponge cutting machine, its stable and reliable operation, and integrated degree height, cheap, help further improving the servomotor synchronous operation performance of sponge cutting machine.
The motor synchronous control system of the sponge cutting machine among the present invention, it comprises two servomotors and a servomotor Synchronization Control card that has program chip, described servomotor Synchronization Control card is output as the driving output and the computer interface of two-way servomotor, is input as load input, motor speed input and the motor speed instruction input of two-way servomotor.
The step of described servomotor Synchronization Control card control motor synchronous is:
A. detect and analyze the servomotor rotating speed;
B. detect the load data of two-way servomotor;
C. analyze the load data error of two-way servomotor;
D. adjust the phase place of two-way servomotor;
E. according to the load data error of steps d generation, adjust the phase place of two-way servomotor, make and wait for an opportunity to obey the load data error of motor in normal range (NR).
The method that described step a detected and analyzed motor speed is the pulse signal according to the input of the motor speed input on servo Synchronization Control card motor speed, and two trailing edges by calculating this pulse signal or two rising edges are measured the current rotating speed of motor.
Described step b detects the load data of two-way servomotor, and these data have data school searching symbol and field.
Adopt to analyze the method for load data error, control two servomotors, guaranteed two servomotors synchronously, take place asynchronously to cause that to break the probability of sawing cutter minimum, prolonged the stability and the useful life of electromechanical equipment.
Description of drawings
Fig. 1 is the block diagram of servomotor Synchronization Control card;
Fig. 2 is the flow chart of servomotor synchronous control system.
Embodiment
As shown in Figure 1, the input 1 of servomotor Synchronization Control card is servomotor A load input, input 2 is the servo motor B load input terminal, output is gone into end 3 and is the input of servomotor rotating speed, input 4 is servomotor rotary speed instruction input port, output 5 drives output for servomotor A, and output 6 drives output for servo motor B, and output 7 is a computer interface.
Figure 2 shows that servomotor synchronous control system flow chart, step 101: at first initialization, give suitable initial value to relevant memory cell.Step 102: detect the motor speed instruction,,, then enter into step 401 if do not detect motor speed if detect motor speed then enter into step 201.
Step 201; instruction is analyzed to motor speed; if analyzing is halt instruction; stop by the control motor; step 301 turns back to step 102, is low speed, middling speed or instruction at a high speed if analyze, or the words of a certain command speed instruction; then control motor to corresponding low speed, middling speed or high speed, or the operation of a certain command speed.
After the motor operation, enter into step 302, it is the current rotating speed of testing of electric motors, the current rotating speed of motor is to measure like this, with there being a motor speed pulse signal input terminal to receive the pulse signal of relevant motor speed in the control fabrication, calculate two trailing edges or two rising edges of this pulse, can measure the current rotating speed of motor, and judge whether it is the rotating speed of setting, as pulse-free signal, the expression motor is in halted state, and program turns back to step 102, if pulse is arranged, no matter motor is in low speed, middling speed or high speed, no matter whether be in the speed of setting, all will carry out load detecting, i.e. step 501.
With 2 servomotor load input terminals are arranged in the control fabrication, input 1 and 2, instruct according to the data read that servomotor manufacturer provides, can read the present load data of servomotor A and B, these data have data check character and field, can know whether data make mistakes, if data are made mistakes, then turn back to program 102,, then carry out A and the analysis of B motor load data difference if sense data is correct.
If the load data difference of A and B motor is in normal range (NR), normal range (NR) generally is that 5 programs turn back to step 102, if error range greater than 8, is then adjusted the rotatable phase of two-way motor.
Just arrived step 701, adjusted the rotatable phase of two-way motor, the method for phase adjustment of two-way motor is to adjust by the result who adjusts again.If the result that adjusted last time dwindles the load data difference of two-way motor, then continue to adjust.If the result who adjusted last time amplifies the load data difference of two-way motor, then oppositely adjust.The load data difference that makes the two-way motor up to the result who adjusts is in normal scope.

Claims (3)

1. the motor synchronous control system of a sponge cutting machine, comprise two servomotors and a servomotor Synchronization Control card that has program chip, two servomotors pulling one comes cutting sponge to the saw cutter, it is characterized in that: described servomotor Synchronization Control card is output as the driving output and the computer interface of two-way servomotor, is input as load input, motor speed input and the motor speed instruction input of two-way servomotor; The synchronous step of described servomotor Synchronization Control card control servomotor gathers:
A. detect and analyze the servomotor rotating speed;
B. detect the load data of two-way servomotor;
C. analyze the load data error of two-way servomotor;
D. adjust the phase place of two-way servomotor;
E. according to the load data error of poly-d generation of step, adjust the phase place of two-way servomotor, the load data error that makes servomotor is in normal range (NR).
2. the motor synchronous control system of a kind of sponge cutting machine according to claim 1, it is characterized in that: the step that poly-a of described step detected and analyzed the servomotor rotating speed is the pulse signal of the motor speed input input motor speed on servomotor Synchronization Control card, and two trailing edges by calculating this pulse signal or two rising edges are measured the current rotating speed of motor.
3. the motor synchronous control system of a kind of sponge cutting machine according to claim 1 is characterized in that: the described step, poly-b detected the load data of two-way servomotor, and these data have data school searching symbol and field.
CN2007101197765A 2007-07-31 2007-07-31 Motor synchronous control system of sponge cutting machine Active CN101359887B (en)

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Application Number Priority Date Filing Date Title
CN2007101197765A CN101359887B (en) 2007-07-31 2007-07-31 Motor synchronous control system of sponge cutting machine

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Application Number Priority Date Filing Date Title
CN2007101197765A CN101359887B (en) 2007-07-31 2007-07-31 Motor synchronous control system of sponge cutting machine

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CN101359887B true CN101359887B (en) 2010-06-09

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103457522A (en) * 2013-08-30 2013-12-18 任敏 Continuous strip dyeing machine device synchronization system
CN106602936A (en) * 2016-11-30 2017-04-26 南通恒康数控机械股份有限公司 Control mode of multiple vibration cutter motors
CN114189176A (en) * 2021-12-10 2022-03-15 东风德纳车桥有限公司 Multi-motor synchronous control method and device, computer equipment and readable storage medium

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4675825A (en) * 1984-10-30 1987-06-23 Dementhon Daniel F Computer-controlled peripheral shaping system
CN1299735A (en) * 1999-12-16 2001-06-20 黄柏丰 Vertical and horizontal cutting machine for foumed material
US6386083B1 (en) * 1999-12-23 2002-05-14 Ber-Fong Hwang Vertically movable foam sponge cutting apparatus
US6832538B1 (en) * 2000-01-06 2004-12-21 Ber-Fong Hwang Foam sponge cutting apparatus with both vertical and horizontal cutting devices
CN1915614A (en) * 2006-09-01 2007-02-21 东莞市恒生机械制造有限公司 Knife vibration type mechanism for cutting sponge

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4675825A (en) * 1984-10-30 1987-06-23 Dementhon Daniel F Computer-controlled peripheral shaping system
CN1299735A (en) * 1999-12-16 2001-06-20 黄柏丰 Vertical and horizontal cutting machine for foumed material
US6386083B1 (en) * 1999-12-23 2002-05-14 Ber-Fong Hwang Vertically movable foam sponge cutting apparatus
US6832538B1 (en) * 2000-01-06 2004-12-21 Ber-Fong Hwang Foam sponge cutting apparatus with both vertical and horizontal cutting devices
CN1915614A (en) * 2006-09-01 2007-02-21 东莞市恒生机械制造有限公司 Knife vibration type mechanism for cutting sponge

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
JP平3-284908A 1991.12.16
JP特开平10-329000A 1998.12.15

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EE01 Entry into force of recordation of patent licensing contract

Assignee: Nantong Healthcare Machinery Co., Ltd.

Assignor: Nantong Hengkang Foam-Rubber Co., Ltd.

Contract fulfillment period: 2009.2.5 to 2026.7.31 contract change

Contract record no.: 2009320000122

Denomination of invention: Motor synchronous control system of sponge cutting machine

License type: Exclusive license

Record date: 2009.2.18

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.2.5 TO 2026.7.31; CHANGE OF CONTRACT

Name of requester: NANTONG HENGKANG NUMERICAL CONTROL MECHANICAL CO.,

Effective date: 20090218

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Address after: 226500 Rugao City, Jiangsu Province Ding Yan Zhen Gao Road No. 999

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