CN103785726A - Tube bending and forming device - Google Patents
Tube bending and forming device Download PDFInfo
- Publication number
- CN103785726A CN103785726A CN201410061870.XA CN201410061870A CN103785726A CN 103785726 A CN103785726 A CN 103785726A CN 201410061870 A CN201410061870 A CN 201410061870A CN 103785726 A CN103785726 A CN 103785726A
- Authority
- CN
- China
- Prior art keywords
- plc
- controlled
- frame
- bending pipes
- rack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention discloses a tube bending and forming device with a full-automatic feeding function. The tube bending and forming device comprises a machine body, a core-pulling device arranged on the machine body, a tube bending and forming device structure arranged on the head portion of the machine body, a PLC for controlling the whole machine to act and a rack located at the feeding end of the machine body. An automatic discharging mechanism controlled by the PLC, an encoder connected with the PLC, a clamping mechanism controlled by the PLC, a cutting-off mechanism controlled by the PLC and a screening mechanism matched with the tube bending feeding portion and controlled by the PLC are sequentially arranged on the rack. The rack is provided with belt wheels at the two ends, corresponding to a discharging port, below a material baffle and is further provided with a main feeding motor, wherein the main feeding motor is used for driving one belt wheel and controlled by the PLC, and a V-shaped-groove conveyer belt is arranged on the two belt wheels in a tensioning mode. The clamping mechanism comprises a fixed clamping block and a movable clamping block, wherein the fixed clamping block is arranged on the rack and provided with a V-shaped opening, and the movable clamping block is arranged on the rack, provided with an inverted-V-shaped opening and driven by a clamping air cylinder arranged on the rack and controlled by the PLC. The screening mechanism comprises a containing box with an opening in the bottom, and a turning plate controlled by the PLC and driven by a turning motor is arranged at the bottom of the containing box.
Description
Technical field
The present invention relates to a kind of bending pipes former.
Background technology
Existing bending pipes former is all placed in bend pipe charging place by manual type by material in using.Because may being collided in carrying, materials in the tube end is out of shape, so first need materials in the tube end to cut a part, then materials in the tube are pacified to required size and be cut into several sections and give up the tail end that may have equally deformation defect, finally the materials in the tube that cut are delivered to one by one to charging place of bending pipes former and processed.The mode of artificial incising pipes feeding, inefficiency, and the tubing cutting is in handling process or the unavoidable collision deformation that produces, and affects product quality.
Summary of the invention
Technical problem to be solved by this invention is: a kind of bending pipes former that can fully automatic feeding device is provided.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of bending pipes former, comprise fuselage, be arranged on the core-pulling device on fuselage, be arranged on the bending pipes former structure of fuselage head, and the PLC of control complete machine action, also comprise the frame that is positioned at fuselage charging one end, in frame, be provided with successively the automatic-blanking mechanism of being controlled by PLC, the encoder being connected with PLC, the clamp mechanism of being controlled by PLC, the shut-off mechanism of being controlled by PLC and the sorting mechanism matching with bend pipe charging place of being controlled by PLC, automatic-blanking mechanism comprises the tubing case being arranged in frame, tubing case bottom is provided with the blanking port matching with the single pipe diameter of width, on tubing case, be provided with at least one first backgauge cylinder and at least one second backgauge cylinder of arranging up and down at blanking port place, the piston rod of the first backgauge cylinder and the second backgauge cylinder is located in blanking port, in frame, below striker plate, the two ends corresponding to blanking port are respectively equipped with belt wheel, frame is provided with the main feeding motor of being controlled by PLC that drives one of them belt wheel, on two belt wheels, open and be provided with V-shaped groove conveyer belt, encoder position matches with V-shaped groove conveyer belt upper level, clamp mechanism comprises that the end face being arranged in frame has the clamp piece of V-shaped part, and be movably arranged on bottom surface in frame and be provided with the moving fixture block of inverted V-shaped mouth, moving fixture block is driven by the clamping cylinder of being controlled by PLC being arranged in frame, sorting mechanism comprises that bottom is provided with the material box of opening, material box bottom is provided with returning face plate, returning face plate is driven by the upset motor of being controlled by PLC being arranged on material box.
As the preferred scheme of one, in described frame, between automatic-blanking mechanism and encoder, be provided with assistant feeding device, assistant feeding device comprises a pair of active v-depression wheel of arranging up and down and a pair of driven v-depression wheel of arranging up and down that are set up in parallel, two are initiatively also provided with pitch wheel in the rotating shaft of v-depression wheel, and described frame is provided with force-output shaft and one of them auxiliary feeding motor of being controlled by PLC that initiatively rotating shaft of v-depression wheel is connected.
As the preferred scheme of one, described V-shaped groove conveyer belt is provided with and two pairs of spacing and raw material tubing pushing block equal in length.
As the preferred scheme of one, described shut-off mechanism comprises the rotary electric machine of the cursor being arranged in frame and the driving cursor of being controlled by PLC, and cursor is provided with saw blade and the cutting motor of the driving saw blade controlled by PLC.
As the preferred scheme of one, described material box bottom is provided with two discharging swash plates that are directed to respectively bending pipes former and ash can.
As the preferred scheme of one, in described frame, below sorting mechanism, be provided with ash can.
The invention has the beneficial effects as follows: this bending pipes former is owing to being provided with automatic feed mechanism, can realize the full-automation of handling material, cutting, make a complete tubing realize full automatic continuous cutting, reduce labour intensity and production cost, improved handling material and the efficiency of cutting and the quality of finished product.
Owing to being provided with successively a pair of being taken turns by the motor-driven active v-depression wheel of auxiliary feeding and a pair of driven v-depression of arranging up and down of arranging up and down in described frame between automatic-blanking mechanism and encoder, make the conveying of tubing more steady, the impact of vibrations can reduce to cut off time on clamp mechanism, makes the longer service life of whole equipment.
Because material box bottom is provided with two discharging swash plates that are directed to respectively bending pipes former and ash can, make material slide into relevant position, avoid the impact injury bringing while vertically dropping.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is A portion enlarged drawing in Fig. 1.
In Fig. 1 to Fig. 2: 1. fuselage, 2. frame, 3. automatic-blanking mechanism, 31. tubing casees, 32. first backgauge cylinders, 33. second backgauge cylinders, 34. belt wheels, 35. main feeding motors, 36.V shape groove conveyer belt, 361. pushing blocks;
4. assistant feeding device, 41. active v-depression wheels, 42. driven v-depressions wheels, 43. gears, 44. auxiliary feeding motors; 5. encoder,
6. clamp mechanism, 61. clamp pieces, 62. moving fixture blocks, 63. clamping cylinders; 7. shut-off mechanism, 71. cursors, 72. rotary electric machines, 73. saw blades, 74. cutting motors;
8. sorting mechanism, 81. material box, 82. returning face plates, 83. upset motors, 84. discharging swash plates; 9. ash can.
The specific embodiment
Below in conjunction with accompanying drawing, describe specific embodiment of the invention scheme in detail.
As shown in Figure 1-2, a kind of bending pipes former, comprise fuselage 1, be arranged on the core-pulling device (not shown) on fuselage 1, be arranged on the bending pipes former structure (not shown) of fuselage 1 head, and the PLC(that controls complete machine action is not shown), also comprise the frame 2 that is positioned at fuselage 1 charging one end, in frame 2, be provided with successively the automatic-blanking mechanism 3 of being controlled by PLC, the assistant feeding device 4 of being controlled by PLC, the two rolling wheel encoding devices 5 that are connected with PLC, the clamp mechanism 6 of being controlled by PLC, the shut-off mechanism 7 of being controlled by PLC and the sorting mechanism 8 matching with bend pipe charging place of being controlled by PLC, in frame 2, below sorting mechanism 8, be provided with ash can 9.
Automatic-blanking mechanism 3 comprises the tubing case 31 being arranged in frame 2, tubing case 31 bottoms are provided with the blanking port matching with the single pipe diameter of width, on tubing case 31, be provided with two the first backgauge cylinders 32 and two the second backgauge cylinders 33 arranged up and down at blanking port place, the piston rod of the first backgauge cylinder 32 and the second backgauge cylinder 33 is located in blanking port, in frame 2, below striker plate, the two ends corresponding to blanking port are respectively equipped with belt wheel 34, frame 2 is provided with the main feeding motor 35 of being controlled by PLC that drives one of them belt wheel 34, on two belt wheels 34, open and be provided with V-shaped groove conveyer belt 36.V-shaped groove conveyer belt 36 is provided with and two pairs of spacing and raw material tubing pushing block equal in length.Match with V-shaped groove conveyer belt 36 upper level in described encoder 5 positions.
Auxiliary feeding dress paper bag is drawn together a pair of active v-depression wheel 41 of arranging up and down and a pair of driven v-depression wheel 42 of arranging up and down that are set up in parallel, two active v-depressions are taken turns in 41 rotating shafts and are also provided with pitch wheel 43, and frame 2 is provided with force-output shaft and takes turns with one of them active v-depression the auxiliary feeding motor 44 of being controlled by PLC that 41 rotating shafts are connected.
Clamp mechanism 6 comprises and is arranged on the clamp piece 61 that has V-shaped part in frame 2 and is movably arranged on the moving fixture block 62 that is provided with inverted V-shaped mouth in frame 2, and moving fixture block 62 is driven by the clamping cylinder of being controlled by PLC 63 being arranged in frame 2.
Sorting mechanism 8 comprises that bottom is provided with the material box 81 of opening, and material box 81 bottoms are provided with returning face plate 82, and returning face plate 82 is driven by the upset motor 83 of being controlled by PLC being arranged on material box 81.Material box 81 bottoms are also provided with two discharging swash plates 84 that are directed to respectively bending pipes former and ash can 9.
Shut-off mechanism 7 comprises the rotary electric machine 72 of the cursor 71 being arranged in frame 2 and the driving cursor 71 of being controlled by PLC, and cursor 71 is provided with saw blade 73 and the cutting motor 74 of the driving saw blade 73 controlled by PLC.
The concrete use step of bending pipes former as above:
1. need in the control program of PLC, set pipe end resection length, finished product tubing shearing length and breaks according to bend pipe; Adjusting described V-shaped groove conveyer belt 36 positions makes a pair of pushing block just in time in corresponding position, raw material tubing two ends.
2. in tubing case 31, pack some tubing into, tubing is by under the effect of self gravitation, PLC controls the piston rod of the first backgauge cylinder 32 and regains, tubing is slipped on the piston rod of the second backgauge cylinder 33, then the piston rod of the first backgauge cylinder 32 stretches out, rest materials is kept off in tubing case 31, the piston rod of the second backgauge cylinder 33 is regained, guarantee to only have a tubing to drop down onto on V-shaped groove conveyer belt 36, be with movable belt pulley 34 by main feeding motor 35, thereby drive V-shaped groove conveyer belt 36 that tubing is moved forward;
3. then tubing takes turns 41 through active v-depression, and drives tubing to continue to move forward by auxiliary feeding motor 44 driven wheels 43 and two active v-depression wheels 41, then takes turns 42 guiding movements to encoder 5 places by driven v-depression;
4. tubing carrys out measuring length by two rolling wheel encoding devices 5, and in the time that measuring length reaches the setting value in PLC control program, PLC signals to auxiliary feeding motor 44 and quits work, and signals simultaneously and makes clamping device work clamp tubing;
5. then PLC control rotary electric machine 72 and cutting motor 74 drive cursor 71 to move and complete incising pipes by saw blade 73, the tubing having cut drops in the material box 81 of sorting mechanism 8 under self gravitation effect, it is certified products or waste product that control program automatic decision excises the material getting off, thereby make upset motor 83 in material box 81 according to order-driven returning face plate 82 forward or reverse of PLC, thereby waste material and tubing are separated, fall to respectively charging place of ash can 9 and bending pipes former.
6. bending pipes former completes bend pipe operation to tubing.
7.PLC controls main feeding motor 35 makes the expeller on V-shaped groove conveyer belt 36 be positioned at correct position with movable belt pulley 34, to get the cutting of root tubing ready.The above embodiments are principle and effect thereof of illustrative the invention only, and the embodiment of part utilization, but not for limiting the present invention; It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (6)
1. a bending pipes former, comprise fuselage, be arranged on the PLC that the core-pulling device on fuselage, the bending pipes former structure that is arranged on fuselage head and control complete machine move, it is characterized in that: also comprise the frame that is positioned at fuselage charging one end, the sorting mechanism matching with bend pipe charging place that is provided with successively the automatic-blanking mechanism of being controlled by PLC, the encoder being connected with PLC, the clamp mechanism of being controlled by PLC and the shut-off mechanism of being controlled by PLC in frame and is controlled by PLC, automatic-blanking mechanism comprises the tubing case being arranged in frame, tubing case bottom is provided with the blanking port matching with the single pipe diameter of width, on tubing case, be provided with at least one first backgauge cylinder and at least one second backgauge cylinder of arranging up and down at blanking port place, the piston rod of the first backgauge cylinder and the second backgauge cylinder is located in blanking port, in frame, below striker plate, the two ends corresponding to blanking port are respectively equipped with belt wheel, frame is provided with the main feeding motor of being controlled by PLC that drives one of them belt wheel, on two belt wheels, open and be provided with V-shaped groove conveyer belt, encoder position matches with V-shaped groove conveyer belt upper level, clamp mechanism comprises that the end face being arranged in frame has the clamp piece of V-shaped part, and be movably arranged on bottom surface in frame and be provided with the moving fixture block of inverted V-shaped mouth, moving fixture block is driven by the clamping cylinder of being controlled by PLC being arranged in frame, sorting mechanism comprises that bottom is provided with the material box of opening, material box bottom is provided with returning face plate, returning face plate is driven by the upset motor of being controlled by PLC being arranged on material box.
2. a kind of bending pipes former as claimed in claim 1, it is characterized in that: in described frame, between automatic-blanking mechanism and encoder, be provided with assistant feeding device, assistant feeding device comprises a pair of active v-depression wheel of arranging up and down and a pair of driven v-depression wheel of arranging up and down that are set up in parallel, two are initiatively also provided with pitch wheel in the rotating shaft of v-depression wheel, and described frame is provided with force-output shaft and one of them auxiliary feeding motor of being controlled by PLC that initiatively rotating shaft of v-depression wheel is connected.
3. a kind of bending pipes former as claimed in claim 2, is characterized in that: described V-shaped groove conveyer belt is provided with and two pairs of spacing and raw material tubing pushing block equal in length.
4. a kind of bending pipes former as claimed in claim 2, it is characterized in that: described shut-off mechanism comprises the rotary electric machine of the cursor being arranged in frame and the driving cursor of being controlled by PLC, cursor is provided with saw blade and the cutting motor of the driving saw blade controlled by PLC.
5. a kind of bending pipes former as claimed in claim 2, is characterized in that: described material box bottom is provided with two discharging swash plates that are directed to respectively bending pipes former and ash can.
6. a kind of bending pipes former as described in any one in claim 3-5, is characterized in that: in described frame, below sorting mechanism, be provided with ash can.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410061870.XA CN103785726B (en) | 2014-02-24 | 2014-02-24 | A kind of bending pipes former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410061870.XA CN103785726B (en) | 2014-02-24 | 2014-02-24 | A kind of bending pipes former |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103785726A true CN103785726A (en) | 2014-05-14 |
| CN103785726B CN103785726B (en) | 2015-08-26 |
Family
ID=50662018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410061870.XA Active CN103785726B (en) | 2014-02-24 | 2014-02-24 | A kind of bending pipes former |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103785726B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826924A (en) * | 2015-03-17 | 2015-08-12 | 江苏科技大学 | Automatic thin-wall pipe molding production line |
| CN104826925A (en) * | 2015-04-13 | 2015-08-12 | 张家港江苏科技大学产业技术研究院 | Bending and forming production line |
| CN105834516A (en) * | 2016-06-06 | 2016-08-10 | 黄建财 | Down-cutting machine |
| CN107716664A (en) * | 2017-09-30 | 2018-02-23 | 深圳市中创镁工程技术有限公司 | A kind of bending machining equipment of magnesium alloy profiles |
| CN108067570A (en) * | 2018-02-23 | 2018-05-25 | 荆门怡盛源环保科技有限公司 | A kind of angle-bender automated packing device |
| CN114226548A (en) * | 2021-11-29 | 2022-03-25 | 嘉兴市远超自动化设备有限公司 | Full-automatic processing technology and processing equipment for pipes |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4339861A (en) * | 1979-03-23 | 1982-07-20 | Kajima Corporation | Continuous working process of steel bars for reinforced concrete and apparatus therefor |
| CN101376149A (en) * | 2008-09-08 | 2009-03-04 | 江苏合丰机械制造有限公司 | Feeding device on pipe-winding machine |
| CN202779324U (en) * | 2012-08-21 | 2013-03-13 | 中山市奥美森工业技术有限公司 | Material receiving and feeding mechanism |
| KR20130128178A (en) * | 2012-05-16 | 2013-11-26 | 주식회사 아이에이엠 | Materials supply apparatus of automation channel baning machine |
| CN203356317U (en) * | 2013-07-09 | 2013-12-25 | 昆山正大新成精密锻造有限公司 | Full-automatic bar stock shearing equipment |
| CN203711548U (en) * | 2014-02-24 | 2014-07-16 | 张家港江苏科技大学产业技术研究院 | Pipe bending equipment |
-
2014
- 2014-02-24 CN CN201410061870.XA patent/CN103785726B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4339861A (en) * | 1979-03-23 | 1982-07-20 | Kajima Corporation | Continuous working process of steel bars for reinforced concrete and apparatus therefor |
| CN101376149A (en) * | 2008-09-08 | 2009-03-04 | 江苏合丰机械制造有限公司 | Feeding device on pipe-winding machine |
| KR20130128178A (en) * | 2012-05-16 | 2013-11-26 | 주식회사 아이에이엠 | Materials supply apparatus of automation channel baning machine |
| CN202779324U (en) * | 2012-08-21 | 2013-03-13 | 中山市奥美森工业技术有限公司 | Material receiving and feeding mechanism |
| CN203356317U (en) * | 2013-07-09 | 2013-12-25 | 昆山正大新成精密锻造有限公司 | Full-automatic bar stock shearing equipment |
| CN203711548U (en) * | 2014-02-24 | 2014-07-16 | 张家港江苏科技大学产业技术研究院 | Pipe bending equipment |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826924A (en) * | 2015-03-17 | 2015-08-12 | 江苏科技大学 | Automatic thin-wall pipe molding production line |
| CN104826925A (en) * | 2015-04-13 | 2015-08-12 | 张家港江苏科技大学产业技术研究院 | Bending and forming production line |
| US10780487B2 (en) | 2015-04-13 | 2020-09-22 | Jiangsu University Of Science And Technology Industrial Technology Research Institute Of Zhangjiagang | Bending and molding production line |
| CN105834516A (en) * | 2016-06-06 | 2016-08-10 | 黄建财 | Down-cutting machine |
| CN105834516B (en) * | 2016-06-06 | 2017-12-08 | 黄建财 | Incision machine |
| CN107716664A (en) * | 2017-09-30 | 2018-02-23 | 深圳市中创镁工程技术有限公司 | A kind of bending machining equipment of magnesium alloy profiles |
| CN108067570A (en) * | 2018-02-23 | 2018-05-25 | 荆门怡盛源环保科技有限公司 | A kind of angle-bender automated packing device |
| CN114226548A (en) * | 2021-11-29 | 2022-03-25 | 嘉兴市远超自动化设备有限公司 | Full-automatic processing technology and processing equipment for pipes |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103785726B (en) | 2015-08-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103785726B (en) | A kind of bending pipes former | |
| CN203972709U (en) | Cable fixed length cutting feeding machine | |
| CN104495486B (en) | Automatic cotton cutting machine | |
| CN204232230U (en) | A kind of Chinese chestnut automatic peeling machine | |
| CN104308260A (en) | Flat device for pipe and rod materials | |
| CN205834360U (en) | Full-automatic loading and unloading one pipe cutting machine | |
| CN107117806A (en) | The automatic feed of glass bar and cutter device | |
| CN208714134U (en) | A kind of cardboard cross cutting waste clearing device | |
| CN104056877A (en) | Bundy pipe straightening cutting machine | |
| CN104686631A (en) | Fully-automatic fish dicing machine | |
| CN106111774A (en) | A kind of drawing and forming production line | |
| CN207023205U (en) | A kind of capsicum removes a machine | |
| CN205764181U (en) | Pipe Cutting blanking device in full-automatic loading and unloading one pipe cutting machine | |
| CN202742035U (en) | Full automatic burring device for stairs of elevator | |
| CN203711548U (en) | Pipe bending equipment | |
| CN203805037U (en) | Machine for cutting asparagus into chunks | |
| CN205097282U (en) | Intelligent multi -functional plastic uptake material guillootine | |
| CN205932703U (en) | Automatic cut complete piping system | |
| CN202277962U (en) | Date grading machine | |
| CN110000822B (en) | Rip cutting formula kelp filament cutter | |
| CN202826297U (en) | Full-automation feeding point positive and negative milling equipment | |
| CN205167019U (en) | Cutting machine is synthesized to dried tofu with automatically, advance row material function | |
| CN210880313U (en) | Glass rod cutting clamping device | |
| CN204340188U (en) | Flexible plastic suction forming apparatus | |
| CN203282318U (en) | Automatic fixed-length cutting and graining machine for hose |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160301 Address after: 215628 Nanfeng Machinery Manufacturing Co., Ltd. Nanfeng Town, Nanfeng Town, Suzhou, Zhangjiagang, Jiangsu Patentee after: Jiangsu Hefeng Machinery Manufacturing Co., Ltd. Address before: Suzhou City, Jiangsu province 215600 north of the city of Zhangjiagang city science and Technology Park Lake sandbar Branch Chong Park Jiangsu University of Science and Technology Zhangjiagang Industrial Technology Research Institute Patentee before: INDUSTRY TECHNOLOGY RESEARCH INSTITUTE, ZHANGJIAGANG JIANGSU UNIVERSITY OF SCIENCE AND TECHNOLOGY |