CN103785726B - A kind of bending pipes former - Google Patents
A kind of bending pipes former Download PDFInfo
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- CN103785726B CN103785726B CN201410061870.XA CN201410061870A CN103785726B CN 103785726 B CN103785726 B CN 103785726B CN 201410061870 A CN201410061870 A CN 201410061870A CN 103785726 B CN103785726 B CN 103785726B
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Abstract
The invention discloses a kind of can the bending pipes former of fully automatic feeding device, comprise fuselage, be arranged on the core-pulling device on fuselage, be arranged on the bending pipes shaping mechanism of fuselage head, and control the PLC of complete machine action, also comprise the frame being positioned at fuselage charging one end, frame is provided with successively the automatic-blanking mechanism controlled by PLC, the encoder be connected with PLC, the clamp system controlled by PLC, the shut-off mechanism controlled by PLC and the sorting mechanism matched with bend pipe charging controlled by PLC, two ends frame corresponding to below striker plate blanking port are respectively equipped with belt wheel, frame is provided with the main feeding motor controlled by PLC driving one of them belt wheel, two belt wheels are opened and is provided with V-shaped groove conveyer belt, clamp system comprises the clamp block having V-shaped part be arranged in frame, and the dynamic fixture block being provided with inverted V-shaped mouth be movably arranged in frame, dynamic fixture block is driven by the clamping cylinder controlled by PLC be arranged in frame, sorting mechanism comprises the material box that bottom is provided with opening, the motor-driven returning face plate of the upset controlled by PLC is provided with bottom material box.
Description
Technical field
The present invention relates to a kind of bending pipes former.
Background technology
Material is all placed in bend pipe charging place by manual type in using by existing bending pipes former.Because materials in the tube end may be collided and is out of shape in carrying, so first need materials in the tube end to cut a part, then materials in the tube be cut into several sections by required size and give up the tail end that may there is deformation defect equally, charging place finally materials in the tube cut being delivered to one by one bending pipes former is processed.Artificial incising pipes the mode of feeding, inefficiency, and the tubing cut still produces collision deformation unavoidably in handling process, affects product quality.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of can the bending pipes former of fully automatic feeding device.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of bending pipes former, comprise fuselage, be arranged on the core-pulling device on fuselage, be arranged on the bending pipes shaping mechanism of fuselage head, and control the PLC of complete machine action, also comprise the frame being positioned at fuselage charging one end, frame is provided with successively the automatic-blanking mechanism controlled by PLC, the encoder be connected with PLC, the clamp system controlled by PLC, the shut-off mechanism controlled by PLC and the sorting mechanism matched with bend pipe charging controlled by PLC, automatic-blanking mechanism comprises the tubing case be arranged in frame, the blanking port that pipe diameter single with width matches is provided with bottom tubing case, tubing case is provided with at least one first backgauge cylinder and at least one second backgauge cylinder of arranging up and down at blanking port place, the piston rod of the first backgauge cylinder and the second backgauge cylinder is located in blanking port, two ends frame corresponding to below striker plate blanking port are respectively equipped with belt wheel, frame is provided with the main feeding motor controlled by PLC driving one of them belt wheel, two belt wheels are opened and is provided with V-shaped groove conveyer belt, encoder position matches with V-shaped groove conveyer belt upper level, clamp system comprises the clamp block that the end face be arranged in frame has V-shaped part, and the bottom surface be movably arranged in frame is provided with the dynamic fixture block of inverted V-shaped mouth, dynamic fixture block is driven by the clamping cylinder controlled by PLC be arranged in frame, sorting mechanism comprises the material box that bottom is provided with opening, returning face plate is provided with bottom material box, returning face plate is driven by the upset motor controlled by PLC be arranged on material box.
As the preferred scheme of one, described frame is provided with assistant feeding device between automatic-blanking mechanism and encoder, assistant feeding device comprises the active v-depression arranged for about a pair wheel be set up in parallel and the driven v-depression wheel arranged for about a pair, two initiatively the rotating shaft of v-depressions wheel are also provided with pitch wheel, and described frame is provided with force-output shaft and one of them active v-depression and takes turns the auxiliary feeding motor controlled by PLC that rotating shaft is connected.
As the preferred scheme of one, described V-shaped groove conveyer belt is provided with the pushing block equal with raw material pipe length with two pairs of spacing.
As the preferred scheme of one, described shut-off mechanism comprises the rotary electric machine of the cursor be arranged in frame and the driving cursor controlled by PLC, the cutting motor of driving saw blade that cursor is provided with saw blade and is controlled by PLC.
As the preferred scheme of one, be provided with two discharging swash plates bottom described material box, one of them discharging swash plate is directed to bend pipe charging place, and another discharging swash plate is directed to ash can.
As the preferred scheme of one, the below at sorting mechanism in described frame is provided with ash can.
The invention has the beneficial effects as follows: this bending pipes former is owing to being provided with automatic feed mechanism, the full-automation of loading and unloading material, cutting can be realized, a complete tubing is made to achieve full automatic continuous cutting, reduce labour intensity and production cost, improve the quality of handling material and the efficiency of cutting and finished product.
Take turns owing to described frame being provided with between automatic-blanking mechanism and encoder the driven v-depression taken turns by auxiliary feeding motor-driven active v-depression and arrange for about a pair arranged for about a pair successively, make the conveying of tubing more steady, can reduce cut off time vibrations on the impact of clamp system, make the longer service life of whole equipment.
Owing to being provided with the discharging swash plate that two are directed to bending pipes former and ash can respectively bottom material box, material is made to slide into relevant position, the impact injury brought when avoiding vertically dropping.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is A portion enlarged drawing in Fig. 1.
In Fig. 1 to Fig. 2: 1. fuselage, 2. frame, 3. automatic-blanking mechanism, 31. tubing casees, 32. first backgauge cylinders, 33. second backgauge cylinders, 34. belt wheels, 35. main feeding motors, 36.V shape groove conveyer belt;
4. assistant feeding device, 41. active v-depression wheels, 42. driven v-depressions wheels, 43. gears, 44. auxiliary feeding motors; 5. encoder,
6. clamp system, 61. clamp blocks, 62. dynamic fixture blocks, 63. clamping cylinders; 7. shut-off mechanism, 71. cursors, 72. rotary electric machines, 73. saw blades, 74. cutting motors;
81. material box, 82. returning face plates, 83. upset motors, 84. discharging swash plates; 9. ash can.
Detailed description of the invention
Below in conjunction with accompanying drawing, describe specific embodiment of the invention scheme in detail.
As shown in Figure 1-2, a kind of bending pipes former, comprise fuselage 1, core-pulling device (not shown) is on the fuselage 1 set, be arranged on the bending pipes shaping mechanism (not shown) of fuselage 1 head, and control the PLC (not shown) of complete machine action, also comprise the frame 2 being positioned at fuselage 1 charging one end, frame 2 is provided with successively the automatic-blanking mechanism 3 controlled by PLC, the assistant feeding device 4 controlled by PLC, the two rolling wheel encoding devices 5 be connected with PLC, the clamp system 6 controlled by PLC, the shut-off mechanism 7 controlled by PLC and the sorting mechanism matched with bend pipe charging controlled by PLC, frame 2 is provided with ash can 9 in the below of sorting mechanism.
Automatic-blanking mechanism 3 comprises the tubing case 31 be arranged in frame 2, the blanking port that pipe diameter single with width matches is provided with bottom tubing case 31, tubing case 31 is provided with two the first backgauge cylinders 32 and two the second backgauge cylinders 33 arranged up and down at blanking port place, the piston rod of the first backgauge cylinder 32 and the second backgauge cylinder 33 is located in blanking port, two ends frame 2 corresponding to below striker plate blanking port are respectively equipped with belt wheel 34, frame 2 is provided with the main feeding motor 35 controlled by PLC driving one of them belt wheel 34, two belt wheels 34 are opened and is provided with V-shaped groove conveyer belt 36.V-shaped groove conveyer belt 36 is provided with the pushing block equal with raw material pipe length with two pairs of spacing.Match with V-shaped groove conveyer belt 36 upper level in described encoder 5 position.
Assistant feeding device comprises the active v-depression arranged for about a pair wheel 41 be set up in parallel and the driven v-depression wheel 42 arranged for about a pair, two initiatively v-depressions take turns in 41 rotating shafts and be also provided with pitch wheel 43, frame 2 is provided with force-output shaft and one of them active v-depression and takes turns the auxiliary feeding motor 44 controlled by PLC that 41 rotating shafts are connected.
Clamp system 6 comprises the clamp block 61 having V-shaped part and the dynamic fixture block 62 being provided with inverted V-shaped mouth be movably arranged in frame 2 that are arranged in frame 2, and dynamic fixture block 62 is driven by the clamping cylinder 63 controlled by PLC be arranged in frame 2.
Sorting mechanism comprises the material box 81 that bottom is provided with opening, and be provided with returning face plate 82 bottom material box 81, returning face plate 82 is driven by the upset motor 83 controlled by PLC be arranged on material box 81.Also be provided with two discharging swash plates 84 bottom material box 81, one of them discharging swash plate is directed to bend pipe charging place, and another discharging swash plate is directed to ash can 9.
Shut-off mechanism 7 comprises the rotary electric machine 72 of the cursor 71 be arranged in frame 2 and the driving cursor 71 controlled by PLC, the cutting motor 74 of driving saw blade 73 that cursor 71 is provided with saw blade 73 and is controlled by PLC.
The concrete use step of bending pipes former as above:
1. need in the control program of PLC, set pipe end resection length, finished product tubing shearing length and breaks according to bend pipe; Adjusting described V-shaped groove conveyer belt 36 position makes a pair pushing block just in time be in corresponding position, raw material tubing two ends.
2. in tubing case 31, load some tubing, tubing is under the effect of self gravitation, the piston rod that PLC controls the first backgauge cylinder 32 is regained, tubing is slipped on the piston rod of the second backgauge cylinder 33, then the piston rod of the first backgauge cylinder 32 stretches out, by rest materials gear in tubing case 31, the piston rod of the second backgauge cylinder 33 is regained, guarantee to only have a tubing to drop down onto on V-shaped groove conveyer belt 36, be with movable belt pulley 34 by main feeding motor 35, thus drive V-shaped groove conveyer belt 36 that tubing is moved forward;
3. then tubing takes turns 41 through active v-depression, and drives tubing to continue to move forward by auxiliary feeding motor 44 driven wheel 43 and two active v-depressions wheels 41, then takes turns 42 guiding movements to encoder 5 place by driven v-depression;
4. tubing carrys out measuring length by two rolling wheel encoding device 5, and when reaching the setting value in PLC control program when measuring length, PLC signals to auxiliary feeding motor 44 and quits work, and signals simultaneously and makes clamping device work clamp tubing;
5. then PLC controls rotary electric machine 72 and cutting motor 74 and drives cursor 71 to move to complete incising pipes by saw blade 73, the tubing cut drops in the material box 81 of sorting mechanism under self gravitation effect, the material that control program automatic decision excises is certified products or waste product, thus make the upset motor 83 in material box 81 according to order-driven returning face plate 82 forward or reverse of PLC, thus waste material and tubing are separated, fall to ash can 9 and bend pipe charging place respectively.
6. bending pipes former completes bend pipe operation to tubing.
7.PLC controls main feeding motor 35 makes the expeller on V-shaped groove conveyer belt 36 be positioned at correct position with movable belt pulley 34, to get the cutting of root tubing ready.The above embodiments are the principle of illustrative the invention and effect thereof only, and the embodiment that part is used, but not for limiting the present invention; It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (6)
1. a bending pipes former, comprise fuselage, the core-pulling device be arranged on fuselage, be arranged on the bending pipes shaping mechanism of fuselage head and control the PLC of complete machine action, it is characterized in that: also comprise the frame being positioned at fuselage charging one end, the sorting mechanism matched with bend pipe charging frame being provided with successively the automatic-blanking mechanism controlled by PLC, the encoder be connected with PLC, the clamp system controlled by PLC and the shut-off mechanism controlled by PLC and being controlled by PLC, automatic-blanking mechanism comprises the tubing case be arranged in frame, the blanking port that width matches with single pipe diameter is provided with bottom tubing case, tubing case is provided with at least one first backgauge cylinder and at least one second backgauge cylinder of arranging up and down at blanking port place, the piston rod of the first backgauge cylinder and the second backgauge cylinder is located in blanking port, two ends frame corresponding to below striker plate blanking port are respectively equipped with belt wheel, frame is provided with the main feeding motor controlled by PLC driving one of them belt wheel, two belt wheels are opened and is provided with V-shaped groove conveyer belt, encoder position matches with V-shaped groove conveyer belt upper level, clamp system comprises the clamp block that the end face be arranged in frame has V-shaped part, and the bottom surface be movably arranged in frame is provided with the dynamic fixture block of inverted V-shaped mouth, dynamic fixture block is driven by the clamping cylinder controlled by PLC be arranged in frame, sorting mechanism comprises the material box that bottom is provided with opening, returning face plate is provided with bottom material box, returning face plate is driven by the upset motor controlled by PLC be arranged on material box.
2. a kind of bending pipes former as claimed in claim 1, it is characterized in that: described frame is provided with assistant feeding device between automatic-blanking mechanism and encoder, assistant feeding device comprises the active v-depression arranged for about a pair wheel be set up in parallel and the driven v-depression wheel arranged for about a pair, two initiatively the rotating shaft of v-depressions wheel are also provided with pitch wheel, and described frame is provided with force-output shaft and one of them active v-depression and takes turns the auxiliary feeding motor controlled by PLC that rotating shaft is connected.
3. a kind of bending pipes former as claimed in claim 2, is characterized in that: described V-shaped groove conveyer belt is provided with the pushing block equal with raw material pipe length with two pairs of spacing.
4. a kind of bending pipes former as claimed in claim 2, it is characterized in that: described shut-off mechanism comprises the rotary electric machine of the cursor be arranged in frame and the driving cursor controlled by PLC, the cutting motor of driving saw blade that cursor is provided with saw blade and is controlled by PLC.
5. a kind of bending pipes former as claimed in claim 2, it is characterized in that: be provided with two discharging swash plates bottom described material box, one of them discharging swash plate is directed to bend pipe charging place, and another discharging swash plate is directed to ash can.
6. a kind of bending pipes former according to any one of claim 3-5, is characterized in that: the below at sorting mechanism in described frame is provided with ash can.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410061870.XA CN103785726B (en) | 2014-02-24 | 2014-02-24 | A kind of bending pipes former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410061870.XA CN103785726B (en) | 2014-02-24 | 2014-02-24 | A kind of bending pipes former |
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| Publication Number | Publication Date |
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| CN103785726A CN103785726A (en) | 2014-05-14 |
| CN103785726B true CN103785726B (en) | 2015-08-26 |
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| CN201410061870.XA Active CN103785726B (en) | 2014-02-24 | 2014-02-24 | A kind of bending pipes former |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826924B (en) * | 2015-03-17 | 2017-03-01 | 江苏科技大学 | Thin-wall pipes automatic moulding production line |
| CN104826925B (en) * | 2015-04-13 | 2017-01-11 | 张家港江苏科技大学产业技术研究院 | Bending and forming production line |
| CN105834516B (en) * | 2016-06-06 | 2017-12-08 | 黄建财 | Incision machine |
| CN107716664A (en) * | 2017-09-30 | 2018-02-23 | 深圳市中创镁工程技术有限公司 | A kind of bending machining equipment of magnesium alloy profiles |
| CN108067570B (en) * | 2018-02-23 | 2019-05-03 | 荆门怡盛源环保科技有限公司 | A kind of angle-bender automated packing device |
| CN114226548A (en) * | 2021-11-29 | 2022-03-25 | 嘉兴市远超自动化设备有限公司 | Full-automatic processing technology and processing equipment for pipes |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4339861A (en) * | 1979-03-23 | 1982-07-20 | Kajima Corporation | Continuous working process of steel bars for reinforced concrete and apparatus therefor |
| CN101376149A (en) * | 2008-09-08 | 2009-03-04 | 江苏合丰机械制造有限公司 | Feeding device on pipe-winding machine |
| CN202779324U (en) * | 2012-08-21 | 2013-03-13 | 中山市奥美森工业技术有限公司 | Material receiving and feeding mechanism |
| CN203356317U (en) * | 2013-07-09 | 2013-12-25 | 昆山正大新成精密锻造有限公司 | Full-automatic bar stock shearing equipment |
| CN203711548U (en) * | 2014-02-24 | 2014-07-16 | 张家港江苏科技大学产业技术研究院 | Pipe bending equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130128178A (en) * | 2012-05-16 | 2013-11-26 | 주식회사 아이에이엠 | Materials supply apparatus of automation channel baning machine |
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2014
- 2014-02-24 CN CN201410061870.XA patent/CN103785726B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4339861A (en) * | 1979-03-23 | 1982-07-20 | Kajima Corporation | Continuous working process of steel bars for reinforced concrete and apparatus therefor |
| CN101376149A (en) * | 2008-09-08 | 2009-03-04 | 江苏合丰机械制造有限公司 | Feeding device on pipe-winding machine |
| CN202779324U (en) * | 2012-08-21 | 2013-03-13 | 中山市奥美森工业技术有限公司 | Material receiving and feeding mechanism |
| CN203356317U (en) * | 2013-07-09 | 2013-12-25 | 昆山正大新成精密锻造有限公司 | Full-automatic bar stock shearing equipment |
| CN203711548U (en) * | 2014-02-24 | 2014-07-16 | 张家港江苏科技大学产业技术研究院 | Pipe bending equipment |
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| CN103785726A (en) | 2014-05-14 |
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Effective date of registration: 20160301 Address after: 215628 Nanfeng Machinery Manufacturing Co., Ltd. Nanfeng Town, Nanfeng Town, Suzhou, Zhangjiagang, Jiangsu Patentee after: Jiangsu Hefeng Machinery Manufacturing Co., Ltd. Address before: Suzhou City, Jiangsu province 215600 north of the city of Zhangjiagang city science and Technology Park Lake sandbar Branch Chong Park Jiangsu University of Science and Technology Zhangjiagang Industrial Technology Research Institute Patentee before: INDUSTRY TECHNOLOGY RESEARCH INSTITUTE, ZHANGJIAGANG JIANGSU UNIVERSITY OF SCIENCE AND TECHNOLOGY |