CN203033528U - Intelligent control material trimming device - Google Patents
Intelligent control material trimming device Download PDFInfo
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- CN203033528U CN203033528U CN 201220636076 CN201220636076U CN203033528U CN 203033528 U CN203033528 U CN 203033528U CN 201220636076 CN201220636076 CN 201220636076 CN 201220636076 U CN201220636076 U CN 201220636076U CN 203033528 U CN203033528 U CN 203033528U
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Abstract
The utility model discloses an intelligent control material trimming device which comprises a machine frame, a discharge mechanism, a feed mechanism, a trimming mechanism, a material receiving mechanism and an intelligent electronic control system, wherein the discharge mechanism is connected with the machine frame, the feed mechanism is placed behind the discharge mechanism and is connected with the machine frame, the trimming mechanism is arranged behind the feed mechanism and is connected with the machine frame, the material receiving mechanism is placed behind the trimming mechanism and is connected with the machine frame, and the intelligent electronic control system is placed on the machine frame, and the feed mechanism, the trimming mechanism and the material receiving mechanism are respectively and electrically connected with the intelligent electronic control system. Compared with a traditional manual operation, the intelligent control material trimming device is high in degree of automation, work efficiency is improved, control on precision is improved, the times of material trimming faults caused by maloperation are reduced, and trimming quality is improved. In addition, the intelligent control material trimming device can be fast set through a numerical control system according to demands of a manufacturing technique, for example, the size of materials to be trimmed can be fast set by setting of rotation turns of the feed mechanism.
Description
Technical field
The utility model relates to a kind of sanction material equipment, particularly a kind of Based Intelligent Control material cutter.
Background technology
Sanction material equipment is the important component part on the coiled strip machining production line, and it mainly plays the effect of cutting out material, and this equipment is widely used on the processing of cutting of materials such as skin volume, paper roll, yardage roll.
Existing sanction material equipment normally arranges chopper in a side of bench board, is pulled to the below of chopper then by the position that manually raw MAT'L need be cut, and by manual operation control chopper raw MAT'L is cut off again.The sanction material that is undertaken by this kind equipment needs a plurality of workmans to carry out manual operations usually; the factors such as position inaccuracy and speed of cut instability that cut that produced by manual operations then can influence the quality of cutting out material; if workman's mismate then can cause the mistake of cutting out material easily when cutting out material; make and cut out material equipment frequent shutdown, influence work efficiency.
The utility model content
The purpose of this utility model is exactly at the problems referred to above, and a kind of Based Intelligent Control material cutter of cutting out material by digital control scheme automatically is provided.
To achieve these goals, the utility model provides following technical scheme: a kind of Based Intelligent Control material cutter is characterized in that: comprising:
Frame;
Discharge mechanism, it is connected with above-mentioned frame;
Feed mechanism, it is arranged at after the above-mentioned discharge mechanism and with above-mentioned frame and is connected;
Cutting mechanism, it is arranged at after the above-mentioned feed mechanism and with above-mentioned frame and is connected;
Receiving mechanism, it is arranged at after the above-mentioned cutting mechanism and with above-mentioned frame and is connected;
Intelligent automatically controlled system, it is arranged on the above-mentioned frame, and is electrically connected respectively with above-mentioned feed mechanism, cutting mechanism and receiving mechanism.
Further, above-mentioned discharge mechanism comprises at least one inflatable axle and at least one drive motor, and this inflatable pedestal is located on the above-mentioned frame and with this drive motor and is electrically connected.
Further, above-mentioned feed mechanism comprises at least one drive roll, many driven vollers and at least one servomotor, this drive roll and this driven voller are set up on the above-mentioned frame respectively successively, wherein driven voller is set up in the below of this drive roll, this drive roll is electrically connected with this servomotor, and this servomotor is electrically connected with the automatically controlled system of above-mentioned intellectuality.
Further, above-mentioned feed mechanism also comprises cylinder portion, this cylinder portion comprises a pair of piston-cylinder unit that is symmetricly set in above-mentioned frame two side ends, and it is arranged at the above-mentioned below that is set up in the driven voller of drive roll below, and this piston-cylinder unit also is electrically connected with the automatically controlled system of above-mentioned intellectuality.
Further, the rotation direction of above-mentioned discharge mechanism is opposite with the feed direction of above-mentioned feed mechanism.
Further, above-mentioned cutting mechanism comprises:
Cut frame;
Jacking system comprises being symmetricly set in the above-mentioned a pair of lifting unit that cuts on the frame, each lifting unit comprise slide bar and be sheathed on this slide bar and with the slide block of this slide bar sliding block joint;
Connecting rod mechanism comprises symmetrically arranged pair of links unit, and an end of each linkage unit is connected in the above-mentioned frame that cuts, on other end connection and the above-mentioned slide block;
Cylinder portion is arranged at the centre of above-mentioned pair of links unit, and the both ends of this cylinder portion are connected with this pair of links unit respectively, and this cylinder portion also is electrically connected with the automatically controlled system of above-mentioned intellectuality;
Cutting knife comprises moving knife and stationary knife, and the two ends of this moving knife are removably connected to respectively on the above-mentioned slide block, and this stationary knife is removably connected to respect to this moving knife and cuts on the frame.
Further, the blade of above-mentioned moving knife is oblique line, and the blade of stationary knife linearly.
Further, the cylinder portion that above-mentioned receiving mechanism comprises the rewinding frame and is arranged at this rewinding frame below, this cylinder portion comprises the piston-cylinder unit that is oppositely arranged, this piston-cylinder unit is electrically connected with the automatically controlled system of above-mentioned intellectuality.
Further, above-mentioned intelligent automatically controlled system comprises:
Casing;
Central authorities' control part is arranged at the inside of said machine casing, receives control command and convert thereof into corresponding control signal to be passed to each parts that are connected with the automatically controlled system of intellectuality, receives the feedback signal of each parts and converts thereof into feedback information;
Guidance panel is electrically connected and is removably connected on the above-mentioned casing with above-mentioned central control part, is used for to central control part input of control commands, and shows the feedback information of central control part.
Again further, above-mentioned guidance panel is the touch screen panel.
Adopt the beneficial effect of above technical scheme to be:
1. Based Intelligent Control material cutter of the present utility model is provided with the intelligent automatically controlled system that moves automatically for the control material cutter, be specially intelligent automatically controlled system respectively with feed mechanism, cutting mechanism and receiving mechanism are electrically connected, the control feed mechanism is carried material to cutting mechanism, controlling cutting mechanism then cuts material, control discharging device at last and carry out discharging, compared to traditional manual operation, this plant automation degree height, make that not only work efficiency is improved, and the control for precision also is improved, reduce the caused sanction material error of maloperation, improved the quality of cutting out material; This device can also arrange by digital control system fast according to the requirement of production technology in addition, and the size of the material that namely can cut needs as the rotation number of turns by setting feed mechanism is set fast;
2. further in the embodiment, also be provided with the inflatable axle in the feed mechanism, can be by the effect material tensioner that rolling is to be cut of inflatable, prevent that material is loosening and to the transmission of material with cut and impact;
3. in the further embodiment, the rotation direction of discharge mechanism is opposite with the feed direction of feed mechanism, form the permanent tension force automatic discharging of torque type system, make discharge mechanism be overcome the inertia that feed mechanism brings feeding forward, effect by permanent tension force can be so that material be able to tensioning, obtain smooth version type, in addition when the feed mechanism stall, discharge mechanism continue to the side of expecting rotate in the opposite direction, make material can not be involved in machine intimate, guarantee the safe in operation of machine;
4. in the further embodiment, jacking system, connecting rod mechanism, cylinder portion and cutting knife are combined to form link-type and cut actuating unit in the cutting mechanism, and the blade of moving knife is oblique line, and the blade of stationary knife linearly, form the design of simulation scissors cutting knife, cut effective.
Description of drawings
Fig. 1 is the cutaway view of a kind of Based Intelligent Control material cutter of the present utility model side-looking angle in the present embodiment.
Fig. 2 is a kind of Based Intelligent Control material cutter of the present utility model structural representation of preceding angle in the present embodiment.
Fig. 3 is the cutting knife structural representation in the present embodiment of a kind of Based Intelligent Control material cutter of the present utility model.
Fig. 4 is a kind of Based Intelligent Control material cutter of the present utility model structural representation of depression angle in the present embodiment.
Fig. 5 is the scheme drawing that is electrically connected of intelligent automatically controlled system and feed mechanism, cutting mechanism and receiving mechanism in the cutting mechanism of a kind of Based Intelligent Control material cutter of the present utility model.
Wherein, 1. frame 21. drive rolls 22. first driven vollers 23. second driven vollers 24. the 3rd driven voller 25. servomotors 26. piston-cylinder units 3. cutting mechanisms 31. cut 35. linkage units, 36. moving knife, 37. stationary knifes, 38. contiguous blocks, 4. intelligent automatically controlled systems of frame 32. slide bars 33. slide blocks 34. cylinder portions, 41. guidance panels, touch-screen 42. casings 51. inflatable axles 52. drive motor 53. security headers 54. rotating shafts 55. branch line bearings 61. discharging frames 62. piston-cylinder units 63. slide bars 64. load-transfer devices 65. drive motor.
The specific embodiment
Describe preferred implementation of the present utility model in detail below in conjunction with accompanying drawing.
Embodiment 1
Shown in Fig. 1-4, a kind of Based Intelligent Control material cutter in the present embodiment comprises: frame 1; Discharge mechanism, it is connected with frame 1, this discharge mechanism comprises two inflatable axles 51 and a drive motor 52, these two inflatable axles 51 are set up on the frame 1 and with this drive motor 52 and are electrically connected, drive motor 52 drives two inflatable axles 51 simultaneously and rotates, inflatable axle 51 also can be made as one or more than two, can adjust according to technological requirement; Feed mechanism, it is arranged at after the above-mentioned discharge mechanism and with above-mentioned frame 1 and is connected, this feed mechanism comprises a drive roll 21, first driven voller 22, second driven voller 23, the 3rd driven voller 24 and a servomotor 25, this drive roll 21 and each driven voller are set up on the frame 1 respectively successively, wherein first driven voller 22 is set up in the below of this drive roll 21, second driven voller 23 and the 3rd driven voller 24 are arranged on the position between inflatable axle 51 and the drive roll 21 and are set up on the frame 1, this drive roll 21 is electrically connected with this servomotor 25, this servomotor 25 is electrically connected with intelligent automatically controlled system 4, the quantity of drive roll 21 and driven voller is not limited to an above-mentioned drive roll and three driven vollers of saying, and it also can be adjusted according to technological requirement; Cutting mechanism 3, it is arranged at after the feed mechanism and with frame 1 and is connected, and this cutting mechanism 3 comprises: cut frame 31; Jacking system comprises being symmetricly set in a pair of lifting unit that cuts on the frame 31, each lifting unit comprise slide bar 32 and be sheathed on this slide bar 32 and with the slide block 33 of these slide bar 32 sliding block joints; Connecting rod mechanism, comprise symmetrically arranged pair of links unit 35, each connecting rod mechanism 35 is two connecting rod mechanisms, two two connecting rod mechanisms are formed a four-bar linkage, one end of each linkage unit 35 is connected in and cuts frame 31, on other end connection and the slide block 33, specifically be to be connected with slide block 33 by contiguous block 38; Cylinder portion 34 is arranged at the centre of pair of links unit 35, and the both ends of this cylinder portion 34 are connected with this pair of links unit 35 respectively, and this cylinder portion 34 also is electrically connected with the automatically controlled system 4 of above-mentioned intellectuality; Cutting knife, comprise moving knife 36 and stationary knife 37, the two ends of this moving knife 36 are removably connected to respectively on the above-mentioned slide block 33, specifically also be to be connected with slide block 33 by contiguous block 38, this stationary knife 37 is removably connected to respect to this moving knife 36 and cuts on the frame 31, when cutting, cylinder portion 34 drives the connecting rod mechanism that is in initial position, the initial position of connecting rod mechanism described in Fig. 2 is in the form of a parallelogram, connecting rod mechanism receive the driving of cylinder portion 34 stretch out downwards the back drive slide block 33 along slide bar 32 to lower slider, slide block 33 drives moving knife 36 to the motion of stationary knife 37 directions simultaneously, finishes cutting, and the contraction by cylinder portion 34 resets then; Receiving mechanism, it is arranged at after the cutting mechanism 4 and with frame 1 and is connected, the cylinder portion that this receiving mechanism comprises rewinding frame 61 and is arranged at these rewinding frame 61 belows, this cylinder portion comprises the piston-cylinder unit 62 that is oppositely arranged, rewinding frame 61 is divided into symmetrically arranged rewinding frame unit, the below of each rewinding frame unit is provided with piston-cylinder unit 62, this piston-cylinder unit 62 also is electrically connected with the automatically controlled system 4 of intellectuality, the below of each rewinding frame unit also is provided with slide bar 63, rewinding frame unit is placed on the slide bar 63, can move back and forth along slide bar 63, be to be arranged in parallel between this slide bar 63 and the piston-cylinder unit 62, and slide bar 63 and piston-cylinder unit 62 all are the belows of traversing rewinding frame unit, also be arranged with many load-transfer devices 64 on the rewinding frame 61, this load-transfer device 64 drives by drive motor 65, when cutting after the material that finishes travels forward by load-transfer device 64, the rewinding frame unit that piston-cylinder unit 62 drives the opposite slides laterally along the slide bar 63 below this rewinding frame unit, the rewinding frame unit on both sides is opened like this, material falls with the form of free-falling body, finish rewinding, in the processing, material stacked placement is automatically conveniently put in order continuously; Intelligent automatically controlled system 4, it is arranged on the frame 1, and is electrically connected respectively with above-mentioned feed mechanism, cutting mechanism 4 and receiving mechanism, and the automatically controlled system 4 of this intellectuality comprises casing 41; Central authorities' control part is arranged at the inside of casing 41, is used for receiving control command and converting thereof into corresponding control signal being passed to each parts that are connected with the automatically controlled system 4 of intellectuality, receives the feedback signal of each parts and converts thereof into feedback information; Guidance panel 42, be electrically connected and be removably connected on the casing 41 with above-mentioned central control part, be used for to central control part input of control commands, and show the feedback information of central control part, this central authorities' control part can select for use existing microprocessor to implement, be specifically as follows the PLC controller, the setting by relevant parameter comes each parts are controlled, and the intelligent automatically controlled system 4 that central control part and miscellaneous part constitute has formed an industrial computer control system.
Above-mentioned feed mechanism also comprises cylinder portion, this cylinder portion comprises a pair of piston-cylinder unit 26 that is symmetricly set in frame 1 two side ends, it is arranged at the below of first driven voller 22, this piston-cylinder unit also is electrically connected with the automatically controlled system of above-mentioned intellectuality, be used for control by intelligent automatically controlled system jack-up first driven voller 22 that makes progress, make the gap smaller of winning between driven voller 22 and the drive roll 21, can clamp the material that passes through.
The rotation direction of above-mentioned discharge mechanism is opposite with the feed direction of above-mentioned feed mechanism, form the permanent tension force automatic discharging of torque type system, make discharge mechanism be overcome the inertia that feed mechanism brings feeding forward, the effect by permanent tension force can be so that material be able to tensioning.
As shown in Figure 3, the blade of above-mentioned moving knife 36 is oblique line, and the blade of stationary knife 37 has linearly formed the effect that the simulation scissors cuts.
Above-mentioned guidance panel is the touch screen panel, forms touch man-machine system to cooperate said apparatus.
As shown in Figure 5, intelligent automatically controlled system 4 is electrically connected with feed mechanism, cutting mechanism and receiving mechanism by central control part, so that each parts are controlled.
Introduce principle of work of the present utility model below:
Based Intelligent Control material cutter of the present utility model is controlled feed mechanism respectively by intelligent automatically controlled system, cutting mechanism and receiving mechanism, it specifically is the piston-cylinder unit motion that drives servomotor and jack-up first driven voller of drive roll rotation in the control feed mechanism, cylinder portion motion in the control cutting mechanism, the piston-cylinder unit motion of control receiving mechanism, reach the control to each parts respectively, drive material from feeding, be cut to the operation of rewinding, overall process is all by the control of intelligent automatically controlled system, the degree of automation height, and pass through the setting to the time of run of each parts, just the adjustability height can be set to the required size that cuts of material.
Adopt the beneficial effect of above technical scheme to be:
1. Based Intelligent Control material cutter of the present utility model is provided with the intelligent automatically controlled system that moves automatically for the control material cutter, be specially intelligent automatically controlled system respectively with feed mechanism, cutting mechanism and receiving mechanism are electrically connected, the control feed mechanism is carried material to cutting mechanism, controlling cutting mechanism then cuts material, control discharging device at last and carry out discharging, compared to traditional manual operation, this plant automation degree height, make that not only work efficiency is improved, and the control for precision also is improved, reduce the caused sanction material error of maloperation, improved the quality of cutting out material; This device can also arrange by digital control system fast according to the requirement of production technology in addition, and the size of the material that namely can cut needs as the rotation number of turns by setting feed mechanism is set fast;
2. further in the embodiment, also be provided with the inflatable axle in the feed mechanism, can be by the effect material tensioner that rolling is to be cut of inflatable, prevent that material is loosening and to the transmission of material with cut and impact;
3. in the further embodiment, the rotation direction of discharge mechanism is opposite with the feed direction of feed mechanism, form the permanent tension force automatic discharging of torque type system, make discharge mechanism be overcome the inertia that feed mechanism brings feeding forward, effect by permanent tension force can be so that material be able to tensioning, obtain smooth version type, in addition when the feed mechanism stall, discharge mechanism continue to the side of expecting rotate in the opposite direction, make material can not be involved in machine intimate, guarantee the safe in operation of machine;
4. in the further embodiment, jacking system, connecting rod mechanism, cylinder portion and cutting knife are combined to form link-type and cut actuating unit in the cutting mechanism, and the blade of moving knife is oblique line, and the blade of stationary knife linearly, form the design of simulation scissors cutting knife, cut effective.
Above-described only is preferred implementation of the present utility model; should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (10)
1. Based Intelligent Control material cutter is characterized in that: comprising:
Frame;
Discharge mechanism, it is connected with described frame;
Feed mechanism, it is arranged at after the described discharge mechanism and with described frame and is connected;
Cutting mechanism, it is arranged at after the described feed mechanism and with described frame and is connected;
Receiving mechanism, it is arranged at after the described cutting mechanism and with described frame and is connected;
Intelligent automatically controlled system, it is arranged on the described frame, and is electrically connected respectively with described feed mechanism, described cutting mechanism and described receiving mechanism.
2. Based Intelligent Control material cutter according to claim 1, it is characterized in that: described discharge mechanism comprises at least one inflatable axle and at least one drive motor, described inflatable pedestal is located on the described frame and with described drive motor and is electrically connected.
3. Based Intelligent Control material cutter according to claim 1, it is characterized in that: described feed mechanism comprises at least one drive roll, many driven vollers and at least one servomotor, described drive roll and described driven voller are set up on the described frame respectively successively, wherein driven voller is set up in the below of described drive roll, described drive roll is electrically connected with described servomotor, and described servomotor is electrically connected with the automatically controlled system of described intellectuality.
4. Based Intelligent Control material cutter according to claim 3, it is characterized in that: described feed mechanism also comprises cylinder portion, described cylinder portion comprises a pair of piston-cylinder unit of the two side ends that is symmetricly set in described frame, it is arranged at the described below that is set up in the driven voller of drive roll below, and described piston-cylinder unit also is electrically connected with the automatically controlled system of described intellectuality.
5. according to the arbitrary described Based Intelligent Control material cutter of claim 1-4, it is characterized in that: the rotation direction of described discharge mechanism is opposite with the feed direction of described feed mechanism.
6. Based Intelligent Control material cutter according to claim 1, it is characterized in that: described cutting mechanism comprises:
Cut frame;
Jacking system comprises being symmetricly set in the described a pair of lifting unit that cuts on the frame, each lifting unit comprise slide bar and be sheathed on described slide bar and with the slide block of described slide bar sliding block joint;
Connecting rod mechanism comprises symmetrically arranged pair of links unit, and an end of each linkage unit is connected in the described frame that cuts, on other end connection and the described slide block;
Cylinder portion is arranged at the centre of described pair of links unit, and the both ends of described cylinder portion are connected with described pair of links unit respectively, and described cylinder portion also is electrically connected with the automatically controlled system of described intellectuality;
Cutting knife comprises moving knife and stationary knife, and the two ends of described moving knife are removably connected to respectively on the described slide block, and described stationary knife is removably connected to respect to described moving knife and cuts on the frame.
7. Based Intelligent Control material cutter according to claim 6, it is characterized in that: the blade of described moving knife is oblique line, and the blade of described stationary knife is linearly.
8. Based Intelligent Control material cutter according to claim 1, it is characterized in that: the cylinder portion that described receiving mechanism comprises the rewinding frame and is arranged at described rewinding frame below, described cylinder portion comprises the piston-cylinder unit that is oppositely arranged, and described piston-cylinder unit is electrically connected with the automatically controlled system of described intellectuality.
9. Based Intelligent Control material cutter according to claim 1, it is characterized in that: the automatically controlled system of described intellectuality comprises:
Casing;
Central authorities' control part is arranged at the inside of described casing, receives control command and convert thereof into corresponding control signal to be passed to each parts that are connected with the automatically controlled system of described intellectuality, receives the feedback signal of each parts and converts thereof into feedback information;
Guidance panel is electrically connected and is removably connected on the described casing with described central control part, is used for importing described control command to described central control part, and shows the feedback information of described central control part.
10. Based Intelligent Control material cutter according to claim 9, it is characterized in that: described guidance panel is the touch screen panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220636076 CN203033528U (en) | 2012-11-28 | 2012-11-28 | Intelligent control material trimming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220636076 CN203033528U (en) | 2012-11-28 | 2012-11-28 | Intelligent control material trimming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203033528U true CN203033528U (en) | 2013-07-03 |
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ID=48685665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220636076 Expired - Fee Related CN203033528U (en) | 2012-11-28 | 2012-11-28 | Intelligent control material trimming device |
Country Status (1)
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| CN (1) | CN203033528U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103832868A (en) * | 2012-11-28 | 2014-06-04 | 苏州英达瑞机器人科技有限公司 | Intelligent control type material cutting device |
| CN104708852A (en) * | 2015-03-20 | 2015-06-17 | 安徽宏锦包装设备有限公司 | Full-automatic indentation die cutting machine |
| CN109319556A (en) * | 2017-07-31 | 2019-02-12 | 浙江中捷缝纫科技有限公司 | Spread device |
-
2012
- 2012-11-28 CN CN 201220636076 patent/CN203033528U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103832868A (en) * | 2012-11-28 | 2014-06-04 | 苏州英达瑞机器人科技有限公司 | Intelligent control type material cutting device |
| CN103832868B (en) * | 2012-11-28 | 2016-02-24 | 苏州英达瑞机器人科技有限公司 | A kind of Based Intelligent Control material cutter |
| CN104708852A (en) * | 2015-03-20 | 2015-06-17 | 安徽宏锦包装设备有限公司 | Full-automatic indentation die cutting machine |
| CN109319556A (en) * | 2017-07-31 | 2019-02-12 | 浙江中捷缝纫科技有限公司 | Spread device |
| CN109319556B (en) * | 2017-07-31 | 2023-09-05 | 浙江中捷缝纫科技有限公司 | Spreading device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130703 Termination date: 20151128 |